EP2008736A1 - Machine tool and method for discharging a workpiece part - Google Patents
Machine tool and method for discharging a workpiece part Download PDFInfo
- Publication number
- EP2008736A1 EP2008736A1 EP20070012867 EP07012867A EP2008736A1 EP 2008736 A1 EP2008736 A1 EP 2008736A1 EP 20070012867 EP20070012867 EP 20070012867 EP 07012867 A EP07012867 A EP 07012867A EP 2008736 A1 EP2008736 A1 EP 2008736A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- opening
- workpiece
- horizontal direction
- machine tool
- delimitations
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000007599 discharging Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000003754 machining Methods 0.000 claims description 20
- 230000005484 gravity Effects 0.000 claims description 18
- 238000006073 displacement reaction Methods 0.000 claims description 14
- 239000002184 metal Substances 0.000 claims 1
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 25
- 230000001133 acceleration Effects 0.000 description 7
- 238000005520 cutting process Methods 0.000 description 6
- 238000004080 punching Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000003698 laser cutting Methods 0.000 description 3
- 101100390736 Danio rerio fign gene Proteins 0.000 description 2
- 101100390738 Mus musculus Fign gene Proteins 0.000 description 2
- 238000005452 bending Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D45/00—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass
- B21D45/003—Ejecting or stripping-off devices arranged in machines or tools dealt with in this subclass in punching machines or punching tools
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T409/00—Gear cutting, milling, or planing
- Y10T409/30—Milling
- Y10T409/306664—Milling including means to infeed rotary cutter toward work
- Y10T409/30756—Machining arcuate surface
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0448—With subsequent handling [i.e., of product]
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0448—With subsequent handling [i.e., of product]
- Y10T83/0453—By fluid application
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0448—With subsequent handling [i.e., of product]
- Y10T83/0467—By separating products from each other
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/202—With product handling means
- Y10T83/2066—By fluid current
- Y10T83/207—By suction means
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/929—Tool or tool with support
- Y10T83/9411—Cutting couple type
- Y10T83/9423—Punching tool
Definitions
- the present invention relates to a machine tool for the separating machining of preferably plate-like workpieces, in particular of sheets, with a workpiece support and provided on the workpiece support discharge for discharging created as products of the separating workpiece machining workpiece parts, wherein the discharge device has two opening boundaries, which for training a passage opening for discharging workpiece parts relative to each other in the horizontal direction under mutual displacement undeliverable.
- the invention also relates to a method for discharging from a machine tool for the separating machining of preferably plate-like workpieces, in particular of sheets, as products of the parting workpiece machining workpiece parts by means of a discharge device having two opening delimitations, the formation of a passage opening for the discharge of workpiece parts relative be delivered to each other in the horizontal direction with mutual displacement.
- a machine tool in which a first opening limit is arranged fixed in the horizontal direction and a second opening limit can be moved relative to the first opening limit in the horizontal direction and delivered to a fixed position. Due to the movement of the second opening limitation to the fixed position, a passage opening is formed between the opening delimitations, through which the workpiece part can be discharged downwards.
- a flap is provided at the fixed opening limit, which can be pivoted downwards after or during the horizontal movement of the second opening limit, so that the passage opening formed during movement of the second opening limit is additionally widened.
- the displacement of the second opening limit is in this case sized so large that workpiece parts can be discharged up to a maximum dimension in the horizontal direction of typically 500 mm.
- the opening delimitations can be delivered in the relative movement in the horizontal direction and in which a passage opening is formed by the relative movement, through which a workpiece part can be discharged.
- the opening limitations can do this, for example be delivered to several different, each spaced-apart fixed positions.
- the machine tool has a control unit for controlling the position of the opening delimitations in dependence on a maximum dimension in the horizontal direction of the workpiece part created during the parting workpiece machining.
- the one position can be selected in which for a respectively juxtaposschleusendes workpiece part, the discharge through the passage opening is just possible, so that it is ensured that the opening limitations in the horizontal direction need not be further moved than it is required for discharging the respectively created workpiece part ,
- the movement path of the opening delimitations for the discharge of workpiece parts is minimized, whereby the speed increases during the discharge and thus the service life of the machine tool can be reduced during the discharge.
- the information about the maximum dimension of the respective workpiece part to be rejected is in any case present to the control unit of the machine tool, since this is necessary for the control of the separating workpiece machining.
- the machine tool has a movement unit for the path-controlled, continuous movement of at least one of the opening delimitations.
- the different positions over the travel of the opening limit are continuously selectable, so that a precise adjustment of the position on the dimension of the workpiece part in the horizontal direction is made possible.
- the movement unit has a spindle drive for the continuous movement of at least one of the opening delimitations in the direction of the opening movement.
- a spindle drive typically has a gear spindle, which is driven by an electric motor and allows both fast and precise linear movement of the opening boundaries.
- the machine tool Furthermore, a measuring device for determining the distance traveled by the ⁇ ffungsbegrenzonne in the horizontal direction on. As a result, the traveled path can be checked and corrected if necessary.
- At least one opening delimitation has a support, which is mounted so as to be pivotable downwards about an axis of rotation preferably at right angles to the direction of the opening movement.
- the workpiece part rests on the upper side of the support during the movement of the opening delimitations until the respective position for discharging the workpiece part has been reached. Thereafter, the support is pivoted and the workpiece part can be moved to a discharge position located below the support or the opening limit.
- a superimposed movement is possible in which the support is already pivoted during the movement of the opening boundaries.
- At least one opening delimitation has a support table, which can be displaced in a horizontal direction, on which the support is rotatably mounted.
- the opening limit can in this case be delivered to a position in which the workpiece part rests only on the support and not on the support table.
- the support is then pivoted and the workpiece part can be removed through the passage opening down. If conditions are provided at both opening delimitations, the workpiece part can be discharged by gravity action in the direction of gravity through the passage opening by synchronous pivoting of the supports, without the workpiece part in this case executing a rotary movement.
- the pads with a linear movement accelerated in the direction of gravity lowered is preferably over a distance of at most 10 mm, in particular of at most 8 mm.
- the lowering movement is preferably carried out with an acceleration greater than the gravitational acceleration, so that the workpiece part lifts off the supports.
- At least one opening delimitation has a support table which can be displaced in the horizontal direction, which is preferably accelerated at least at one end facing the passage opening with a linear movement in the direction of gravity, wherein the linear movement preferably over a distance of at most 10 mm, in particular of at most 8 mm.
- the opening delimitations have no pivotable supports, it is advantageous to make a linear lowering movement on the support table itself.
- the linear movement can be effected by a parallel displacement of the support table in the direction of gravity or the support table can preferably be rotatably mounted at the end remote from the passage opening, so that in a support table, which has a sufficient length in the horizontal direction (usually more than 1000 mm, preferably more than 1500 mm) at the end facing the passage opening results in a nearly linear movement in the direction of gravity over the relatively small distance to be traveled in the vertical direction.
- the support table can also be mounted non-rotatably on the end remote from the passage opening and consist of a flexible material.
- the length and weight of the support table also results in a nearly linear lowering movement at the passage opening facing the end. It is understood that in each case the storage of the support table at the end facing the passage opening can be effected by an axis controllable in the vertical direction.
- the opening delimitations are movable relative to each other in the horizontal direction into a closed position in which the opening delimitations completely close an opening in the workpiece support and in which preferably the supports are pivoted downwards Condition with their tops at least partially abut each other.
