EP2029468B1 - Procédé de détermination du couple final de fermeture lors de la fermeture de bouteilles ou de contenants similaires - Google Patents
Procédé de détermination du couple final de fermeture lors de la fermeture de bouteilles ou de contenants similaires Download PDFInfo
- Publication number
- EP2029468B1 EP2029468B1 EP07725438.1A EP07725438A EP2029468B1 EP 2029468 B1 EP2029468 B1 EP 2029468B1 EP 07725438 A EP07725438 A EP 07725438A EP 2029468 B1 EP2029468 B1 EP 2029468B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- torque
- adjustment
- phase
- capping
- closing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 20
- 238000004519 manufacturing process Methods 0.000 claims description 11
- 238000004364 calculation method Methods 0.000 claims description 2
- 238000012937 correction Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 238000005259 measurement Methods 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 230000001419 dependent effect Effects 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-N carbonic acid Chemical compound OC(O)=O BVKZGUZCCUSVTD-UHFFFAOYSA-N 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000013178 mathematical model Methods 0.000 description 1
- 238000012821 model calculation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/26—Applications of control, warning, or safety devices in capping machinery
- B67B3/261—Devices for controlling the tightening of threaded caps, e.g. testing the release torque
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/2013—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines
- B67B3/2033—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps by carousel-type capping machines comprising carousel co-rotating capping heads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67B—APPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
- B67B3/00—Closing bottles, jars or similar containers by applying caps
- B67B3/20—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps
- B67B3/2073—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps comprising torque limiting means
- B67B3/2093—Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps comprising torque limiting means whereby the applied torque limit is varied
Definitions
- the invention relates to a method according to the preamble of claim 1.
- containers for example bottles, with screw caps
- screw caps it is desirable for the consumer to open such closures only a certain force, i. only has to apply a certain maximum opening torque, so such screw caps are not closed too tight.
- screw caps are sufficiently tightly bolted to the respective container to achieve a tight seal and, for example, escape of contents, e.g. Carbonic acid, but also to prevent the ingress of foreign substances, such as harmful germs reliably in the original sealed container.
- the object of the invention is to provide a method with which the adjustment can be done purely by machine. To solve this problem, a method according to claim 1 is formed.
- the method according to the invention has the advantage that virtually no personnel, in any case no personnel is required for the adjustment of several Verschraub- or Verschwinechen a sealing machine, which must perform special measurements by hand.
- the method according to the invention enables a comparison of the screwing or closing units in a much shorter time and leads to reproducible results at lower costs.
- 1 is a container in the form of a bottle, which by a screwed, in the fig1 shown cut closure 2 is closed in the form of a cap.
- the closing of the bottles 2 takes place in the manner known to the person skilled in a sealing machine 3, of which in the FIG. 2 only a schematic view of a rotor 4 driven in rotation about a vertical machine axis is shown, on whose circumference a plurality of closing positions 5 are formed.
- the bottles 1 to be closed are each fed to a closing position 5 at a bottle inlet 3.1 of the capper.
- the sealed bottles 1 are fed to a bottle outlet 3.2 for further use.
- a closure 2 is placed on each bottle 1 and this then screwed onto the thread formed at the respective bottle mouth 1.1, with a closing end torque , which among other things taking into account various bottle or closure parameters, such as number of threads and the pitch of the thread 1.1, taking into account material parameters, etc. conditional on an opening moment, which must be applied by the user when opening the bottle 1 and the closure 2 and thus a Function of the closing moment is.
- each Versch95position 5 in the manner also known to the person skilled in a Verschwiniser 6 with screw or capping head 7 with associated drive, screwed with the (screw) the respective closure 2 on the thread 1.1 at the bottle mouth becomes.
- Each closing unit 6 is individually controllable, namely to achieve a, corresponding to the respective desired opening torque closing end torque during closing, as will be explained in more detail below.
- the drives assigned to the individual closing units 6 are preferably those drives which permit an individual adjustment of rotational speeds, directions of rotation and / or torques independent of the other drives. This may be e.g. to act known servo, stepper or synchronous motors in which the desired operating parameters can be set and realized in a controlled and / or controlled manner.
- an individual adjustment (tuning) of the individual closure units 6 and their drives in the form that initially taking into account known parameters such. B. such concerning the formation and / or geometry of the thread 1.1, the design and geometry of the closures 2, the type of materials used, etc., as well as taking into account the desired opening moment the closing torque or the torque corresponding thereto at the screw or closing head 7 is calculated, for example on the basis of a mathematical model, which also maps or takes into account the mechanical and / or electromagnetic conditions of the closing units 6.
- the measurement of the moments can be done by suitable devices, such as torque boxes, strain gauges, but also indirectly by measuring the motor current of the drive of the respective closing unit 6. In principle, it may be sufficient to detect and store in each case the maximum value of the torques, rotational speeds and / or rotational angles.
