EP2022613B1 - Impact device in a porous concrete cutting device - Google Patents
Impact device in a porous concrete cutting device Download PDFInfo
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- EP2022613B1 EP2022613B1 EP08104476A EP08104476A EP2022613B1 EP 2022613 B1 EP2022613 B1 EP 2022613B1 EP 08104476 A EP08104476 A EP 08104476A EP 08104476 A EP08104476 A EP 08104476A EP 2022613 B1 EP2022613 B1 EP 2022613B1
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- impact apparatus
- cutting
- lamellae
- impact
- elements
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- 238000005520 cutting process Methods 0.000 title claims description 136
- 241000446313 Lamella Species 0.000 claims abstract description 15
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000003014 reinforcing effect Effects 0.000 claims description 2
- 239000000725 suspension Substances 0.000 claims 4
- 238000000034 method Methods 0.000 description 5
- 230000035939 shock Effects 0.000 description 4
- 230000000712 assembly Effects 0.000 description 2
- 238000000429 assembly Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 239000010410 layer Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000002679 ablation Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/50—Producing shaped prefabricated articles from the material specially adapted for producing articles of expanded material, e.g. cellular concrete
- B28B1/503—Moulds therefor
- B28B1/506—Moulds therefor with means for, or adapted for, cutting the moulded article into pieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/145—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for dividing block-shaped bodies of expanded materials, e.g. cellular concrete
Definitions
- the invention relates to a pusher device which is used as a frontal, mostly planar abutment for a still plastic porous concrete block, which is cut with a slitter in an aerated concrete cutting machine in its longitudinal direction with cutting wires in cuboid AAC.
- slitting devices For longitudinal cutting of aerated concrete blocks slitting devices are used in an autoclaved concrete cutting system having an upright cutting frame, between the horizontal crossbars at a certain lateral distance upright extending cutting wires are stretched like a gate.
- horizontally extending cutting wires can be arranged between the side rails of the cutting frame at a certain vertical distance.
- At least one horizontally arranged cutting wire and / or at least one horizontally arranged contour cutting element for.
- a contour cutting blade provided on the cutting frame, which separate a superficial, production-related uneven upper surface layer of a porous concrete block just before slitting or during the slitting process, so that a flat or contoured surface is formed.
- the aerated concrete block rests lying on a cutting bed and the cutting frame is moved in the longitudinal direction of the aerated concrete block, wherein the cutting wires penetrate the aerated concrete block.
- the cutting frame is in a longitudinal cutting station of the cutting system arranged stationary and the aerated concrete block is pushed together with cutting bed through the cutting frame.
- pushers or counter-holding devices are used, which are attached to the end face of the porous concrete block and serve as an abutment against the cutting pressure.
- the aerated concrete block pushed on a grid of movable longitudinal bars and usually front and rear pushed on impact devices through the cutting frame, usually at both ends a shock device is provided. By moving them together, the gaps formed by the vertical section are closed before the longitudinal section begins.
- the impact device frontally with vertically aligned z. B. plate-shaped, arranged at a lateral distance lamellar elements, between which z. B. are formed due to the distance slots in which the cutting wires are located before cutting or in which the cutting wires can enter after leaving the aerated concrete body.
- horizontal cutting wires and horizontal slots z. B. may be provided in the slats.
- Autoclaved aerated blocks are often manufactured in a aerated concrete plant with different casting height. Optimal cuts but are usually only achieved when the cutting frame size, in particular the cutting frame height or the length and / or thickness of the cutting wires of the cutting system optimally z. B. on the aerated concrete block cross section and the aerated concrete material composition is turned off. The same applies to the dimensions of the pushers. For this reason, cutting systems are sometimes used in which the cutting frame is interchangeable. There is a problem with the impact device, which is not replaceable installed and may be oversized if smaller blocks of aerated concrete are to be cut. An oversized butt device would but abut the cutting frame, which is why although smaller bumpers can be used, but never larger.
- the object of the invention is to provide a pusher device which can cooperate with different sized cutting frame and / or arranged in a cutting frame at different heights horizontally extending cutting wires and / or contour cutting elements together.
- the invention operates with a pusher device having at least two vertically stacked disk packs or lamella blocks each having its own lamellar elements, of which at least the upper disk pack relative to the lower disk pack horizontally back and again before or in the cutting direction and against the cutting direction of the cutting device of a cutting system slidably disposed in the jar.
- the pusher device may be arranged to be displaceable or displaceable in an autoclaved concrete cutting system, either stationary or in the cutting direction and counter to the cutting direction.
- the disk packs are spaced apart at a vertical distance so as to form a horizontal gap into which a horizontal cutting wire of a cutting frame can engage.
- Lamella elements according to the invention are in particular slats in the form of z. B. rectangular and elongated plates, for. B. metal, the upright standing laterally spaced from each other with their side surfaces parallel to each other, rearwardly mounted on support elements of the pusher are arranged so that a comb-like arrangement of the lamellar elements is formed.
- the thickness of the plates or lamellar elements may be the same or different and z. B. between 0.5 and 10 cm.
- the height of the web plates is z. B. between 4 and 20 cm and the length is z. B. 40 to 60 cm.
- the lateral distance between the web plates is z. B. 0.5 to 5 cm.
- the horizontal gap of the vertical distance between two disk packs has z. B. a wide of 2 to 4 cm.
- autoclaved concrete cutting 1 has a cross-cutting device 2, a fixed longitudinal cutting device 3 and a horizontally movable, butting jerking device 4 and a horizontally movable and upwardly pivotable, opposing pusher 5 and a cutting bed 6.
- aerated concrete cutting 1 a cuboid porous concrete block (not shown) placed on the cutting bed 6 of the cross cutting device 2 and cross cut.
- the butt jointing device can be moved from one side of the cutting unit 1 in the direction of longitudinal cutting frame 3 against the one end face of the cross-cut aerated concrete block and the opposing pusher 5 from the other side of the cutting unit 1 also in the direction of cutting frame 3 against the other end face of the cross-cut porous concrete block wherein the resulting by the cross cutting air concrete body are pushed together so that the kerfs are closed.
- the pushers 4, 5 can transport the aerated concrete block through the slitter 3 in which the aerated concrete block is cut in its longitudinal direction.
- the in the Fig. 2 to 6 as an example illustrated inventive impact device 4, 5 has frontally or to the cutting frame pointing one above the other several horizontal plate packs 10, 11, 12, 13, 14, 15, the front side in their initial position vertically aligned with each other.
- the upper three disc packs 10, 11, 12 are arranged in the double arrow 7 back and again in front of slidably and are each connected to a corresponding drive means in connection.
- the disk packs 13, 14, 15, however, are fixed or immovable in the pusher 4, 5 are arranged.