- the closing position can be assumed if the supports are to be protected or an opening in the workpiece support is to be completely closed. This may be the case, for example, if the machine tool has more than one processing station, ie if, in addition to a laser cutting station, for example, a punching station is provided. If the opening limits are attached to the laser cutting station and the laser processing is completed, the closing position is taken before the punching station takes over the machining of the workpiece part. It is understood that the assumption of a closed position of the two opening delimitations, in which an opening in the workpiece support is completely closed, can also be realized independently of the provision according to the invention of differently further passage openings.
- one of the two opening delimitations is arranged stationary in the horizontal direction.
- this fixed opening limitation is located at a machining position of the machine tool and serves there to support the workpiece during machining, for example when free cutting a workpiece part from a workpiece at a laser cutting station in order to prevent bending of the workpiece part during free cutting.
- the separating workpiece machining can be done either before or after the delivery of the opening limits at the respectively intended for discharging position.
- the machine tool has a fixing device for fixing the position of the workpiece part to the stationary opening boundary during the relative movement of the opening delimitations in the horizontal direction. This may be necessary if the workpiece part is displaced too far in the horizontal direction when sliding along on the upper side of the movable opening limitation, which may not be avoided even when the workpiece part is being mounted on the upper side of the opening delimitations by sliding rollers.
- the fixing device can be formed at a punching station, in which the stationary opening limitation serves as a counter die for a punch, by a spring arranged on the punch, for example from Eladur, which fixes the workpiece part when the punch while being moved in the horizontal direction into the counter-die.
- a rigid chute for discharging the workpiece part is arranged in the passage opening below the opening delimitations.
- the workpiece part falls in this case through the passage opening on the rigid chute and slides along this, to be discharged in this way from the machine tool.
- the invention is also realized in a method of the type mentioned, in which the opening delimitations are delivered under formation differently further passage openings for discharging workpiece parts relative to each other under mutual displacement in the horizontal direction in different positions.
- Advantageous variants of this method are given in the claims. With regard to the advantages associated with these variants, reference is made to the above description in connection with the machine tool.
- Fig. 1 shows a trained as a laser punch press machine tool 1 , which has a conventional punch 3 and a laser processing head 4 as tools for processing a sheet serving as a workpiece 2 .
- the workpiece 2 to be machined supports during workpiece machining on a workpiece support 5 in the form of a machining table.
- a conventional holding device 6 which has clamps 7 for holding the workpiece 2
- the workpiece 2 can be displaced relative to the stationary punch 3 and the laser processing head 4 in the X direction of the sheet plane (XY plane of an XYZ coordinate system).
- the workpiece 2 In the Y-direction of the sheet plane, the workpiece 2 can be moved by moving the workpiece support 5 together with the holding device 6 relative to a support 8 on which the workpiece support 5 is mounted by means of a conventional guide (not shown).
- the workpiece 2 can thus be displaced in the X- and Y-direction relative to the punch 3 and the laser processing head 4, so that the respectively to be machined portion of the workpiece 2 in a stationary processing area 9 of the punch 3 or through a substantially circular suction opening 10th in the workpiece support 5 limited processing area 11 of the laser processing head 4 can be spent.
- the partial region of the workpiece support 5 in the X direction, on which the processing regions 9, 11 are formed, is stationary in this case and is not displaced in the Y direction relative to the support 8.
- the latter is activated in order to completely cut out, for example, a rectangular workpiece part 12 from the workpiece 2.
- the workpiece part 12 rests in the plane of the sheet on two adjacent supports 13a, 13b positioned in the sheet plane in the form of flaps and on a support table 16.
- the first support 13a is arranged directly below the laser processing head 4 and has the processing region 11 defining suction opening 10.
- the supports 13a, 13b can be pivoted on opposite sides 14a, 14b about two parallel axes of rotation 15a, 15b .
- the axes of rotation 15a, 15b are in this case arranged at a distance which is twice the width (2 b ) of the two supports 13a, 13b in the Y direction.
- the workpiece part 12, the dimension of which is dimensioned larger in the Y direction than this distance can be at the in Fig. 1 shown positioning of the supports 13a, 13b are not spent in the discharge position, without this rotates about its own axis, which would result in a too slow discharge of the workpiece part 12.
- the second support 13b is fastened to the support table 16 and can be moved together with it in the Y-direction, i. horizontally, to be moved in the sheet plane.
- This increases the distance between the two axes of rotation 15a, 15b in the Y direction and between the two supports 13a, 13b, a through opening (not shown) in the workpiece support 5 is formed.
- the support table 16 is displaced in this case until the workpiece part 12 rests only at its opposite ends on the upper sides of the two supports 13a, 13b and no longer on the support table 16 itself.
- FIGS. 2a -d The process of discharging the workpiece part 12 from the in Fig. 1 shown position W1 , in which the workpiece part 12 is located in the plane of the workpiece support 5, in an underlying discharge position W2 will be described below from FIGS. 2a -d explained in more detail.
- the workpiece part 12 is mounted both on the upper side of the first support 13a, which forms a first opening delimitation 17a together with a stationary part of the workpiece support 5a , as well as on the upper side of the second support 13b and the support table 16, which together form a second opening delimitation 17b ,
- the two opening delimitations 17a, 17b form two parts of a discharge device 17 for discharging the workpiece part 12.
- the opening delimitations 17a, 17b are located in Fig. 2a in a position where the two pads 13a, 13b are adjacent to each other.
- the workpiece part 12 rests on the support table 16 and can not be discharged vertically downwards without being displaced in the sheet plane.
- the second opening delimitation 17b is therefore moved in the horizontal direction along the inward direction Fig. 2a is moved by moving the support table in this direction until the second opening limit 17b with the edge of the second support 13b has reached a position A1 in which the workpiece part 12 no longer rests on the support table 16, as in FIG Fig. 2b is shown.
- the position A1 of the second opening limit 17b depends both on the position of the workpiece part 12 relative to the supports 13a, 13b and on the maximum dimension L1 of the workpiece part 12 in the horizontal direction Y. Since the position of that end of the workpiece part 12, which rests on the stationary opening delimitation 17a, corresponds to the position of the processing area 10 after the final free cutting, the discharge position A1 is essentially determined by the maximum dimension L1 of the workpiece part 12 in the horizontal direction and is selected so that that just a discharge of the workpiece part 12 by the double amount 2b of the width of the pads 13a, 13b extended passage D1 can be done.
- a further position A2 of the second opening delimitation 17b is shown in dash-dotted lines, in which a further passage opening D2 is formed whose width is greater than that of the passage opening D1.
- a workpiece part 12 with a larger maximum dimension L2 can be discharged through the through opening D2 extended by twice the amount 2b of the width of the supports 13a, 13b.
- the displacement of the opening delimitations 17a, 17b is calculated as a function of the maximum dimensions L1 and L2 of the workpiece part 12 of the NC control of the machine tool 1 and the support table 16 moves controlled accordingly. It is understood that as an alternative to in Fig. 2a, b shown moving the opening delimitations 17a, 17b after the free cutting of the workpiece part 12 from the workpiece 2, the positions A1, A2 can also be taken before the workpiece part 12 cut from the workpiece 2.
- the two supports 13a, 13b are accelerated from its horizontal position in the sheet plane out with an acceleration in the negative Z direction linearly downwards, which is three times the corresponds to the workpiece part 12 acting gravitational acceleration.
- the supports 13a, 13b By the linear movement of the supports 13a, 13b down over a distance d of about 3 mm in this case the workpiece part 12 is lifted from the supports 13a, 13b, as in Fig. 2c is shown.