- the maximum value of the current at the end of the closure (as a measure of the closing end torque) and the maximum value of the current during opening (as a measure of the opening moment) are determined. Furthermore, the opening speed is determined. On the basis of a current-torque characteristic of the drive motor specific to the respective drive motor and taking into account the existing gear ratio, the torque exerted on the closure 2 by the closing unit 6 or its head 7 can then be calculated with sufficient accuracy during closing and opening.
- the original closing moment for example, based on the model calculation or empirically determined, is then corrected individually for each closing unit 6 on the basis of the measured values determined during opening during the adjustment or tuning phase, in particular on the basis of the determined opening torque such that the result from the closing end torque Opening torque corresponds to the desired value.
- This correction takes place, for example, by multiplying the originally calculated or empirically determined closing end torque by a correction factor which corresponds to the quotient of the setpoint value for the opening moment and the actual value of the opening moment determined during the adjustment phase.
- the current-torque characteristic is usually dependent on the speed, so that in the determination of the torque, in particular the maximum opening torque, the speed of the respective closing device 6 and the head 7 is taken into account.
- the torque is also dependent on the respective installation situation and the specific mechanical conditions of each closure unit 6, so that it is at least useful for improving the balance, by measuring the idle current, to determine the idling torque of each closing unit 6 and in the memory of the Control device 8 store individually for each closing unit 6, so that this idle torque then in the determination of the correction or tuning factor of each closing and / or later in the production phase when closing the bottle 1 with the corrected output value of the closing end torque in addition to the respective correction factor can be taken into account.
- the screwing angle required for screwing the respective closure 2 onto a bottle 1 until final closure is decisively influenced by the geometry of the closure 2 or of the thread 1.1.
- the following example of a three-speed shutter with two-third turns in plan view illustrates this.
- FIG. 5 shows in the diagrams a and b the typical course of the angular velocity of the respective closing unit 6 and the head 7 and the torque transmitted to a closure 2 when closing a bottle 1 with the closure during the production phase.
- the rotational speed w of the closing device 6 is reduced, until a reduction to the value zero takes place when a closing end torque is reached, namely while maintaining the closing end torque, so that a further tightening of the closure 2 at a Alignment of the threads can be done and the shutter 2 is then turned on with the desired opening moment corresponding closing end torque on the bottle 1 and on the thread 1.1.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sealing Of Jars (AREA)
- Filling Of Jars Or Cans And Processes For Cleaning And Sealing Jars (AREA)
- Closures For Containers (AREA)
Claims (11)
- Procédé servant à définir le couple de fermeture lors de la fermeture de bouteilles ou de contenants similaires avec des systèmes de fermeture (2) pouvant être vissés en utilisant une unité de fermeture (6) entraînée par moteur électrique d'une machine de fermeture (3), dans le cadre duquel, lors d'une phase de réglage, au moins un système de fermeture (2) d'un contenant (1) fermé antérieurement est réouvert, dans le cas présent au moins le couple d'ouverture requis pour la réouverture est déterminé en tant que valeur de correction et la fermeture subséquente des contenants (1) est effectuée par l'unité de fermeture (6) avec un couple final de fermeture tenant compte de ladite valeur de correction, caractérisé en ce que lors de la phase de réglage, l'au moins un système de fermeture (2) est réouvert par l'unité de fermeture (6), et en ce que dans le cas présent au moins le couple d'ouverture, requis pour ladite réouverture, de l'unité de fermeture (6) et/ou d'un entraînement de l'unité de fermeture (6) est déterminé en tant que valeur de correction.
- Procédé selon la revendication 1, caractérisé en ce que le couple de marche à vide de l'au moins une unité de fermeture (6) est déterminé au début de la phase de réglage.
- Procédé selon la revendication 2, caractérisé en ce que le couple de marche à vide est pris en compte lors de la définition du couple final de fermeture corrigé.
- Procédé selon la revendication 2 ou 3, caractérisé en ce que le couple de marche à vide est pris en compte au cours de la phase de réglage lors de la définition du couple d'ouverture.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'est obtenu, à partir des valeurs de mesure déterminées lors de la réouverture de l'au moins un contenant (1) au cours de la phase de réglage, un facteur de correction, qui permet de corriger un couple final de fermeture initial déterminé de manière empirique ou par calcul.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que lors de l'utilisation d'une machine de fermeture (3) à l'aide au moins de deux unités de fermeture (5), le réglage est effectué pour chaque unité de fermeture de manière individuelle.