- the lamellae packages 10 to 15 consist, as is known, of lamellar elements 8 in the form of upright side by side spaced lamella plates, between which vertical gaps or slots 9 are provided. Between the disk packs 10 to 15 horizontal gaps 16 are left free.
- the number of disk packs is not critical. It is essential that at least the uppermost plate pack 10 is slidably disposed and that at least one further plate pack fixed or also displaceable is present underneath.
- Each supporting frame 17 usually has a front transverse strut 18, a rear transverse strut 19 and two lateral longitudinal struts 20, 21 and a central reinforcing longitudinal strut 22 (FIG. Fig. 4 ).
- the longitudinal side struts 20, 21 have outside sliding or rolling guide elements 23, which is a horizontal sliding or rolling in correspondingly adapted guide elements 24 in or on vertically arranged side walls 25, 26 in the double arrow direction 7 ( Fig. 4 . 5 ).
- the displaceable plate packs 10 to 12 between the side walls 25, 26 are movably mounted and supported.
- the non-displaceable plate packs 13 to 15 store z. B. on frame racks 27 and between the side walls 25, 26 in a fixed arrangement.
- the side walls 25, 26 are each secured to a horizontal support beam element 28, 29 of a frame construction of the impact device in the lower region, wherein the support beam elements 28, 29 at a short distance via supports 44 on parallel below arranged moving beam elements 30, 31 store.
- the mobile beam elements 30, 31 have rail wheels 32 which run on fundamentally supported rails 33 running in parallel to the beam elements 28, 29, 30, 31. On the rails 33, the pusher 4, 5 can be moved.
- a drive device 34 is provided on both sides of the beam elements 28, 29, 30, 31, which can drive the pusher device 4, 5 via a pinion 35 and a rack 36 fixedly arranged on the rails 33 or in the rail region.
- the support beams 28, 29 are connected to a transverse strut 40, on which vertical support columns 37, 38 are arranged, between which a cross member 39 is seated in the upper end region.
- a vertical support column 41 is arranged in the longitudinal center region.
- Fig. 7a to 7c illustrate the principle of operation of a shock device according to the invention 4.
- Schematically represented is a longitudinal cutting frame 45 with longitudinal cutting wires 46, a cutting device 47 with horizontal cutting wires 48, a contour cutting device 49 with a Conturenschneidmesser 50, to be cut aerated concrete block 51, 51b, 51c and the movable plate packs 10 to 12 and the fixed plate packs 13 to 15.
- Fig. 7a If the uppermost layer 51a of the porous concrete block 51 is to be removed.
- the porous concrete block 51 and the pusher 4 are moved against the cutting devices 45, 47, 49 and the contour cutting blade 50 in the direction of arrow 52, wherein the contour cutting blade 50 can penetrate after ablation of the top layer 51a in the pusher 4 without the pusher bothers 4
- the contour cutting knife 50 has z. B. a horizontally lying flat blade 50a and vertical, on the side distance juxtaposed holding webs 50b; these elements can dip into a horizontal gap 16 and vertical slots 9.
- Fig. 7b a slightly smaller aerated concrete block 51b is to be cut.
- the cutting frame 45 has the same dimensions as in the case of Fig. 7a ,
- the cutters 47 and 49 are set lower.
- the disk pack 10 is retracted so that the contour cutting knife 50 can freely penetrate into the pusher 4.
- the minimum aerated concrete block height is z. B. 40 cm.
- a smaller cutting frame 45a is used because an even smaller block of aerated concrete 51c to be cut. For this reason, the disk packs 10 and 11 are retracted.
- the contour cutting device with the contour cutting knife 50 and the cutting device 47 with the horizontal cutting wires 48 are set even lower, so that in particular the contour knife 50 and an upper horizontal cutting wire 48 can penetrate into the pusher 4.
- the impact device according to the invention with a cutting frame whose height is variable, so that - as mentioned - the cutting frame is adjustable to different cross-sectional dimensions of aerated concrete blocks.
- the cutting wires are replaced by cutting wires according to different length and possibly other thickness, which is not a problem, because the cutting wires are usually mounted replaceable anyway in the cutting frame.
- a variable in height cutting frame is z. B. from the DD 267 460 A1 .
- FIGS. 3 and 5 known.
- the known cutting frame consists of a U-shaped upper frame and a U-shaped subframe, the voltage of the cutting wires by means of hydraulic cylinders a few millimeters, z. B. to 10 mm, can be pressed apart, with screw fix after tightening the clamping state.
- the present invention which is applicable not only in combination with the impact device according to the invention, provides a cutting frame, which not only has a tensioning device for the wires, but also an adjustment for different lengths of cutting wire sets, so that the cutting frame dependent can be fitted with cutting wires of different lengths of the porous concrete block cross-section, with a respective assembly of course has the same length wires.
- the invention is particularly useful for cutting frames in which according to DD 267 460 A1 the cutting wires can be moved up and down relative to the cutting frame and expediently also relative to each other by eg camshaft drives with a relatively high frequency.
- the fixed longitudinal cutting device 3 includes a longitudinal cutting frame 45, which has a rectangular vertical support frame 55 which is mounted on a fundamentally fixed frame 56 with scaffold brackets 57.
- the storage can be unilateral, as shown, but it can also be provided on both sides.
- the support frame 55 has an upper horizontal cross member 58 and a lower horizontal cross member 59 and a first vertical side strut 60 and a second vertical side strut 61.
- a guide element or guide box 62, 63 between which a lower cutting frame crossbar 64 is fixed or immovable to the guide elements and / or struts.
- a transmission means is provided at least in a guide element.
- an upper cutting frame cross bar 65 is arranged, which is movable with sliding guide elements 66 in the direction of arrow 67 on the side struts 60, 61 movable up and down.
- each piston-cylinder arrangement is of double-piston design in that a piston 69 is guided into an upper region of the cylinder 71 of the piston cylinder assembly and a piston 70 in the lower region, a cylinder bottom 72 being provided between the two pistons and the upper piston 69 being provided on the upper cutting frame transverse member 65 and the lower piston 70 acts on the lower cutter frame transverse spar 64.
- the upper cylinder space receiving the upper piston 69 is shorter than the lower cylinder space accommodating the lower piston.
- the length of the cylinder chambers can also be reversed, d. that is, the lower one may be shorter than the upper cylinder space.
- the upper piston 69 is movable in the double arrow direction 73 and the lower piston 70 in the double arrow direction 74, wherein the two pistons can be operated independently of each other movable.
- the stroke of the upper piston is suitably between 200 and 600 mm and the stroke of the lower piston 70 expediently between 5 and 20 mm.
- a motor 76 which drives via gear means an upper, disposed in the cross member 65 drive means, for.
- a lower in the cross member 64 arranged drive means, for. B. also drives a horizontally mounted camshaft.
- the toothed rod 77 is so in communication with the transmission means that it can slide up and down by the transmission means.
