EP2055452B1 - Procédé pour faire une perforation sur tissu, cuire ou matériaux similaires - Google Patents

Procédé pour faire une perforation sur tissu, cuire ou matériaux similaires Download PDF

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Publication number
EP2055452B1
EP2055452B1 EP08158992A EP08158992A EP2055452B1 EP 2055452 B1 EP2055452 B1 EP 2055452B1 EP 08158992 A EP08158992 A EP 08158992A EP 08158992 A EP08158992 A EP 08158992A EP 2055452 B1 EP2055452 B1 EP 2055452B1
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EP
European Patent Office
Prior art keywords
template
punched
flexible material
region
creating
Prior art date
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Active
Application number
EP08158992A
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German (de)
English (en)
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EP2055452A1 (fr
Inventor
Stefano Zanotto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dainese SpA
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Dainese SpA
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Publication of EP2055452A1 publication Critical patent/EP2055452A1/fr
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/20—Cutting beds
    • C—CHEMISTRY; METALLURGY
    • C14—SKINS; HIDES; PELTS; LEATHER
    • C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
    • C14B5/00—Clicking, perforating, or cutting leather
    • C—CHEMISTRY; METALLURGY
    • C14—SKINS; HIDES; PELTS; LEATHER
    • C14B—MECHANICAL TREATMENT OR PROCESSING OF SKINS, HIDES OR LEATHER IN GENERAL; PELT-SHEARING MACHINES; INTESTINE-SPLITTING MACHINES
    • C14B5/00—Clicking, perforating, or cutting leather
    • C14B5/02—Stamps or dies for leather articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/02—Perforating by punching, e.g. with relatively-reciprocating punch and bed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/24—Perforating by needles or pins

