EP1995001B1 - Method and device for producing pipe connections - Google Patents

Method and device for producing pipe connections Download PDF

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Publication number
EP1995001B1
EP1995001B1 EP08103391A EP08103391A EP1995001B1 EP 1995001 B1 EP1995001 B1 EP 1995001B1 EP 08103391 A EP08103391 A EP 08103391A EP 08103391 A EP08103391 A EP 08103391A EP 1995001 B1 EP1995001 B1 EP 1995001B1
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EP
European Patent Office
Prior art keywords
section
pipe end
pipe
mandrel
widening
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EP08103391A
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German (de)
French (fr)
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EP1995001A1 (en
Inventor
Walter Bauer
Manfred König
Bernd Koschig
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Cross Hueller GmbH
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Cross Hueller GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D41/00Application of procedures in order to alter the diameter of tube ends
    • B21D41/02Enlarging

Definitions

  • the invention relates to a method and an apparatus for producing pipe connections, fittings and the like, in particular threaded connector, according to the preamble of claim 1 or 14 (see, for example WO-A-2005/061148 ).
  • Fittings are mass-produced goods that can be produced in extremely high quantities with maximum efficiency. However, compromises on quality must not be made. This places high demands on mechanical engineering, mold making and process engineering. As a "threaded connector" fittings are referred to in practice, having a threaded end and a set up for press-fitting end.
  • a method of making stainless steel fittings is known.
  • This method utilizes a die in which a pipe section is to be inserted as a blank and a compression mandrel which is pressed into the pipe end to widen the pipe end.
  • the pipe wall is stretched in the circumferential direction.
  • a shoulder formed on the mandrel axial pressure is exerted on the front end of the pipe section, so that the pipe wall is compressed in the axial direction.
  • This Process is used to produce an annular bead running all around the pipe wall into which an O-ring can be inserted as a seal.
  • the main focus of the previously known methods was the production of fittings with a seat for an O-ring.
  • the fittings had the same connection technology at both ends, ie. each an O-ring seat and a pressing area for connecting a pipe. But the tube wall is so thin that no common thread can be applied if a threaded connector is to be produced.
  • the object of the present invention is to provide a robust and highly efficient production process for the production of fittings, which at their two mutually opposite ends use a different connection technology.
  • Another object of the invention is to produce fittings having a section of non-round cross-section.
  • pipe sections can be formed into a product having a first end with thicker wall thickness, a second end with thinner wall thickness and a profiled in between, eg octagonal or hexagonal section.
  • the thick-walled pipe end may be provided with an external thread, an internal thread or other connecting means which requires a thicker wall.
  • the thinner-walled tube end may be provided with another connection means, such as an annular bead into which an O-ring is to be inserted, the tube end then how to handle a pressfitting. It can also serve as a solder connection.
  • Other joining techniques which tend to favor thin-walled pipe ends, can also be used.
  • the expansion of the pipe end takes place in two sub-steps.
  • two different mandrels are used.
  • the first mandrel is used in a first expansion step to expand the pipe end to a small diameter.
  • a profiling can be generated in an intermediate portion of the pipe section.
  • the profiling can for example be a hexagonal, octagonal or other profiling. This can be generated to final dimensions.
  • the pipe end adjoining the profiled area is preferably widened to a desired extent. If the pipe piece serving as a blank already had an initial profile, this can be eliminated during the expansion.
  • the cross section of the pipe end is then round regardless of an existing initial profile in any case.
  • the production (or preservation) of the profiling in the intermediate section and the widening of the pipe end are preferably carried out in a die which surrounds the profiled region of the pipe end on the outside.
  • This part of the die is preferably formed in two or more parts, the parts being movable e.g. are mounted radially adjustable.
  • Another method step is a drawing operation to be performed at the pipe end.
  • a pulling device is attached to the pipe end.
  • the pulling device preferably include a pipe end outside the comprehensive draw ring and a mandrel.
  • a mandrel for example, the Aufweitdorn the Aufweit suitss serve. If the widening step runs in two stages, this can be done for the second Expander used forming mandrel can be used as part of the pulling device.
  • the wall thickness of the pipe end is reduced. It can be reduced to the appropriate level, for example, to form a compression nozzle.
  • Other processing steps may follow, such as facing the end face of the pipe end, attaching one or more annular beads to accommodate O-rings or other elements, etc.
  • the pipe end can be widened with a further mandrel, for which purpose it is accommodated in the die, which conforms to the outside of the pipe end. If a tapered thread is to be attached to the pipe end, the pipe end can be radially compressed to obtain a conical basic shape. In this case, the pipe end, if necessary, be supported by one or more movable moldings from the inside.
  • the polygonal shape can be removed during the widening step in order to give the pipe end a circular cross-section.
  • At the formation of the desired shape of the pipe end may be followed by another processing step such as facing, in which the end face of the pipe end is rotated smoothly.
  • further processing steps can be cut, rolled or otherwise applied to the outer surface of the pipe end an external thread.
  • a conical internal thread can also be attached.
  • pipe end is cylindrical, an internal and / or external thread can be attached.
  • grooves or flanges may be attached to seals or other sealants.
  • FIG. 1 a pipe section 1 is illustrated, from which the in FIG. 9 illustrated fitting 2 is to be produced.
  • the fitting 2 has two differently shaped ends 3, 4 and an interposed polygonal intermediate section 5. This one can, like FIG. 10 shows, have an octagonal cross section or a deviating cross section.
  • the ends 3, 4 have emerged from the pipe ends 6, 7 of the pipe section 1. Between the pipe ends 6, 7 is a section 8, which is formed into the polygonal intermediate section 5.
  • the section 8 and the pipe ends 6, 7 preferably have a matching diameter and cross-section.
  • a device which in the FIGS. 3, 4, 5 . 6 and alternatively contains 7 or 8 illustrated components.
  • a first forming step is in FIG. 3 carried out.
  • a die 9 is provided which has a central bore for receiving the pipe end 7 and also the end face 10 of the pipe end 7 is supported.
  • To the die 7 may also include a core 11 which sits in the bore of the die and the pipe end 7 is supported from the inside.
  • mold parts 12, 13 which define a polygonal cross section. This polygonal cross-section preferably corresponds to the desired outer shape of the intermediate section 5.
  • the molded parts 12, 13 are preferably radially adjustable. There may be provided two, three or more correspondingly cooperating moldings, which are connected to not further illustrated adjusting devices.
  • a first section 15 has a cross section corresponding to the internal cross section of the parts 12, 13, but it has a reduced by the wall thickness of the intermediate portion 5 size.
  • section 15 is octagonal.
  • the section 15 is followed by another preferably slightly conical section 16, which serves to expand the pipe end 6.
  • the pipe end 6 is surrounded by an annular die part 17, which has a cylindrical opening for this purpose.
  • a transition section 18 is arranged, which forms a rounded transition between the sections 15, 16.
  • the device is after FIG. 4 intended.
  • a matrix 9 with the matrix 9 after FIG. 3 may be identical (but not necessarily).
  • a core 11 is disposed therein to secure the pipe end 7 and prevent it from collapsing inwardly.
  • an expanding mandrel 19 is provided which in turn has a polygonal section 20 and a nearly cylindrical section 21 (of larger diameter). Between the two sections 20, 21, a relatively steep shoulder 22 is provided to bring the fitting to be produced in the corresponding area to final shape.
  • a draw ring 23 is now positioned over the pipe end 6.
  • the draw ring 23 has an opening 24 which is substantially cylindrical or slightly conical. Its lower edge is formed by an annular surface 25 whose diameter is slightly larger than the diameter of the section 21 of the mandrel 19.
  • the existing after expansion wall thickness of the pipe end. 6 is greater than the difference in diameter between the portion 21 and the annular surface 25. Accordingly, between the annular surface 25 and the remaining opening 24 is an in FIG. 4 indicated stage 22a present.
  • FIG. 6 illustrates a further die 26 for the continuation of the manufacturing process at the second tube end 7.
  • the die 26 is constructed in several parts.
  • a lower annular part 27 has a cylindrical opening with diameter of the first pipe end 6.
  • a core 28 may be placed, which supports the pipe end 6 inwardly and prevents it from collapsing under the influence of axial pressure.
  • the intermediate portion 5 may be encompassed by a plurality of adjustably mounted die parts 29, 30, the inner shape of which is adapted to the intermediate portion 5, to lie smoothly against this. Further die parts 31, 32 can surround a transition region 33 of the fitting 2 in order to support it. An upper die part 34 supports the pipe end 7 to the outside and has for this purpose a cylindrical passage opening of corresponding diameter.
  • the device after FIG. 6 is associated with an expanding mandrel 35 having a lower portion 36. This is adapted to the inner shape of the polygonal intermediate portion 5.
  • the device as shown FIG. 7 be designed to be visible.
  • the pipe end 6 is surrounded by a part 27 of a die 26, which also has die parts 29 to 32. These parts can be the same as in FIG. 6 be.
  • the piece of pipe from the die 26 to FIG. 6 in a same or similar trained mold 26 after FIG. 7 to convict.
  • the upper die part 34 is missing, so that the pipe end 7 protrudes freely out of the die 26.
  • elements 38, 39 of a pusher 40 act on the outside of the pipe end 7 in order to apply this with a radially inwardly directed force.
  • the elements 38, 39 may be connected to a drive means connected in the radial direction movable slides, fingers or the like, which attach in particular to the upper edge of the pipe end 7.
  • a drive means connected in the radial direction movable slides, fingers or the like, which attach in particular to the upper edge of the pipe end 7.
  • FIG. 8 shows it is also possible and useful in many cases, when pressing the ring 38, 39, the pipe end 7 from the inside with a mandrel 42 support.
  • This can consist of several movably mounted elements that can be adjusted in the radial direction.
  • the diameter of the mandrel 42 can be changed in order first to expand it in the interior of the pipe end 7 and then to convert the pipe end 7 with the ring 38, 39 into a conical shape. Thereafter, the mandrel 42 can be reduced in diameter again and extended out of the pipe end 7.
  • the mold parts 12, 13 and the female part 17 are removed. It is then moved the drawing ring 23 via the pipe end 6. The diameter thereof is slightly smaller than the diameter of the annular surface 25, so that the drawing ring 23 fits over the pipe end 6. Then, in a second widening step, the expanding mandrel 19 is retracted into the pipe end 6, which is thereby further widened. Its outer diameter is now larger than the inner diameter of the annular surface 25. This state is in FIG. 4 illustrated.
  • FIG. 5 illustrates the end of this drawing process.
  • an intermediate molding which has two pipe ends 6, 7 with different wall thicknesses.
  • the intermediate molding may already be sufficiently processed. Usually, however, further processing steps are required. For example, it may be necessary to smooth the upper edge, ie the end face of the pipe end 6, for example by facing. This process is not further illustrated.
  • FIG. 6 illustrates further processing steps that can be performed on the pipe end 7.
  • the female part 34 is pushed onto the pipe end 7 and made an expansion by means of the expanding mandrel 35.
  • the female part 34 may be formed in one or more parts. Multi-part die parts can also be moved radially.
  • FIG. 7 illustrates the parts 38, 39 combined into a ring which is pressed in the direction of the arrow F on the pipe end 7. Its passage opening 41 characterizes the cone shape on the pipe end. 7
  • the tube end 7 can be supported in this process by the mandrel 42 from the inside, as FIG. 8 illustrated. It is also possible to make a conical widening of the pipe end 7.
  • the front end of the pipe end 7 can, if necessary, be turned flat or otherwise smoothed.
  • other shapes can be attached to the fitting 2, for example by providing the pipe end 7 with a conical external thread. The fitting 2 is then completed.
  • FIG. 14 shows, pushed onto the expanded pipe end 6 of the pull ring 23. Then, the tube end 6 is widened so far by means of the second expanding mandrel 19 that its outer diameter exceeds the inner diameter of the annular surface 25. It closes, like FIG. 15 indicates the drawing step as already related to FIG. 5 has been described.
  • the die 9 and the core 11 can be used to carry out the steps according to the FIGS. 13 to 15 be the same, ie the steps can all run in one station. The same applies with regard to FIGS. 3 to 5 ,
  • the further deformation of the pipe end 7 takes place according to the FIGS. 16 to 18 similar to that described above Wise. However, there is a difference in the deformation of the pipe end 7, which initially has a polygonal shape after performing the drawing step.
  • the Aufweitdorn 35 eliminates the polygonal shape when it is retracted into the pipe end 7.
  • Its cylindrical or slightly conical section 37 presses the tube wall smoothly against the corresponding cylindrical or slightly conical wall of the female part 34.
  • the pipe end 7, like the FIGS. 17 and 18 either with internal support by the mandrel 42 (FIG. FIG. 18 ) or without the same are converted into a cone shape, for which purpose the pressing device 40 is used.
  • the obtained fitting 2 after FIGS. 19 and 20 corresponds to the fitting 2 after FIGS. 9 and 10 ,
  • fittings 2 having different ends 3, 4 at which different joining measures can be accomplished.
  • the fitting 2 is a threaded connector, one end of which 4 may be formed as a press fitting and the other end 3 as a threaded end.
  • an intermediate portion 5 is arranged with preferably polygonal cross-section. The preparation takes place starting from a pipe section 1 in a few process-safe process steps.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Forging (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Metal Extraction Processes (AREA)
  • Branch Pipes, Bends, And The Like (AREA)
  • Dowels (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

