EP2051007A1 - Vorwärmer/umweltfreundliche Vorrichtung zur Verwendung bei Verbrennungsheizgeräten - Google Patents
Vorwärmer/umweltfreundliche Vorrichtung zur Verwendung bei Verbrennungsheizgeräten Download PDFInfo
- Publication number
- EP2051007A1 EP2051007A1 EP07020214A EP07020214A EP2051007A1 EP 2051007 A1 EP2051007 A1 EP 2051007A1 EP 07020214 A EP07020214 A EP 07020214A EP 07020214 A EP07020214 A EP 07020214A EP 2051007 A1 EP2051007 A1 EP 2051007A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- exchanger
- combustion
- catalyst
- heat exchanger
- combustion chamber
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 39
- 238000010438 heat treatment Methods 0.000 title claims abstract description 16
- 239000003054 catalyst Substances 0.000 claims abstract description 26
- 239000003517 fume Substances 0.000 claims abstract description 10
- 239000002023 wood Substances 0.000 claims abstract description 10
- 239000002028 Biomass Substances 0.000 claims abstract description 6
- 239000008188 pellet Substances 0.000 claims abstract description 5
- 239000007789 gas Substances 0.000 claims description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 4
- 238000001914 filtration Methods 0.000 claims description 3
- 229910000510 noble metal Inorganic materials 0.000 claims description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- 229910002091 carbon monoxide Inorganic materials 0.000 claims description 2
- 239000003344 environmental pollutant Substances 0.000 claims description 2
- 238000001704 evaporation Methods 0.000 claims description 2
- 230000008020 evaporation Effects 0.000 claims description 2
- 229930195733 hydrocarbon Natural products 0.000 claims description 2
- 150000002430 hydrocarbons Chemical class 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 239000007788 liquid Substances 0.000 claims description 2
- VUZPPFZMUPKLLV-UHFFFAOYSA-N methane;hydrate Chemical compound C.O VUZPPFZMUPKLLV-UHFFFAOYSA-N 0.000 claims description 2
- 230000003647 oxidation Effects 0.000 claims description 2
- 238000007254 oxidation reaction Methods 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 229910052697 platinum Inorganic materials 0.000 claims description 2
- 231100000719 pollutant Toxicity 0.000 claims description 2
- 239000000126 substance Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 2
- 239000002956 ash Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009533 lab test Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000011403 purification operation Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/07—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C3/00—Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
- B03C3/017—Combinations of electrostatic separation with other processes, not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/08—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating
- F23G5/14—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion
- F23G5/16—Incineration of waste; Incinerator constructions; Details, accessories or control therefor having supplementary heating including secondary combustion in a separate combustion chamber
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/10—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of field or garden waste or biomasses
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J15/00—Arrangements of devices for treating smoke or fumes
- F23J15/02—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material
- F23J15/022—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow
- F23J15/025—Arrangements of devices for treating smoke or fumes of purifiers, e.g. for removing noxious material for removing solid particulate material from the gasflow using filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23L—SUPPLYING AIR OR NON-COMBUSTIBLE LIQUIDS OR GASES TO COMBUSTION APPARATUS IN GENERAL ; VALVES OR DAMPERS SPECIALLY ADAPTED FOR CONTROLLING AIR SUPPLY OR DRAUGHT IN COMBUSTION APPARATUS; INDUCING DRAUGHT IN COMBUSTION APPARATUS; TOPS FOR CHIMNEYS OR VENTILATING SHAFTS; TERMINALS FOR FLUES
- F23L17/00—Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues
- F23L17/005—Inducing draught; Tops for chimneys or ventilating shafts; Terminals for flues using fans
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J2217/00—Intercepting solids
- F23J2217/10—Intercepting solids by filters
- F23J2217/102—Intercepting solids by filters electrostatic
Definitions
- the heating appliance can be equipped with a chamber with a secondary airflow or a water coil which, in contact with the combustion exhaust fumes, transfers some of the heat of the aforesaid fumes to the vector fluid, thus increasing the appliance's thermal performance (for example as described in the V199A000243 and VI2004A000049 patents).
- the object of the present finding is to make a combustion heating appliance which can function with a considerably improved energy performance and lowered pollution emissions with respect to similar products of known type.
- a device to be mounted downstream of a biomass burner present in wood, pellet, wood chips, oil seeds and generally biomass heaters/boilers, which comprises at least one impregnated, monolithic honeycomb catalyst, at least one heat exchanger, at least one electrostatic filter and at least one suction device, which has the function of generating a depression along the fumes path (burner - catalyst - heat exchanger - filter) to facilitate their elimination from the appliance.