Definitions

  • the present invention refers to a method for creating a punched region on a flexible plane material, in particular for creating a punched region limited to a portion of said material.
  • Garments in particular those created with leather parts and for use in the motor biking field, often comprise regions of material suitably punched both to facilitate a user's perspiration and for aesthetical reasons.
  • said garments are often aimed at providing good protection to the user in case of a fall; therefore, owing to the use of leather, fabrics and reinforcements having a certain thickness and compactness, they exhibit features of thermal insulation and impermeableness that can prove uncomfortable to a user wearing on the garment, above all in hotter spells or under physical strain conditions.
  • the needs to allow both the perspiration of user's produced sweat and a contribution of fresher air inside the garment are typically satisfied by providing suitable garment portions, in particular leather portions, having a plurality of holes so as to allow circulation of a certain amount of air.
  • a portion of leather on which a plurality of holes has been made according to a preset pattern may also have an aesthetic and ornamental value once the portion itself has been inserted into a garment; e.g., logos, symbols, captions or patterns can be reproduced, thanks to a selective creation of the holes, using a mode that is in harmony with the garment style.
  • the known art envisages creating portions of leather punched by means of a punching machine, then sewing them to the other parts of the garment.
  • Said punching machine typically has one or more rows of socket punches that, by moving with a reciprocating motion, punch the portion of leather in motion therebelow, see for example US 3,530,748 .
  • the leather portions machined by said punching machines are punched in a substantially uniform manner on their entire surface, as the structure and the operation modes of the machine used allow neither to leave out unpunched edges, nor to create said holes according to a pattern different from a uniform punching.
  • a selective punching can be created by means of a punching machine provided with a plate on which it is fixed a plurality of socket punches arranged according to the pattern to be reproduced. Said plate is then pressed onto the leather portion, thereby concomitantly creating all of the holes required to reproduce the pattern.
  • the present invention stems from the technical problem of providing a method for creating a punched region on a portion of flexible plane material, be it leather, fabric or other, so that said punched region be limited to a predefined zone of said material.
  • the present invention provides several relevant advantages.
  • the main advantage lies in that the method of the invention carries out a punching limited to zones predefined on a portion of material, allowing to obtain punched and unpunched parts on a same portion.
  • a second advantage lies in allowing to create punching according to patterns predefined on a portion of material.
  • Another advantage lies in that the method of the invention can be adapted to known-art punching machines, allowing a remarkable installation-related, economical and operative saving.
  • Yet another advantage lies in that the method of the invention can be carried out in a simple, economical and versatile manner, moreover minimizing the production of waste material.
  • FIG 1A shows a punching machine 1 substantially known to the art, comprising a plane 2 on which a conveyor belt 5 runs, typically made of a paper carpet. Initially, such a paper carpet is wound in a roll 6 placed below said plane 2, said roll 6 being gradually unwound as the paper carpet is dragged into a main body 3 of said punching machine 1.
  • a portion of flexible plane material 15 placed on said conveyor belt 5 is it also set in motion, a motion of translation to the main body 3; inside said body 3 there are one or more rows of socket punches having a substantially circular section, moving in a reciprocating motion along their longitudinal axis.
  • a first step of said reciprocating motion said punches come into contact with the material portion 15 and create thereon one or more rows of holes 19, depending of course on the number of said rows of socket punches; in a second step the punches rise from the portion 15 and therefore allow the free advancement thereof.
  • a second set of holes 19 is created, parallel to the first set and at a distance therefrom depending on the feed rate of the conveyor belt 5 and the rate of the reciprocating motion of the punches.
  • Figure 1B shows said material portion 15 subsequently to the above-described machining. Note that it has rows, parallel thereamong, of holes 19, which are uniformly distributed over the whole surface of the portion 15 itself.
  • FIG. 2A to 3C A method for creating a punched region 36 on a flexible plane material according to the present invention is shown in Figures 2A to 3C , whereas Figure 4 depicts a portion 35 of said m aterial machined according to said method; the portion 35 comprises both said punched region 36 having a plurality of holes 39, and an unpunched region 37.
  • said flexible plane material is leather or the like, however the method of the invention may be applied in a substantially identical manner also to a natural-fibre or a synthetic-fibre fabric, a spunbonded or an elasticated fabric, or to a laminated plastics material.
  • the selection of the material depends on the needs of the subsequent use thereof in creating a garment.
  • the method of the invention comprises first of all the step of creating a substantially plane template 40, having shape and dimensions corresponding to shape and dimensions of a region 38 of said flexible plane material to be punched.
  • Such a template 40 is conveniently made of cardboard; however it might also be made of hide, leather, plastics material, wood, or metal. Moreover, as it will be made evident hereinafter, in order not to have partial punching or cutting into a region 37 that is not to be punched, the thickness of said template 40 should be greater than or equal to the thickness of said material portion 35.
  • the template 40 is arranged on a part of a conveyor belt 25 of a punching machine 21 substantially known to the art, and thereabove the portion 35 of flexible material is arranged, taking care that the region 38 to be punched be at said template 40, which therefore remains interposed between said part of conveyor belt 25 and said portion 35 of flexible material.
  • the conveyor belt 25 Upon activating the punching machine 21, the conveyor belt 25 brings the portion 35 and the underlying template 40 to a main body 23 of the machine 21, inside which there is a row of socket punches 28 aligned thereamong along a direction transversal with respect to the direction of motion of the conveyor belt 25.
  • Said punches 28 may optionally be arranged on plural parallel rows, instead that on a single row.
  • the punches 28 are provided with a moving system that moves them simultaneously, with a reciprocating motion along their longitudinal axis.
  • a first step shown in Figure 3B , at a beat plate 27 of the punching machine 21 said punches 28 come into contact with the material portion 35 and punch it, creating a row of holes 39.
  • the punches 28 make a reverse motion, returning into the position shown in Figure 3C .
  • the minimum relative distance between the punches 28 and the template 40 depends also on the thickness of said beat plate 27, which is placed below the conveyor belt 25 in order to provide a rigid support base during the punching operation. Therefore, the thickness of said plate 27 should be sufficient to allow the punches 28 to punch the region 38 of the fabric portion 35, yet it should not be as high as to cause the punches 28 to be hindered in part of their run by the presence of the plate 27, as the same punches might be damaged.
  • the corresponding punch 28 may find a partial or anyhow non-uniform beat plane; therefore, it would produce an incomplete punching of the material, or even merely scratches.
  • the portion 35 in particular when said flexible plane material is leather, may have a first aesthetic surface and a second non-aesthetic surface, wherein said first aesthetic surface is the one facing outwards and is visible once the portion 35 is inserted into a garment, whereas the second non-aesthetic surface faces inwards of the garment and thus is not visible. Therefore, the first aesthetic surface is the one most machined and finished, which should as much as possible be free from defects and imperfections.
  • the punches 28 come into contact with the portion 35 even where the template 40 is not present; yet, by not being able to traverse the entire thickness of the portion 35, they will only make partial punching or cuts.
  • the template 40 will be cut out, e.g. from a cardboard sheet, according to the shape and dimensions required; of course, said template could be reused plural times for punching a plurality of fabric portions. Therefore, the method subject-matter of the present invention finds advantageous application in industrial production processes.
  • the use of an inexpensive material for the template 40 and the option of using known-art punching machines make it very advantageous, also from an economic standpoint.
  • the portions of punched material thus obtained can usefully be comprised in a garment, in particular for use in sports.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Treatment And Processing Of Natural Fur Or Leather (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Treatment Of Fiber Materials (AREA)