The method involves fixing a pipe section in a matrix (9), opening out a pipe end (6) of the pipe section using a form bolt under the formation or removal of a profile of the pipe section. The form bolt has a layer (20) with a polygonal cross-section and another layer (21) with a round cross-section. An expanding device (23) is attached on the pipe end. The open-out pipe end is stretched in an axial direction during an expansion process. An independent claim is also included for a device for executing a method for producing pipe connections.

Description

Die Erfindung betrifft ein Verfahren und eine Vorrichtung zur Herstellung von Rohranschlüssen, Fittings und dergleichen, insbesondere Gewindestutzen, gemäß dem Oberbegriff des Anspruchs 1 bzw. 14 (siehe z.B. WO-A-2005/061148 ).The invention relates to a method and an apparatus for producing pipe connections, fittings and the like, in particular threaded connector, according to the preamble of claim 1 or 14 (see, for example WO-A-2005/061148 ).

Fittings sind Massenware, die mit höchster Effizienz in außerordentlich großen Stückzahlen herzustellen sind. Abstriche an der Qualität dürfen aber nicht gemacht werden. Dies stellt hohe Ansprüche an den Maschinenbau, Formenbau und die Verfahrenstechnik. Als "Gewindestutzen" werden in der Praxis Fittings bezeichnet, die ein gewindetragendes Ende und ein zur Pressverbindung eingerichtetes Ende aufweisen.Fittings are mass-produced goods that can be produced in extremely high quantities with maximum efficiency. However, compromises on quality must not be made. This places high demands on mechanical engineering, mold making and process engineering. As a "threaded connector" fittings are referred to in practice, having a threaded end and a set up for press-fitting end.

Aus der DE 100 31 989 A1 ist beispielsweise ein Verfahren zum Herstellen von Fittings aus Edelstahl bekannt. Dieses Verfahren nutzt eine Matrize, in die ein Rohrstück als Rohling einzulegen ist, sowie einen Stauchdorn, der in das Rohrende eingepresst wird, um das Rohrende aufzuweiten. Die Rohrwand wird dabei in Umfangsrichtung gedehnt. Außerdem wird mit einer an dem Dorn ausgebildeten Schulter Axialdruck auf das stirnseitige Ende des Rohrstücks ausgeübt, so dass die Rohrwand in Axialrichtung gestaucht wird. Dieser Prozess dient der Erzeugung einer ringförmigen, an der Rohrwand ringsum laufenden Sicke, in die ein O-Ring als Dichtung eingelegt werden kann.From the DE 100 31 989 A1 For example, a method of making stainless steel fittings is known. This method utilizes a die in which a pipe section is to be inserted as a blank and a compression mandrel which is pressed into the pipe end to widen the pipe end. The pipe wall is stretched in the circumferential direction. In addition, with a shoulder formed on the mandrel axial pressure is exerted on the front end of the pipe section, so that the pipe wall is compressed in the axial direction. This Process is used to produce an annular bead running all around the pipe wall into which an O-ring can be inserted as a seal.

