EP2074360A2

EP2074360A2 - Cooling station for receiving a rack

Info

Publication number: EP2074360A2
Application number: EP07818121A
Authority: EP
Inventors: Claus Konrad; Peter Wirth; Ralf Böss
Original assignee: Blanco CS GmbH and Co KG
Current assignee: Blanco CS GmbH and Co KG
Priority date: 2006-09-22
Filing date: 2007-09-12
Publication date: 2009-07-01
Also published as: WO2008034546A8; JP2010504496A; WO2008034546A3; WO2008034546A2; DE102006044844A1; US20100170275A1

Abstract

The aim of the invention is to create a device which allows a chilled material to be transported to a place of utilization with little effort and be reliably and energy-efficiently cooled at the place of utilization. Said aim is achieved by a cooling station for receiving a rack that is provided with receiving devices for a chilled material. Said cooling station comprises at least one fan for generating a circulating air flow through the rack, at least one cooler for cooling the circulating air flow, and a housing that surrounds a space for accommodating the rack on at least three sides.

Description

Cooling station for receiving a frame

The present invention relates to the technical field of cooling refrigerated goods.

It is known to use for food portioning in the public catering thermally insulated, actively refrigerated food trolley from which refrigerated food and / or drinks for portioning on trays can be removed. Such trolleys with active cooling are complicated due to the integrated refrigeration unit and expensive to manufacture, take up a lot of space and have a high weight. Furthermore, a great deal of effort has to be made to protect the integrated electrical components from the liquid used during cleaning.

Furthermore, it is known to use in the food portioning mobile shelf car without cooling device, which are driven from a refrigerator to a food transport belt to portion there the recorded on the rack carcases on trays. In order to keep the refrigerated goods cool, this flexible hoods can be used, which at least partially prevent the exchange of air with the environment.

Such shelves without cooling must be used in a refrigerated environment to ensure an uninterrupted cold chain in the food distribution. Working in a refrigerated environment, however, is an increased burden on the operator and also requires a high energy input, since very large spaces must be cooled. The present invention has for its object to provide a device which makes it possible to transport a refrigerated goods with little effort to a place of use and to cool reliable and energy efficient at the point of use.

This object is achieved by a cooling station for receiving a frame having receptacles for a refrigerated goods, wherein the cooling station comprises at least one fan for generating a recirculating air flow through the frame and at least one cooler for cooling the circulating air flow and wherein the cooling station is a housing comprises, which surrounds a receiving space for receiving the frame on at least three sides.

The recorded in the receiving space frame is sealed off by the housing of the cooling station on at least three sides, for example, to the left, to the rear and to the right, with respect to the warmer environment, so that the refrigerated goods are protected against heat from the warmer environment.

Furthermore, a cold air curtain is placed over and through the frame through which the refrigerated goods on the remaining sides against the warmer environment is sealed off by the cooled circulating air flow, which passes through the frame with the refrigerated goods picked up.

On the sealed off by the cold air curtains sides of the frame with the recorded refrigerated goods is freely accessible, so that an ergonomic work and easy removal of the refrigerated goods from the frame is possible.

The frame for holding the refrigerated goods has only mechanical support function and can therefore be very simple. In particular, this must be Rack have neither electrical components nor any cooling devices.

Before being introduced into the receiving space of the cooling station, the frame with the refrigerated goods picked up thereon can be stored, for example, in a cold room or a cold store.

This ensures that the cold chain is not interrupted during storage or during reuse, in particular portioning, of the goods to be cooled.

In a preferred embodiment of the cooling station according to the invention it is provided that the cooling station can be moved in order to use the cooling station flexible and to be able to position, for example, at different points of a food transport belt.

The mobility of the cooling station, for example, be achieved in that the cooling station is provided with rollers.

The refrigerated goods received on the frame are particularly effectively protected against heat supply from the environment when the housing of the cooling station surrounds the receiving space for receiving the frame on at least four sides.

The housing walls surrounding the receiving space of the cooling station are preferably provided with a heat insulation. In order to achieve that the cooled recirculating air flow is only generated when it is needed to produce a cold air curtain on a frame introduced into the cooling station, it is advantageous if the cooling station has a switch, which automatically when loading the frame in the cooling station Generation of a cooled circulating air flow through the frame activated.

Such a switch can be designed in particular as a magnetic switch.

In particular, it can be provided that the switch comprises a reed contact, which closes an electrical contact upon insertion of the frame into the receiving space of the cooling station due to the presence of a magnet arranged on the frame and thereby activates the circulating air cooling device, in particular the fan and the radiator ,

In principle, the cooler can be constructed in any desired manner and the cooling effect of the cooler can be achieved in any desired manner. For example, the cooler could be designed as the evaporator of a refrigeration unit.

In a preferred embodiment of the invention, however, it is provided that the cooler is designed as a heat exchanger which contains cold side a multiphase, flowable refrigerant.

The multiphase refrigerant, which may in particular contain a solid ice phase suspended in a liquid phase, is flowable, in particular pumpable, and therefore can be supplied from an external source of cold carrier to the cooling station so that no refrigeration unit is present within the cooling station got to. A multiphase refrigerant can absorb heat from the recirculating air stream and convert it to latent heat by melting a portion of the solid phase of the refrigerant without altering the temperature of the refrigerant, at least as long as the solid phase of the refrigerant has not completely melted.

Such a latent cold carrier has a comparatively high specific energy density.

By using a multi-phase refrigerant, which has a defined Abschmelztemperatur, on the cold side of the radiator of the cooling station can be dispensed with a temperature control of the circulating air flow.

Basically, the cold side of the heat exchanger could be formed as a brine storage tank in which the once filled refrigerant rests until its heat capacity is exhausted.

In a preferred embodiment of the invention, however, it is provided that the cooling station is associated with a device for circulating the refrigerant through the radiator. This ensures that the cold side of the heat exchanger always has a particularly high heat absorption capacity.