- the two supports 13a, 13b pivoted about their respective axes of rotation 15a, 15b, as indicated by arrows in Fig.
- the workpiece part 12 initially on the top of the pads 13a, 13b stored by means of a linear movement by a distance of eg a few millimeters are moved to a position located below the sheet plane to avoid hooking of the workpiece part (not shown) remaining workpiece , From this lowered position out of the above movement can then be performed.
- the supports 13a, 13b they can be moved in other ways from the movement path 18 of the workpiece part 12, for example in a linear movement perpendicular to the direction of gravity, for example by the support table 16 is displaced in the horizontal direction, whereby also the passage opening D1 is extended.
- FIGS. 3a , b respectively detail views of a lower part of the machine tool 1 of Fig. 1 show how the in FIGS. 2a, b described sequence of movements can be realized structurally.
- the support table 16 with a in Fig. 3a shown spindle drive as a movement unit in connection, which has an electric motor 19 and a threaded spindle 20 which extends in the direction of the opening movement (Y-direction).
- the threaded spindle 20 and the electric motor 19 are offset below the plane of the sheet to the support table 16 in the X direction and arranged adjacent thereto.
- a spindle nut 21 attached to the support table 16 is guided in the threaded spindle 20 and serves for the continuous movement of the support table 16 in the horizontal direction.
- the movement path of the spindle nut 21 along the Y direction is via a (in Fig. 1 shown) control unit 22 of the machine tool 1 controlled.
- the control unit 22 also serves to control the movement of the workpiece 2 and the punch 3 and the laser processing head 4 during execution of a
- the control unit 22 also serves to control the displacement of the support table 16 by the current flow through the electric motor 19 in response to the maximum dimension L1, L2 of the workpiece part 12 is controlled.
- the Ausschleusposition A2 along the horizontal direction Y is continuously controllable.
- FIG. 4a, b shown further movement unit provided, which has a further electric motor 23 as a drive, which is coupled via a toothed belt 24 with a guided in an overload-safe bearing 25 , extending in the vertical direction threaded spindle 26 .
- the vertical threaded spindle 26 of the further movement unit has a further spindle nut 27 , which can be moved in and against the direction of gravity (negative Z direction).
- the spindle nut 27 is attached to a guide plate 28 , which in turn is guided in a longitudinal plate 29 in and against the direction of gravity linearly displaceable.
- the guide plate 28 has a horizontally extending guide rail 30 , in which two connecting pieces 31a, 31b are guided linearly displaceable.
- the connecting pieces 31a, 31b respectively engage the supports 13a, 13b in an eccentric manner with respect to the axes of rotation 15a, 15b and are rotatably mounted thereon, while being non-rotatably guided along the guide rail 30. If the spindle nut 27 is moved by means of the drive 23 down, the guide plate 28 lowers and guided on the guide rail 30 connecting pieces 31a, 31 b are taken. During this movement, the connecting pieces 31a, 31b are displaced horizontally along the guide rail 30 due to the non-rotatable mounting.
- the guide rail 30 in this case has a length which allows the second connecting piece 31b during the movement of the second Opening limit 17b in the horizontal direction in the in Fig. 3a, b take shown position.
- the axis of rotation 15a is rotatably mounted on a support plate 32 extending in a vertical, ie in the direction of gravity.
- the support plate 32 is guided on a further, also in the direction of gravity extending plate 33 of a (not shown) transverse frame and biased by applying a force against the direction of gravity by means of a stop unit 34 having a (not shown) spring unit as a shock absorber and a (not shown) Having hydraulic piston.
- the support plate 32 and thus the bearing of the rotation axis 15a is pressed by the force applied by the connecting pieces 31 a, 31 b against the direction of gravity force against the force acting in the direction of gravity spring or hydraulic force upwards, typically with a stroke of approx. 3-5 mm.
- the storage of the second edition 13b on the support table 16 is designed accordingly.
- a chute 35 is attached to the first connector 31 a.
- the chute 35 is taken down and protrudes in the opening position of the supports 13a, 13b in the (not shown) movement path of the workpiece part.
- the connecting piece 31 a mounted chute 35 includes in the opening position of the pads 13 a, 13 b directly to a fixed chute 36 at.
- a free-falling workpiece part thus meets at its discharge position either on the fixed chute 36 or on the first connector 31 a fixed, hereinafter referred to as movable chute 35 and can be removed in a sliding movement of the working area of the machine tool 1.
- the movable chute 35 provided in addition to the fixed chute 36 is required to provide an in Fig. 3a shown suction tube 37 , which in the in Fig. 3a shown horizontal position of the first support 13a with the suction opening 10 of the first support 13a is in communication.
- the suction tube 37 is at the in Fig. 3b attached spindle nut 27 is fixed and is taken along with their displacement in the direction of gravity down.
- An end piece 38 of the suction tube 37 is attached to the first support 13a and is pivoted therewith, as shown in Fig. 3c.
- a (not shown) beam catcher is provided at the lower end thereof to intercept the laser beam passing through the suction opening 10 in the laser mode.
- machine tool 1 may follow the machining of the workpiece 2 with the laser processing head 3 at the processing position 11, a machining of the workpiece 2 at the adjacent processing position 9 of the punch 3.
- the opening delimitations 17a, 17b can be moved from the position shown in FIG. 3c into a closed position, which in FIG Fig. 5 is shown.
- the opening delimitations 17a, 17b completely close an opening in the workpiece support 5 and the supports 13a, 13b abut one another on their upper sides in their downwardly pivoted position.
- the supports 13a, 13b are protected from chips generated during machining of the workpiece 2 at the processing position 9 of the punch 3.
- a partial area 16a of the support table 16 the width of which corresponds approximately to the width 2b of the supports 13a, 13b, completely covers the area which is in Fig. 1 was taken from the pads 13a, 13b.
- the punch 3 may additionally serve as a fixing unit for a workpiece part in the movement of the second opening limit 17b by this during the opening movement in engagement in a attached to the processing position 9 on the workpiece support 5
- the punch 3 may additionally serve as a fixing unit for a workpiece part in the movement of the second opening limit 17b by this during the opening movement in engagement in a attached to the processing position 9 on the workpiece support 5
- a discharge in the manner described above can also be advantageously carried out on other machine tools, for example on punching and bending machines, in which the workpiece parts are still bent after cutting free further processed before they are discharged from the machine tool. Also in this case, the discharging can be accelerated by the variable positions of the opening boundaries depending on the individual dimensions of the respective workpiece part expertiseschleusenden and thus downtime during processing can be reduced.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
- Turning (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft eine Werkzeugmaschine zum trennenden Bearbeiten von vorzugsweise plattenartigen Werkstücken, insbesondere von Blechen, mit einer Werkstückauflage und mit einer an der Werkstückauflage vorgesehenen Ausschleuseinrichtung zum Ausschleusen von als Produkte der trennenden Werkstückbearbeitung erstellten Werkstückteilen, wobei die Ausschleuseinrichtung zwei Öffnungsbegrenzungen aufweist, welche zur Ausbildung einer Durchtrittsöffnung zum Ausschleusen von Werkstückteilen relativ zueinander in horizontaler Richtung unter gegenseitigem Verschieben zustellbar sind. Die Erfindung betrifft auch ein Verfahren zum Ausschleusen von an einer Werkzeugmaschine zum trennenden Bearbeiten von vorzugsweise plattenartigen Werkstücken, insbesondere von Blechen, als Produkte der trennenden Werkstückbearbeitung erstellten Werkstückteilen mittels einer Ausschleuseinrichtung, welche zwei Öffnungsbegrenzungen aufweist, die zur Ausbildung einer Durchtrittsöffnung zum Ausschleusen von Werkstückteilen relativ zueinander in horizontaler Richtung unter gegenseitigem Verschieben zugestellt werden.The present invention relates to a machine tool for the separating machining of preferably plate-like workpieces, in particular of sheets, with a workpiece support and provided on the workpiece support discharge for discharging created as products of the separating workpiece machining workpiece parts, wherein the discharge device has two opening boundaries, which for training a passage opening for discharging workpiece parts relative to each other in the horizontal direction under mutual displacement undeliverable. The invention also relates to a method for discharging from a machine tool for the separating machining of preferably plate-like workpieces, in particular of sheets, as products of the parting workpiece machining workpiece parts by means of a discharge device having two opening delimitations, the formation of a passage opening for the discharge of workpiece parts relative be delivered to each other in the horizontal direction with mutual displacement.