Ein weiteres Verfahren zur Herstellung von Pressfitting, vorzugsweise aus Kupfer, ist aus der DE 43 36 261 A1 bekannt. Diese Druckschrift offenbart ein mehrschrittiges Verfahren, bei dem ein Rohrstück als Rohling in eine geteilte Matrize eingelegt wird. Der so gehaltene Rohling wird mittels eines Dorns in Axialrichtung gestaucht und gegebenenfalls etwas aufgeweitet. An der Rohrwand des Rohrendes bildet sich eine ringförmige ringsum laufende Materialwulst aus. In einem weiteren Schritt wird die Wulst bzw. Sicke von innen her mit einer auf einer Orbitalbahn laufenden Rolle rolliert, um einen glatten fehlerlosen Sitz für einen O-Ring auszubilden.Another method for producing press fitting, preferably made of copper, is known from DE 43 36 261 A1 known. This document discloses a multi-step process in which a pipe section is inserted as a blank in a split die. The blank thus held is compressed by means of a mandrel in the axial direction and possibly slightly widened. At the tube wall of the pipe end, an annular bead around running material forms. In a further step, the bead or bead is rolled from the inside with a roller running on an orbital track in order to form a smooth flawless seat for an O-ring.

Hauptaugenmerk der vorbekannten Verfahren war die Herstellung von Fittings mit einem Sitz für einen O-Ring. Dabei hatten die Fittings an ihren beiden Enden jeweils die gleiche Anschlusstechnik, d.h. jeweils einen O-Ringsitz und einen Pressbereich zum Anschluss eines Rohres. Die Rohrwand ist aber so dünn, dass kein übliches Gewinde aufgebracht werden kann, falls ein Gewindestutzen hergestellt werden soll.The main focus of the previously known methods was the production of fittings with a seat for an O-ring. The fittings had the same connection technology at both ends, ie. each an O-ring seat and a pressing area for connecting a pipe. But the tube wall is so thin that no common thread can be applied if a threaded connector is to be produced.

Aus der DE 10 2005 014 940 A1 ist ein Fitting mit Gewindeanschluss und Pressanschluss bekannt, der in einem Umformverfahren hergestellt wird. Die dickere Wandstärke für den Gewindeanschluss wird durch Stauchen erzeugt. Das Gewinde muss dann auf dem axial gestauchten Material erzeugt werden.From the DE 10 2005 014 940 A1 is a fitting with threaded connection and press connection is known, which is produced in a forming process. The thicker wall thickness for the threaded connection is produced by upsetting. The thread must then be created on the axially compressed material.

Aufgabe der vorliegenden Erfindung ist es, ein robustes und hoch effizientes Produktionsverfahren zur Herstellung von Fittings anzugeben, die an ihren beiden einander entgegen gesetzten Enden eine unterschiedliche Anschlusstechnik nutzen.The object of the present invention is to provide a robust and highly efficient production process for the production of fittings, which at their two mutually opposite ends use a different connection technology.

Eine weitere Aufgabe der Erfindung liegt in der Herstellung von Fittings mit einem Abschnitt mit unrundem Querschnitt.Another object of the invention is to produce fittings having a section of non-round cross-section.

Diese Aufgabe wird durch das Verfahren nach Anspruch 1 und mit der Vorrichtung nach Anspruch 14 gelöst:

  • Bei dem erfindungsgemäßen Verfahren wird das als Rohling dienende Rohrstück in eine Form oder Matrize eingesetzt und darin fixiert. Danach werden in beliebiger geeigneter Reihenfolge ein Abschnitt des Rohrstücks mittels eines Formdorns aufgeweitet, wobei eine vorhandene Profilierung des Rohrstücks beseitigt oder eine nicht vorhandene Profilierung des Rohrstücks erzeugt werden kann und es wird (vorher oder danach) eine Ziehvorrichtung auf das Rohrende aufgesetzt. Mit der Ziehvorrichtung wird an dem Rohrende ein Ziehvorgang ausgeführt, in dessen Verlauf das Rohrende in Axialrichtung gedehnt wird. Dadurch wird eine Reduktion der Wandstärke erreicht. Es entsteht ein Zwischenformling mit zwei Enden, die unterschiedliche Wandstärken aufweisen.
This object is achieved by the method according to claim 1 and with the device according to claim 14:
  • In the method according to the invention, the tube piece serving as a blank is inserted into a mold or die and fixed therein. Thereafter, in any suitable order, a section of the pipe section is widened by means of a forming mandrel, whereby an existing profiling of the pipe section can be eliminated or a non-existent profiling of the pipe section can be produced and a drawing device is placed on the pipe end (before or after it). With the pulling device, a drawing operation is carried out at the pipe end, in the course of which the pipe end is stretched in the axial direction. As a result, a reduction of the wall thickness is achieved. The result is an intermediate molding with two ends, which have different wall thicknesses.

Auf diese Weise lassen sich Rohrstücke zu einem Produkt umformen, der ein erstes Ende mit dickerer Wandstärke, ein zweites Ende mit dünnerer Wandstärke und dazwischen einen profilierten, z.B. achteckigen oder sechseckigen Abschnitt aufweist. An den beiden Rohrenden können unterschiedliche Verbindungstechniken verwirklicht werden. Beispielsweise kann das dickwandigere Rohrende mit einem Au-ßengewinde, einem Innengewinde oder einem sonstigen Verbindungsmittel versehen sein, das eine dickere Wandung erfordert. Das dünnwandigere Rohrende kann mit einem anderen Verbindungsmittel versehen sein, wie beispielsweise einer Ringsicke, in die ein O-Ring einzulegen ist, wobei das Rohrende dann wie ein Pressfitting zu handhaben ist. Es kann auch als Lötanschluss dienen. Andere Verbindungstechniken, die eher dünnwandige Rohrenden bevorzugen, können ebenfalls eingesetzt werden.In this way, pipe sections can be formed into a product having a first end with thicker wall thickness, a second end with thinner wall thickness and a profiled in between, eg octagonal or hexagonal section. At the two pipe ends different connection techniques can be realized. For example, the thick-walled pipe end may be provided with an external thread, an internal thread or other connecting means which requires a thicker wall. The thinner-walled tube end may be provided with another connection means, such as an annular bead into which an O-ring is to be inserted, the tube end then how to handle a pressfitting. It can also serve as a solder connection. Other joining techniques, which tend to favor thin-walled pipe ends, can also be used.

Vorzugsweise erfolgt das Aufweiten des Rohrendes in zwei Teilschritten. Dazu werden zwei verschiedene Formdorne verwendet. Der erste Formdorn wird in einem ersten Aufweitschritt dazu genutzt, das Rohrende auf einen kleinen Durchmesser aufzuweiten. Dabei kann eine Profilierung in einem Zwischenabschnitt des Rohrstücks erzeugt werden. Die Profilierung kann beispielsweise eine sechseckige, achteckige oder anderweitige Profilierung sein. Diese kann auf Endmaß erzeugt werden. Das sich an den profilierten Bereich anschließende Rohrende wird jedoch vorzugsweise auf ein gewünschtes Maß aufgeweitet. Hatte das als Rohling dienende Rohrstück bereits eine Anfangsprofilierung, kann diese beim Aufweiten beseitigt werden. Der Querschnitt des Rohrendes ist unabhängig von einer vorhandenen Anfangsprofilierung dann in jedem Fall rund.Preferably, the expansion of the pipe end takes place in two sub-steps. For this purpose, two different mandrels are used. The first mandrel is used in a first expansion step to expand the pipe end to a small diameter. In this case, a profiling can be generated in an intermediate portion of the pipe section. The profiling can for example be a hexagonal, octagonal or other profiling. This can be generated to final dimensions. However, the pipe end adjoining the profiled area is preferably widened to a desired extent. If the pipe piece serving as a blank already had an initial profile, this can be eliminated during the expansion. The cross section of the pipe end is then round regardless of an existing initial profile in any case.

