Classifications

• • D—TEXTILES; PAPER
  • D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
  • D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
  • D01D5/00—Formation of filaments, threads, or the like
  • D01D5/0007—Electro-spinning
  • D01D5/0061—Electro-spinning characterised by the electro-spinning apparatus
  • D01D5/0076—Electro-spinning characterised by the electro-spinning apparatus characterised by the collecting device, e.g. drum, wheel, endless belt, plate or grid
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B32—LAYERED PRODUCTS
  • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
  • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
  • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
  • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
  • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
• • D—TEXTILES; PAPER
  • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
  • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
  • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
  • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
  • D04H1/72—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
  • D04H1/728—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
• • D—TEXTILES; PAPER
  • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
  • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
  • D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
  • D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
  • D04H1/74—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being orientated, e.g. in parallel (anisotropic fleeces)
• • D—TEXTILES; PAPER
  • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
  • D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
  • D04H13/00—Other non-woven fabrics
• • E—FIXED CONSTRUCTIONS
  • E04—BUILDING
  • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
  • E04B1/00—Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
  • E04B1/62—Insulation or other protection; Elements or use of specified material therefor
  • E04B1/74—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
  • E04B1/82—Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
  • E04B1/84—Sound-absorbing elements
  • E04B1/8409—Sound-absorbing elements sheet-shaped
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B82—NANOTECHNOLOGY
  • B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
  • B82Y40/00—Manufacture or treatment of nanostructures