Als gattungsgemäßer Stand der Technik ist eine Werkzeugmaschine bekannt, bei der eine erste Öffnungsbegrenzung in horizontaler Richtung ortsfest angeordnet ist und eine zweite Öffnungsbegrenzung relativ zur ersten Öffnungsbegrenzung in horizontaler Richtung bewegt und an einer Festposition zugestellt werden kann. Durch die Bewegung der zweiten Öffnungsbegrenzung an die Festposition bildet sich zwischen den Öffnungsbegrenzungen eine Durchtrittsöffnung aus, durch die das Werkstückteil nach unten ausgeschleust werden kann. Zusätzlich ist an der ortsfesten Öffnungsbegrenzung eine Klappe vorgesehen, welche nach oder bei der horizontalen Bewegung der zweiten Öffnungsbegrenzung nach unten verschwenkt werden kann, sodass sich die beim Bewegen der zweiten Öffnungsbegrenzung ausgebildete Durchtrittsöffnung zusätzlich erweitert. Der Verschiebeweg der zweiten Öffnungsbegrenzung ist hierbei so groß bemessen, dass Werkstückteile bis zu einer maximalen Abmessung in horizontaler Richtung von typischerweise 500 mm ausgeschleust werden können.As a generic state of the art, a machine tool is known in which a first opening limit is arranged fixed in the horizontal direction and a second opening limit can be moved relative to the first opening limit in the horizontal direction and delivered to a fixed position. Due to the movement of the second opening limitation to the fixed position, a passage opening is formed between the opening delimitations, through which the workpiece part can be discharged downwards. In addition, a flap is provided at the fixed opening limit, which can be pivoted downwards after or during the horizontal movement of the second opening limit, so that the passage opening formed during movement of the second opening limit is additionally widened. The displacement of the second opening limit is in this case sized so large that workpiece parts can be discharged up to a maximum dimension in the horizontal direction of typically 500 mm.
Es ist die Aufgabe der vorliegenden Erfindung, eine Werkzeugmaschine und ein Verfahren der eingangs genannten Art dahingehend weiterzubilden, dass das Ausschleusen von Werkstückteilen schneller erfolgen und somit die Standzeit der Werkzeugmaschine beim Ausschleusen verringert werden kann.It is the object of the present invention to develop a machine tool and a method of the type mentioned in that the discharge of workpiece parts can be done faster and thus the service life of the machine tool during discharge can be reduced.
Diese Aufgabe wird erfindungsgemäß vorrichtungsbezogen dadurch gelöst, dass die Öffnungsbegrenzungen unter Ausbildung unterschiedlich weiter Durchtrittsöffnungen zum Ausschleusen von Werkstückteilen relativ zueinander unter gegenseitigem Verschieben in horizontaler Richtung in unterschiedliche Positionen zustellbar sind.This object is achieved according to the device by the fact that the opening limitations are under education differently further passages for discharging workpiece parts relative to each other under mutual displacement in the horizontal direction in different positions undeliverable.
Erfindungsgemäß wird vorgeschlagen, mindestens zwei unterschiedliche Positionen vorzusehen, in denen die Öffnungsbegrenzungen bei der Relativbewegung in horizontaler Richtung zugestellt werden können und bei denen durch die Relativbewegung eine Durchtrittsöffnung gebildet ist, durch die ein Werkstückteil ausgeschleust werden kann. Die Öffnungsbegrenzungen können hierzu beispielsweise an mehreren unterschiedlichen, jeweils voneinander beabstandeten Festpositionen zugestellt werden.According to the invention, it is proposed to provide at least two different positions in which the opening delimitations can be delivered in the relative movement in the horizontal direction and in which a passage opening is formed by the relative movement, through which a workpiece part can be discharged. The opening limitations can do this, for example be delivered to several different, each spaced-apart fixed positions.
Bei einer bevorzugten Ausführungsform weist die Werkzeugmaschine eine Steuerungseinheit zur Steuerung der Position der Öffnungsbegrenzungen in Abhängigkeit von einer maximalen Abmessung in horizontaler Richtung des bei der trennenden Werkstückbearbeitung erstellten Werkstückteiles auf. Hierdurch kann diejenige Position ausgewählt werden, bei der für ein jeweils auszuschleusendes Werkstückteil das Ausschleusen durch die Durchtrittsöffnung gerade noch möglich ist, sodass sichergestellt ist, dass die Öffnungsbegrenzungen in horizontaler Richtung nicht weiter bewegt werden müssen, als es zum Ausschleusen des jeweils erstellten Werkstückteils erforderlich ist. Dadurch wird der Bewegungsweg der Öffnungsbegrenzungen für das Ausschleusen von Werkstückteilen minimiert, wodurch die Geschwindigkeit beim Ausschleusen erhöht und damit die Standzeit der Werkzeugmaschine beim Ausschleusen verringert werden kann. Die Information über die maximale Abmessung des jeweils auszuschleusenden Werkstückteils liegt hierbei der Steuerungseinheit der Werkzeugmaschine ohnehin vor, da diese für die Steuerung der trennenden Werkstückbearbeitung erforderlich ist.In a preferred embodiment, the machine tool has a control unit for controlling the position of the opening delimitations in dependence on a maximum dimension in the horizontal direction of the workpiece part created during the parting workpiece machining. In this way, the one position can be selected in which for a respectively auszuschleusendes workpiece part, the discharge through the passage opening is just possible, so that it is ensured that the opening limitations in the horizontal direction need not be further moved than it is required for discharging the respectively created workpiece part , As a result, the movement path of the opening delimitations for the discharge of workpiece parts is minimized, whereby the speed increases during the discharge and thus the service life of the machine tool can be reduced during the discharge. The information about the maximum dimension of the respective workpiece part to be rejected is in any case present to the control unit of the machine tool, since this is necessary for the control of the separating workpiece machining.
Bei einer bevorzugten Ausführungsform weist die Werkzeugmaschine eine Bewegungseinheit zur weggesteuerten, kontinuierlichen Bewegung mindestens einer der Öffnungsbegrenzungen auf. In diesem Fall sind die unterschiedlichen Positionen über den Verfahrweg der Öffnungsbegrenzung hinweg kontinuierlich wählbar, sodass eine genaue Abstimmung der Position auf die Abmessung des Werkstückteils in horizontaler Richtung ermöglicht wird.In a preferred embodiment, the machine tool has a movement unit for the path-controlled, continuous movement of at least one of the opening delimitations. In this case, the different positions over the travel of the opening limit are continuously selectable, so that a precise adjustment of the position on the dimension of the workpiece part in the horizontal direction is made possible.