Das Erzeugen (oder erhalten) der Profilierung in dem Zwischenabschnitt und das Aufweiten des Rohrendes erfolgt vorzugsweise in einer Matrize, die den profilierten Bereich des Rohrendes außen umfasst. Dieser Teil der Matrize ist vorzugsweise zwei- oder mehrteilig ausgebildet, wobei die Teile beweglich z.B. radial verstellbar gelagert sind.The production (or preservation) of the profiling in the intermediate section and the widening of the pipe end are preferably carried out in a die which surrounds the profiled region of the pipe end on the outside. This part of the die is preferably formed in two or more parts, the parts being movable e.g. are mounted radially adjustable.

Ein weiterer Verfahrensschritt ist ein an dem Rohrende auszuführender Ziehvorgang. Zur Durchführung desselben wird eine Ziehvorrichtung an das Rohrende angesetzt. Zu der Ziehvorrichtung gehören vorzugsweise ein das Rohrende außen umfassender Ziehring und ein Dorn. Als Dorn kann beispielsweise der Aufweitdorn des Aufweitschritts dienen. Läuft der Aufweitschritt zweischrittig ab, kann der für den zweiten Aufweitschritt genutzte Formdorn als Teil der Ziehvorrichtung genutzt werden.Another method step is a drawing operation to be performed at the pipe end. To carry out the same, a pulling device is attached to the pipe end. To the pulling device preferably include a pipe end outside the comprehensive draw ring and a mandrel. As a mandrel, for example, the Aufweitdorn the Aufweitschritts serve. If the widening step runs in two stages, this can be done for the second Expander used forming mandrel can be used as part of the pulling device.

Bei dem Ziehvorgang wird die Wandstärke des Rohrendes reduziert. Sie kann auf das geeignete Maß beispielsweise zur Ausbildung eines Pressstutzens reduziert werden. Weitere Bearbeitungsschritte können sich anschließen, wie beispielsweise das Plandrehen der Stirnfläche des Rohrendes, das Anbringen von einer oder mehreren Ringsicken zur Aufnahme von O-Ringen oder anderen Elementen usw.During the drawing process, the wall thickness of the pipe end is reduced. It can be reduced to the appropriate level, for example, to form a compression nozzle. Other processing steps may follow, such as facing the end face of the pipe end, attaching one or more annular beads to accommodate O-rings or other elements, etc.

Die Fortsetzung des Verfahrens erfolgt nun an einem zweiten Rohrende, das vorzugsweise eine dickere Wandstärke behalten soll. Das Rohrende kann mit einem weiteren Dorn aufgeweitet werden, wozu es in der Matrize aufgenommen wird, die sich außen an das Rohrende anschmiegt. Soll an dem Rohrende ein Kegelgewinde angebracht werden kann das Rohrende radial gestaucht werden, um eine konische Grundform zu erhalten. Dabei kann das Rohrende, falls erforderlich, durch einen oder mehrere bewegliche Formteile von innen her abgestützt werden.The continuation of the process now takes place at a second pipe end, which should preferably retain a thicker wall thickness. The pipe end can be widened with a further mandrel, for which purpose it is accommodated in the die, which conforms to the outside of the pipe end. If a tapered thread is to be attached to the pipe end, the pipe end can be radially compressed to obtain a conical basic shape. In this case, the pipe end, if necessary, be supported by one or more movable moldings from the inside.

Hatte der Rohling anfangs einen Polygonalquerschnitt, kann bei dem Aufweitschritt die Polygonalform beseitigt werden, um dem Rohrende einen Kreisquerschnitt zu erteilen.If the blank initially had a polygonal cross-section, the polygonal shape can be removed during the widening step in order to give the pipe end a circular cross-section.

An die Ausbildung der gewünschten Form des Rohrendes kann sich ein weiterer Bearbeitungsschritt wie beispielsweise das Plandrehen anschließen, bei dem die Stirnfläche des Rohrendes glatt gedreht wird. In weiteren Bearbeitungsschritten kann auf die Außenfläche des Rohrendes ein Außengewinde geschnitten, gewalzt oder anderweitig aufgebracht werden.At the formation of the desired shape of the pipe end may be followed by another processing step such as facing, in which the end face of the pipe end is rotated smoothly. In further processing steps can be cut, rolled or otherwise applied to the outer surface of the pipe end an external thread.

Ist das Rohrende kegelförmig aufgeweitet worden, kann auch ein konisches Innengewinde angebracht werden.If the pipe end has been widened conically, a conical internal thread can also be attached.

Ist das Rohrende zylindrisch gestaltet kann ein Innen- und/oder ein Außengewinde angebracht werden. Außerdem können Nuten oder Flansche als Anlage für Dichtungen oder sonstige Dichtungsmittel angebracht werden.If the pipe end is cylindrical, an internal and / or external thread can be attached. In addition, grooves or flanges may be attached to seals or other sealants.

Weitere Abwandlungen sind möglich. Weitere vorteilhafte Einzelheiten der Erfindung ergeben sich aus der Zeichnung, der Beschreibung oder Ansprüchen. Die Zeichnung ergänzt die Beschreibung in gewohnter Weise.Further modifications are possible. Further advantageous details of the invention will become apparent from the drawing, the description or claims. The drawing complements the description in the usual way.

In der Zeichnung sind Ausführungsbeispiele der Erfindung veranschaulicht. Es zeigen:

  • Figur 1 ein Rohrstück als Rohling, aus dem ein Fitting herzustellen ist, in längs geschnittener Ansicht,
  • Figur 2 den Rohling nach Figur 1 in Draufsicht,
  • Figur 3 eine Matrize mit zugehörigem Aufweitdorn nach Durchführung eines ersten Aufweitschritts in längs geschnittener Darstellung,
  • Figur 4 die Matrize und eine Ziehvorrichtung sowie einen zweiten Aufweitdorn nach Durchführung des zweiten Aufweitschritts in längs geschnittener Darstellung,
  • Figur 5 die Vorrichtung nach Figur 4 beim Durchführen eines Ziehvorgangs,
  • Figur 6 eine Matrize und den Zwischenformling sowie einen Formdorn zur Aufweitung des zweiten Rohrendes,
  • Figur 7 eine Matrize und Schieber zum Überführen des Rohrendes in eine Konusform in längs geschnittener Darstellung,
  • Figur 8 eine zu der Vorrichtung nach Figur 7 alternative Ausführungsform in längs geschnittener Darstellung,
  • Figur 9 den weitgehend fertig bearbeiteten Fitting in teilweise geschnittener Seitenansicht,
  • Figur 10 den Fitting nach Figur 9 in Draufsicht,
  • Figur 11 ein achteckiges Rechteckrohr in längs geschnittener Darstellung als Rohling für eine alternative Ausführungsform des erfindungsgemäßen Verfahrens,
  • Figur 12 den Rohling nach Figur 11 in Draufsicht,
  • Figur 13 eine Matrize, einen Aufweitdorn und den Rohling nach dem ersten Aufweitschritt in längs geschnittener Darstellung,
  • Figur 14 die Matrize, einen zweiten Aufweitdorn und eine Ziehvorrichtung nebst Rohling nach Durchführung eines zweiten Aufweitschritts,
  • Figur 15 die Matrize, den Rohling und die Ziehvorrichtung nach Durchführung des Ziehvorgangs in längs geschnittener Darstellung,
  • Figur 16 eine Matrize und einen Aufweitdorn zur Aufweitung des zweiten Rohrendes nach Durchführung des Aufweitschritts in längs geschnittener Darstellung,
  • Figur 17 eine Matrize und Schieberelemente zum konischen Verjüngen des Rohlings in längs geschnittener Prinzipdarstellung,
  • Figur 18 eine alternative Ausführungsform der Vorrichtung zur Durchführung des Verfahrensschritts gemäß Figur 17 in längs geschnittener Darstellung,
  • Figur 19 den weitgehend fertig gestellten Fitting in teilweise geschnittener Seitenansicht und
  • Figur 20 den Fitting nach Figur 19 in Draufsicht.
In the drawings, embodiments of the invention are illustrated. Show it:
  • FIG. 1 a piece of pipe as a blank, from which a fitting is to be made, in a longitudinal sectional view,
  • FIG. 2 the blank after FIG. 1 in plan view,
  • FIG. 3 a die with associated mandrel after performing a first Aufweitschritts in longitudinal section,
  • FIG. 4 the die and a pulling device and a second mandrel after performing the second Aufweitschritts in longitudinal section,
  • FIG. 5 the device after FIG. 4 when performing a drag,
  • FIG. 6 a die and the intermediate molding and a forming mandrel for widening the second pipe end,
  • FIG. 7 a die and slide for transferring the pipe end into a cone shape in longitudinal section,
  • FIG. 8 one to the device after FIG. 7 alternative embodiment in longitudinal section,
  • FIG. 9 the largely finished fitting in a partially sectioned side view,
  • FIG. 10 the fitting after FIG. 9 in plan view,
  • FIG. 11 an octagonal rectangular tube in longitudinal section as a blank for an alternative embodiment of the method according to the invention,
  • FIG. 12 the blank after FIG. 11 in plan view,
  • FIG. 13 a die, a mandrel and the blank after the first expansion step in longitudinal section,
  • FIG. 14 the die, a second mandrel and a drawing device together with blank after performing a second Aufweitschritts,
  • FIG. 15 the die, the blank and the drawing device after performing the drawing process in longitudinal section,
  • FIG. 16 a die and an expanding mandrel for widening the second pipe end after performing the Aufweitschritts in longitudinal sectional view,
  • FIG. 17 a die and slide elements for conically tapering the blank in a longitudinally sectioned schematic diagram,
  • FIG. 18 an alternative embodiment of the apparatus for performing the method step according to FIG. 17 in longitudinal section,
  • FIG. 19 the largely finished fitting in a partially sectioned side view and
  • FIG. 20 the fitting after FIG. 19 in plan view.

In Figur 1 ist ein Rohrstück 1 veranschaulicht, aus dem der in Figur 9 veranschaulichte Fitting 2 herstellt werden soll. Wie Figur 2 veranschaulicht hat das Rohrstück 1 ursprünglich einen kreisrunden Querschnitt. Der Fitting 2 hingegen weist zwei unterschiedlich ausgebildete Enden 3, 4 und einen dazwischen angeordneten polygonal umgrenzten Zwischenabschnitt 5 auf. Dieser kann, wie Figur 10 zeigt, einen Achteckquerschnitt oder auch einen davon abweichenden Querschnitt aufweisen. Die Enden 3, 4 sind aus den Rohrenden 6, 7 des Rohrstücks 1 hervorgegangen. Zwischen den Rohrenden 6, 7 liegt ein Abschnitt 8, der zu dem polygonalen Zwischenabschnitt 5 umgeformt wird. Der Abschnitt 8 und die Rohrenden 6, 7 weisen vorzugsweise einen übereinstimmenden Durchmesser und Querschnitt auf.In FIG. 1 a pipe section 1 is illustrated, from which the in FIG. 9 illustrated fitting 2 is to be produced. As FIG. 2 illustrated the pipe section 1 originally has a circular cross-section. The fitting 2, however, has two differently shaped ends 3, 4 and an interposed polygonal intermediate section 5. This one can, like FIG. 10 shows, have an octagonal cross section or a deviating cross section. The ends 3, 4 have emerged from the pipe ends 6, 7 of the pipe section 1. Between the pipe ends 6, 7 is a section 8, which is formed into the polygonal intermediate section 5. The section 8 and the pipe ends 6, 7 preferably have a matching diameter and cross-section.

Zur Durchführung des Umformverfahrens wird z.B. eine Vorrichtung verwendet, die die in den Figuren 3, 4, 5, 6 und alternativ 7 oder 8 veranschaulichten Komponenten enthält. Ein erster Umformschritt wird in Figur 3 durchgeführt. Dazu ist eine Matrize 9 vorgesehen, die eine zentrale Bohrung zur Aufnahme des Rohrendes 7 aufweist und außerdem die Stirnseite 10 des Rohrendes 7 abstützt. Zu der Matrize 7 kann auch ein Kern 11 gehören, der in der Bohrung der Matrize sitzt und das Rohrende 7 von innen her abstützt.For the implementation of the forming process, for example, a device is used which in the FIGS. 3, 4, 5 . 6 and alternatively contains 7 or 8 illustrated components. A first forming step is in FIG. 3 carried out. For this purpose, a die 9 is provided which has a central bore for receiving the pipe end 7 and also the end face 10 of the pipe end 7 is supported. To the die 7 may also include a core 11 which sits in the bore of the die and the pipe end 7 is supported from the inside.

Oberhalb der Matrize sind weitere zu der Matrize gehörige Formteile 12, 13 vorgesehen, die einen Polygonalquerschnitt umgrenzen. Dieser Polygonalquerschnitt entspricht vorzugsweise der gewünschten Außenform des Zwischenabschnitts 5. Die Formteile 12, 13 sind vorzugsweise radial verstellbar. Es können zwei, drei oder mehrere entsprechend zusammenwirkende Formteile vorgesehen sein, die mit nicht weiter veranschaulichten Stellvorrichtungen verbunden sind.Above the die further to the die associated with mold parts 12, 13 are provided, which define a polygonal cross section. This polygonal cross-section preferably corresponds to the desired outer shape of the intermediate section 5. The molded parts 12, 13 are preferably radially adjustable. There may be provided two, three or more correspondingly cooperating moldings, which are connected to not further illustrated adjusting devices.

Zum Aufweiten des Rohrendes 6 und zur Formgebung des Abschnitts 8 dient ein Aufweitdorn 14, der in mehrere Abschnitte unterteilt ist. Ein erster Abschnitt 15 weist einen Querschnitt auf, der dem Innenquerschnitt der Teile 12, 13 entspricht, wobei er jedoch eine um die Wandstärke des Zwischenabschnitts 5 verminderte Größe aufweist. Im vorliegenden Beispiel ist der Abschnitt 15 achteckig. An den Abschnitt 15 schließt sich ein weiterer vorzugsweise leicht konischer Abschnitt 16 an, der zum Aufweiten des Rohrendes 6 dient. Außen wird das Rohrende 6 von einem ringförmigen Matrizenteil 17 umfasst, das dazu eine zylindrische Öffnung aufweist. Zwischen den Abschnitten 15 und 16 ist ein Übergangsabschnitt 18 angeordnet, der einen gerundeten Übergang zwischen den Abschnitten 15, 16 bildet.For expanding the pipe end 6 and for shaping the portion 8 is an expanding mandrel 14, which is divided into several sections. A first section 15 has a cross section corresponding to the internal cross section of the parts 12, 13, but it has a reduced by the wall thickness of the intermediate portion 5 size. In the present example, section 15 is octagonal. The section 15 is followed by another preferably slightly conical section 16, which serves to expand the pipe end 6. On the outside, the pipe end 6 is surrounded by an annular die part 17, which has a cylindrical opening for this purpose. Between the sections 15 and 16, a transition section 18 is arranged, which forms a rounded transition between the sections 15, 16.