Definitions

• the invention relates to the production method of layered sound absorptive non-woven fabric, which comprises a resonance membrane formed by a layer of nanofibres having diameter to 600 nanometers and basis weight of 0,1 to 5 gm "2 , which is positioned between two layers of the card fibrous web.
• the CZ PV 2005-226 discloses a layered sound absorptive non-woven fabric containing a resonance membrane and at least one another layer of fibrous material.
• the resonance membrane is formed by a layer of nanofibres having diameter to 600 nanometers and basis weight of 0,1 to 5 gm "2 and the resultant fabric is formed by a cross laying to the required thickness and weight.
• the layer of card fibrous web here forms the bearing layer on which during electrostatic spinning the layer of produced nanofibres is being deposited, and consequently both layers join together in a known manner at the specified temperature in the hot air chamber.
• another layer of card fibrous web may be applied on the fabric, namely from the originally disposable side of nanofibrous layer. Possibly there may be another layer, the double or triple one.
• the goal of the invention is to eliminate the shortcomings of the known solutions or to restrict them considerably.
• the principle of invention is to eliminate the shortcomings of the known solutions or to restrict them considerably.
• the goal of the invention has been reached by a production method of layered sound absorptive non-woven fabric containing a resonance membrane formed by a layer of nanofibres, which is positioned between two layers of card fibrous web according to the invention, whose principle consists in that, both layers of card fibrous web are produced simultaneously in carding machine from which at least one layer of card fibrous web is brought into the device for production of nanofibres through electrostatic spinning, in which to the side of this layer of card fibrous web adjacent to the remaining layer the layer of nanofibres is applied, after then after exiting the device for production of nanofibres through electrostatic spinning, both layers of card fibrous web near to one another until their adjacent parts, out of which at least on one there is applied a layer of nanofibres forming the resonance membrane, touch one another.
• the structure of the device for production of nanofibres does not enable passage of a layer of card fibrous web on which the layer of nanofibres is not applied outside the spinning compartment, this layer is guided totally outside the device for production of nanofibres through electrostatic spinning, and to the layer of card fibrous web passing through the spinning compartment it is nearing only after the device for production of nanofibres through electrostatic spinning.
• both layers of card fibrous web are guided separately into the device for production of nanofibres through electrostatic spinning, while at least one layer of the card fibrous web passes through the spinning compartment of this device and to the side of this layer of the card fibrous web adjacent to the second layer the layer of nanofibres is applied.
• Guiding of the second layer of the card fibrous web enables its passage outside the spinning compartment of the device for production of nanofibres through electrostatic spinning.
• both layers of the card fibrous web are guided through the spinning compartment of the device for production of nanofibres through electrostatic spinning, in which one, the upper, layer of nanofibres is applied on the side of the first layer of the card fibrous web adjacent to the second layer of the card fibrous web, and the second, the lower, layer of nanofibres is applied on the side of the second, the lower, layer of the card fibrous web reverse to the first, the upper, layer of the card fibrous web.
• This embodiment achieves a higher sound absorption capacity as it contains two resonance membranes formed by layers of nanofibres, while each of these membranes may absorb a different range of sound waves.
• Another increasing of absorption capacity may be achieved according to the claim 6 by that, to the layer of nanofibres applied on the side of lower layer of the card fibrous web there is joined at least one another layer of the card fibrous web with a layer of nanofibres applied on the reverse side of this another layer of the card fibrous web.
• this further layer of the card fibrous web is produced on the same carding machine as the upper and lower layer of the card fibrous web.
• this further layer of the card fibrous web is produced in another carding machine than the upper and lower layer of the card fibrous web.
• This embodiment is rather more expensive, but it allows adding of another one up to three further layers of the card fibrous web.
• auxiliary layer of the card fibrous web is joined.
• the auxiliary layer of the card fibrous web may be produced on the same carding machine as the upper and lower layer of the card fibrous web or on another carding machine.
• the advantage of another variant of solution according to the invention consists in that both layers of card fibrous web are guided through the spinning compartment of the device for production of nanofibres through electrostatic spinning, in which to the mutually adjacent sides of both layers of the card fibrous web there is applied always one layer of nanofibres.
• the fabric containing at least two layers of the card fibrous web, in between of which there is arranged at least one layer of nanofibres, after exiting the device for production of nanofibres through electrostatic spinning may be guided into the laying device in which it is laid into layers.
• FIG. 1 represents the production line with passage of one card fibrous web outside the device for production of nanofibres through electrostatic spinning
• the Fig. 2 a section of the production line with passage of both card fibrous webs through the device for production of nanofibres through electrostatic spinning , while one of them is passing outside the spinning compartment
• the Fig. 3 and 4 a section of the production line, in which the nanofibres are applied on both layers of the card fibrous web, while according to the Fig. 3 after exiting the spinning device there is only one layer of nanofibres between the two layers of card fibrous web, while according to the Fig.
• the Fig. 5 represents a section of the production line, in which the layers of nanofibres are applied on four layers of the card fibrous web and the Fig. 6 a section of the production line according to the Fig. 3, at which on the carding machine simultaneously three layers of the card fibrous web are being produced, while the third layer forms the auxiliary covering layer.
• the Fig. 1 schematically represents the production line 1 for performance of the production method of layered sound absorptive non-woven fabric, known e.g. from the patent application CZ PV 2005-226, according to the invention.
• the known carding machine 2 which in a known manner prepares the upper layer 2J. of the card fibrous web and the lower layer 22 of the card fibrous web for production of layered sound absorptive non-woven fabric.
• the layers 21., 22 of the card fibrous web may be produced from staple bicomponent fibres of the type core-coating or of another suitable material.
• the upper layer 21 of the card fibrous web is guided into the device 3 for production of nanofibres through electrostatic spinning, which is for example the device for production of nanofibres through electrostatic spinning of polymer solutions according to the patent application CZ PV 2005-360.
• the lower layer 22 of the card fibrous web is guided outside the device 3 for production of nanofibres through electrostatic spinning.
• the upper layer 21 , of the card fibrous web in the device 3 for production of nanofibres is brought in between the pair of electrodes arranged in the spinning compartment 31 , of the device 3 for production of nanofibres through electrostatic spinning.
• an electric field with a high intensity is created, which through its action of force to the polymer solution in electrostatic field, e.g. on surface of one of the electrodes from this polymer solution creates the polymer nanofibres.
• the created polymer nanofibres after their creation are deposited on the lower side of upper layer 2J. of the card fibrous web and they create a layer 32 of nanofibres, which is adjacent to the lower layer 22 of the card fibrous web.
• the upper layer 21 , of the card fibrous web with deposited layer 32 of nanofibres is exiting the device 3 for production of nanofibres through electrostatic spinning.
• the upper layer 2J. of the card fibrous web with deposited layer 32 of nanofibres is after then brought to the lower layer 22 of the card fibrous web passing outside the device 3 for production of nanofibres through electrostatic spinning and both layers 21., 22 are then together brought into the cross laying device 4 positioned after the device 3 for production of nanofibres.
• the cross laying device 4 there is performed a known continuous cross laying of layers 21., 22, which contain a layer 32 of nanofibres, and the non-reinforced layered sound absorptive fabric 41 is produced.
• the non-reinforced layered sound absorptive fabric 4J. is from the cross laying device 4 brought into the hot-air chamber 5, where through the effect of streaming hot air the upper layer 21 containing the card fibrous web and the nanofibres are joined with the lower layer 22 of the card web, and so the layered sound absorptive non-woven fabric 51 is produced.
• the cutting device 6 which from the sound absorptive non-woven fabric 51. produces panels 61 of desired dimensions.
• the cross laying device 4 may be replaced by any suitable laying device, which is able to lay the continuously brought layers 21., 22, which contain a layer 32 of nanofibres one on another and thus to produce the non- reinforced layered sound absorptive fabric.
• Variant of embodiment according to the invention in which the lower layer 22 of the card fibrous web is guided through the device 3 for production of nanofibres through electrostatic spinning outside the spinning compartment 31 is represented in the Fig. 2.
• the device 3 for production of nanofibres through electrostatic spinning here forms a compact unit serving to guide also the lower layer 22 of the card fibrous web.
• the layer of nanofibres 30 is applied not only on the upper layer 21 of the card fibrous web, but also on the lower layer 22 of the card fibrous web, possibly only on the lower layer 22 of the card fibrous web.
• the device 3 for production of nanofibres through electrostatic spinning comprises a spinning compartment 31., possibly two separated spinning compartments 311, 312.
• the nanofibres are here applied on lower surfaces of both layers 21, 22.
• the layers 21, 22 comprising always the card fibrous web and the layer 32 of nanofibres enter the cross laying device 4
• one layer 32 of nanofibres is to be found between the layers 21, 22 of the card fibrous web and the second layer 32 of nanofibres is to be found on the lower surface of the lower layer 22.
• the device 3 for production of nanofibres through electrostatic spinning of polymer solutions comprises four spinning compartments 311, 312, 313, 314, into which there are brought four layers of the card fibrous web 21, 22, 23, 24 from two carding machines. Upon passage of layers 21, 22, 23, 24 of the card fibrous web the nanofibres are applied on the lower surface of layers 21, 22, 23, 24.
• the layers 21, 22, 23, 24 of the card fibrous web containing the layer 32 of nanofibres enter the laying device 40 the layers 21, 22, 23, 24 are nearing one to another until their contact occurs, while between the layers 2J-, 22, 23, 24 of the card fibrous web there is always one layer 32 of nanofibres.
• the lower layer 22 of the card fibrous web is laid in the laying device on the upper layer 24 of already applied layers of the card fibrous web 21, 22, 23, 24.
• the carding machine 2 according to the Fig. 3 provided by means for creation of three layers 21, 22, 25 of the card fibrous web, out of which the layers 21, 22 are brought into the spinning compartments 311 , 312 of the device 3 for production of nanofibres through electrostatic spinning of polymer solutions, and the layer 25 of the card fibrous web is guided outside the spinning compartments or also outside the device 3 for spinning and to the layers 21, 22 on which in the spinning compartments 311.
• the device according to the Fig. 5 may be provided by an auxiliary layer 25 .
• the device 3 for production of nanofibres through electrostatic spinning comprises the spinning compartment 31, possibly two separated spinning compartments 311, 312, as it is described at the embodiment according to the Fig. 3. Nevertheless the nanofibres are here applied on layers 21., 22 so that the applied layers 32 of nanofibres are positioned on mutually adjacent surfaces of layers 2I 1 , 22 of the card fibrous web.
• the method of application of nanofibres down from top on the upper surface of the carrying layer is described e.g. in the CZ 294274.
• the polymer solution is filled into a closed vessel, out of which the polymer solution is brought to the surface of the charged electrode, while with the polymer solution there is wetted e.g. the upper section of circumference of the cylinder, which from the vessel carries out on its circumference the necessary quantity of polymer solution.
• 61 proceeds in a manner shown in the first embodiment variant of the production line 1 according to the invention, while for the purpose of the invention it is not important which laying device 40 was applied.
• alternatives of embodiment of the production line 1. enable to reach various inner arrangements of the sound absorptive non- woven fabric 51 and to fulfil in a variable manner the requirements as to properties of means absorbing the sound.
• each layer 21., 22, 23, 24 of the card fibrous web to apply a layer 32 of nanofibres of different properties, at the same time under the different properties it is primarily understood the different material, out of which the nanofibres are produced, the different thickness of the layer 32 of nanofibres, the different diameter and/or length of nanofibres and other properties influencing absorbing of the sound.
• the described examples of embodiment permit to create further combinations, which are not described in a detail as they are quite obvious for an average specialist.