- the cutting wires 75 sit in a conventional manner interchangeable in the wire end holders or the wire end holder sit interchangeable in the cross bars 64, 65, so that the cutting wires can be replaced. Accordingly, they can be completely exchanged for shorter or longer cutting wires. This is made possible by the variability of the distance between the upper and the lower cross member 64, 65.
- the cross members 64, 65 are moved with the piston cylinder assemblies 68 in positions in which the new wire lengths between the cross beams This is done with the operation of the lower piston 70.
- a tensioning of the wires by the operation of the piston 69 in a conventional manner, because for clamping only a small stroke is required.
Abstract
Description
Die Erfindung betrifft eine Stoßvorrichtung, die als stirnseitiges, meist ebenflächiges Widerlager für einen noch plastischen Porenbetonblock, der mit einer Längsschneidvorrichtung in einer Porenbetonschneidanlage in seiner Längsrichtung mit Schneiddrähten in quaderförmige Porenbetonkörper geschnitten wird, verwendet wird.The invention relates to a pusher device which is used as a frontal, mostly planar abutment for a still plastic porous concrete block, which is cut with a slitter in an aerated concrete cutting machine in its longitudinal direction with cutting wires in cuboid AAC.
Zum Längsschneiden von Porenbetonblöcken werden Längsschneidvorrichtungen in einer Porenbetonschneidanlage verwendet, die einen aufrechten Schneidrahmen aufweisen, zwischen dessen horizontalen Querholmen auf bestimmtem seitlichen Abstand aufrecht sich erstreckende Schneiddrähte gatterartig gespannt sind. Zudem können zwischen den Seitenholmen des Schneidrahmens auf bestimmtem vertikalen Abstand sich horizontal erstreckende Schneiddrähte angeordnet sein.For longitudinal cutting of aerated concrete blocks slitting devices are used in an autoclaved concrete cutting system having an upright cutting frame, between the horizontal crossbars at a certain lateral distance upright extending cutting wires are stretched like a gate. In addition, horizontally extending cutting wires can be arranged between the side rails of the cutting frame at a certain vertical distance.
Häufig ist zumindest ein horizontal angeordneter Schneiddraht und/oder zumindest ein horizontal angeordnetes Konturenschneidelement, z. B. ein Konturenschneidmesser am Schneidrahmen vorgesehen, die eine oberflächliche, produktionsbedingt unebene obere Deckschicht eines Porenbetonblocks kurz vor dem Längsschneiden oder während des Längsschneidvorgangs abtrennen, so dass eine ebene oder konturierte Oberfläche gebildet wird.Often, at least one horizontally arranged cutting wire and / or at least one horizontally arranged contour cutting element, for. Example, a contour cutting blade provided on the cutting frame, which separate a superficial, production-related uneven upper surface layer of a porous concrete block just before slitting or during the slitting process, so that a flat or contoured surface is formed.
Zum Längsschneiden von Porenbetonblöcken werden u. a. zwei unterschiedliche Technologien angewendet. Bei dem einen Verfahren ruht der Porenbetonblock liegend auf einem Schneidbett und der Schneidrahmen wird in Längsrichtung des Porenbetonblocks verfahren, wobei die Schneiddrähte den Porenbetonblock durchdringen. Beim anderen Verfahren ist der Schneidrahmen in einer Längsschneidstation der Schneidanlage stationär angeordnet und der Porenbetonblock wird samt Schneidbett durch den Schneidrahmen geschoben.For the longitudinal cutting of aerated concrete blocks, two different technologies are used. In one method, the aerated concrete block rests lying on a cutting bed and the cutting frame is moved in the longitudinal direction of the aerated concrete block, wherein the cutting wires penetrate the aerated concrete block. In the other method, the cutting frame is in a longitudinal cutting station of the cutting system arranged stationary and the aerated concrete block is pushed together with cutting bed through the cutting frame.
Bei beiden Verfahren werden Stoßvorrichtungen bzw. Gegenhaltevorrichtungen verwendet, die stirnseitig an den Porenbetonblock angesetzt werden und als Widerlager gegen den Schneiddruck dienen. Im Falle des stationären Schneidrahmens wird der Porenbetonblock, auf einem Rost aus verfahrbaren Längsstäben und meist vorn und hinten abgestützt auf Stoßvorrichtungen durch den Schneidrahmen geschoben, wobei meist an beiden Stirnseiten eine Stoßvorrichtung vorgesehen ist. Durch Zusammenfahren derselben werden vor Beginn des Längsschnitts die durch den Vertikalschnitt entstandenen Spalten geschlossen.In both methods, pushers or counter-holding devices are used, which are attached to the end face of the porous concrete block and serve as an abutment against the cutting pressure. In the case of the stationary cutting frame, the aerated concrete block, pushed on a grid of movable longitudinal bars and usually front and rear pushed on impact devices through the cutting frame, usually at both ends a shock device is provided. By moving them together, the gaps formed by the vertical section are closed before the longitudinal section begins.
Damit beim Heraustreten der aufgrund des Schneiddrucks unter Spannung stehenden Schneiddrähte aus dem Porenbetonblock bei Beendigung des Schneidvorgangs stirnseitig keine Porenbetonmaterialbrocken von den Schneiddrähten aus den Oberflächenbereichen des Porenbetonblocks mitgerissen werden, ist es bekannt, die Stoßvorrichtung stirnseitig mit vertikal ausgerichteten z. B. plattenförmigen, auf seitlichen Abstand angeordneten Lamellenelementen auszurüsten, zwischen denen z. B. aufgrund des Abstandes Schlitze ausgebildet sind, in denen sich die Schneiddrähte vor dem Schneiden befinden bzw. in die die Schneiddrähte nach Verlassen des Porenbetonkörpers eintreten können. Für horizontale Schneiddrähte können auch horizontale Schlitze z. B. in den Lamellen vorgesehen sein. Durch die Anordnung dieser Schlitze ist es für einen Schneidrahmen möglich, über das Stirnende eines geschnittenen Porenbetonblocks hinauszufahren, wobei die Schneiddrähte in die Schlitze eindringen. Da der Porenbetonblock dabei von den Lamellenelementen der Stoßvorrichtung stirnseitig abgestützt wird, wird verhindert, dass beim Herausfahren der Schneiddrähte aus dem Porenbetonblock Porenbetonbrocken herausbrechen, wodurch Ausschussware vermieden wird.Thus, when emerging from the cutting pressure under tension cutting wires from the autoclaved aerated at the end of the cutting frontally no Porenbetonmaterialbrocken entrained by the cutting wires from the surface areas of the aerated concrete block, it is known that the impact device frontally with vertically aligned z. B. plate-shaped, arranged at a lateral distance lamellar elements, between which z. B. are formed due to the distance slots in which the cutting wires are located before cutting or in which the cutting wires can enter after leaving the aerated concrete body. For horizontal cutting wires and horizontal slots z. B. may be provided in the slats. By arranging these slots, it is possible for a cutting frame to extend beyond the front end of a cut aerated concrete block, with the cutting wires penetrating into the slots. Since the aerated concrete block is thereby supported by the lamellar elements of the impact device frontally, it is prevented that break out when moving out of the cutting wires from the autoclaved aerated concrete blocks, whereby rejects are avoided.