Zur Durchführung eines zweiten Verfahrensschritts ist die Vorrichtung nach Figur 4 vorgesehen. Zu ihr gehören eine Matrize 9, die mit der Matrize 9 nach Figur 3 identisch sein kann (aber nicht muss). In ihr ist wiederum ein Kern 11 angeordnet, um das Rohrende 7 zu sichern und daran zu hindern, nach innen zu kollabieren. Zur Durchführung des zweiten Aufweitschritts ist ein Aufweitdorn 19 vorgesehen, der wiederum einen polygonalen Abschnitt 20 und einen nahezu zylindrischen Abschnitt 21 (größeren Durchmessers) aufweist. Zwischen den beiden Abschnitten 20, 21 ist eine relativ steile Schulter 22 vorgesehen, um den zu erzeugenden Fitting in dem entsprechenden Bereich auf Endform zu bringen.To carry out a second method step, the device is after FIG. 4 intended. To her belong a matrix 9, with the matrix 9 after FIG. 3 may be identical (but not necessarily). In turn, a core 11 is disposed therein to secure the pipe end 7 and prevent it from collapsing inwardly. To carry out the second expansion step, an expanding mandrel 19 is provided which in turn has a polygonal section 20 and a nearly cylindrical section 21 (of larger diameter). Between the two sections 20, 21, a relatively steep shoulder 22 is provided to bring the fitting to be produced in the corresponding area to final shape.

An Stelle des Matrizenteils 17 ist nun ein Ziehring 23 über das Rohrende 6 positioniert. Der Ziehring 23 weist eine Öffnung 24 auf, die im Wesentlichen zylindrisch oder leicht konisch ist. Ihr unterer Rand wird von einer Ringfläche 25 gebildet, deren Durchmesser etwas größer ist als der Durchmesser des Abschnitts 21 des Aufweitdorns 19. Die nach dem Aufweiten vorhandene Wandstärke des Rohrendes 6 ist jedoch größer als der Durchmesserunterschied zwischen dem Abschnitt 21 und der Ringfläche 25. Entsprechend ist zwischen der Ringfläche 25 und der übrigen Öffnung 24 eine in Figur 4 angedeutete Stufe 22a vorhanden.Instead of the female part 17, a draw ring 23 is now positioned over the pipe end 6. The draw ring 23 has an opening 24 which is substantially cylindrical or slightly conical. Its lower edge is formed by an annular surface 25 whose diameter is slightly larger than the diameter of the section 21 of the mandrel 19. The existing after expansion wall thickness of the pipe end. 6 However, is greater than the difference in diameter between the portion 21 and the annular surface 25. Accordingly, between the annular surface 25 and the remaining opening 24 is an in FIG. 4 indicated stage 22a present.

Figur 6 veranschaulicht eine weitere Matrize 26 zur Fortsetzung des Herstellungsverfahrens an dem zweiten Rohrende 7. Die Matrize 26 ist mehrteilig aufgebaut. Ein unterer ringförmiger Teil 27 weist eine zylindrische Öffnung mit Durchmesser des ersten Rohrendes 6 auf. In dem Innenraum des Rohrendes 6 kann ein Kern 28 platziert sein, der das Rohrende 6 nach innen abstützt und verhindert, dass dieses bei Einwirkung von axialem Druck kollabiert. FIG. 6 illustrates a further die 26 for the continuation of the manufacturing process at the second tube end 7. The die 26 is constructed in several parts. A lower annular part 27 has a cylindrical opening with diameter of the first pipe end 6. In the interior of the pipe end 6, a core 28 may be placed, which supports the pipe end 6 inwardly and prevents it from collapsing under the influence of axial pressure.

Der Zwischenabschnitt 5 kann von mehreren verstellbar gelagerten Matrizenteilen 29, 30 umgriffen sein, deren Innenform an den Zwischenabschnitt 5 angepasst ist, um glatt an diesem anzuliegen. Weitere Matrizenteile 31, 32 können einen Übergangsbereich 33 des Fittings 2 umgreifen, um diesen abzustützen. Ein oberer Matrizenteil 34 stützt das Rohrende 7 nach außen hin ab und weist dazu eine zylindrische Durchgangsöffnung entsprechenden Durchmessers auf.The intermediate portion 5 may be encompassed by a plurality of adjustably mounted die parts 29, 30, the inner shape of which is adapted to the intermediate portion 5, to lie smoothly against this. Further die parts 31, 32 can surround a transition region 33 of the fitting 2 in order to support it. An upper die part 34 supports the pipe end 7 to the outside and has for this purpose a cylindrical passage opening of corresponding diameter.

Der Vorrichtung nach Figur 6 ist ein Aufweitdorn 35 zugeordnet, der einen unteren Abschnitt 36 aufweist. Dieser ist an die Innenform des polygonalen Zwischenabschnitts 5 angepasst. An diesen schließt sich über eine gerundete Schulter ein im Wesentlichen zylindrischer oder leicht konischer Abschnitt 37 an, der dazu dient, das Rohrende 7 aufzuweiten.The device after FIG. 6 is associated with an expanding mandrel 35 having a lower portion 36. This is adapted to the inner shape of the polygonal intermediate portion 5. A substantially cylindrical or slightly conical section 37, which serves to widen the pipe end 7, adjoins this via a rounded shoulder.

Zur weiteren Durchführung des erfindungsgemäßen Formgebungsverfahrens kann die Vorrichtung wie aus Figur 7 ersichtlich gestaltet sein. Wiederum wird das Rohrende 6 von einem Teil 27 einer Matrize 26 umfasst, die auch Matrizenteile 29 bis 32 aufweist. Diese Teile können die selben wie in Figur 6 sein. Es ist auch möglich, das Rohrstück von der Matrize 26 nach Figur 6 in eine gleich oder ähnlich ausgebildete Matrize 26 nach Figur 7 zu überführen. Jedoch fehlt der obere Matrizenteil 34, so dass das Rohrende 7 frei aus der Matrize 26 heraus ragt. Es können nun Elemente 38, 39 einer Drückeinrichtung 40 auf die Außenseite des Rohrendes 7 einwirken, um dieses mit einer radial nach innen gerichteten Kraft zu beaufschlagen. Die Elemente 38, 39 können mit einer Antriebseinrichtung verbundene in Radialrichtung bewegbare Schieber, Finger oder dergleichen sein, die insbesondere an dem oberen Rand des Rohrendes 7 ansetzen. Au-ßerdem ist es möglich, die Elemente 38, 39 zu einem Ring zu vereinigen, der eine konische Durchgangsöffnung 41 aufweist. Durch Aufdrücken des Rings auf das Rohrende 7 wird dieses zu einem entsprechenden Konus umgeformt.To further carry out the shaping process according to the invention, the device as shown FIG. 7 be designed to be visible. Again, the pipe end 6 is surrounded by a part 27 of a die 26, which also has die parts 29 to 32. These parts can be the same as in FIG. 6 be. It is also possible for the piece of pipe from the die 26 to FIG. 6 in a same or similar trained mold 26 after FIG. 7 to convict. However, the upper die part 34 is missing, so that the pipe end 7 protrudes freely out of the die 26. It can now elements 38, 39 of a pusher 40 act on the outside of the pipe end 7 in order to apply this with a radially inwardly directed force. The elements 38, 39 may be connected to a drive means connected in the radial direction movable slides, fingers or the like, which attach in particular to the upper edge of the pipe end 7. In addition, it is possible to combine the elements 38, 39 into a ring having a conical passage opening 41. By pressing the ring on the pipe end 7 this is converted into a corresponding cone.

Wie die Variante nach Figur 8 zeigt ist es auch möglich und in vielen Fällen sinnvoll, beim Aufdrücken des Rings 38, 39 das Rohrende 7 von innen her mit einem Dorn 42 abzustützen. Dieser kann aus mehreren beweglich gelagerten Elementen bestehen, die sich in Radialrichtung verstellen lassen. Dadurch kann der Durchmesser des Dorns 42 geändert werden, um ihn zunächst im Innenraum des Rohrendes 7 aufzuweiten und das Rohrende 7 dann mit dem Ring 38, 39 in eine konische Form zu überführen. Danach kann der Dorn 42 wieder im Durchmesser verringert und aus dem Rohrende 7 ausgefahren werden.Like the variant after FIG. 8 shows it is also possible and useful in many cases, when pressing the ring 38, 39, the pipe end 7 from the inside with a mandrel 42 support. This can consist of several movably mounted elements that can be adjusted in the radial direction. As a result, the diameter of the mandrel 42 can be changed in order first to expand it in the interior of the pipe end 7 and then to convert the pipe end 7 with the ring 38, 39 into a conical shape. Thereafter, the mandrel 42 can be reduced in diameter again and extended out of the pipe end 7.