- the device of the finding is substantially made up of a post-burner positioned downstream of the combustion chamber of the heating appliance, as it must collect burnt gases while they are still flames and at temperatures not below 300-350°C, the limit value for being able to neutralise the substances by means of the catalyst.
- the catalyst has the task of converting harmful substances into harmless substances by means of chemical reactions where noble metals such as platinum and palladium cause the oxidation of carbon monoxide and unburnt hydrocarbons, converting them into carbon dioxide and water (environmental function).
- noble metals such as platinum and palladium cause the oxidation of carbon monoxide and unburnt hydrocarbons, converting them into carbon dioxide and water (environmental function).
- the positioning of the heat exchanger, after the catalyst, allows achieving a high performance, since the hot gases coming from the combustion stage - though collected directly above the burner and thus containing high quantities of harmful substances - due to the post-combustion achieved with aforesaid the catalyst are free of fumes containing ashes at the outlet of the catalyst itself. If said ashes still present during the use, they would disadvantageously deposit on the inner walls of the exchanger, thus reducing its performance or thermal conduction towards the outside.
- the finding moreover provides that the exchanger be positioned such that a first part thereof at the base of the tube bundle is touched by the combustion flames, which causes the immediate and complete evaporation of possible condensate that is formed on the bottom of the aforesaid exchanger.
- the gases exiting from the exchanger at low temperatures pass through an electrostatic chamber where they undergo a filtration process which retains any dusts and fumes generated by poor post-combustion due to an irregular functioning of the heating appliance, such as a sudden temperature drop inside the catalyst, or during the burner turning on/off steps.
- a suction device is mounted at the end of the exhaust gas pipe where the fumes have completely cooled down.
- Such suction device is used to place the entire channel which defines the whole exhaust gas path under reduced pressure (catalyst/heat exchanger/electrostatic chamber), so to initiate the suction operation directly from the heating appliance combustion chamber.
- FIGS. 1-3 illustrate three views, respectively one front and two side views, of the device according to the finding mounted on a heating appliance;
- FIGS. 4-5 (table II) illustrate two views, respectively front and side, of the device according to the finding;
- FIG. 6-7 (table III) illustrate two views, front and side, of the front part of the device according to the finding;
- FIGS 10-12 illustrate three orthogonal views of the air conveying device.
- the economiser/environmentally-friendly device according to the finding, indicated as 1 is mounted on the combustion chamber "C" of a standard heating appliance, not illustrated for simplification reasons.
- the device 1 is characterised in that it provides for the use of four components: a catalyst 2, a first heat exchanger 3, a second heat exchanger 4, an electrostatic filter 5 and a suction device 6.
- the previously mentioned components are positioned in sequence along the exhaust gas route, from the combustion chamber "C” to the exhaust pipe "S". Furthermore, said components are connected with each other through pipes, respectively pipe 7 connecting the catalyst 2 to the first exchanger 3, pipe 8 connecting the first exchanger 3 to the second exchanger 4 and pipe 9 connecting the electrostatic filter 5 to the final suction device 6.
- the device 1 provided for by this invention operates in two steps: there is the first step where post-combustion of exhaust gases occurs and where a considerable heat exchange activity between said gases and the environment takes place; then, a second step closely follows where the heat exchange activity is completed and the exhaust gases filtering operations are performed.
- a post-combustion process occurs in the catalyst 2 - preferably of ceramic, monolithic honeycombed type and impregnated with noble metals - so that not only are the exiting gases "G2" free of harmful substances but they also reach a temperature of approximately 800°C.
- gases enter into the heat exchanger 3 where, in contact with the tube bundle 3.1, the first heat exchange with the environment occurs through air or water circulation.
- the finding provides that the base 3.2 of the exchanger 3 faces the combustion chamber "C", so to be able be touched by the combustion flames, so that the possible condensate which is formed on the tube bundle 3.1 is collected at the base 3.2 and vaporised completely by the heat (see arrows) generated by the combustion chamber.
- the gases "G3", still hot and dry, exiting from the exchanger 3 and collected by the channel 3.3, are conveyed through pipe 8 into the second exchanger 4 where, in contact with the tube bundle 4.1, a second heat exchange with the environment occurs through air or water circulation.
- Gases "G4", already cooled to low temperature at this point, at the outlet of the tube bundle pass through the electrostatic filter 5, comprising at least one ionising chamber 5.1 and at least one collection chamber 5.2, which remove all residual pollutant dusts from the aforesaid gases.