Aus
Porenbetonblöcke werden in einem Porenbetonwerk oft mit unterschiedlicher Gießhöhe hergestellt. Optimale Schnitte werden aber meist nur dann erreicht, wenn die Schneidrahmengröße, insbesondere die Schneidrahmenhöhe bzw. die Länge und/oder Dicke der Schneiddrähte der Schneidanlage optimal z. B. auf den Porenbetonblockquerschnitt und die Porenbetonmaterialzusammensetzung abgestellt ist. Das gleiche gilt für die Abmessungen der Stoßvorrichtungen. Aus diesem Grund werden mitunter Schneidanlagen verwendet, in denen der Schneidrahmen auswechselbar angeordnet ist. Probleme bereitet dabei die Stoßvorrichtung, die nicht auswechselbar installiert und eventuell überdimensioniert ist, wenn kleinere Porenbetonblöcke geschnitten werden sollen. Eine überdimensionierte Stoßvorrichtung würde aber am Schneidrahmen anstoßen, weshalb zwar kleinere Stoßer eingesetzt werden können, aber niemals größere.Autoclaved aerated blocks are often manufactured in a aerated concrete plant with different casting height. Optimal cuts but are usually only achieved when the cutting frame size, in particular the cutting frame height or the length and / or thickness of the cutting wires of the cutting system optimally z. B. on the aerated concrete block cross section and the aerated concrete material composition is turned off. The same applies to the dimensions of the pushers. For this reason, cutting systems are sometimes used in which the cutting frame is interchangeable. There is a problem with the impact device, which is not replaceable installed and may be oversized if smaller blocks of aerated concrete are to be cut. An oversized butt device would but abut the cutting frame, which is why although smaller bumpers can be used, but never larger.
Aufgabe der Erfindung ist, eine Stoßvorrichtung zu schaffen, die mit unterschiedlich großen Schneidrahmen und/oder mit in einem Schneidrahmen in unterschiedlichen Höhen angeordneten horizontal sich erstreckenden Schneiddrähten und/oder Konturenschneidelementen zusammen wirken kann.The object of the invention is to provide a pusher device which can cooperate with different sized cutting frame and / or arranged in a cutting frame at different heights horizontally extending cutting wires and / or contour cutting elements together.
Diese Aufgabe wird durch den kennzeichnenden Teil des Anspruchs 1 gelöst. Vorteilhafte Weiterbildungen der Erfindung werden in den Unteransprüchen gekennzeichnet.This object is solved by the characterizing part of claim 1. Advantageous developments of the invention are characterized in the subclaims.
Die Erfindung arbeitet mit einer Stoßvorrichtung, die mindestens zwei vertikal übereinander angeordnete Lamellenpakete bzw. Lamellenblöcke aus jeweils eigenen Lamellenelementen aufweist, von denen zumindest das obere Lamellenpaket relativ zum unteren Lamellenpaket horizontal zurück und wieder vor bzw. in Schneidrichtung und entgegen der Schneidrichtung der Schneidvorrichtung einer Schneidanlage verschiebbar in der Stoßvorrichtung angeordnet ist. Dabei kann die Stoßvorrichtung zudem selbst stationär oder in Schneidrichtung und entgegen der Schneidrichtung vor und zurück verschieb- oder verfahrbar in einer Porenbetonschneidanlage angeordnet sein.The invention operates with a pusher device having at least two vertically stacked disk packs or lamella blocks each having its own lamellar elements, of which at least the upper disk pack relative to the lower disk pack horizontally back and again before or in the cutting direction and against the cutting direction of the cutting device of a cutting system slidably disposed in the jar. Moreover, the pusher device may be arranged to be displaceable or displaceable in an autoclaved concrete cutting system, either stationary or in the cutting direction and counter to the cutting direction.
Vorzugsweise sind mehrere übereinander angeordnete, vorzugsweise jeweils einzeln horizontal relativ zueinander verschiebbare Lamellenpakete vorgesehen, die mit mindestens einem darunter angeordneten feststehenden Lamellenpaket kombiniert sind.Preferably, a plurality of stacked superposed, preferably each individually horizontally displaceable relative to each other slat packages are provided with at least a fixed disc pack arranged underneath are combined.
Zweckmäßigerweise sind die Lamellenpakete mit einem vertikalen Abstand voneinander beabstandet angeordnet, so dass eine horizontale Lücke gebildet wird, in die ein horizontaler Schneiddraht eines Schneidrahmens eingreifen kann.Conveniently, the disk packs are spaced apart at a vertical distance so as to form a horizontal gap into which a horizontal cutting wire of a cutting frame can engage.
Lamellenelemente im Sinne der Erfindung sind insbesondere Lamellen in Form von z. B. rechteckigen und länglichen Platten, z. B. aus Metall, die hochkant stehend seitlich auf Abstand mit ihren Seitenflächen parallel zueinander, rückwärtig an Tragelementen der Stoßvorrichtung befestigt angeordnet sind, so dass eine kammartige Anordnung der Lamellenelemente ausgebildet ist. Dabei kann die Dicke der Platten bzw. Lamellenelemente gleich oder unterschiedlich sein und z. B. zwischen 0,5 und 10 cm liegen. Die Höhe der Stegplatten beträgt z. B. zwischen 4 und 20 cm und die Länge beträgt z. B. 40 bis 60 cm. Der seitliche Abstand zwischen den Stegplatten beträgt z. B. 0,5 bis 5 cm. Die horizontale Lücke des vertikalen Abstandes zwischen zwei Lamellenpaketen weist z. B. eine weite von 2 bis 4 cm auf.Lamella elements according to the invention are in particular slats in the form of z. B. rectangular and elongated plates, for. B. metal, the upright standing laterally spaced from each other with their side surfaces parallel to each other, rearwardly mounted on support elements of the pusher are arranged so that a comb-like arrangement of the lamellar elements is formed. The thickness of the plates or lamellar elements may be the same or different and z. B. between 0.5 and 10 cm. The height of the web plates is z. B. between 4 and 20 cm and the length is z. B. 40 to 60 cm. The lateral distance between the web plates is z. B. 0.5 to 5 cm. The horizontal gap of the vertical distance between two disk packs has z. B. a wide of 2 to 4 cm.