Bei einer besonders bevorzugten Weiterbildung weist die Bewegungseinheit einen Spindelantrieb zur kontinuierlichen Bewegung mindestens einer der Öffnungsbegrenzungen in Richtung der Öffnungsbewegung auf. Ein solcher Spindelantrieb weist typischerweise eine Getriebespindel auf, welche über einen Elektromotor angetrieben wird und ermöglicht eine sowohl schnelle als auch präzise Linearbewegung der Öffnungsbegrenzungen.In a particularly preferred development, the movement unit has a spindle drive for the continuous movement of at least one of the opening delimitations in the direction of the opening movement. Such a spindle drive typically has a gear spindle, which is driven by an electric motor and allows both fast and precise linear movement of the opening boundaries.
Bei einer besonders vorteilhaften Ausführungsform weist die Werkzeugmaschine weiterhin eine Messeinrichtung zur Bestimmung der von den Öffungsbegrenzungen in horizontaler Richtung zurückgelegten Wegstrecke auf. Hierdurch kann der zurückgelegte Bewegungsweg überprüft und ggf. korrigiert werden.In a particularly advantageous embodiment, the machine tool Furthermore, a measuring device for determining the distance traveled by the Öffungsbegrenzungen in the horizontal direction on. As a result, the traveled path can be checked and corrected if necessary.
Bei einer weiteren vorteilhaften Ausführungsform weist mindestens eine Öffnungsbegrenzung eine Auflage auf, welche um eine bevorzugt rechtwinklig zur Richtung der Öffnungsbewegung verlaufende Drehachse nach unten verschwenkbar gelagert ist. Üblicherweise liegt das Werkstückteil bei der Bewegung der Öffnungsbegrenzungen auf der Oberseite der Auflage auf, bis die jeweilige Position zum Ausschleusen des Werkstückteils erreicht ist. Danach wird die Auflage verschwenkt und das Werkstückteil kann an eine unterhalb der Auflage bzw. der Öffnungsbegrenzung befindliche Abfuhrposition verbracht werden. Alternativ ist aber auch eine überlagerte Bewegung möglich, bei welcher die Auflage bereits während der Bewegung der Öffnungsbegrenzungen verschwenkt wird. Durch das Vorsehen von verschwenkbaren Auflagen an den Öffnungsbegrenzungen kann der Bewegungsweg der Öffnungsbegrenzungen reduziert werden, da die Durchtrittsöffnung durch das Verschwenken der Auflagen erweitert werden kann.In a further advantageous embodiment, at least one opening delimitation has a support, which is mounted so as to be pivotable downwards about an axis of rotation preferably at right angles to the direction of the opening movement. Usually, the workpiece part rests on the upper side of the support during the movement of the opening delimitations until the respective position for discharging the workpiece part has been reached. Thereafter, the support is pivoted and the workpiece part can be moved to a discharge position located below the support or the opening limit. Alternatively, however, a superimposed movement is possible in which the support is already pivoted during the movement of the opening boundaries. By providing pivotable supports on the opening delimitations, the path of movement of the opening delimitations can be reduced, since the passage opening can be widened by pivoting the supports.
Bei einer bevorzugten Weiterbildung weist mindestens eine Öffnungsbegrenzung einen in horizontaler Richtung verschiebbaren Auflagetisch auf, an welcher die Auflage drehbar gelagert ist. Die Öffnungsbegrenzung kann hierbei an einer Position zugestellt werden, bei der das Werkstückteil nur noch auf der Auflage und nicht mehr auf dem Auflagetisch aufliegt. Die Auflage wird anschließend verschwenkt und das Werkstückteil kann durch die Durchtrittsöffnung nach unten abgeführt werden. Sind an beiden Öffnungsbegrenzungen Auflagen vorgesehen, kann durch synchrones Verschwenken der Auflagen das Werkstückteil unter Schwerkraftwirkung in Schwerkraftrichtung durch die Durchtrittsöffnung ausgeschleust werden, ohne dass das Werkstückteil hierbei eine Drehbewegung ausführt. Werden die Auflagen in den Auflagebereichen, an denen das Werkstückteil an ihren Oberseiten lagert, beim Verschwenken mit einer Beschleunigung nach unten bewegt, welche größer als die des Werkstückteils ist, so hebt das Werkstückteil von den Auflagen ab und kann in freiem Fall an eine unterhalb der Auflagen befindliche Abfuhrposition gelangen.In a preferred development, at least one opening delimitation has a support table, which can be displaced in a horizontal direction, on which the support is rotatably mounted. The opening limit can in this case be delivered to a position in which the workpiece part rests only on the support and not on the support table. The support is then pivoted and the workpiece part can be removed through the passage opening down. If conditions are provided at both opening delimitations, the workpiece part can be discharged by gravity action in the direction of gravity through the passage opening by synchronous pivoting of the supports, without the workpiece part in this case executing a rotary movement. If the conditions in the bearing areas at which the workpiece part is supported on its upper sides, when pivoting with an acceleration moves downwards, which is greater than that of the workpiece part, so raises the workpiece part of the pads and can in free fall to a below the To reach the discharge position.
Bei einer besonders vorteilhaften Weiterbildung sind die Auflagen mit einer Linearbewegung in Schwerkraftrichtung beschleunigt absenkbar, wobei die Linearbewegung bevorzugt über eine Strecke von höchstens 10 mm, insbesondere von höchstens 8 mm erfolgt. In diesem Fall erfolgt die Absenkbewegung bevorzugt mit einer Beschleunigung größer als die Erdbeschleunigung, sodass das Werkstückteil von den Auflagen abhebt.In a particularly advantageous embodiment, the pads with a linear movement accelerated in the direction of gravity lowered, the linear movement is preferably over a distance of at most 10 mm, in particular of at most 8 mm. In this case, the lowering movement is preferably carried out with an acceleration greater than the gravitational acceleration, so that the workpiece part lifts off the supports.