Die insoweit beschriebene Vorrichtung arbeitet wie folgt:

  • Zur Herstellung des Fittings 2 wird das Rohrstück 1 in die Matrize 9 nach Figur 3 eingesetzt. Mit dem Aufweitdorn 14 wird dann das Rohrende 6 aufgeweitet und der Zwischenabschnitt 5 in die Polygonalform überführt. Dies geschieht, indem der Dorn 14 in Richtung des Pfeils F in das Rohrende
6 und den Abschnitt 8 eingefahren und wieder heraus bewegt wird.The device described so far operates as follows:
  • To produce the fitting 2, the pipe section 1 in the die 9 after FIG. 3 used. With the expanding mandrel 14, the pipe end 6 is then expanded and the intermediate section 5 is converted into the polygonal shape. This is done by the mandrel 14 in the direction of arrow F in the pipe end
6 and the section 8 retracted and moved out again.

Nach Durchführung dieses ersten Aufweitschritts werden die Formteile 12, 13 und der Matrizenteil 17 entfernt. Es wird dann der Ziehring 23 über das Rohrende 6 gefahren. Der Durchmesser desselben ist etwas geringer als der Durchmesser der Ringfläche 25, so dass der Ziehring 23 über das Rohrende 6 passt. Sodann wird in einem zweiten Aufweitschritt der Aufweitdorn 19 in das Rohrende 6 eingefahren, das dadurch weiter aufgeweitet wird. Sein Außendurchmesser ist nun größer als der Innendurchmesser der Ringfläche 25. Dieser Zustand ist in Figur 4 veranschaulicht.After performing this first Aufweitschritts the mold parts 12, 13 and the female part 17 are removed. It is then moved the drawing ring 23 via the pipe end 6. The diameter thereof is slightly smaller than the diameter of the annular surface 25, so that the drawing ring 23 fits over the pipe end 6. Then, in a second widening step, the expanding mandrel 19 is retracted into the pipe end 6, which is thereby further widened. Its outer diameter is now larger than the inner diameter of the annular surface 25. This state is in FIG. 4 illustrated.

In einem nächsten Schritt, der in Figur 5 veranschaulicht ist, erfolgt ein Ziehvorgang. Bei diesem wird vorausgesetzt, dass das Rohrende 7 zwischen dem Kern 11 und dem ringförmigen unteren Teil der Matrize 9 festgeklemmt oder anderweitig gegen axialen Zug gesichert ist. Während der Aufweitdorn 19 noch in dem Rohrende 6 und dem Zwischenabschnitt 5 sitzt, wird der Ziehring 23 in Axialrichtung (Figur 5 nach oben) bewegt. Mit der Ringfläche 25 wird nun die Wandstärke des Rohrendes 6 reduziert. Das Rohrende 6 dehnt sich dabei in Axialrichtung. Figur 5 veranschaulicht das Ende dieses Ziehprozesses.In a next step, in FIG. 5 is illustrated, there is a drag operation. In this it is assumed that the pipe end 7 is clamped between the core 11 and the annular lower part of the die 9 or otherwise secured against axial tension. While the expanding mandrel 19 is still seated in the pipe end 6 and the intermediate section 5, the drawing ring 23 in the axial direction ( FIG. 5 up) moves. With the annular surface 25, the wall thickness of the pipe end 6 is now reduced. The pipe end 6 expands in the axial direction. FIG. 5 illustrates the end of this drawing process.

In diesem Stadium ist ein Zwischenformling geschaffen, der zwei Rohrenden 6, 7 mit unterschiedlichen Wandstärken aufweist. Für einzelne Einsatzfälle mag der Zwischenformling bereits ausreichend bearbeitet sein. Meist sind jedoch weitere Bearbeitungsschritte erforderlich. Beispielsweise kann es erforderlich sein, den oberen Rand d.h. die Stirnfläche des Rohrendes 6 zu glätten, beispielsweise durch Plandrehen. Dieser Vorgang ist nicht weiter veranschaulicht.At this stage, an intermediate molding is created, which has two pipe ends 6, 7 with different wall thicknesses. For individual applications, the intermediate molding may already be sufficiently processed. Mostly, however, further processing steps are required. For example, it may be necessary to smooth the upper edge, ie the end face of the pipe end 6, for example by facing. This process is not further illustrated.

Figur 6 veranschaulicht weitere Bearbeitungsschritte, die an dem Rohrende 7 durchgeführt werden können. Z.B. kann es darauf ankommen, dieses weiter aufzuweiten. Dazu wird der Matrizenteil 34 auf das Rohrende 7 aufgeschoben und eine Aufweitung mittels des Aufweitdorns 35 vorgenommen. Der Matrizenteil 34 kann ein- oder mehrteilig ausgebildet sein. Mehrteilige Matrizenteile können auch radial bewegt werden. FIG. 6 illustrates further processing steps that can be performed on the pipe end 7. For example, it may be important to further expand this. For this purpose, the female part 34 is pushed onto the pipe end 7 and made an expansion by means of the expanding mandrel 35. The female part 34 may be formed in one or more parts. Multi-part die parts can also be moved radially.

Soll auf das Rohrende 7 beispielsweise ein Konusgewinde aufgebracht werden, wird das Rohrende 7, wie Figur 7 veranschaulicht, zunächst in eine Konusform überführt. Dazu dient beispielsweise ein Matrizenteil, der aus einem geschlossenen Ring oder Einzelteilen 38, 39 besteht. Figur 7 veranschaulicht die Teile 38, 39 vereinigt zu einem Ring, der in Richtung des Pfeils F auf das Rohrende 7 aufgepresst wird. Seine Durchgangsöffnung 41 prägt die Konusform auf das Rohrende 7.If, for example, a cone thread to be applied to the pipe end 7, the pipe end 7, as FIG. 7 illustrated, first converted into a cone shape. For this purpose, for example, a female part, which consists of a closed ring or individual parts 38, 39 is used. FIG. 7 illustrates the parts 38, 39 combined into a ring which is pressed in the direction of the arrow F on the pipe end 7. Its passage opening 41 characterizes the cone shape on the pipe end. 7

Alternativ kann das Rohrende 7 bei diesem Vorgang durch den Dorn 42 von innen abgestützt werden, wie Figur 8 veranschaulicht. Dabei ist es auch möglich, eine konische Aufweitung des Rohrendes 7 vorzunehmen.Alternatively, the tube end 7 can be supported in this process by the mandrel 42 from the inside, as FIG. 8 illustrated. It is also possible to make a conical widening of the pipe end 7.

Nach Durchführung dieses Schritts kann das stirnseitige Ende des Rohrendes 7, falls erforderlich, plan gedreht oder anderweitig geglättet werden. Außerdem können weitere Formen an dem Fitting 2 angebracht werden, beispielsweise indem das Rohrende 7 mit einem konischen Außengewinde versehen wird. Der Fitting 2 ist dann fertig gestellt.After performing this step, the front end of the pipe end 7 can, if necessary, be turned flat or otherwise smoothed. In addition, other shapes can be attached to the fitting 2, for example by providing the pipe end 7 with a conical external thread. The fitting 2 is then completed.