- an air conveying apparatus generally indicated as 10, on the first exchanger 3.
- Said air conveying device 10 comprises at least a covering 10.1 coupled with an electric fan 10.2 - which draws air from the outside and sends it into the tube bundle 3.1 - and an outlet grate 10.3.
- thermal exchange may occur through a water (or any other liquid) forced circulation system by means of a hydraulic pump.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Sustainable Energy (AREA)
- Incineration Of Waste (AREA)
- Combustion Of Fluid Fuel (AREA)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07020214A EP2051007A1 (de) | 2007-10-16 | 2007-10-16 | Vorwärmer/umweltfreundliche Vorrichtung zur Verwendung bei Verbrennungsheizgeräten |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP07020214A EP2051007A1 (de) | 2007-10-16 | 2007-10-16 | Vorwärmer/umweltfreundliche Vorrichtung zur Verwendung bei Verbrennungsheizgeräten |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP2051007A1 true EP2051007A1 (de) | 2009-04-22 |
Family
ID=39111444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP07020214A Withdrawn EP2051007A1 (de) | 2007-10-16 | 2007-10-16 | Vorwärmer/umweltfreundliche Vorrichtung zur Verwendung bei Verbrennungsheizgeräten |
Country Status (1)
| Country | Link |
|---|---|
| EP (1) | EP2051007A1 (de) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102287834A (zh) * | 2011-07-19 | 2011-12-21 | 杜扬 | 一种油气催化反应装置及催化燃烧处理系统 |
| EP2762777A1 (de) * | 2013-02-04 | 2014-08-06 | Step TRUTNOV a.s. | Kessel |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3331545A1 (de) * | 1983-08-13 | 1985-02-28 | Ferdinand Lentjes, Dampfkessel- und Maschinenbau, 4000 Düsseldorf | Verfahren und anlage zum vermindern der schadstoffemission in rauchgasen von feuerungsanlagen |
| US5233934A (en) * | 1992-08-20 | 1993-08-10 | Wahlco Environmental Systems, Inc. | Control of NOx reduction in flue gas flows |
| US5524557A (en) * | 1994-12-05 | 1996-06-11 | Wahlco, Inc. | Catalytic sulfur trioxide flue gas conditioning |
| DE19627028A1 (de) * | 1996-07-04 | 1998-01-08 | Siemens Ag | Rauchgasfilteranlage für Kleinfeuerungen |
| DE102005023580A1 (de) * | 2005-05-18 | 2006-11-23 | Fev Motorentechnik Gmbh | Wärmeerzeuger |
| WO2007036974A1 (en) * | 2005-09-28 | 2007-04-05 | Nonox Ltd | Method and device for lowering the polluting components of exhaust smokes in a combustion heat generator |
-
2007
- 2007-10-16 EP EP07020214A patent/EP2051007A1/de not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3331545A1 (de) * | 1983-08-13 | 1985-02-28 | Ferdinand Lentjes, Dampfkessel- und Maschinenbau, 4000 Düsseldorf | Verfahren und anlage zum vermindern der schadstoffemission in rauchgasen von feuerungsanlagen |
| US5233934A (en) * | 1992-08-20 | 1993-08-10 | Wahlco Environmental Systems, Inc. | Control of NOx reduction in flue gas flows |
| US5524557A (en) * | 1994-12-05 | 1996-06-11 | Wahlco, Inc. | Catalytic sulfur trioxide flue gas conditioning |
| DE19627028A1 (de) * | 1996-07-04 | 1998-01-08 | Siemens Ag | Rauchgasfilteranlage für Kleinfeuerungen |
| DE102005023580A1 (de) * | 2005-05-18 | 2006-11-23 | Fev Motorentechnik Gmbh | Wärmeerzeuger |
| WO2007036974A1 (en) * | 2005-09-28 | 2007-04-05 | Nonox Ltd | Method and device for lowering the polluting components of exhaust smokes in a combustion heat generator |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102287834A (zh) * | 2011-07-19 | 2011-12-21 | 杜扬 | 一种油气催化反应装置及催化燃烧处理系统 |
| CN102287834B (zh) * | 2011-07-19 | 2013-01-02 | 杜扬 | 一种油气催化反应装置及催化燃烧处理系统 |
| EP2762777A1 (de) * | 2013-02-04 | 2014-08-06 | Step TRUTNOV a.s. | Kessel |
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