Furthermore, it is preferably provided that the cooling station can be connected by at least one brine line to an external brine source and / or an external brine sink.

As a result, the multiphase flowable brine can be obtained from the external brine source and does not have to be in the cooling station itself be prepared or regenerated. Furthermore, spent refrigerant can be delivered to the external brine sink.

If advantageously at least one brine line is made flexible, the cooling station can be arranged in different positions relative to the external brine source or relative to the external brine sink, which increases the flexibility of use of the cooling station.

Furthermore, it is preferably provided that the multiphase, flowable refrigerant is a binary ice.

Binary ice (also known as Flow Ice or Smart Ice) is a flowable and pumpable two-phase mixture of a solid ice phase and a liquid water / alcohol phase (which thus contains water and an alcohol freezing point depressant) in which the ice phase is suspended ,

The melting temperature of the ice phase depends on the type of alcohol used (for example, ethanol) to the selected alcohol content.

When this binary ice is used to cool the recirculating air stream, the binary ice absorbs heat from the recirculating air stream and converts it into latent heat of the binary ice by melting part of the ice phase of the binary ice without changing the temperature of the binary ice, at any rate the ice phase of the binary ice has not completely melted.

Binary ice is due to these properties and because of its pumpability ideally suited to be used in the cooling station according to the invention as latent cold carrier. Due to its content of ice, the binary ice also has a comparatively high specific energy density.

In order to generate the circulating air flow through the frame accommodated in the receiving space of the cooling station, it can be provided that the cooling station has at least one blow-off opening for blowing cooled circulating air into the frame.

Furthermore, it can be provided that the cooling station has at least one suction opening for sucking circulating air from the frame.

Claim 15 is directed to a combination of a cooling station according to the invention and at least one frame, which has receptacles for a refrigerated goods and in such a way in the receiving space of the cooling station can be introduced that the cooling station surrounds the frame on at least three sides directed.

Such a frame is preferably movable in order, for example, to be moved from a cooling space to the cooling station.

This movability can be achieved in particular by providing the frame with rollers.

To enable ergonomic work in the removal of refrigerated by an operator from the shots of the introduced into the receiving space of the cooling station frame, it is advantageous if the introduced into the receiving space of the cooling station frame on at least one side for the removal of refrigerated goods from the Recordings for the refrigerated goods is accessible. It is particularly favorable for free accessibility to the refrigerated goods received on the frame when the frame introduced into the receiving space of the cooling station is accessible on at least two sides for the removal of refrigerated goods from the receptacles for the refrigerated goods, for example from the front and from above.

The cooling of the goods to be cooled on the frame can be carried out particularly efficiently if the receiving space of the cooling station is adapted to the shape of the frame, that the frame is completely absorbed by the receiving space.

The frame can be equipped in a particularly simple manner with refrigerated goods when the recordings of the frame are designed for receiving Gastronormbehältern.

The refrigerated goods received at the receptacles of the frame preferably comprise food and / or drinks.

In a preferred embodiment of the invention, it is provided that the frame is designed as a rack cart, to which food containers, beverage containers or trays can be suspended.

The cooling station according to the invention and the inventive combination of a cooling station according to the invention and a frame which has receptacles for a refrigerated goods and can be introduced into the receiving space of the cooling station, that the cooling station surrounds the frame on at least three sides, are particularly suitable for use as components of a Portioning system for a canteen kitchen. In addition to the cooling station and the container which can be docked to the cooling station, such a portioning system may also comprise further components, in particular a food conveyor belt, at least one mobile dispenser and at least one central cooling station adapted to the mobile dispenser with a docking station for docking the mobile dispenser for circulating air cooling a receiving space of the donor.

The concept according to the invention has the advantage that the frame stocked with the item to be cooled can be moved from any location to the cooling station without having to move any cooling device with the frame.

The frame can therefore be small, light and handy with relatively high loading capacity.

The fact that no refrigeration unit is required on the frame, the frame does not generate waste heat. The environment of the frame is therefore not burdened with dissipated waste heat.

The rack is kept cool during the portioning in the receiving space of the cooling station, without the environment of the cooling station must be cooled and the operator would be exposed to the cold.

Before the portioning, the frame can be placed in a cold room or a cold store, where it is cooled together with the refrigerated goods arranged thereon.

The refrigerated goods can be added to save space in Gastronorm containers on the frame. The frame together with the Gastronorm container arranged thereon is moved for portioning into the cooling station which is located in a cooled food conveyor belt. From here, the food is portioned out of the rack, wherein the refrigerated goods are protected by the cooling station against heating.

The refrigeration from the cooler of the cooling station is supplied by the circulating air cooling the item to be cooled in the receiving space of the cooling station pinpoint, so that large areas of a Portionierzentrums, in which such a cooling station is arranged, can remain uncooled. This saves energy and avoids exposing the operator to the portioning center of the cold.

When using binary ice for cooling the recirculating air flow resulting in the receiving space of the cooling station temperature is in a correct design of the radiator, with an adequate ratio of cooling capacity to cooling demand and at a Bärenistemperatur of about -3 ° C always in the range between 0 ⁰ C and 10 ⁰ C.

Due to the high energy density of the binary ice over conventional liquid refrigerants only a significantly lower volume flow must be circulated through the cooler when using ice, which has a positive effect on the energy balance of the system.

By means of the cooling station according to the invention, the temperature of the product to be cooled can be both held and lowered in the receiving space of the cooling station. It is particularly favorable when the circulating air cooling of the frame is started only when required, namely when the frame has been introduced into the cooling station.

The refrigerated goods in the receiving space of the cooling station is directly flowed by the circulating air and therefore cooled in a very efficient manner, so that short cooling cycles can be realized.

The frame can be made small and agile, since it does not contain its own cooling technology.

If there is no cooling requirement, since no frame has been introduced into the receiving space of the cooling station, the circulating air cooling of the cooling station is switched off by means of a switch.