Anhand der Zeichnung wird die Erfindung im folgenden beispielhaft näher erläutert. Es zeigen:
- Fig. 1
- perspektivisch eine Porenbetonschneidanlage mit einer Stoßvorrichtung;
- Fig. 2
- eine Seitenansicht einer erfindungsgemäßen Stoßvorrichtung;
- Fig. 3
- die Seitenansicht nach
Fig. 2 ohne Seitenführungswandung entlang der Linie III-III inFig. 4 mit Blickrichtung in Pfeilrichtung; - Fig. 4
- eine Draufsicht auf die Stoßvorrichtung nach
Fig. 2 ; - Fig. 5
- einen Querschnitt durch einen Teilbereich eines Lamellentragrahmens und einer Seitenführungswand entlang der Linie V-V in
Fig. 3 mit Blickrichtung in Pfeilrichtung ; - Fig. 6
- einen Querschnitt durch einen Teilbereich der Stoßvorrichtung entlang der Linie VI-VI in
Fig. 2 mit Blickrichtung in Pfeilrichtung; - Fig. 7
- den prinzipiellen Aufbau und die Arbeitsweise einer erfindungsgemäßen Stoßvorrichtung in einer schematischen Seitenansicht.
- Fig. 8
- schematisch eine Frontansicht eines erfindungsgemäßen höhenverstellbaren Schneidrahmens.
- Fig. 1
- in perspective, an autoclaved concrete cutting plant with a pusher device;
- Fig. 2
- a side view of a shock device according to the invention;
- Fig. 3
- the side view after
Fig. 2 without Seitenführungswandung along the line III-III inFig. 4 looking in the direction of the arrow; - Fig. 4
- a plan view of the pusher after
Fig. 2 ; - Fig. 5
- a cross section through a portion of a Lamellenträgagrahmens and a side guide wall along the line VV in
Fig. 3 looking in the direction of the arrow; - Fig. 6
- a cross section through a portion of the pusher along the line VI-VI in
Fig. 2 looking in the direction of the arrow; - Fig. 7
- the basic structure and operation of a shock device according to the invention in a schematic side view.
- Fig. 8
- schematically a front view of a height-adjustable cutting frame according to the invention.
Die in
In diese Porenbetonschneidanlage 1 kann ein quaderförmiger Porenbetonblock (nicht dargestellt) auf das Schneidbett 6 der Querschneidvorrichtung 2 gelegt und quergeschnitten werden. Anschließend kann die stoßende Stoßvorrichtung von der einen Seite der Schneidanlage 1 in Richtung Längsschneidrahmen 3 gegen die eine Stirnfläche des quergeschnittenen Porenbetonblocks und die gegenhaltende Stoßvorrichtung 5 von der anderen Seite der Schneidanlage 1 ebenfalls in Richtung Schneidrahmen 3 gegen die andere Stirnfläche des quergeschnittenen Porenbetonblocks gefahren werden, wobei die durch das Querschneiden entstandenen Porenbetonkörper derart zusammen geschoben werden, dass die Schnittspalten geschlossen werden. Danach können die Stoßvorrichtungen 4, 5 den Porenbetonblock durch die Längsschneidvorrichtung 3 transportieren, in der der Porenbetonblock in seiner Längsrichtung geschnitten wird.In this aerated concrete cutting 1 a cuboid porous concrete block (not shown) placed on the cutting bed 6 of the cross cutting device 2 and cross cut. Subsequently, the butt jointing device can be moved from one side of the cutting unit 1 in the direction of longitudinal cutting frame 3 against the one end face of the cross-cut aerated concrete block and the opposing pusher 5 from the other side of the cutting unit 1 also in the direction of cutting frame 3 against the other end face of the cross-cut porous concrete block wherein the resulting by the cross cutting air concrete body are pushed together so that the kerfs are closed. Thereafter, the
Zu Beginn des Längsschneidens befinden sich die vertikalen Längsschneiddrähte und, sofern vorhanden, auch die horzontalen Drähte des Schneidrahmens der Schneidvorrichtung zwischen den Lamellenelementen der Lamellenpakete der Stoßvorrichtung 5. Am Ende des Schneidvorgangs fahren die Schneiddrähte in die Lamellenelemente der Lamellenpakete der Stoßvorrichtung 4.At the beginning of slitting, there are the vertical slitting wires and, if present, the horizontal slits Wires of the cutting frame of the cutting device between the lamellar elements of the disk sets of the pusher 5. At the end of the cutting process drive the cutting wires in the lamella elements of the disk sets of the pusher. 4
Die in den
Die Lamellenpakete 10 bis 15 bestehen, wie an sich bekannt, aus Lamellenelementen 8 in Form von hochkant stehenden nebeneinander auf Abstand angeordneten Lamellenplatten, zwischen denen vertikale Spalte bzw. Schlitze 9 vorgesehen sind. Zwischen den Lamellenpaketen 10 bis 15 sind horizontale Lücken 16 freigelassen.The lamellae packages 10 to 15 consist, as is known, of
Die Anzahl der Lamellenpakete ist nicht kritisch. Wesentlich ist, dass zumindest das oberste Lamellenpaket 10 verschiebbar angeordnet ist und dass mindestens ein weiteres Lamellenpaket feststehend oder ebenfalls verschiebbar darunter vorhanden ist.The number of disk packs is not critical. It is essential that at least the
Die Lamellenplatten 8 der verschiebbaren Lamellenpakete 10 bis 12, deren freie vorderen Enden sich stirnseitig befinden, sind direkt oder indirekt über ein Querbalkenelement rückseitig jeweils an einem horizontalen Tragrahmen 17 befestigt. Jeder Tragrahmen 17 weist üblicherweise eine vordere Querstrebe 18, eine hintere Querstrebe 19 und zwei Seitenlängsstreben 20, 21 sowie eine mittige Verstärkungslängsstrebe 22 auf (
Die Längsseitenstreben 20, 21 weisen außenseitig Gleit- oder Rollführungselemente 23 auf, die ein horizontales Gleiten oder Rollen in entsprechend angepassten Führungselementen 24 in oder auf vertikal angeordneten Seitenwandungen 25, 26 in Doppelpfeilrichtung 7 ermöglichen (
Die Seitenwandungen 25, 26 sind im unterseitigen Bereich jeweils an einem horizontalen Trägerbalkenelement 28, 29 einer Rahmenkonstruktion der Stoßvorrichtung befestigt, wobei die Trägerbalkenelemente 28, 29 in geringem Abstand über Stützen 44 auf parallel darunter angeordneten Fahrbalkenelementen 30, 31 lagern. Die Fahrbalkenelemente 30, 31 weisen Schienenräder 32 auf, die auf sich parallel zu den Balkenelementen 28, 29, 30, 31 verlaufenden fundamentgetragenen bzw. fundamentabgestützten Schienen 33 laufen. Auf den Schienen 33 ist die Stoßvorrichtung 4, 5 verfahrbar.The
Für das Verfahren ist beidseits an den Balkenelementen 28, 29, 30, 31 eine Antriebsvorrichtung 34 vorgesehen, die über ein Ritzel 35 und eine an den Schienen 33 oder im Schienenbereich fest angeordnete Zahnstange 36 die Stoßvorrichtung 4, 5 antreiben kann.For the method, a