Bei einer besonders bevorzugten Ausführungsform weist mindestens eine Öffnungsbegrenzung einen in horizontaler Richtung verschiebbaren Auflagetisch auf, der bevorzugt zumindest an einem der Durchtrittsöffnung zugewandten Ende mit einer Linearbewegung in Schwerkraftrichtung beschleunigt absenkbar ist, wobei die Linearbewegung bevorzugt über eine Strecke von höchstens 10 mm, insbesondere von höchstens 8 mm erfolgt. Insbesondere wenn die Öffnungsbegrenzungen keine verschwenkbaren Auflagen aufweisen, ist es vorteilhaft, eine lineare Absenkbewegung am Auflagetisch selbst vorzunehmen. Hierbei kann die Linearbewegung durch eine Parallelverschiebung des Auflagetisches in Schwerkraftrichtung erfolgen oder der Auflagetisch kann bevorzugt am der Durchtrittsöffnung abgewandten Ende drehbar gelagert werden, sodass sich bei einem Auflagetisch, der in horizontaler Richtung eine ausreichende Länge aufweist (üblicherweise mehr als 1000 mm, bevorzugt mehr als 1500 mm) am der Durchtrittsöffnung zugewandten Ende eine nahezu lineare Bewegung in Schwerkraftrichtung über die verhältnismäßig kleine in vertikaler Richtung zurückzulegende Strecke ergibt. Der Auflagetisch kann auch am der Durchtrittsöffnung abgewandten Ende unverdrehbar gelagert sein und aus einem biegsamen Material bestehen. Wird er in diesem Fall zur Erzeugung der Absenkbewegung nur am der Durchtrittsöffnung abgewandten Ende unterstützt, ergibt sich bei geeigneter Wahl der elastischen Eigenschaften des Materials, der Länge und des Gewichts des Auflagetisches ebenfalls eine nahezu lineare Absenkbewegung am der Durchtrittsöffnung zugewandten Ende. Es versteht sich, dass hierbei jeweils die Lagerung des Auflagetisches am der Durchtrittsöffnung zugewandten Ende durch eine in vertikaler Richtung steuerbare Achse erfolgen kann.In a particularly preferred embodiment, at least one opening delimitation has a support table which can be displaced in the horizontal direction, which is preferably accelerated at least at one end facing the passage opening with a linear movement in the direction of gravity, wherein the linear movement preferably over a distance of at most 10 mm, in particular of at most 8 mm. In particular, if the opening delimitations have no pivotable supports, it is advantageous to make a linear lowering movement on the support table itself. In this case, the linear movement can be effected by a parallel displacement of the support table in the direction of gravity or the support table can preferably be rotatably mounted at the end remote from the passage opening, so that in a support table, which has a sufficient length in the horizontal direction (usually more than 1000 mm, preferably more than 1500 mm) at the end facing the passage opening results in a nearly linear movement in the direction of gravity over the relatively small distance to be traveled in the vertical direction. The support table can also be mounted non-rotatably on the end remote from the passage opening and consist of a flexible material. If it is supported in this case to produce the lowering movement only at the end facing away from the passage, with a suitable choice of the elastic properties of the material, the length and weight of the support table also results in a nearly linear lowering movement at the passage opening facing the end. It is understood that in each case the storage of the support table at the end facing the passage opening can be effected by an axis controllable in the vertical direction.
Bei einer weiteren bevorzugten Ausführungsform sind die Öffnungsbegrenzungen relativ zueinander in horizontaler Richtung in eine Schließposition bewegbar, in der die Öffnungsbegrenzungen eine Öffnung in der Werkstückauflage vollständig verschließen und bei der bevorzugt die Auflagen im nach unten verschwenkten Zustand mit ihren Oberseiten zumindest teilweise aneinander anliegen. Die Schließposition kann eingenommen werden, wenn die Auflagen geschützt werden bzw. eine Öffnung in der Werkstückauflage vollständig verschlossen werden soll. Dies kann beispielsweise dann der Fall sein, wenn die Werkzeugmaschine mehr als eine Bearbeitungsstation aufweist, d.h. wenn z.B. zusätzlich zu einer Laserschneidstation eine Stanzstation vorgesehen ist. Sind die Öffnungsbegrenzungen an der Laserschneidstation angebracht und ist die Laserbearbeitung abgeschlossen, wird die Schließposition eingenommen, bevor die Stanzstation die Bearbeitung des Werkstückteils übernimmt. Es versteht sich, dass das Einnehmen einer Schließposition der beiden Öffnungsbegrenzungen, bei der eine Öffnung in der Werkstückauflage vollständig verschlossen wird, auch unabhängig vom erfindungsgemäßen Vorsehen unterschiedlich weiter Durchtrittsöffnungen verwirklicht sein kann.In a further preferred embodiment, the opening delimitations are movable relative to each other in the horizontal direction into a closed position in which the opening delimitations completely close an opening in the workpiece support and in which preferably the supports are pivoted downwards Condition with their tops at least partially abut each other. The closing position can be assumed if the supports are to be protected or an opening in the workpiece support is to be completely closed. This may be the case, for example, if the machine tool has more than one processing station, ie if, in addition to a laser cutting station, for example, a punching station is provided. If the opening limits are attached to the laser cutting station and the laser processing is completed, the closing position is taken before the punching station takes over the machining of the workpiece part. It is understood that the assumption of a closed position of the two opening delimitations, in which an opening in the workpiece support is completely closed, can also be realized independently of the provision according to the invention of differently further passage openings.
Bei einer weiteren Ausführungsform ist eine der beiden Öffnungsbegrenzungen in horizontaler Richtung ortsfest angeordnet. In der Regel befindet sich dieses ortsfeste Öffnungsbegrenzung an einer Bearbeitungsposition der Werkzeugmaschine und dient dort der Unterstützung des Werkstücks bei der Bearbeitung, beispielsweise beim Freischneiden eines Werkstückteils von einem Werkstück an einer Laserschneidstation, um ein Durchbiegen des Werkstückteils beim Freischneiden zu verhindern. Die trennende Werkstückbearbeitung kann hierbei entweder vor oder nach dem Zustellen der Öffnungsbegrenzungen an der jeweils zum Ausschleusen vorgesehenen Position erfolgen.In a further embodiment, one of the two opening delimitations is arranged stationary in the horizontal direction. As a rule, this fixed opening limitation is located at a machining position of the machine tool and serves there to support the workpiece during machining, for example when free cutting a workpiece part from a workpiece at a laser cutting station in order to prevent bending of the workpiece part during free cutting. The separating workpiece machining can be done either before or after the delivery of the opening limits at the respectively intended for discharging position.
Bei einer besonders vorteilhaften Weiterbildung weist die Werkzeugmaschine eine Fixiereinrichtung zur Lagefixierung des Werkstückteils an der ortsfesten Öffnungsbegrenzung bei der Relativbewegung der Öffnungsbegrenzungen in horizontaler Richtung auf. Diese ist gegebenenfalls erforderlich, wenn das Werkstückteil beim Entlanggleiten an der Oberseite der beweglichen Öffnungsbegrenzung zu weit in horizontaler Richtung verschoben wird, was auch bei der Lagerung des Werkstückteils an der Oberseite der Öffnungsbegrenzungen durch Gleitrollen ggf. nicht vermieden werden kann. Insbesondere kann die Fixiereinrichtung an einer Stanzstation, bei der die ortsfeste Öffnungsbegrenzung als Gegenmatrize für einen Stanzstempel dient, durch eine an dem Stanzstempel angeordnete Feder z.B. aus Eladur gebildet werden, welche das Werkstückteil fixiert, wenn der Stanzstempel während der Bewegung in horizontaler Richtung in die Gegenmatrize eingeführt bleibt.In a particularly advantageous development, the machine tool has a fixing device for fixing the position of the workpiece part to the stationary opening boundary during the relative movement of the opening delimitations in the horizontal direction. This may be necessary if the workpiece part is displaced too far in the horizontal direction when sliding along on the upper side of the movable opening limitation, which may not be avoided even when the workpiece part is being mounted on the upper side of the opening delimitations by sliding rollers. In particular, the fixing device can be formed at a punching station, in which the stationary opening limitation serves as a counter die for a punch, by a spring arranged on the punch, for example from Eladur, which fixes the workpiece part when the punch while being moved in the horizontal direction into the counter-die.
Bei einer vorteilhaften Ausführungsform ist in der Durchtrittsöffnung unterhalb der Öffnungsbegrenzungen eine starre Rutsche zum Ausschleusen des Werkstückteils angeordnet. Das Werkstückteil fällt in diesem Fall durch die Durchtrittsöffnung auf die starre Rutsche und gleitet an dieser entlang, um auf diesem Wege aus der Werkzeugmaschine abgeführt zu werden.In an advantageous embodiment, a rigid chute for discharging the workpiece part is arranged in the passage opening below the opening delimitations. The workpiece part falls in this case through the passage opening on the rigid chute and slides along this, to be discharged in this way from the machine tool.