- Procédé selon la revendication 6, caractérisé en ce que pour chaque unité de fermeture, le couple de marche à vide et/ou le facteur de correction sont déterminés et/ou mémorisés de manière individuelle.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une phase de réglage est immédiatement suivie respectivement d'une phase de production, lors de laquelle les contenants (1) sont fermés à l'aide du couple final de fermeture corrigé.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce qu'au cours de la phase de production, respectivement un réglage est effectué en continu ou à des intervalles de temps spécifiés.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le couple final de fermeture corrigé est effectué par la multiplication d'un couple final de fermeture de départ au facteur de correction.
- Procédé selon l'une quelconque des revendications précédentes, caractérisé en ce que le facteur de correction est réalisé sous la forme d'un quotient entre une valeur souhaitée pour le couple d'ouverture et la valeur du couple d'ouverture mesuré au cours de la phase de réglage.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102006025811A DE102006025811A1 (de) | 2006-05-31 | 2006-05-31 | Verfahren zur Bestimmung des Verschließ-Endmoments beim Verschließen von Flaschen oder dergleichen Behälter sowie Verschließmaschine |
PCT/EP2007/004538 WO2007137737A1 (fr) | 2006-05-31 | 2007-05-23 | Procédé de détermination du couple final de fermeture lors de la fermeture de bouteilles ou de contenants similaires, et capsuleuse |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2029468A1 EP2029468A1 (fr) | 2009-03-04 |
EP2029468B1 true EP2029468B1 (fr) | 2017-05-03 |
Family
ID=38544244
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP07725438.1A Active EP2029468B1 (fr) | 2006-05-31 | 2007-05-23 | Procédé de détermination du couple final de fermeture lors de la fermeture de bouteilles ou de contenants similaires |
Country Status (4)
Country | Link |
---|---|
US (1) | US8001748B2 (fr) |
EP (1) | EP2029468B1 (fr) |
DE (1) | DE102006025811A1 (fr) |
WO (1) | WO2007137737A1 (fr) |
Families Citing this family (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US8583382B1 (en) * | 2007-11-13 | 2013-11-12 | Pneumatic Scale Corporation | Torque data logging apparatus, system, and method |
DE102007057857A1 (de) | 2007-11-29 | 2009-06-04 | Khs Ag | Vorrichtung zum Verschließen von Behältern |
DE102008030038A1 (de) | 2008-06-12 | 2009-12-17 | Arzneimittel Gmbh Apotheker Vetter & Co. Ravensburg | Vorrichtung zur Prüfung der bestimmungsgemäßen Positionierung eines Stopfens in einer einen Hohlkörper aufweisenden Spritze oder Karpule |
DE102008030271A1 (de) * | 2008-06-19 | 2009-12-31 | Arzneimittel Gmbh Apotheker Vetter & Co. Ravensburg | Vorrichtung und Verfahren zur Prüfung der Dichtigkeit von Verschlusskappen auf medizinischen Hohlkörpern |
US8615972B2 (en) * | 2008-11-07 | 2013-12-31 | Capmatic Ltd. | Torque measuring assembly suitable for use in a container capping machine |
IT1395609B1 (it) * | 2009-09-14 | 2012-10-16 | Arol Spa | Stazione di controllo a campione per impianto di riempimento di bottiglie o contenitori ed impianto di riempimento di bottiglie o contenitori comprendente la stessa |
IT1395608B1 (it) * | 2009-09-14 | 2012-10-16 | Ft System Srl | Stazione di controllo a campione per impianto di riempimento di bottiglie o contenitori ed impianto di riempimento di bottiglie o contenitori comprendente la stessa |
IT1395607B1 (it) * | 2009-09-14 | 2012-10-16 | Ft System Srl | Impianto di riempimento di bottiglie o contenitori a taratura continua e metodo di taratura in continuo di un tale impianto |
DE102009045637A1 (de) * | 2009-10-13 | 2011-04-14 | Krones Ag | Verfahren und Vorrichtung zum Schraubverschließen von Gefäßen, insbesondere Flaschen |
KR101478888B1 (ko) | 2010-02-26 | 2015-01-06 | 허스키 인젝션 몰딩 시스템즈 리미티드 | 최종 형상의 용기로 취입 성형하기에 적합한 프리폼 |
DE102012003809A1 (de) * | 2012-02-27 | 2013-08-29 | Heuft Systemtechnik Gmbh | Verfahren und Vorrichtung zum berührungslosen Prüfen des zum Öffnen eines Kunststoff-Schraubverschlusses erforderlichen Drehmoments |