Im rückwärtigen Bereich sind die Trägerbalken 28, 29 mit einer Querstrebe 40 verbunden, auf der vertikale Tragsäulen 37, 38 angeordnet sind, zwischen denen im oberen Endbereich ein Querträger 39 sitzt.In the rear region, the support beams 28, 29 are connected to a
Zwischen dem Querträger 39 und der Querstrebe 40 ist in deren Längsmittenbereich eine vertikale Stützsäule 41 angeordnet.Between the
zwischen der hinteren Querstrebe 19 jedes Tragrahmens 17 und der Stützsäule 41 oder dem Querträger 39 und der Stützsäule 41 der Rahmenkonstruktion der Stoßvorrichtung 4, 5 sind Kolbenzylindereinheiten 42 übereinander angeordnet, die z. B. jeweils mit einer eigenen Antriebseinheit 43 betreibbar sind.between the
Mit der jeweiligen Antriebseinheit 43 wird die dazugehörige Kolbenzylindereinheit 42 betätigt, so dass das damit über ihren Tragrahmen 17 in Verbindung stehende z. B. Lamellenpaket 10 nach hinten gezogen und wieder nach vorn geschoben werden kann. Auch ein mechanisches Verschieben mittels Spindeln und z. B. eines selbstsperrenden Getriebes liegen im Rahmen der Erfindung, ebenso das mechanische Arretieren der Lamellenpakete am lastaufnehmenden Endpunkt.With the
Die
Nach
Bei der Vorrichtung nach
Es ist besonders zweckmäßig, die erfindungsgemäße Stoßvorrichtung mit einem Schneidrahmen zu kombinieren, dessen Höhe veränderbar ist, so dass - wie eingangs erwähnt - der Schneidrahmen auf unterschiedliche Querschnittsabmessungen von Porenbetonblöcken einstellbar ist. Dabei werden die Schneiddrähte gegen Schneiddrähte entsprechend anderer Länge und ggf. anderer Dicke ausgewechselt, was keine Probleme bereitet, weil die Schneiddrähte in der Regel ohnehin auswechselbar im Schneidrahmen gehaltert sind.It is particularly expedient to combine the impact device according to the invention with a cutting frame whose height is variable, so that - as mentioned - the cutting frame is adjustable to different cross-sectional dimensions of aerated concrete blocks. The cutting wires are replaced by cutting wires according to different length and possibly other thickness, which is not a problem, because the cutting wires are usually mounted replaceable anyway in the cutting frame.
Ein in der Höhe veränderbarer Schneidrahmen ist z. B. aus der
Ausgehend von diesem Stand der Technik schafft die vorliegende Erfindung, die nicht nur in Kombination mit der erfindungsgemäßen Stoßvorrichtung anwendbar ist, einen Schneidrahmen, der nicht nur eine Spanneinrichtung für die Drähte aufweist, sondern auch eine Einstelleinrichtung für unterschiedlich lange Schneiddrahtsätze, so dass der Schneidrahmen abhängig vom Porenbetonblockquerschnitt mit Schneiddrähten unterschiedlicher Länge bestückt werden kann, wobei eine jeweilige Bestückung selbstverständlich gleich lange Drähte aufweist.Based on this prior art, the present invention, which is applicable not only in combination with the impact device according to the invention, provides a cutting frame, which not only has a tensioning device for the wires, but also an adjustment for different lengths of cutting wire sets, so that the cutting frame dependent can be fitted with cutting wires of different lengths of the porous concrete block cross-section, with a respective assembly of course has the same length wires.
Diese Erfindung wird im Anspruch 22 gekennzeichnet. Vorteilhafte Weiterbildungen des erfindungsgemäßen Schneidrahmens werden in den von diesem Anspruch abhängigen Unteransprüchen angegeben.This invention is characterized in
Die Erfindung ist insbesondere verwendbar für Schneidrahmen bei denen gemäß
Anhand der
Die feststehende Längsschneidvorrichtung 3 enthält einen Längsschneidrahmen 45, der einen rechteckigen vertikal stehenden Tragrahmen 55 aufweist, der an einem fundamentfesten Gerüst 56 mit Gerüsthalterungen 57 gelagert ist. Die Lagerung kann einseitig, wie abgebildet, sie kann aber auch beidseitig vorgesehen sein.The fixed longitudinal cutting device 3 includes a
Der Tragrahmen 55 weist eine obere horizontale Querstrebe 58 und eine untere horizontale Querstrebe 59 sowie eine erste vertikale Seitenstrebe 60 und eine zweite vertikale Seitenstrebe 61 auf.The
Im Bereich der unteren Querstrebe 59 sitzt an jeder Seitenstrebe 60, 61 ein Führungselement bzw. Führungskasten 62, 63, zwischen denen ein unterer Schneidrahmenquerholm 64 feststehend bzw. unverrückbar an den Führungselementen und/oder Streben angeordnet ist. Dabei ist zumindest in einem Führungselement ein Getriebemittel vorgesehen.In the region of the lower
Im Bereich der oberen Querstrebe 58 bzw. in vertikalem Abstand über dem unteren feststehenden Schneidrahmenquerholm 64 ist ein oberer Schneidrahmenquerholm 65 angeordnet, der mit Gleitführungselementen 66 in Pfeilrichtung 67 an den Seitenstreben 60, 61 auf und ab verfahrbar sitzt.In the region of the upper
Zwischen dem unteren und dem oberen Schneidrahmenquerholm 64, 65 ist im Berreich der Seitenstreben 60, 61 jeweils eine z. B. automatisch betreibbare Kolbenzylinderanordnung 68 angeordnet, die an den Schneidrahmenquerholmen 64, 65 und/oder den Gleitführungselementen 66 angreift.Between the lower and the upper cutting
Erfindungsgemäß ist jede Kolbenzylinderanordnung doppelkolbig ausgebildet, indem in einen oberen Bereich des Zylinders 71 der Kolbenzylinderanordnung ein Kolben 69 und im unteren Bereich ein Kolben 70 geführt wird, wobei zwischen den beiden Kolben ein Zylinderboden 72 vorgesehen ist und der obere Kolben 69 auf den oberen Schneidrahmenquerholm 65 und der untere Kolben 70 auf den unteren Schneidrahmenquerholm 64 einwirkt.According to the invention, each piston-cylinder arrangement is of double-piston design in that a
Der den oberen Kolben 69 aufnehmende obere Zylinderraum ist kürzer als der den unteren Kolben aufnehmende untere Zylinderraum. Die Länge der Zylinderräume kann aber auch umgekehrt sein, d. h., dass der untere kürzer als der obere Zylinderraum sein kann. Der obere Kolben 69 ist in Doppelpfeilrichtung 73 und der untere Kolben 70 in Doppelpfeilrichtung 74 verfahrbar, wobei die beiden Kolben unabhängig voneinander bewegbar betrieben werden können.The upper cylinder space receiving the