The use of binary ice as a multiphase, free-flowing refrigerant has the advantage that this refrigerant absorbs heat from the circulating air as latent heat and thus always cold in the cooler of the cooling station prevails an optimal cooling for food temperature of about -3 ° C. without that this temperature control is required, which allows a very simple construction of the cooling station according to the invention.

Only if a rack placed in the cooling station is to be permanently cooled, a cyclic defrost must be activated.

The amount of heat that can be absorbed by binary ice, without affecting the cooling effect of the binary ice, is significantly higher than with refrigerants without phase transition. The required for cooling the circulating air Volume flow of the refrigerant through the cooler of the cooling station is therefore significantly lower when using binary ice.

Nevertheless, instead of binary ice, another flowable refrigerant, for example a water-brine mixture without phase change or a conventional, single-phase refrigerant, can be used for cooling the circulating air.

The cooling station according to the invention is particularly suitable for use in food portioning in the public catering, especially in central kitchens, large hospitals, etc.

Further features and advantages of the invention are the subject of the following description and the drawings of exemplary embodiments.

In the drawings show:

Fig. 1 is a schematic plan view from above of a portioning system for a large kitchen with a central cooling station and a food conveyor along which a tray stacking cart, a trolley, several dishes and food dispensers, a low mobile cooling station with an inserted low rack cart, a high mobile cooling station are arranged with an inserted high shelf trolley and a tray dolly;

2 is a schematic representation of a binary ice

Supply system for the central cooling station, for a high mobile cooling station and for a low mobile cooling station; 3 is a schematic plan view from above of a central cooling station with six docking stations for mobile dispensers;

4 shows a schematic vertical section through a docking place of a central cooling station;

Figure 5 is a schematic vertical longitudinal section through a movable dispenser with an applied cap.

6 shows a schematic vertical section through a docking station of a central cooling station with a mobile dispenser docked thereto;

Fig. 7 is an enlarged view of the area I of Fig. 6;

8 shows a schematic longitudinal section through a second embodiment of a mobile dispenser, the docking points of which are provided with closure flaps, wherein the closure flaps are in a closed position;

9 is an enlarged view of the area II of Figure 8, wherein the shutter shown is in an open position ..;

10 shows a schematic section through a third embodiment of a mobile dispenser, on which a sealing cover made of Plexiglas is placed; 11 shows a schematic vertical section through a docking station of a central cooling station and a mobile dispenser docked thereto, on which no closure lid is placed, wherein a closure lid is pivotally held at the central cooling station and is in an open position, in which an upper access opening of the mobile dispenser is open;

Fig. 12 a of FIG. 11 corresponding schematic vertical

Section through a docking of a central cooling station and a docked thereto movable dispenser, wherein the pivotally held at the central cooling station closure lid has been pivoted into a closed position in which the closure lid closes an upper access opening of the movable dispenser;

13 is a schematic perspective view of a high mobile cooling station, in which a high rack car can be inserted;

Fig. 14 is a schematic front plan view of the high mobile refrigeration station of Fig. 13 with a portion of the rear wall of the refrigeration station removed to show the cooling coils of a radiator of the refrigeration station;

Fig. 15 is a schematic perspective view of a high rack car;

FIG. 16 is a schematic perspective view of a combination of a high mobile cooling station and a high rack car pushed into the cooling station; FIG. Figure 17 is a schematic plan view from the front of the combination of the high mobile cooling station and the inserted into the cooling station high rack car.

Figure 18 is a schematic, partially sectioned plan view from below of the combination of the high mobile cooling station and the inserted into the cooling station high rack car in which a cooling station and the rack car enforcing circulating air flow is shown schematically by arrows.

Fig. 19 is a schematic perspective view of a low mobile cooling station;

Fig. 20 is a schematic perspective view of a low

Regal carriage; and

Fig. 21 is a schematic perspective view of the low mobile cooling station of Fig. 19, in which in addition the inserted with low shelf trolley the rack trolley passing through the circulating air flow is shown by arrows.

Identical or functionally equivalent elements are denoted by the same reference numerals in all figures.

A portioning system 100 shown in FIG. 1 as a whole for portioning food and / or drinks in a large kitchen comprises a convection-cooled food transport belt 102, whose passage direction is indicated by arrows 104. In an initial area 106 (in the illustration of FIG. 1 below), trays taken from an operator standing at location 108 on a tray stacking cart 110 are placed on the food transport belt 102 and loaded with uncooled food, drinks or dishes from a serving trolley 112 ,

On the conveyed by the food transport belt 102 in the direction of passage 104 trays are cooled by a standing at the point 114 operator food, drinks and / or crockery from a standing next to the food conveyor 102 mobile dispenser 116, the upper access opening 118 is freely accessible, placed.

On the along the direction of passage 104 of the food transport belt 102 further promoted trays are portioned from an operator located at the location 120 food from Gastronormbehängt which are hung on a low rack carriage 122.

The low rack cart 122 is inserted into a low mobile refrigeration station 124, which generates a cooled circulating air flow through the low rack cart 122.

Further trays, drinks and / or crockery items from a second mobile dispenser 116 ', the upper access opening 118 of which is freely accessible, are placed on the trays which are further conveyed in the direction of passage 104 of the food transport belt 102. On the further conveyed in the direction of passage of the food transport belt 102 trays are cooled by an operator located at the point 128 food from Gastronorm containers, which are mounted on a high shelf trolley 130, portioned.

The high shelf cart 130 is inserted into a high mobile cooling station 132, which generates a cool circulating air flow through the high shelf cart 130.

In an end region 134 of the food transport belt 102, the fully stocked trays are removed from the food transport belt 102 by an operator located at the location 136 and introduced into the receiving chamber of a tray transport carriage 138 pre-cooled by means of binary ice.

