EP2112359B2 - Zylindrische Lauffläche sowie Verfahren zur Herstellung einer zylindrischen Lauffläche - Google Patents

Zylindrische Lauffläche sowie Verfahren zur Herstellung einer zylindrischen Lauffläche Download PDF

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Publication number
EP2112359B2
EP2112359B2 EP09167884.7A EP09167884A EP2112359B2 EP 2112359 B2 EP2112359 B2 EP 2112359B2 EP 09167884 A EP09167884 A EP 09167884A EP 2112359 B2 EP2112359 B2 EP 2112359B2
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EP
European Patent Office
Prior art keywords
running surface
spraying
cylinder
coating
cylinder bore
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP09167884.7A
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German (de)
English (en)
French (fr)
Other versions
EP2112359B1 (de
EP2112359A1 (de
Inventor
Herbert Dr. Möding
Manfred Laudenklos
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
KS Huayu Alutech GmbH
Original Assignee
KS Huayu Alutech GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Application filed by KS Huayu Alutech GmbH filed Critical KS Huayu Alutech GmbH
Publication of EP2112359A1 publication Critical patent/EP2112359A1/de
Publication of EP2112359B1 publication Critical patent/EP2112359B1/de
Application granted granted Critical
Publication of EP2112359B2 publication Critical patent/EP2112359B2/de
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/18Other cylinders
    • F02F1/20Other cylinders characterised by constructional features providing for lubrication
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying
    • C23C4/14Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying for coating elongate material
    • C23C4/16Wires; Tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B77/00Component parts, details or accessories, not otherwise provided for
    • F02B77/02Surface coverings of combustion-gas-swept parts

Definitions

  • the invention relates to a method for producing a cylindrical running surface.
  • a cylindrical running surface is, for example, from the article from Hans Rininger "Flame-sprayed plain bearings” from “Der Maschinen nom” (1954, No. 7, page 6 ) known.
  • Sawtooth grooves or threads with longitudinal grooves are made in the cylindrical running surface in order to ensure a non-rotating adhesion.
  • This type of pretreatment has proven to be unsuitable in particular in the case of methods for applying a wear layer with a focus and the associated high local heat input.
  • a wear layer made of an Fe-based alloy to the light metal alloy Additions such as C, Mn, Mo, V etc., an Al-based alloy with additives such as Si, Fe, Cu, Ni etc. or a copper / nickel alloy is applied.
  • the wear layer is preferably applied by welding, plasma spraying, flame spraying or high-speed jet spraying.
  • the light metal alloy to be coated is roughened by a blasting process.
  • this type of pretreatment is very complex due to the blasting systems to be used and only creates an undefined surface structure that causes an uneven introduction of stress into the wear layer, which leads to The consequence is that adequate adhesion of the wear layer is not guaranteed in all load cases.
  • a method for pretreating and coating an inner cylinder bore surface of an aluminum workpiece in which the surface is first honed in different directions, so that initially grooves or scratches arise in the microscopic area, which are to be bent over randomly by further honing, whereby folds and undercuts are to arise.
  • the adhesion of such microscopic layers to the subsequent coating is low.
  • the present invention is therefore based on the object of providing a remedy for the problems outlined above.
  • This object is achieved by a method in which, in a first step, macroscopic circumferential grooves or helically extending thread-like profiles are produced in a cylinder bore or cylinder liner made of a light metal alloy by spinning, cutting or milling, in a second step by a forming process undercuts are generated and in a third process step by welding onto the machined cylinder bore or cylinder liner or by plasma spraying, flame spraying or high-speed jet spraying of the machined cylinder bore or cylinder liner, a wear layer is applied in such a way that partial flanks facing a coating tool are applied in the circumferential direction extending grooves or helically extending thread-like profiles an angle of incidence of the media jet of the coating tool on the partial flanks of almost 90 ° au wise.