WO2014023683A2 (fr) * | 2012-08-07 | 2014-02-13 | Cedrex A/S | Appareil d'encapsulation et de désencapsulation de tubes à essai |
US10472134B1 (en) * | 2013-01-07 | 2019-11-12 | Celebrate Everywhere, LLC | Container cap securing and venting |
WO2014176287A1 (fr) | 2013-04-22 | 2014-10-30 | Pressco Technology Inc. | Technique d'analyse de bouchon |
DE102015112574A1 (de) | 2015-07-30 | 2017-02-02 | Steinfurth Mess-Systeme GmbH | Verschließwinkelmessung mit Drehmoment |
DE102016223046A1 (de) * | 2016-11-22 | 2018-05-24 | Henkel Ag & Co. Kgaa | Verfahren zum Aufschrauben eines Aufsatzes auf eine Wasch- oder Spülmittelflasche |
CN108918015B (zh) * | 2018-05-15 | 2021-03-02 | 肇庆市艾特易仪器设备有限公司 | 一种关于饮料瓶旋盖扭矩无损检测方法 |
DE102018221034A1 (de) * | 2018-12-05 | 2020-06-10 | Krones Ag | Vorrichtung und verfahren zum verschliessen einer flasche mit drehmomentmessung |
DE102019125330A1 (de) * | 2019-09-20 | 2021-03-25 | Krones Ag | Verschließvorrichtung und Verfahren zum Verschließen von Schraubverschlüssen |
Family Cites Families (19)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4535583A (en) * | 1982-10-04 | 1985-08-20 | Shibuya Kogyo Co., Ltd. | Rotary type capping apparatus |
JPS60110689A (ja) * | 1983-11-15 | 1985-06-17 | 澁谷工業株式会社 | キヤツパ |
US4614077A (en) * | 1985-04-17 | 1986-09-30 | K.T. Mfg. Co., Ltd. | Automatic tightening method and apparatus |
US4608805A (en) * | 1985-10-29 | 1986-09-02 | Aluminum Company Of America | Screwcapping machine |
US4765119A (en) * | 1986-11-14 | 1988-08-23 | Aidlin Automation Corp | Screw capping machine with vertically reciprocable container platform |
DE4011398C2 (de) * | 1990-04-09 | 1994-09-22 | Alcoa Gmbh Verpackwerke | Vorrichtung und Verfahren zum Aufbringen von Schraubverschlüssen auf Behälter |
US5152182A (en) * | 1991-04-17 | 1992-10-06 | Vibrac Corporation | Torque measuring apparatus |
JPH05229593A (ja) * | 1992-02-18 | 1993-09-07 | Shibuya Kogyo Co Ltd | 開栓トルク検出装置を備えたキャッパ |
US5301488A (en) * | 1992-11-06 | 1994-04-12 | National Instrument Company, Inc. | Programmable filling and capping machine |
US5415050A (en) * | 1993-02-25 | 1995-05-16 | Owens-Brockway Glass Container Inc. | Method and apparatus for measuring threaded closure application torque |
GB9306521D0 (en) * | 1993-03-29 | 1993-05-19 | Gei Filling Capping And Labell | A capping machine |
DE59300313D1 (de) * | 1993-08-09 | 1995-08-03 | Patricia Heinlein | Vorrichtung und Verfahren zum Aufschrauben von Schraubverschlüssen. |
US5419094A (en) * | 1994-03-02 | 1995-05-30 | Crown Cork & Seal Company, Inc. | Constant speed spindles for rotary capping machine |
US6105343A (en) * | 1998-11-06 | 2000-08-22 | Pneumatic Scale Corporation | Apparatus and method for a capping machine |
JP2002308380A (ja) * | 2001-04-13 | 2002-10-23 | Shibuya Kogyo Co Ltd | キャッピング方法とその装置 |
US6804929B2 (en) * | 2001-06-13 | 2004-10-19 | Tadeusz Kemnitz | Rotary capping apparatus and feedback control system for regulating applied torque |
DE10245879A1 (de) * | 2002-09-30 | 2004-04-08 | Elau Elektronik Automations Ag | Vorrichtung zum Anbringen von Schraubverschlüssen |
ITBO20030170A1 (it) * | 2003-03-27 | 2004-09-28 | Ima Spa | Metodo e dispositivo per la chiusura controllata |
FR2856394B1 (fr) * | 2003-06-23 | 2007-04-13 | Andre Zalkin & Cie Ets | Dispositif et procede de commande de bouchage de recipient et machine associee |
-
2006
- 2006-05-31 DE DE102006025811A patent/DE102006025811A1/de not_active Ceased
-
2007
- 2007-05-23 EP EP07725438.1A patent/EP2029468B1/fr active Active
- 2007-05-23 WO PCT/EP2007/004538 patent/WO2007137737A1/fr active Application Filing
-
2008
- 2008-11-28 US US12/325,066 patent/US8001748B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
DE102006025811A1 (de) | 2007-12-06 |
US8001748B2 (en) | 2011-08-23 |
EP2029468A1 (fr) | 2009-03-04 |
US20090293437A1 (en) | 2009-12-03 |
WO2007137737A1 (fr) | 2007-12-06 |
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