Disposed at a distance from the food transport belt 102 is a central cooling station 140 that includes a plurality of, for example, docking stations 142 for docking mobile dispensers 116, wherein the central cooling station 140 generates a cool circulating air flow through each of the docked mobile dispensers 116, respectively.

The cooling required for cooling or cooling is supplied to all the cooling elements of the portioning system 100 by means of a multiphase, flowable refrigerant, in particular in the form of a binary ice.

The binary ice supply system 144 of the portioning system 100 is shown schematically in FIG. 2 and comprises a process tank 146 which serves as main storage for the binary ice and in which the binary ice is motorized driven rotors 148 is continuously circulated in order to obtain the most homogeneous binary mash in the process tank 146.

In a primary cycle 150, binary ice from the process tank 146 is conveyed by a primary pump 152 to an ice maker 154 with a motor driven mixer 156 which simultaneously scrapes frozen ice from the ice maker 154 inner wall and from there back into the process tank 146.

The ice maker 154 is cooled by a conventional refrigeration device 158 that includes a refrigerant circuit 160 including a refrigerant compressor 162, a condenser 164, and an expansion throttle 166.

The ice cream generated in the ice maker 154 by the refrigeration device 158 and stored in the process tank 146 is circulated in a secondary circuit 168 and from there to local consumer circuits 174 of the low mobile refrigeration station 124, the high mobile refrigeration station 132, and the central refrigeration station 140 issued. Molten binary ice from these local consumer circuits 174 is received by the secondary circuit 168 and delivered to the process tank 146.

The secondary circuit 168 comprises a circulation line 170 which, starting from the process tank 146, leads past the places of the low mobile cooling station 124 and the high mobile cooling station 132 along the food transport belt 102 and from there to the central cooling station 140 and back into the process tank 146. In the circulation line 170, a secondary pump 172 is arranged, which circulates the binary ice from the process tank 146 through the circulation line 170. Each of the consumer circuits 174 is connected to the circulation line 170 via a branching branch line 176 thereof, which is connected to a first input 178 of a three-way valve 180.

From an output 182 of the three-way valve 180, a binary ice feed line 184 leads to a binary ice feed connection of the respective cold consumer, for example the low mobile cooling station 124.

Within the respective consumer, a line system is provided which directs the binary ice from the binary ice supply connection by a refrigeration consumer, in particular a cooler, and leads back to a binary ice return connection of the respective consumer.

The binary ice return port is connected to a binary ice return line 186 which leads to a branch 188.

From the branch 188, a binary ice return line 190 leads to a second input of the three-way valve 180, resulting in a closed consumer circuit 174.

Further, from branch 188, a binary ice discharge line 192 leads back to the circulation line 170 of the secondary circuit 168.

For supplying fresh binary ice from the secondary circuit 168 to the respective consumer circuit 174, the respective three-way valve 180 is switched to a state in which the first input of the three-way valve 180 is connected to its output, so that fresh binary ice is fed via the branch line 176 into the binary ice Flow line 184 passes. In the binary ice supply line 184, a pump 194 is arranged, which promotes the binary ice from the binary ice supply line 184 in the respective consumer, for example in the low mobile cooling station 124.

Since in this filling state of the consumer circuit 174, the second input of the three-way valve 180 to which the binary ice return line 190 is connected, is closed at the same time with the supply of fresh binary ice over the branch line 176, molten binary ice through the binary ice discharge line 192 in the circulation line 170 of the secondary circuit 168 and from there back into the process tank 146.

When the desired amount of fresh binary ice has been supplied to the consumer circuit 174, the three-way valve 180 is switched to a state where its second input is connected to the output and the first input 178 of the three-way valve 180 is closed.

In this state, the binary ice is circulated by means of the pump 194 in the closed consumer circuit 174 by the respective consumer, for example the low mobile cooling station 124.

The switching of the three-way valve 180 between its two states can be triggered, for example, on the basis of the signal of a temperature sensor which measures a temperature within the cold consumer or the temperature of the binary ice at a point of the consumer circuit 174.

Since the branch 188 of the consumer circuit 174 is lower than the circulation line 170 of the secondary circuit 168, due to the gravitational effect substantially no binary ice from the consumer circuit 174 occurs into the circulation line 170 of the secondary circuit 168 as long as the consumer circuit 174 is closed by the three-way valve 180 and binary ice from the branch 188 can pass through the binary ice return line 190 back into the binary ice supply line 184.

The consumer circuits 174 of the low mobile refrigeration station 124, the high mobile refrigeration station 132, and the central refrigeration station 140 are all substantially the same and operate as described above.

The binary ice advance lines 184 and binary ice return lines 186 leading to the mobile cooling stations 124 and 132 are preferably flexible in order to be able to arrange the mobile cooling stations 124 and 132 in different positions relative to the circulation line 170 of the secondary circuit 168.

In addition to the aforementioned refrigeration consumers, other consumers 196, such as the food transport belt 102, another refrigerated portioning or conveyor belt, one or more refrigerators, one or more refrigerators, etc., can be supplied with circulating binary ice by means of a consumer circuit 174 and via a respective branch line 176 and a binary ice discharge line 192 may be connected to the circulation line 170 of the secondary circuit 168.

The structure of the central cooling station 140 will be explained in more detail below with reference to FIGS. 3 to 7. The central cooling station 140 comprises a plurality of docking sites 142 for docking in each case a movable dispenser 116, as shown in FIGS. 5 and 6.

In this case, as shown for example in FIGS. 1 and 2, several, for example five, docking sites 142 can be arranged linearly next to one another.

In FIGS. 1 and 2, three of the docking sites 142 are each occupied by docked dispensers 116, while two further docking sites 142 are free.

It is also possible in each case to set two docking sites 142 with their rear sides facing one another, so that they can be approached from opposite directions, each with a dispenser 116, as shown in FIG. 3 by way of example for a total of six docking sites 142, of which in each case two in pairs with their backs facing each other.

