EP2073324A1 - Outil de sertissage - Google Patents

Outil de sertissage Download PDF

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Publication number
EP2073324A1
EP2073324A1 EP08019671A EP08019671A EP2073324A1 EP 2073324 A1 EP2073324 A1 EP 2073324A1 EP 08019671 A EP08019671 A EP 08019671A EP 08019671 A EP08019671 A EP 08019671A EP 2073324 A1 EP2073324 A1 EP 2073324A1
Authority
EP
European Patent Office
Prior art keywords
anvil
crimping
retaining sleeve
crimping tool
cutting block
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP08019671A
Other languages
German (de)
English (en)
Inventor
Wolfgang Hanke
Frank-Joachim Hanke
Armin Schück
Cengiz Demirel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hanke Crimp-Technik GmbH
Original Assignee
Hanke Crimp-Technik GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from DE102008027928A external-priority patent/DE102008027928A1/de
Application filed by Hanke Crimp-Technik GmbH filed Critical Hanke Crimp-Technik GmbH
Publication of EP2073324A1 publication Critical patent/EP2073324A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/04Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
    • H01R43/048Crimping apparatus or processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/10Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
    • H01R4/18Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
    • H01R4/183Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section
    • H01R4/184Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion
    • H01R4/185Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping for cylindrical elongated bodies, e.g. cables having circular cross-section comprising a U-shaped wire-receiving portion combined with a U-shaped insulation-receiving portion

Definitions

  • the present invention relates to a crimping tool for crimping crimp contacts, in particular holding protective bushes, with a base body, a pressing body associated with the base body and the base body associated anvil and / or cutting block, wherein at least one crimp contact for crimping between the pressure punch and the anvil can be arranged.
  • Crimping tools of the type mentioned are known from practice and exist in a variety of embodiments.
  • crimping crimp contacts i.
  • joining crimp contacts to conductors it is essential that the conductors be crimped without mechanical interference.
  • connection system which eliminates these two weak points.
  • the end of a stripped strand is pressed flat and simultaneously welded to the tab. Thereafter, the tab is inserted into a retaining sleeve with a defined projection and rolled up at the protruding end.
  • a retaining sleeve can be comparatively powerless stuck on a contact pin.
  • the tab is pressed against the contact pin by means of an eccentric and a steel spring in the retaining sleeve.
  • the present invention has for its object to provide a crimping tool suitable for the production of the newly developed compound, with which the novel connections between a stranded wire and a retaining sleeve can be produced in a simple manner.
  • the end of the conductor formed to the tab is inserted into the retaining sleeve and folded over the end of the tab and rolled up. Furthermore, preferably the wire and the insulation are crimped simultaneously.
  • the crimp connection in this case only has a holding function and is not responsible for the electrical connection.
  • the contact restrainer has a pneumatic drive and preferably a pneumatic cylinder, which ensures a secure holddown of the crimp contact and in particular a retaining sleeve during the entire processing operation.
  • the pneumatic cylinder can simultaneously have a spring function.
  • the contact hold-down could be designed such that it makes a crimp contact during an entire crimping process on the anvil or on the cutting block. This ensures a particularly secure crimp connection.
  • Figure 1 a crimping tool is shown, in which a retaining sleeve 5 is located on a combination of an anvil and a cutting block 4.
  • Figure 1 shows the basic position of the grimp operation.
  • Figure 2 shows the hold-down function, wherein a pneumatically operated hold-down 1 holds the retaining sleeve 5 on the anvil / Schilittblock 4 throughout the processing.
  • the pneumatic cylinder 12 simultaneously assumes a spring function.
  • Figure 3 shows the cutting function, with a slider 6 in the ancestor via its inclined plane, the cutting block 4 raises in the processing area. At the same time, the retaining sleeve 5 is cut from the carrier strip. About the air pressure of the cylinder, the retaining sleeve 5 is constantly held in position.
  • the head 7 is inserted with a supernatant in the retaining sleeve 4.
  • the conductor 7 can also be equipped with a seal - a seal.
  • Figure 6 shows the basic position in the locking of the conductor 7 in the retaining sleeve 5.
  • An upper counter-holder 8 and a lower counter-holder 11 are moved simultaneously via cam elements in position.
  • FIG. 7 shows the pre-bending of the conductor 7, wherein a bending punch 10 pre-bends the end of the conductor 7.
  • Figure 8 shows the enclosing of the retaining sleeve 5, wherein a rolling punch 9 moves with its leading sword in the retaining sleeve 5 to hold the head 7 from the mating connector position. Furthermore, the rolling punch 9 rolls the conductor end into the upper retaining sleeve 5. The displacement of the counter-holder 8 and 11 and roller die 9 via cam elements.
  • the retaining sleeve With the combination of hold-down and cutting block and / or anvil the retaining sleeve is held and created the condition for processing. By separating the retaining sleeve from the carrier strip and lifting it into the processing plane, it is free for the conductor assembly.
  • the Crimper presses the retaining sleeve with the conductor and holds both in the position of bottom dead center.
  • the protruding tab is now bent to its final position. This is done by means of cam elements, which are moved pneumatically. Thereafter, the crimping tool reaches its basic position and releases the fitted retaining sleeve.
  • Fig. 9 shows in a perspective and in a side view of a plugged into a retaining sleeve wire before crimping. In this case, the end of the strand is not yet bent in the perspective view.
  • Fig. 10 shows in a plan view and in a side view of a flat pressed and welded strand.

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP08019671A 2007-12-18 2008-11-11 Outil de sertissage Withdrawn EP2073324A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102007061608 2007-12-18
DE102008027928A DE102008027928A1 (de) 2007-12-18 2008-06-12 Crimpwerkzeug

Publications (1)

Publication Number Publication Date
EP2073324A1 true EP2073324A1 (fr) 2009-06-24

Family

ID=40263053

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08019671A Withdrawn EP2073324A1 (fr) 2007-12-18 2008-11-11 Outil de sertissage

Country Status (1)

Country Link
EP (1) EP2073324A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3916932A1 (fr) 2020-05-25 2021-12-01 Komax SLE GmbH & Co. KG Serre-flan contact

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4216668A (en) * 1979-04-02 1980-08-12 Burroughs Corporation Crimping tool head
US4290179A (en) * 1979-10-22 1981-09-22 Amp Incorporated Cable harness assembly machine
US20070245550A1 (en) * 2006-02-27 2007-10-25 Tyco Electronics Corporation Hold down device in a terminal applicator

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4216668A (en) * 1979-04-02 1980-08-12 Burroughs Corporation Crimping tool head
US4290179A (en) * 1979-10-22 1981-09-22 Amp Incorporated Cable harness assembly machine
US20070245550A1 (en) * 2006-02-27 2007-10-25 Tyco Electronics Corporation Hold down device in a terminal applicator

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3916932A1 (fr) 2020-05-25 2021-12-01 Komax SLE GmbH & Co. KG Serre-flan contact

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