Der Hub des oberen Kolbens liegt zweckmäßigerweise zwischen 200 und 600 mm und der Hub des unteren Kolbens 70 zweckmäßigerweise zwischen 5 und 20 mm.The stroke of the upper piston is suitably between 200 and 600 mm and the stroke of the
Zwischen dem oberen und dem unteren Spannrahmenquerholm 65, 64 sind gatterartig Schneiddrähte 75 gespannt, von denen nur drei dargestellt sind, um die Übersichtlichkeit der Zeichnung nicht zu stören.Between the upper and the lower clamping
Nach einer zweckmäßigen Ausführungsform der Erfindung sind die Drahtenden der Schneiddrähte gemäß
Zur Gewährleistung eines derartigen Antriebs beim erfindungsgemäßen Schneidrahmen 45 sitzt auf einer Seite - im dargestellten Beispiel auf der Seite der ersten Seitenstrebe 60 - am oberen Querholm 65 ein Motor 76, der über Getriebemittel ein oberes, im Querholm 65 angeordnetes Antriebsmittel antreibt, z. B. eine horizontal gelagerte Nockenwelle und über ein vertikale Zahnstege und Zahnlücken aufweisendes Zahngestänge 77, das in den unteren Führungskasten 62 eingreift, und über das darin vorgesehene Getriebemittel ein unteres im Querholm 64 angeordnetes Antriebsmittel, z. B. ebenfalls eine horizontal gelagerte Nockenwelle antreibt. Dabei steht das Zahngestänge 77 derart mit den Getriebemitteln in Verbindung, dass es auf und ab durch das Getriebemittel gleiten kann. Wenn also die Querholme 64, 65 mit den Kolbenzylinderanordnungen 68 auseinander oder aufeinander zu gefahren werden, kann das Zahngestänge 77 durch das Getriebemittel ungehindert gleiten, ohne dass es von den Getriebemitteln getrennt wird bzw. ohne den Antriebskontakt zu verlieren.To ensure such a drive in the cutting
Die Schneiddrähte 75 sitzen in an sich bekannter Weise auswechselbar in den Drahtendenhaltern oder die Drahtendenhalter sitzen auswechselbar in den Querholmen 64, 65, so dass die Schneiddrähte ausgewechselt werden können. Demgemäß können sie komplett auch gegen kürzere oder längere Schneiddrähte ausgetauscht werden. Ermöglicht wird dies durch die Veränderbarkeit des Abstandes zwischen dem oberen und dem unteren Querholm 64, 65. Zum Austauschen werden nach Entfernen des einen Schneiddrahtsatzes vorgegebener Länge die Querholme 64, 65 mit den Kolbenzylinderanordnungen 68 in Positionen verfahren, in denen die neuen Drahtlängen zwischen die Querholme passen, wobei dies mit der Betätigung der unteren Kolben 70 erfolgt. Nachdem die neuen Schneiddrähte eingelegt worden sind, erfolgt ein Spannen der Drähte durch die Betätigung der Kolben 69 in an sich bekannter Weise, denn zum Spannen ist nur ein geringer Hub erforderlich.The cutting
Claims (30)
- An impact apparatus (4 and/or 5) for stationary or displaceable arrangement in a porous concrete cutting plant (1), wherein the impact apparatus (4 and/or 5) has lamella elements (8) which are arranged so as to form vertical slots (9) at a lateral distance and orientated vertically on the end face, characterized by at least two stacks of lamellae (10, 11, 12, 13, 14, 15) arranged vertically one above the other which have their own lamella elements (8) in each case and at least the upper stack of lamellae (10) of which is arranged in the impact apparatus (4 and/or 5) so as to be displaceable horizontally forwards and back again relative to the lower stack of lamellae.
- An impact apparatus according to Claim 1, characterized in that for displacement purposes each displaceable stack of lamellae (10, 11, 12) is connected in each case to a driving means (42, 43) arranged in the impact apparatus and permitting displacement.
- An impact apparatus according to Claim 1 and/or 2, characterized in that at least one lower stack of lamellae (13, 14, 15) is arranged in a stationary manner.
- An impact apparatus according to one or more of Claims 1 to 3, characterized in that a plurality of stacks of lamellae (10, 11, 12) arranged one above the other and displaceable relative to one another are provided.
- An impact apparatus according to one or more of Claims 1 to 4, characterized in that a plurality of stationary stacks of lamellae (13, 14, 15) arranged one above the other are provided.
- An impact apparatus according to one or more of Claims 1 to 5, characterized in that at least the uppermost stack of lamellae (10) [is] arranged at a vertical distance from the stack of lamellae arranged below it, so that a horizontal gap (16) is formed.
- An impact apparatus according to one or more of Claims 1 to 6, characterized in that the lamella elements (8) have lamellae in the form of plates which are arranged standing on edge at a lateral distance and designed in the manner of a comb.
- An impact apparatus according to Claim 7, characterized in that the lamella elements (8) of each stack of lamellae (10, 11, 12, 13, 14, 15) are arranged fastened to support elements at the rear.
- An impact apparatus according to Claim 8, characterized in that the support elements of the displaceable stacks of lamellae (10, 11, 12) are connected in each case to a driving means (42, 43).
- An impact apparatus according to Claim 9, characterized in that the support elements have in each case a horizontal, substantially rectangular support frame (17) which is connected to the respective driving means (42, 43).
- An impact apparatus according to Claim 10, characterized in that the support frame (17) has a front cross member (18), a rear cross member (19) and two lateral longitudinal members (20, 21), wherein the rear cross member (19) is connected to the driving means (42, 43).
- An impact apparatus according to Claim 11, characterized by a central reinforcing longitudinal member between the cross members (18, 19).
- An impact apparatus according to Claim 11 and/or 12, characterized in that the longitudinal lateral members (20, 21) have horizontal sliding elements (23) on the outside which are guided in corresponding horizontal sliding guide elements (24) arranged in a fixed manner in the impact apparatus.
- An impact apparatus according to Claim 13, characterized in that the horizontal sliding guide elements (24) are arranged on vertical lateral walls (25, 26) arranged in the impact apparatus.
- An impact apparatus according to Claim 14, characterized in that the non-displaceable stacks of lamellae (13 to 15) are mounted in a fixed manner on or between the lateral walls (25, 26).