As can best be seen in FIG. 4, each docking station 142 of the central cooling station 140 comprises a support frame 198 with supports 200, with which the central cooling station 140 is supported on a substrate, and with essentially horizontally and transversely to a longitudinal direction 230 central cooling station 140 extending cross members 202, which serve as guiding means for a zoom-in to the docking station 142 donor 116.

Two substantially horizontal and perpendicular to the cross members 202 extending longitudinal beams 204 carry a substantially cuboid housing 206, which includes a bottom wall 208, a vertical rear wall 210, a vertical front wall 212, vertical side walls, not shown, and a vertical ceiling wall 214. All of the walls of the housing 206 are each provided with an inner liner 216 and an outer liner 218 of a metallic sheet metal and a heat insulation 220 disposed between the inner liner 216 and the outer liner 218.

The each docked dispenser 116 facing front wall 212 has a first docking point 222 in the form of an air inlet 224 and an underlying second docking point 226 in the form of an air outlet 228.

Both docking points 222, 226 each comprise a substantially rectangular air passage opening extending in the longitudinal direction 230 of the central cooling station 140, which can be closed by means of a respective closure flap 232 when no dispenser 116 is docked at the respective docking station 142.

Each of the closure flaps 232 is rotatably supported on the housing 206 about a rotational axis extending horizontally and parallel to the longitudinal direction 230 of the central cooling station 140, such that the closure flap 232 is closed from the closed position shown in FIG. 4, in which the closure flap 232 forms the passage opening of the respective docking location 222 and 226 closes, inwardly in the open position shown in Fig. 7, in which the closure flap 232, the passage opening of the respective docking point 222 and 226 releases, is rotatable.

Thus, the shutter 232 is automatically rotated during the docking of the dispenser 116 from the closed position to the open position, each flap 232 is provided with two spaced in the longitudinal direction of the flap 232 actuating projections 234, which in Closed state of the flap 232 protrude slightly beyond the opening cross-section of the air passage opening and displaced by the dispenser 116 into the interior of the housing 206 when the dispenser 116 is moved against the front wall 212 of the docking 142 (see FIGS. 6 and 7).

As a result of this displacement of the actuating projections 234, the respective closure flap 232 is rotated about its axis of rotation from the closed position into the open position.

When the moveable dispenser 216 is removed from the docking station 142, each closure flap 232 rotates, under the force of gravity, from the open position to the closed position, in which the closure flap 232 closes the passage opening of the respectively associated docking point 222 or 226.

As best seen in FIG. 4, in the interior of the housing 206 of each docking bay 142 between the upper first docking location 222 and the lower second docking location 226, an air baffle 236, a fan 238, and a radiator 240 are disposed.

The cooler 240 is designed as a heat exchanger and contains heat exchanger coils which are cold-side filled with binary ice, which is circulated through the central cooling station 140 in the consumer circuit 174 assigned to the central cooling station 140.

In this case, the coolers 240 of the various docking sites 142 can be connected in series or connected in parallel with one another. In order to be able to discharge and collect condensed water formed on the radiator 240 from the housing 206 of the docking station 142, a collecting trough 242 is arranged at the bottom of the housing 206, the bottom surface of which is inclined towards an orifice of a collecting pipe 244, whereby the collecting pipe 244 is inclined through the Bottom wall 208 of the housing 206 extends through a mounted on the support frame 198 condensate collection tank 246, which may be formed for example as a Gastronorm food container.

The dockable to the docking 142 of the central cooling station 140 dispenser 116 is shown in detail in Fig. 5 and formed as a mobile container 247 and comprises a substantially cuboid, heat-insulated housing 248, which is provided on its underside with rollers 250, by means of which the dispenser 116 is movable over a ground.

The receiving space 252 surrounded by the housing 248 for receiving a product to be cooled is accessible via an access opening 118 at the top of the dispenser 116 in order to introduce goods to be cooled into the receiving space 252 or to remove them from the receiving space 252.

This upper access opening 118 can be closed by means of a heat-insulated closure lid 254 which can be placed on the housing 248.

In the receiving space 252 a carrying the Kühlgut stage 256 is arranged, which is guided vertically displaceable on a plurality of vertical guide rods 258.

A in the docked state of the dispenser 116 the docking 142 of the central cooling station 140 facing front wall 260 of the housing 248 of the Dispenser 116 is provided with a first docking location 262 in the form of an air outlet 264 and with an underlying second docking location 266 in the form of an air inlet 268.

Each of the docking points 262, 266 of the dispenser 116 includes an air passageway through which the receiving space 252 is connected to the outside of the housing 248 of the dispenser 116.

In the embodiment shown in FIG. 5, these air passage channels are permanently open.

The dispenser 116 is equipped with crockery, cold meals or cold drinks and then docked to a free docking station 142 of the central cooling station 140 by being driven forward with the front wall 260 of its housing 248 against the front wall 212 of the housing 206 of the docking station 142.

To push and control the movable dispenser 116 is a push handle 270, which is disposed on a rear wall 272 of the housing 248 of the dispenser 116, which faces away from the front wall 260.

When the dispenser 116 moves into the docking station 142, the first docking station 262 of the dispenser 116 comes into contact with the first docking station 222 of the docking station 142 and the second docking station 266 of the dispenser in contact with the second docking station 226 of the docking station 142, so that the environment sealed air ducts are formed by which the interior of the housing 206 of the docking 242 is connected to the receiving space 252 of the movable dispenser 116. During docking, the actuation protrusions 234 on the closure flaps 232 of the docking locations 222 and 226 of the docking station 142 are displaced by the docking locations 262 and 266 of the dispenser 116, respectively, so that the closure flaps 232 are moved from their closed position to their open position and the air conduction channels between the dispenser 116 and the docking 142 are open.