  • This claw structure initially leads to a defined enlargement of the adhesive surface of the running surface to be coated.
  • the subsequent coating process results in a higher energy load in the tips, which partially leads to a reproducible diffusion compensation of the wear layer with the base material.
  • the distance to the surface to be coated is so small, especially with diameters of 60-120 mm, that maximum acceleration cannot be achieved in the coating medium; the adhesion is reduced due to the low kinetic energy.
  • optimum adhesion is achieved when the surface to be coated is hit vertically.
  • the angle of incidence of the media jet in cylinders with a diameter of 60-120 mm in the lower cylinder area is significantly less than 90 °, which results in poor adhesion of the coating medium in this zone.
  • connection-like structures are created in zones. It is therefore advantageous according to the invention for the coating process that partial flanks of the claw structure directed towards a coating nozzle are adapted in such a way that the angle of incidence of the media jet of the coating tool is almost 90 °.
  • the macroscopic surface structure specifically produced in this way can be in the form of grooves, preferably extending in the circumferential direction, or also of spiral-shaped, thread-like profiles. Furthermore, the adhesion is improved according to the invention in the radial and / or axial direction by undercuts.
  • Electromagnetic focusing of the media jet significantly increases the energy (pinch effect) per unit area, which leads to an improvement in the layer adhesion.
  • Figure 1 shows a longitudinal section through a cylindrical running surface designed according to the invention.
  • the cylindrical running surface 1 consists of an aluminum alloy known per se.
  • the claw structures 2 according to the invention can also be introduced into the cylindrical running surface 1 in various other ways, such as spinning, cutting, milling, etc.
  • the slight undercuts 4 shown in the present exemplary embodiment are attached to the claw structures 2 by a subsequent forming process.
  • a wear layer 3 was then applied to the cylindrical running surface 1 by plasma spraying. The connection in the area of the thread profile 2 can be clearly seen.
  • FIG 2 A schematic representation of the machining process for applying one of the wear layers 3 by the media jet 5 is shown Figure 2 .
  • the claw structure 2 ensures that the angle of incidence of the media jet 5 is almost 90 °.
  • Figure 3 a first embodiment of the structure 2, which ensures this defined angle of incidence.
  • the alignment of the partial flanks 6 is constant over the entire cylindrical running surface 1, which means that the media jet 5 is moved translationally along the longitudinal axis of the cylindrical running surface 1 during the coating process (see dash-dotted lines).
  • Figure 4 shows a claw structure 2, the partial flanks 6 of which have a steadily decreasing setting angle ⁇ in the longitudinal direction of the cylindrical running surface 1.
  • a claw structure 2 can be produced in a known manner, for example by a CNC machine.
  • the media jet 5 then only needs to execute a rotary movement, as shown, which in turn leads to a simplification of the machining process.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Plasma & Fusion (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • General Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Coating By Spraying Or Casting (AREA)
  • Physical Vapour Deposition (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)
EP09167884.7A 2001-01-20 2002-01-15 Zylindrische Lauffläche sowie Verfahren zur Herstellung einer zylindrischen Lauffläche Expired - Lifetime EP2112359B2 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE10102654 2001-01-20
EP02000872A EP1225324B1 (de) 2001-01-20 2002-01-15 Zylindrische Lauffläche