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• Engineering & Computer Science (AREA)
• Textile Engineering (AREA)
• Physics & Mathematics (AREA)
• Acoustics & Sound (AREA)
• Architecture (AREA)
• Electromagnetism (AREA)
• Civil Engineering (AREA)
• Structural Engineering (AREA)
• Mechanical Engineering (AREA)
• Nonwoven Fabrics (AREA)
• Laminated Bodies (AREA)
• Soundproofing, Sound Blocking, And Sound Damping (AREA)

Applications Claiming Priority (2)

Publications (1)

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Family Applications (1)

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• 2007
  • 2007-01-11 CZ CZ20070027A patent/CZ200727A3/cs unknown
• 2008
  • 2008-01-11 JP JP2009545053A patent/JP2010515832A/ja active Pending
  • 2008-01-11 CN CNA2008800021621A patent/CN101611185A/zh active Pending
  • 2008-01-11 AU AU2008204668A patent/AU2008204668A1/en not_active Abandoned
  • 2008-01-11 CA CA002674292A patent/CA2674292A1/en not_active Abandoned
  • 2008-01-11 EP EP08700833A patent/EP2102403A1/en not_active Withdrawn
  • 2008-01-11 US US12/522,410 patent/US20100175362A1/en not_active Abandoned
  • 2008-01-11 WO PCT/CZ2008/000009 patent/WO2008083637A1/en active Application Filing
  • 2008-01-11 EA EA200900839A patent/EA200900839A1/ru unknown
  • 2008-01-11 KR KR1020097016683A patent/KR20090102848A/ko not_active Withdrawn

Non-Patent Citations (1)

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