When the dispenser 116 is docked to the docking station 142, a circulating air flow is generated by the blower 238 which flows from the blower 238 through the radiator 240 and through the second docking locations 226 and 266 into a region between a bottom wall 274 of the housing 248 of the dispenser 116 and a base plate 276 arranged above it and from there into the rear wall 272 of the dispenser 116.

Through air passage openings 278, which are distributed over the entire height of the rear wall 272, the circulating air over the entire height of the receiving space 252 passes into the receiving space 252 in order to cool the refrigerated goods located there.

Through air passage openings 280, which are distributed over the entire height of the front wall 260 of the housing 248 of the dispenser, the circulating air from the receiving space 252 in the front wall 260 of the dispenser 116 and from there via the first docking location 262 of the dispenser 116 and the first docking 222th Docking station 142 back to the fan 238, whereby the recirculation loop is closed.

The circulating air flow is shown schematically in FIG. 6 by the arrows 282. The cooling of the circulating air takes place by heat in the heat exchanger designed as radiator 240 to the radiator 240 cold side flowing through binary ice.

The use of binary ice as a refrigerant does not require any circulating air temperature control. The binary ice circulates permanently through the radiator 240 of the docking station 142.

The dispenser 116 remains docked to the docking station 142 of the central cooling station 140 with continued circulating air cooling until it is pushed against the food transport belt 102 to remove the chilled goods contained therein.

The fact that the access opening 118 of the dispenser 116 is covered by the thermally insulated closure lid 254 in the docked state, an energy-efficient cooling operation is ensured.

The food transport belt 102 is usually no further cooling of the dispenser 116 necessary because the refrigerated goods, especially the refrigerated dishes, has stored enough cold due to its high specific heat capacity to 102 sufficiently cold during the relatively short period of portioning on the food transport belt, that is at a temperature of less than 8 ° C, to stay.

For the portioning on the food transport belt 102, the closure lid 254 is removed in order to be able to access the refrigerated goods in the receiving space 252 through the access opening 118.

A second embodiment of a mobile dispenser 116 shown in FIGS. 8 and 9 differs from that described above and in FIGS 5 and 6 illustrated embodiment in that the Luftdurchtritts- channels of the first docking 262 and the second docking 266 are not permanently open, but in the undocked state by means of a respective closure flap 284 are closed.

Each of the closure flaps is rotatably supported on the housing 248 about a rotational axis extending horizontally and parallel to the front wall 260 of the housing 248 of the dispenser 116, such that the closure flap 284 is of the closed position shown in FIG. 8, in which the closure flap 284 is the air passageway the respectively associated docking point 262 or 266 closes, in the open position shown in Fig. 9 is rotatable, in which the closure flap 284 releases the relevant air passageway.

In order to achieve that the closure flaps 284 automatically rotate from the closed position to the open position when the dispenser 116 is docked to the central cooling station 140, each of the closure flaps 284 is provided with one or more actuating protrusions 286 which, at least in the closed state, are slightly above the opening cross section of the respective associated air passage channel protrude outward and are displaced into the interior of the dispenser 116 during docking of the dispenser 116 to the central cooling station 140 from the respectively associated docking point 222 or 226 of the Andockplatzes 142 of the central cooling station 140, whereby the respective flap 284 automatically is rotated from the closed position to the open position.

When the dispenser 116 is undocked from the docking station 142, the closure flaps 284 again rotate due to the action of gravity the open position in the closed position, so that the air passage channels of the docking stations 262, 266 of the dispenser 116 are closed when the dispenser 116 is undocked from the central cooling station 140.

Incidentally, the second embodiment of a dispenser 116 shown in FIGS. 8 and 9 is the same in structure and function as in the first embodiment shown in FIGS. 5 and 6, the above description of which is incorporated herein by reference.

This second embodiment of a dispenser 116 with shutters 284 may be used in conjunction with a central cooling station 140 which also has shutters 232 at its docking points 222, 226 or with an alternative central cooling station 140 whose air inlets 224 and air outlets 228 are permanently open ,

A third embodiment of a mobile dispenser 116 shown in FIG. 10 differs from the two embodiments described above in that, instead of an opaque closure lid 254 made of a sheet metal cladding and a thermal insulation arranged in the interior of the cladding, a closure lid 254 "of a transparent material, For example, made of Plexiglas, is placed on the housing 248 of the dispenser 116 to close the upper access opening 118 in docked to the central cooling station 140 state.

The use of a transparent closure lid 254 'offers the advantage that, by looking through the closure lid 254', it can be easily determined which refrigerated product is contained in the relevant dispenser 116 so that the correct dispenser 116 can be selected with ease. which is to be driven to the food transport belt 102 when just a plurality of mobile dispensers 116 are docked to the central cooling station 140.

Incidentally, the third embodiment of a movable dispenser 116 shown in FIG. 10 coincides in structure and function with the first embodiment shown in FIGS. 5 and 6, to the extent of which the above description is made.

A second embodiment of a central cooling station 140 shown in FIGS. 11 and 12 differs from the first embodiment shown in FIGS. 3, 4, 6 and 7 in that it additionally comprises a thermally insulated closure lid 288 which is around one horizontal and parallel to the longitudinal direction 230 of the central cooling station 140 aligned pivot axis 290 is pivotally mounted on the upper side of the housing 206 of a Andockplatzes 142.

This closure cap 288 serves to close the upper access opening 118 of a dispenser 116 docked to the central cooling station 140 if the dispenser 116 in question does not have its own closure cap 254.

Prior to docking such a dispenser 116, the closure lid 288 is in the open position shown in FIG. 11, in which the closure lid 288 provides access to the docking station 142 for a dispenser 116 to be inserted.

After docking of the dispenser 116, the closure lid 288 is pivoted from its open position into the closed position shown in FIG. 12, in which the closure lid 288 on the housing 248 of the dispenser 116 rests and the upper access opening 118 of the dispenser 116 closes, so that the guided through the receiving space 252 of the dispenser 116 circulating air can not escape into the environment.