Related Parent Applications (2)

Application Number Title Priority Date Filing Date
EP02000872.8 Division 2002-01-15
EP02000872A Division EP1225324B1 (de) 2001-01-20 2002-01-15 Zylindrische Lauffläche

Publications (3)

Publication Number Publication Date
EP2112359A1 EP2112359A1 (de) 2009-10-28
EP2112359B1 EP2112359B1 (de) 2013-04-03
EP2112359B2 true EP2112359B2 (de) 2021-10-06

Family

ID=7671293

Family Applications (2)

Application Number Title Priority Date Filing Date
EP09167884.7A Expired - Lifetime EP2112359B2 (de) 2001-01-20 2002-01-15 Zylindrische Lauffläche sowie Verfahren zur Herstellung einer zylindrischen Lauffläche
EP02000872A Expired - Lifetime EP1225324B1 (de) 2001-01-20 2002-01-15 Zylindrische Lauffläche

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP02000872A Expired - Lifetime EP1225324B1 (de) 2001-01-20 2002-01-15 Zylindrische Lauffläche

Country Status (3)

Country Link
EP (2) EP2112359B2 (es)
DE (1) DE50213911D1 (es)
ES (2) ES2334770T3 (es)

Families Citing this family (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102006004769B4 (de) 2006-02-02 2022-05-25 Mercedes-Benz Group AG Oberflächenkonditionierung für thermische Spritzschichten
DE102007023418B4 (de) 2007-05-18 2010-09-09 Daimler Ag Verfahren zum Aufrauen von Oberflächen für die spätere Aufbringung von Spritzschichten, entspechend aufgeraute Bauteile sowie beschichtete Metallbauteile
DE102008019933A1 (de) * 2008-04-21 2009-10-22 Ford Global Technologies, LLC, Dearborn Vorrichtung und Verfahren zum Vorbereiten einer Oberfläche aus Metall für das Aufbringen einer thermisch gespritzten Schicht
DE102008022225A1 (de) 2008-05-06 2009-11-12 Daimler Ag Verfahren zum Behandeln einer Oberfläche
DE102008058452A1 (de) 2008-08-05 2010-02-11 Gühring Ohg Verfahren und Werkzeug zur Erzeugung einer Oberfläche vorbestimmter Rauheit
DE102010016745A1 (de) * 2010-05-03 2011-11-03 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Verfahren zur strukturierten Vorbehandlung einer Lauffläche
DE102010064350A1 (de) 2010-12-29 2012-07-05 Robert Bosch Gmbh Bremsscheibe und Verfahren zur Behandlung der Oberfläche einer Bremsscheibe
US8956700B2 (en) * 2011-10-19 2015-02-17 General Electric Company Method for adhering a coating to a substrate structure
DE102012021859B4 (de) 2012-11-07 2018-10-18 Daimler Ag Verfahren zum thermischen Beschichten von Zylinderlaufflächen
DE102013011726A1 (de) 2013-07-12 2015-01-29 Bayerische Motorenwerke Aktiengesellschaft Verfahren zum Bearbeiten einer Lauffläche eines Zylinders eines Verbrennungsmotors
US9863030B2 (en) 2015-03-02 2018-01-09 GM Global Technology Operations LLC Stress relief of mechanically roughened cylinder bores for reduced cracking tendency
DE102015112540A1 (de) 2015-07-30 2017-02-16 Bayerische Motoren Werke Aktiengesellschaft Verfahren und Vorrichtung zum Beschichten einer Oberfläche
DE102016116815A1 (de) 2016-09-08 2018-03-08 Dr. Ing. H.C. F. Porsche Aktiengesellschaft Verfahren zur Beschichtung eines Zylinders einer Verbrennungskraftmaschine und Zylinder für eine Verbrennungskraftmaschine
JP6441295B2 (ja) * 2016-12-26 2018-12-19 本田技研工業株式会社 接合構造体及びその製造方法

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB408067A (en) * 1932-12-16 1934-04-05 Heinrich Schluepmann Improvements relating to a process for improving the wearing qualities of mechanicaland constructional parts of light metal and for reconditioning worn and damaged light metal parts
US2314902A (en) * 1940-04-16 1943-03-30 Metallizing Engineering Compan Method for causing sprayed metal to adhere to metal surfaces
FR1354895A (fr) * 1963-01-17 1964-03-13 Sarl Rech S Etudes Production Procédé de métallisation au pistolet de pièces en béryllium
US5380564A (en) * 1992-04-28 1995-01-10 Progressive Blasting Systems, Inc. High pressure water jet method of blasting low density metallic surfaces
WO1996033837A1 (de) * 1995-04-25 1996-10-31 Mdc Max Dätwyler Bleienbach Ag Verfahren zur oberflächenvorbereitung eines werkstückes mit einem metallischen trägermaterial und werkstück mit einem metallischen trägermaterial
WO1997016578A1 (de) * 1995-10-31 1997-05-09 Volkswagen Aktiengesellschaft Verfahren zum herstellen einer gleitfläche auf einem metallischen werkstück
US5622753A (en) * 1996-04-08 1997-04-22 Ford Motor Company Method of preparing and coating aluminum bore surfaces
DE19614328A1 (de) * 1996-04-11 1997-10-16 Gehring Gmbh & Co Maschf Verfahren zum Beschichten und/oder spanabhebenden Bearbeiten von vorbehandelten Werkstück-Oberflächen
US5691004A (en) * 1996-07-11 1997-11-25 Ford Global Technologies, Inc. Method of treating light metal cylinder bore walls to receive thermal sprayed metal coatings
JP3798496B2 (ja) * 1997-02-25 2006-07-19 トヨタ自動車株式会社 シリンダブロックのボア面の加工装置

Also Published As

Publication number Publication date
DE50213911D1 (de) 2009-11-26
EP2112359B1 (de) 2013-04-03
EP1225324B1 (de) 2009-10-14
EP1225324A2 (de) 2002-07-24
ES2411477T5 (es) 2022-03-24
EP2112359A1 (de) 2009-10-28
ES2411477T3 (es) 2013-07-05
ES2334770T3 (es) 2010-03-16
EP1225324A3 (de) 2003-03-26

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