Die Erfindung ist auch realisiert in einem Verfahren der eingangs genannten Art, bei dem die Öffnungsbegrenzungen unter Ausbildung unterschiedlich weiter Durchtrittsöffnungen zum Ausschleusen von Werkstückteilen relativ zueinander unter gegenseitigem Verschieben in horizontaler Richtung in unterschiedliche Positionen zugestellt werden. Vorteilhafte Varianten dieses Verfahrens sind in den Ansprüchen angegeben. Bezüglich der mit diesen Varianten verbundenen Vorteile sei auf die obige Darstellung im Zusammenhang mit der Werkzeugmaschine verwiesen.The invention is also realized in a method of the type mentioned, in which the opening delimitations are delivered under formation differently further passage openings for discharging workpiece parts relative to each other under mutual displacement in the horizontal direction in different positions. Advantageous variants of this method are given in the claims. With regard to the advantages associated with these variants, reference is made to the above description in connection with the machine tool.
Weitere Vorteile der Erfindung ergeben sich aus der Beschreibung und der Zeichnung. Ebenso können die vorstehend genannten und die noch weiter aufgeführten Merkmale je für sich oder zu mehreren in beliebigen Kombinationen Verwendung finden. Die gezeigten und beschriebenen Ausführungsformen sind nicht als abschließende Aufzählung zu verstehen, sondern haben vielmehr beispielhaften Charakter für die Schilderung der Erfindung.Further advantages of the invention will become apparent from the description and the drawings. Likewise, the features mentioned above and the features listed further can be used individually or in combination in any combination. The embodiments shown and described are not to be understood as exhaustive enumeration, but rather have exemplary character for the description of the invention.
Es zeigen:
- Fig. 1
- eine schematische Darstellung einer Ausführungsform einer erfindungsgemäßen Werkzeugmaschine,
- Fign. 2a-d
- schematische Darstellungen von Ablaufschritten einer Variante des erfindungsgemäßen Verfahrens zum Ausschleusen eines Werkstückteils durch eine Durchtrittsöffnung,
- Fign. 3a,b
- schematische Darstellungen von Teilansichten der Werkzeugmaschine von
Fig. 1 mit zwei Öffnungsbegrenzungen und zwei Auflagen vor und nach dem Verschwenken, - Fig. 4a,b
- schematische Darstellungen einer Bewegungseinheit und einer Führung zur Bewegung der Auflagen, und
- Fig. 5
- eine schematische Darstellung einer Teilansicht der Werkzeugmaschine mit den zwei Öffnungsbegrenzungen in einer Schließposition.
- Fig. 1
- a schematic representation of an embodiment of a machine tool according to the invention,
- FIGS. 2a-d
- schematic representations of operational steps of a variant of the method according to the invention for discharging a workpiece part through a passage opening,
- FIGS. 3a, b
- schematic representations of partial views of the machine tool of
Fig. 1 with two opening limits and two supports before and after pivoting, - Fig. 4a, b
- schematic representations of a movement unit and a guide for moving the pads, and
- Fig. 5
- a schematic representation of a partial view of the machine tool with the two opening limits in a closed position.
Das Werkstück 2 lässt sich somit in X- und Y-Richtung gegenüber der Stanzstempel 3 und dem Laserbearbeitungskopf 4 verschieben, sodass der jeweils zu bearbeitende Bereich des Werkstücks 2 in einen ortsfesten Bearbeitungsbereich 9 des Stanzstempels 3 bzw. einen durch eine im Wesentlichen kreisförmige Absaugöffnung 10 in der Werkstückauflage 5 begrenzten Bearbeitungsbereich 11 des Laserbearbeitungskopfs 4 verbracht werden kann. Der Teilbereich der Werkstückauflage 5 in X-Richtung, an dem die Bearbeitungsbereiche 9, 11 gebildet sind, ist hierbei ortsfest und wird nicht in Y-Richtung relativ zur Unterlage 8 verschoben.The
Nachdem ein zu bearbeitender Bereich des Werkstücks 2 wie oben dargestellt in den Bearbeitungsbereich 11 des Laserbearbeitungskopfs 4 verbracht wurde, wird letzterer aktiviert, um aus dem Werkstück 2 ein beispielsweise rechteckiges Werkstückteil 12 vollständig freizuschneiden. Nach dem Freischneiden ruht das Werkstückteil 12 in der Blechebene auf zwei aneinander angrenzenden, in der Blechebene positionierten Auflagen 13a, 13b in Form von Klappen und auf einem Auflagetisch 16. Die erste Auflage 13a ist unmittelbar unter dem Laserbearbeitungskopf 4 angeordnet und weist die den Bearbeitungsbereich 11 definierende Absaugöffnung 10 auf.After a region of the
Zum Verbringen des Werkstückteils 12 aus der Blechebene in eine unterhalb der Blechebene befindliche Abfuhrposition (nicht gezeigt) können die Auflagen 13a, 13b an einander gegenüberliegenden Seiten 14a, 14b um zwei parallele Drehachsen 15a, 15b verschwenkt werden. Die Drehachsen 15a, 15b sind hierbei in einem Abstand angeordnet, der dem Doppelten der Breite (2 b) der beiden Auflagen 13a, 13b in Y-Richtung entspricht. Das Werkstückteil 12, dessen Abmessung in Y-Richtung größer dimensioniert ist als dieser Abstand kann bei der in
Um das Werkstückteil 12 ohne die Erzeugung einer Drehbewegung ausschleusen zu können, ist die zweite Auflage 13b an dem Auflagetisch 16 befestigt und kann gemeinsam mit diesem in Y-Richtung, d.h. horizontal, in der Blechebene verschoben werden. Hierdurch vergrößert sich der Abstand zwischen den beiden Drehachsen 15a, 15b in Y-Richtung und zwischen den beiden Auflagen 13a, 13b bildet sich eine (nicht gezeigte) Durchtrittsöffnung in der Werkstückauflage 5 aus. Der Auflagetisch 16 wird hierbei so lange verschoben, bis das Werkstückteil 12 nur noch an seinen gegenüberliegenden Enden an den Oberseiten der beiden Auflagen 13a, 13b und nicht mehr auf dem Auflagetisch 16 selbst aufliegt.In order to be able to discharge the
Der Vorgang des Ausschleusens des Werkstückteils 12 aus der in
Die Öffnungsbegrenzungen 17a, 17b befinden sich in
Die Position A1 der zweiten Öffnungsbegrenzung 17b hängt sowohl von der Lage des Werkstückteils 12 relativ zu den Auflagen 13a, 13b als auch von der maximalen Abmessung L1 des Werkstückteils 12 in horizontaler Richtung Y ab. Da die Lage desjenigen Endes des Werkstückteils 12, welches auf der ortsfesten Öffnungsbegrenzung 17a aufliegt, nach dem abschließenden Freischneiden der Position des Bearbeitungsbereichs 10 entspricht, wird die Ausschleusposition A1 im Wesentlichen von der maximalen Abmessung L1 des Werkstückteils 12 in horizontaler Richtung bestimmt und so gewählt, dass gerade noch ein Ausschleusen des Werkstückteils 12 durch die um den doppelten Betrag 2b der Breite der Auflagen 13a, 13b erweiterte Durchtrittsöffnung D1 erfolgen kann.The position A1 of the
In
Um das Werkstückteil 12 im freien Fall durch die Durchtrittsöffnung D1 an die Abfuhrposition W2 zu verbringen, werden die beiden Auflagen 13a, 13b aus ihrer horizontalen Position in der Blechebene heraus mit einer Beschleunigung in negativer Z-Richtung linear nach unten beschleunigt, welche dem Dreifachen der auf das Werkstückteil 12 einwirkenden Erdbeschleunigung entspricht. Durch die Linearbewegung der Auflagen 13a, 13b nach unten über eine Strecke d von ca. 3 mm wird hierbei das Werkstückteil 12 von den Auflagen 13a, 13b abgehoben, wie in