- An impact apparatus according to Claim 14 and/or 15, characterized in that the lateral walls (25, 26) are fastened in each case in the underside region on a horizontal support-beam element (28, 29) of a frame structure of the impact apparatus, wherein the support-beam elements (28, 29) are mounted at a slight distance above supports (44) on travelling-beam elements (30, 31) which are arranged parallel below the latter and which have rail wheels (32) which run on rails (33) running parallel to the beam elements (28, 29, 30, 31) and carried on or supported by the ground.
- An impact apparatus according to Claim 16, characterized in that the impact apparatus (4, 5) is movable on the rails (33), wherein a driving apparatus (34) is provided preferably on both sides of the beam elements (28, 29, 30, 31) for the moving.
- An impact apparatus according to Claim 17, characterized in that the driving apparatus (34) drives the impact apparatus (4, 5) by way of a pinion (35) and a toothed rack (36) arranged on the rails (33) or a toothed rack (36) arranged in a fixed manner in the region of the rails.
- An impact apparatus according to one or more of Claims 16 to 18, characterized in that the support beams (28, 29) in the rear region are connected to a cross member (40) on which are arranged vertical support columns (37, 38) between which a transverse support (39) is mounted in the upper end region.
- An impact apparatus according to Claim 19, characterized in that a vertical support column (41) is arranged between the transverse support (39) and the cross member (40) in their longitudinal central region.
- An impact apparatus according to one or more of Claims 11 to 20, characterized in that piston-cylinder units (42), which are capable of being operated for example by their own driving unit (43) in each case, are arranged one above the other between the rear cross member (19) of each support frame (17) and the support column (41) or the transverse support (39) and the support (41) of the frame structure of the impact apparatus (4, 5), wherein the associated piston-cylinder units (42) are capable of being actuated by the respective driving unit (43) so that in this way the stacks of lamellae (10 to 12) connected by way of their support frames (17) can be pulled backwards and pushed forwards again.
- An impact apparatus according to Claim 21, characterized in that spindles with a self-locking gear mechanism are provided instead of the piston-cylinder units (42), wherein mechanical locking means for the stacks of lamellae are advantageously additionally provided at the loading-bearing end point.
- An impact apparatus according to one or more of Claims 1 to 22, combined with a vertical longitudinal cutting frame (45), the vertically extending cutting wires (75) of which are stretched in an interchangeable manner and the suspension height of the cutting wires of which is variable, so that sets of cutting wires of different length can be interchanged.
- An impact apparatus according to Claim 23, characterized in that the cutting frame (45) has an upper crosshead (65) and a lower crosshead (64), at least one of which is arranged and guided in such a way that the distance of the crossheads (64, 65) from each other is variable in two steps.
- An impact apparatus according to Claim 24, characterized in that the degree of variability in a first suspension step amounts to up to 600 mm, in particular between 100 and 300 mm, and in a second suspension step it amounts to up to 20 mm, in particular between 8 and 15 mm.
- An impact apparatus according to Claim 24 and/or 25, characterized in that at least one double-piston piston-cylinder arrangement (68), which has two pistons (69, 70) capable of being operated independently of each other and one piston (70) of which provides with its stroke the suspension step and the other piston (69) of which provides with its stroke the tension step, is arranged between the crossheads (64, 65) for the variability in two stages.
- An impact apparatus according to one or more of Claims 23 to 26, characterized in that the crossheads (64, 65) are arranged on a fixed support frame (55), wherein the lower crosshead (64) is connected in a fixed manner to the support frame (55) and the upper crosshead (65) is arranged on the support frame (55) so as to be capable of being moved up and down by way of guiding elements (66).
- An impact apparatus according to one or more of Claims 23 to 27, characterized in that the interchangeable cutting wires (75) are situated in a manner known per se in the crossheads (64, 65) in wire-end retaining means which are movable up and down relative to the crossheads and relative to one another by means of driving means, for example camshafts.
- An impact apparatus according to Claim 28, characterized in that the driving means are connected by way of transmission means to a motor arranged on the upper crosshead (65), wherein a vertical toothed rack (77) extends from the motor as far as the transmission means arranged on the lower crosshead (64), and the toothed rack (77) is connected to the transmission means in such a way that when the distance between the upper crosshead (65) and the lower crosshead (64) is altered the toothed rack (77) can slide through the transmission means without losing driving contact with the transmission means.
- A porous concrete cutting plant (1) having at least one impact apparatus arranged so as to be stationary or displaceable, characterized by an impact apparatus (4, 5) according to one or more of the preceding Claims.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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PL08104476T PL2022613T3 (en) | 2007-07-25 | 2008-06-19 | Impact device in a porous concrete cutting device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007034779A DE102007034779A1 (en) | 2007-07-25 | 2007-07-25 | Pusher in an aerated concrete cutting plant |
Publications (3)
Publication Number | Publication Date |
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EP2022613A2 EP2022613A2 (en) | 2009-02-11 |
EP2022613A3 EP2022613A3 (en) | 2009-03-25 |
EP2022613B1 true EP2022613B1 (en) | 2010-05-26 |
Family
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EP08104476A Active EP2022613B1 (en) | 2007-07-25 | 2008-06-19 | Impact device in a porous concrete cutting device |
Country Status (4)
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EP (1) | EP2022613B1 (en) |
AT (1) | ATE468954T1 (en) |
DE (2) | DE102007034779A1 (en) |
PL (1) | PL2022613T3 (en) |
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DE102014019532B9 (en) | 2014-12-23 | 2016-05-04 | Xella Baustoffe Gmbh | Cutting method and cutting system for the transverse and longitudinal cutting of cutting-resistant lightweight concrete cake, in particular pore or foam concrete cake, and method and apparatus for producing lightweight concrete moldings, in particular pore or Schaumbetonformkörpern |
CN108943367A (en) * | 2018-07-06 | 2018-12-07 | 益文杰 | A kind of building block slitter steel wire cleaning plant |
CN114571587B (en) * | 2022-03-17 | 2023-11-17 | 沭阳苏星包装材料有限公司 | Foaming cement board cutting device |
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BE510416A (en) | 1951-04-05 | |||
SE369160B (en) * | 1972-12-21 | 1974-08-12 | Siporex Int Ab | |
NL8700271A (en) | 1987-02-04 | 1988-09-01 | Durox Gasbeton Bv | METHOD AND APPARATUS FOR CUTTING GAS CONCRETE. |
-
2007
- 2007-07-25 DE DE102007034779A patent/DE102007034779A1/en not_active Withdrawn
-
2008
- 2008-06-19 DE DE502008000707T patent/DE502008000707D1/en active Active
- 2008-06-19 EP EP08104476A patent/EP2022613B1/en active Active
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ATE468954T1 (en) | 2010-06-15 |
DE502008000707D1 (en) | 2010-07-08 |
EP2022613A2 (en) | 2009-02-11 |
DE102007034779A1 (en) | 2009-01-29 |
EP2022613A3 (en) | 2009-03-25 |
PL2022613T3 (en) | 2010-10-29 |
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