Incidentally, the second embodiment of a central cooling station 140 shown in FIGS. 11 and 12 coincides in structure and function with the first embodiment shown in FIGS. 3, 4, 6 and 7, to the above description of which reference is made.

The structure and function of the high mobile cooling station 132 are explained below with reference to FIGS. 13 to 18:

The high mobile refrigeration station 132 comprises a substantially parallelepiped housing 292 having a thermally insulated vertical left side wall 294a, a thermally insulated vertical right side wall 294b, a heat insulated vertical rear wall 296 interconnecting the two side walls at their rear ends and one on the upper edges of the side walls 294a , 294b and the rear wall 296 resting thermally insulated horizontal ceiling wall 298th

The housing 292 thus surrounds on four sides, namely from the left, from the right, from behind and from above, a receiving space 300 for receiving a movable frame 302 in the form of a high rack 130.

The housing 292 of the high mobile cooling station 132 has neither a bottom wall nor a front wall, so that the receiving space 300 is open downward and towards the front and the high rack 130 can be moved from the front into the receiving space 300. The housing 292 is provided on its underside with a plurality, for example four, rollers 304, by means of which the high mobile cooling station 132 can be moved over a substrate.

The left side wall 294a of the housing 292 is provided on its inside facing the receiving space 300 with a bleed-side air baffle 306 having a plurality, for example two, over substantially the entire height of the side wall 294a extending rows of exhaust ports 308.

Accordingly, the right side wall 294b of the housing 292 is provided on its inside facing the receiving space 300 with a suction side air guide plate 310 having a plurality, for example two, extending over substantially the entire height of the right side wall 294b extending rows of suction ports.

On the front end side of the right side wall 294b, a switch 312 is further arranged, by means of which the circulating air cooling device of the high mobile cooling station 132 to be described below can be switched on or off.

As an alternative to such a manually operated switch 312, it can also be provided that the high mobile cooling station 132 has a magnetic switch comprising a reed contact, which closes an electrical contact when the shelf trolley 130 is retracted due to the presence of a magnet arranged on the trolley 130 the circulating air cooling device of the high mobile cooling station 132 is activated. The recirculating air cooling device of the high mobile cooling station 132 is arranged in its rear wall 296 and comprises a plurality of, for example four, circulating air blowers 314 and a cooler 316 arranged downstream from the circulating air blowers 314, which is designed as a heat exchanger and comprises a cooler pack comprising one or more cooling coils 318, which can be traversed by binary ice and are connected via a binary ice delivery pipe 320 to a binary ice supply port 322 and a binary ice return pipe 324 to a binary ice return port 326.

The binary ice feed connection 322 is arranged on the outside of the right side wall 294b, designed as a quick-action closure valve and connectable to the binary ice supply line 184 of a consumer circuit 174 of the binary ice supply system 144 assigned to the high mobile cooling station 132.

The binary ice return port 326 is also arranged on the outside of the right side wall 294b, designed as a quick-acting valve and connectable to the binary ice return line 186 of the consumer circuit 174 of the binary ice supply system 144 assigned to the high mobile cooling station 132.

Since the high mobile cooling station 132 is movable on the rollers 304, the binary ice supply line 184 and the binary ice return line 186 of the consumer circuit 174 associated with the high mobile cooling station 132 are preferably flexibly configured to position the high mobile cooling station 132 in different positions relative to the high mobile cooling station 132 Circulation line 170 of the secondary circuit 168 of the binary ice supply system 144 to order. Below the radiator 316, a condensed water collecting tank 328 is mounted on the rear wall 296 of the housing 292 of the high mobile cooling station 132, which condenses condensed water on the radiator 316 and may be formed, for example, as a Gastronorm food container.

The high shelf trolley 130 to be pushed into the receiving space 300 of the high mobile cooling station 132 is shown individually in FIG. 15.

The rack trolley 130 comprises a first frame 330a and a second frame 330b each composed of two vertical beams 332 and three horizontal beams 334 interconnecting the vertical beams 332, and a plurality of vertical beams 332 of the first frame 330a and 330b, respectively the second frame 330b interconnecting horizontal hanger strips 336, which are opposite to each other in pairs and on which trays and / or food containers and / or beverage containers can be hung.

At the lower ends of the vertical support 332, a roller 350 is arranged in each case in order to be able to move the high shelf trolley 130 over a substrate.

The high shelf cart 130 is equipped with the refrigerated goods and stored in a cold room or cold store.

For portioning, the high shelf trolley 130 with the refrigerated goods arranged thereon is moved from the cold room or the cold store to the food conveyor belt 102 and moved into the receiving space 300 of the high mobile cooling station 132. After activation of the recirculation cooling of the high mobile cooling station 132 by means of the switch 312, the circulating air blowers 314 generate a recirculating air stream, which is cooled by means of the cooler 316.

As can be seen from FIGS. 17 and 18, in which the circulating air flow is shown schematically by the arrows 329, the cooled circulating air from the radiator 316 enters the left side wall 294a, from there through the blow-off openings 308 in the outlet-side air guide plate 306 the receiving space 300 and thus to the hinged on the high shelf 130 goods to be transported, from the receiving space 300 through the suction in the suction side air guide plate 310 in the right side wall 294b of the housing 292 of the high mobile cooling station 132 and from there back to the circulating air blowers 314, so that the circulating air circuit is closed.

Through the cold air curtain thus produced in the receiving space 300, the refrigerated goods hung on the high shelf trolley 130 are sealed off from the warm environment.

Further, the high shelf cart 130 inserted into the receiving space 300 is on four sides, namely, left, rear, right, and upward, through the heat-insulated walls 294a, 294b, 296, and 298 of the housing 292 of the high mobile cooling station 132 from the warmer Environment sealed off.