Es versteht sich, dass alternativ zur oben beschriebenen Bewegung der Auflagen 13a, 13b, die sich aus einer Linearbewegung und einer Verschwenkung zusammensetzt, dasselbe Ergebnis auch nur durch eine Verschwenkung der Auflagen 13a, 13b erreicht werden kann. In diesem Fall hängt die Beschleunigung, die benötigt wird, um das Werkstückteil 12 von den Auflagen 13a, 13b abzuheben, ohne dass dieses an den Auflagen 13a, 13b entlang gleitet, jedoch von dessen Abstand zu den jeweiligen Drehachsen 15a, 15b ab. Je kleiner der Abstand des Werkstückteils 12 von den Drehachsen 15a, 15b, desto größer muss die Beschleunigung bei der Verschwenkung gewählt werden.It is understood that as an alternative to the above-described movement of the
Weiterhin alternativ zum in Zusammenhang mit
Nachfolgend wird anhand der
Der Bewegungsweg der Spindelmutter 21 entlang der Y-Richtung wird über eine (in
Aus der in
Wie in
Um zusätzlich zur Verschwenkungsbewegung auch die Linearbewegung im ersten Teil des in
Wie in
Werden die Verbindungsstücke 31 a, 31 b in der in
Um ein Werkstückteil nach der in
Die zusätzlich zur festen Rutsche 36 vorgesehene bewegliche Rutsche 35 wird benötigt, um ein in
Bei der in
Der oben beschriebene Bewegungsablauf kann nicht nur zum Ausschleusen von Werkstückteilen aus dem Bearbeitungsbereich 11 des Laserbearbeitungskopfs 4, sondern auch zum Ausschleusen von Werkstückteilen aus dem Bearbeitungsbereich 9 des Stanzstempels 3 Verwendung finden. Hierbei kann der Stanzstempel 3 zusätzlich als Fixiereinheit für ein Werkstückteil bei der Bewegung der zweiten Öffnungsbegrenzung 17b dienen, indem dieser während der Öffnungsbewegung im Eingriff in einer an der Bearbeitungsposition 9 an der Werkstückauflage 5 angebrachten Gegenmatrize verbleibt und hierbei das auszuschleusende Werkstückteil z.B. mittels einer Eladurfeder gegen die Werkstückauflage 5 andrückt.The movement described above can be found not only for discharging workpiece parts from the
Es versteht sich, dass ein Ausschleusen auf die oben beschriebene Weise auch an anderen Werkzeugmaschinen vorteilhaft durchgeführt werden kann, beispielsweise an Stanz-Biegemaschinen, bei denen die Werkstückteile nach dem Freischneiden noch biegend weiter bearbeitet werden, bevor sie aus der Werkzeugmaschine ausgeschleust werden. Auch in diesem Fall kann durch die variablen Positionen der Öffnungsbegrenzungen in Abhängigkeit von den individuellen Abmessungen des jeweils auszuschleusenden Werkstückteils das Ausschleusen beschleunigt werden und so Standzeiten bei der Bearbeitung reduziert werden.It is understood that a discharge in the manner described above can also be advantageously carried out on other machine tools, for example on punching and bending machines, in which the workpiece parts are still bent after cutting free further processed before they are discharged from the machine tool. Also in this case, the discharging can be accelerated by the variable positions of the opening boundaries depending on the individual dimensions of the respective workpiece part auszuschleusenden and thus downtime during processing can be reduced.
Claims (16)
dadurch gekennzeichnet, dass
die Öffnungsbegrenzungen (17a, 17b) unter Ausbildung unterschiedlich weiter Durchtrittsöffnungen (D1, D2) zum Ausschleusen von Werkstückteilen (12) relativ zueinander unter gegenseitigem Verschieben in horizontaler Richtung in unterschiedliche Positionen (A1, A2) zustellbar sind.Machine tool (1) for the separating machining of preferably plate-like workpieces (12), in particular of metal sheets, with a workpiece support (5) and with a removal device (17) provided on the workpiece support (5) for the removal of workpiece parts created as products of the separating workpiece machining ( 12), wherein the discharge device (17) has two opening delimitations (17a, 17b) which can be delivered relative to one another in the horizontal direction (Y) with mutual displacement in order to form a passage opening for discharging workpiece parts (12),
characterized in that
the opening delimitations (17a, 17b) can be delivered to different positions (A1, A2) with the passage openings (D1, D2) of differing width being provided for discharging workpiece parts (12) relative to one another with mutual displacement in the horizontal direction.
dadurch gekennzeichnet, dass
die Öffnungsbegrenzungen (17a, 17b) unter Ausbildung unterschiedlich weiter Durchtrittsöffnungen (D1, D2) zum Ausschleusen von Werkstückteilen (12) relativ zueinander unter gegenseitigem Verschieben in horizontaler Richtung in unterschiedliche Positionen (A1, A2) zugestellt werden.Method for discharging workpiece parts (12) produced as products of the separating workpiece machining on a machine tool (1) for separating preferably plate-like workpieces (2) by means of a discharge device (17), which has two opening delimitations (17a, 17b) has, which are supplied to form a passage opening for discharging workpiece parts (12) relative to each other in the horizontal direction (Y) with mutual displacement,
characterized in that
the opening delimitations (17a, 17b) are provided with different further passage openings (D1, D2) for discharging workpiece parts (12) relative to one another with mutual displacement in the horizontal direction into different positions (A1, A2).
Priority Applications (6)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200720018546 DE202007018546U1 (en) | 2007-06-30 | 2007-06-30 | Machine tool for separating workpieces |
AT07012867T ATE517705T1 (en) | 2007-06-30 | 2007-06-30 | MACHINE TOOL AND METHOD FOR EXHAUSTING A PART OF A WORKPIECE |
EP20070012867 EP2008736B1 (en) | 2007-06-30 | 2007-06-30 | Machine tool and method for discharging a workpiece part |
PL07012867T PL2008736T3 (en) | 2007-06-30 | 2007-06-30 | Machine tool and method for discharging a workpiece part |
US12/164,386 US8618433B2 (en) | 2007-06-30 | 2008-06-30 | Workpiece part discharge system |
CNU2008201139948U CN201346719Y (en) | 2007-06-30 | 2008-06-30 | Machine tool for separating and processing workpieces |
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EP20070012867 EP2008736B1 (en) | 2007-06-30 | 2007-06-30 | Machine tool and method for discharging a workpiece part |
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EP2008736A1 true EP2008736A1 (en) | 2008-12-31 |
EP2008736B1 EP2008736B1 (en) | 2011-07-27 |
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US (1) | US8618433B2 (en) |
EP (1) | EP2008736B1 (en) |
CN (1) | CN201346719Y (en) |
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PL (1) | PL2008736T3 (en) |
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Also Published As
Publication number | Publication date |
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ATE517705T1 (en) | 2011-08-15 |
CN201346719Y (en) | 2009-11-18 |
PL2008736T3 (en) | 2011-11-30 |
US8618433B2 (en) | 2013-12-31 |
US20090010731A1 (en) | 2009-01-08 |
EP2008736B1 (en) | 2011-07-27 |
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