Claims (9)

  1. Procédé pour créer une région poinçonnée (36) sur un matériau plan souple, caractérisé en ce qu'il comprend les étapes consistant à :
    (a) créer un gabarit (40) sensiblement plan ayant une forme correspondant à la forme de ladite région (36) du matériau souple à poinçonner ;
    (b) agencer ledit gabarit (40) sur une partie d'une courroie transporteuse (25) d'une poinçonneuse (21) ayant une plaque de frappe (7) ;
    (c) agencer une partie (35) dudit matériau souple au-dessus dudit gabarit (40) afin d'intercaler ledit gabarit (40) entre ladite partie de matériau souple (35) et ladite partie de courroie transporteuse (25) ; et
    (d) créer ledit poinçonnage au niveau de ladite plaque de frappe (7).
  2. Procédé selon la revendication précédente, dans lequel l'épaisseur dudit gabarit (40) est supérieure ou égale à l'épaisseur de ladite partie de matériau souple (35).
  3. Procédé selon l'une quelconque des revendications précédentes, dans lequel ladite partie (35) dudit matériau souple a une première surface esthétique et une deuxième surface non esthétique et dans lequel, dans ladite étape consistant à agencer ledit matériau souple (35) au-dessus dudit gabarit (40), on prévoit que ladite surface esthétique soit en contact avec ledit gabarit (40).
  4. Procédé selon l'une quelconque des revendications précédentes, dans lequel ledit gabarit (40) est réalisé à partir de carton.
  5. Procédé selon l'une quelconque des revendications précédentes, comprenant en outre l'étape consistant à remplacer ladite plaque de frappe (7) de ladite poinçonneuse (1, 21) par une deuxième plaque de frappe (27) ayant une épaisseur sensiblement égale à la différence entre l'épaisseur de ladite première plaque de frappe (7) et l'épaisseur dudit gabarit (40).
  6. Partie (35) de matériau souple comprenant une région poinçonnée (36) créée selon le procédé selon l'une quelconque des revendications précédentes, dans laquelle ladite région poinçonnée (36) est entourée par une région non poinçonnée (37), et dans laquelle la partie (35) comprend un poinçonnage incomplet du matériau, dans une région intercalée entre la région poinçonnée (36) et la région non poinçonnée (37).
  7. Partie (35) de matériau souple selon la revendication précédente, dans laquelle ledit matériau souple est du cuir ou similaire.
  8. Partie (35) de matériau souple selon la revendication 6, dans laquelle ledit matériau souple est un tissu non tissé ou similaire.
  9. Vêtement comprenant au moins une partie de matériau souple (35) selon l'une quelconque des revendications 6 à 8.
EP08158992A 2007-09-27 2008-06-25 Procédé pour faire une perforation sur tissu, cuire ou matériaux similaires Active EP2055452B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
IT000502A ITRM20070502A1 (it) 2007-09-27 2007-09-27 Metodo di realizzazione di una regione perforata su tessuto, pelle o simile.

Publications (2)

Publication Number Publication Date
EP2055452A1 EP2055452A1 (fr) 2009-05-06
EP2055452B1 true EP2055452B1 (fr) 2011-02-23

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Application Number Title Priority Date Filing Date
EP08158992A Active EP2055452B1 (fr) 2007-09-27 2008-06-25 Procédé pour faire une perforation sur tissu, cuire ou matériaux similaires

Country Status (5)

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EP (1) EP2055452B1 (fr)
AT (1) ATE499189T1 (fr)
DE (1) DE602008005086D1 (fr)
ES (1) ES2361216T3 (fr)
IT (1) ITRM20070502A1 (fr)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3530748A (en) * 1968-12-26 1970-09-29 Harrington & King Perforating Design punching method and apparatus
IT1221667B (it) * 1987-12-28 1990-07-12 Tecnoform Srl Macchina per la produzione di sottopiedi e/o altri articoli termoformati
DE202005016844U1 (de) * 2005-10-27 2006-01-12 Schwarz, Johanna Baukastenartig zusammensetzbare und wieder lösbare textile Strickteile mit besonderer Randgestaltung, insbesondere für Oberbekleidung

Also Published As

Publication number Publication date
DE602008005086D1 (de) 2011-04-07
ES2361216T3 (es) 2011-06-15
ATE499189T1 (de) 2011-03-15
ITRM20070502A1 (it) 2009-03-28
EP2055452A1 (fr) 2009-05-06

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