From the front of the high mobile cooling station 132, however, the high rack 130 is freely accessible for the removal of refrigerated goods by an operator, so that an ergonomic work is possible. The low mobile cooling station 124 shown in FIGS. 19 to 21 differs from the high mobile cooling station 132 shown in FIGS. 13 to 18 in that it has no ceiling wall, so that the low mobile cooling station 124 into the receiving space 300 of low mobile cooling station 124 to be inserted low rack carriage 122 only from three sides, namely from the left, from the right and from behind, surrounds, while the inserted shelf carriage 122 is freely accessible for removal of refrigerated goods by an operator forward and upward.

Further, at the low mobile cooling station 124, the cooled circulating air is blown through discharge openings 338 on both side walls 294a and 294b into the receiving space 300 and thus, with inserted rack carriage 122, onto the refrigerated goods and through suction openings 340 on the inside of the rear wall 296 from the receiving space 300 sucked off (see Fig. 21, in which the circulating air flow is shown schematically by the arrows 329).

Accordingly, in the rear wall 296 of the housing 292 of the low mobile cooling station 124, there are two recirculating air cooling fans and one recirculating air cooling device, namely a recirculating air cooling device between the suction ports 340 and the exhaust ports 338 of the left side wall 294a and a recirculating air cooling device between the intake ports 340 and the exhaust ports 338 in the right side wall 294b.

The low rack 122 to be pushed into the low mobile refrigeration station 124 is shown individually in FIG. 20 and includes a first frame 342a and a second frame 342b each composed of two horizontal carriers 344 and four vertical carriers 346 interconnecting the horizontal carriers 344 , as well as a variety of the first Frame 342a and the second 342b interconnecting hangers 348, each facing each other in pairs and are used for hanging trays, food containers and / or beverage containers.

On its underside of the rack carriage 122 is provided with four rollers 350, by means of which the rack carriage 122 is movable over a ground.

At its top of the rack carriage 122 carries a stand 352 with a tilted against the horizontal support frame 354 for placing trays, food containers and / or beverage containers in a tilted to the horizontal position, allowing the removal of food to be cooled and / or drinks from the the support frame 354 launched containers easier.

For the rest, the low mobile cooling station 124 shown in FIGS. 19 to 21 is identical in construction and function to the high mobile cooling station 124 shown in FIGS. 13 to 18, to the above description of which reference is made.

Claims

claims

A cooling station for receiving a frame (302) having receptacles for a refrigerated goods, wherein the cooling station (124, 132) at least one fan (314) for generating a recirculating air flow through the frame (302) and at least one cooler (316) Cooling of the recirculating air flow and wherein the cooling station (124, 132) comprises a housing (292) surrounding a receiving space (300) for receiving the frame (302) on at least three sides.

2. Cooling station according to claim 1, characterized in that the cooling station (124, 132) is movable.

3. Cooling station according to one of claims 1 or 2, characterized in that the cooling station (124, 132) with rollers (304) is provided.

4. Cooling station according to one of claims 1 to 3, characterized in that the housing (292) of the cooling station (132) surrounds the receiving space (300) for receiving the frame (302) on at least four sides.

5. Cooling station according to one of claims 1 to 4, characterized in that the cooling station (124, 132) comprises a switch, which upon insertion of the frame (302) in the cooling station (124, 132) automatically generating a cooled circulating air flow through the Frame (302) activated.

6. cooling station according to claim 5, characterized in that the switch is designed as a magnetic switch.

7. Cooling station according to one of claims 5 or 6, characterized in that the switch comprises a reed contact.

8. Cooling station according to one of claims 1 to 7, characterized in that the cooler (316) is designed as a heat exchanger, the cold side contains a multi-phase, flowable brine.

9. Cooling station according to claim 8, characterized in that the cooling station (124, 132) is associated with a device for circulating the refrigerant through the radiator (316).

10. cooling station according to one of claims 8 or 9, characterized in that the cooling station (124, 132) by at least one brine line (184, 186) with an external source of refrigerant (144) and / or an external brine sink (144 ) is connectable.

11. Cooling station according to claim 10, characterized in that at least one refrigerant carrier line (184, 186) is designed to be flexible.

12. Cooling station according to one of claims 8 to 11, characterized in that the multiphase, flowable brine is a binary ice.

13. Cooling station according to one of claims 1 to 12, characterized in that the cooling station (124, 132) has at least one blow-out opening (308, 338) for blowing cooled circulating air into the frame (302).

14. Cooling station according to one of claims 1 to 13, characterized in that the cooling station (124, 132) has at least one suction opening (340) for sucking circulating air from the frame (302).

15. A combination of a cooling station according to one of claims 1 to 14 and a frame (302) which has receptacles for a refrigerated goods and in such a way in the receiving space (300) of the cooling station (124, 132) can be introduced, that the cooling station (124, 132) surrounds the frame (302) on at least three sides.

16. Combination according to claim 15, characterized in that the frame (302) is movable.

17. Combination according to one of claims 15 or 16, characterized in that the frame is provided with rollers (350).

18. Combination according to one of claims 15 to 17, characterized in that in the receiving space (300) of the cooling station (124, 132) introduced frame (302) accessible on at least one side for the removal of refrigerated goods from the receptacles for the refrigerated goods is.

19. A combination according to claim 18, characterized in that in the receiving space (300) of the cooling station (124, 132) introduced frame (302) is accessible on at least two sides for the removal of refrigerated goods from the receptacles for the refrigerated goods.

20. A combination according to any one of claims 15 to 19, characterized in that the receptacles of the frame (302) are adapted to receive Gastro standard containers.

21. Combination according to one of claims 15 to 20, characterized in that the refrigerated goods food and / or drinks.

22. Combination according to one of claims 15 to 21, characterized in that the frame (302) as a rack carriage (122, 130) is formed.

23. Portioning system for a large kitchen, comprising at least one cooling station (124, 132) according to one of claims 1 to 14 and / or at least one combination according to one of claims 15 to 22.