Die Figuren 13 bis 18 veranschaulichen eine alternative Ausführungsform der Vorrichtung zur Durchführung des Verfahrens an einem Rohrstück 1 mit Polygonalquerschnitt, wie es die Figuren 11 und 12 veranschaulichen. Für die Vorrichtung nach den Figuren 13 bis 18 und den Fitting 2 nach den Figuren 19 und 20 gelten die Ausführungen der vorigen Beschreibung unter Zugrundelegung der bereits eingeführten Bezugszeichen entsprechend. Ergänzend gilt folgendes:

  • Die Matrize 9 weist eine polygonale Öffnung auf, die an die Polygonalform des Rohrendes 7 angepasst ist. Ebenso weist der Kern 11 einen Polygonalquerschnitt auf. Der Matrizenteil 17 hat hingegen eine vorzugsweise zylindrische Bohrung zur Aufnahme des aufzuweitenden Rohrendes 6. An seiner Unterseite kann er mit einem Bund 43 versehen sein, der die Formteile 12, 13 radial nach außen abstützt. Die entsprechenden Anlageflächen der Formteile 12, 13 und der Bund 43 können zu einer Längsmittelachse der Matrize 9 und des Rohrstücks 1 schräg angeordnet sein, so dass eine axiale Zustellbewegung des Matrizenteils 17 die Formteile 12, 13 radial nach innen gegen den profilierten Zwischenabschnitt 5 spannt.
The FIGS. 13 to 18 illustrate an alternative embodiment of the apparatus for performing the method on a pipe section 1 with polygonal cross-section, as the FIGS. 11 and 12 illustrate. For the device according to the FIGS. 13 to 18 and the fitting 2 after the FIGS. 19 and 20 apply the statements of the previous Description based on the already introduced reference numerals accordingly. In addition, the following applies:
  • The die 9 has a polygonal opening which is adapted to the polygonal shape of the pipe end 7. Likewise, the core 11 has a polygonal cross section. The female part 17, however, has a preferably cylindrical bore for receiving the pipe end 6 to be expanded. On its underside, it can be provided with a collar 43, which supports the molded parts 12, 13 radially outward. The corresponding abutment surfaces of the mold parts 12, 13 and the collar 43 may be arranged obliquely to a longitudinal center axis of the die 9 and the pipe section 1, so that an axial feed movement of the female part 17, the mold parts 12, 13 biases against the profiled intermediate section 5 radially inwardly.

Wird der Aufweitdorn 14 in das Rohrende 6 eingefahren, weitet er dieses auf, wobei sein Abschnitt 16 die Profilierung beseitigt. In den Bereich des Zwischenabschnitts 5 bleibt sie jedoch erhalten.If the expanding mandrel 14 retracted into the pipe end 6, he expands this, with his section 16 eliminates the profiling. However, it remains in the area of the intermediate section 5.

Nachfolgend wird, wie Figur 14 zeigt, auf das aufgeweitete Rohrende 6 der Ziehring 23 aufgeschoben. Sodann wird das Rohrende 6 mittels des zweiten Aufweitdorns 19 so weit aufgeweitet, dass sein Außendurchmesser den Innendurchmesser der Ringfläche 25 übersteigt. Es schließt sich, wie Figur 15 zeigt, der Ziehschritt an, wie er bereits im Zusammenhang mit Figur 5 beschrieben worden ist. Die Matrize 9 und der Kern 11 können zur Durchführung der Schritte nach den Figuren 13 bis 15 die gleichen sein, d.h. die Schritte können alle in einer Station ablaufen. Gleiches gilt im Hinblick auf die Figuren 3 bis 5.Below is how FIG. 14 shows, pushed onto the expanded pipe end 6 of the pull ring 23. Then, the tube end 6 is widened so far by means of the second expanding mandrel 19 that its outer diameter exceeds the inner diameter of the annular surface 25. It closes, like FIG. 15 indicates the drawing step as already related to FIG. 5 has been described. The die 9 and the core 11 can be used to carry out the steps according to the FIGS. 13 to 15 be the same, ie the steps can all run in one station. The same applies with regard to FIGS. 3 to 5 ,

Die weitere Verformung des Rohrendes 7 erfolgt nun gemäß der Figuren 16 bis 18, ähnlich wie in vorbeschriebener Weise. Ein Unterschied besteht jedoch in der Umformung des Rohrendes 7, das nach Durchführung des Ziehschritts zunächst noch eine Polygonalform aufweist. Der Aufweitdorn 35 beseitigt die Polygonalform, wenn er in das Rohrende 7 eingefahren wird. Sein zylindrischer oder leicht konischer Abschnitt 37 drückt die Rohrwand glatt an die entsprechende zylindrische oder leicht konische Wandung des Matrizenteils 34 an. Sodann kann das Rohrende 7, wie die Figuren 17 und 18 zeigen, entweder mit innerer Abstützung durch den Dorn 42 (Figur 18) oder ohne dieselbe in eine Konusform überführt werden, wozu jeweils die Drückeinrichtung 40 eingesetzt wird. Der erhaltene Fitting 2 nach Figur 19 und 20 entspricht dem Fittung 2 nach Figur 9 und 10.The further deformation of the pipe end 7 takes place according to the FIGS. 16 to 18 similar to that described above Wise. However, there is a difference in the deformation of the pipe end 7, which initially has a polygonal shape after performing the drawing step. The Aufweitdorn 35 eliminates the polygonal shape when it is retracted into the pipe end 7. Its cylindrical or slightly conical section 37 presses the tube wall smoothly against the corresponding cylindrical or slightly conical wall of the female part 34. Then, the pipe end 7, like the FIGS. 17 and 18 either with internal support by the mandrel 42 (FIG. FIG. 18 ) or without the same are converted into a cone shape, for which purpose the pressing device 40 is used. The obtained fitting 2 after FIGS. 19 and 20 corresponds to the fitting 2 after FIGS. 9 and 10 ,

Es sind Vorrichtungen und Verfahren zur Herstellung von Fittings 2 mit unterschiedlichen Enden 3, 4 veranschaulicht worden, an denen sich unterschiedliche Verbindungsmaßnahmen bewerkstelligen lassen. Beispielsweise ist der Fitting 2 ein Gewindestutzen, dessen eines Ende 4 als Pressfitting und dessen anderes Ende 3 als gewindetragendes Ende ausgebildet sein können. Zwischen den beiden Enden 3, 4 ist ein Zwischenabschnitt 5 mit vorzugsweise polygonalem Querschnitt angeordnet. Die Herstellung erfolgt ausgehend von einem Rohrstück 1 in wenigen prozesssicheren Verfahrensschritten.Apparatuses and methods have been illustrated for making fittings 2 having different ends 3, 4 at which different joining measures can be accomplished. For example, the fitting 2 is a threaded connector, one end of which 4 may be formed as a press fitting and the other end 3 as a threaded end. Between the two ends 3, 4, an intermediate portion 5 is arranged with preferably polygonal cross-section. The preparation takes place starting from a pipe section 1 in a few process-safe process steps.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Rohrstückpipe section
22
Fittingfitting
3, 43, 4
Endenend up
55
Zwischenabschnittintermediate section
6, 76, 7
Rohrendepipe end
88th
Abschnittsection
99
Matrizedie
1010
Stirnseitefront
1111
Kerncore
12, 1312, 13
Formteilemoldings
1414
Aufweitdornmandrel
15, 1615, 16
Abschnittsection
1717
Matrizenteilfemale member
1818
ÜbergangsabschnittTransition section
1919
Aufweitdornmandrel
20, 2120, 21
Abschnittsection
2222
Schulter, 22aShoulder, 22a
2323
Ziehringdrawing ring
2424
Öffnungopening
2525
Ringflächering surface
2626
Matrizedie
2727
Teilpart
2828
Kerncore
29-3229-32
Matrizenteilefemale parts
3333
ÜbergangsbereichTransition area
3434
Matrizenteilfemale member
3535
Aufweitdornmandrel
36, 3736, 37
Abschnittsection
38, 3938, 39
Elementeelements
4040
Drückeinrichtungpusher
4141
DurchgangsöffnungThrough opening
4242
Dornmandrel
4343
BundFederation
FF
Pfeilarrow

Claims (22)

  1. Method for producing pipe connections, in particular threaded connecting pieces, with the following steps:
    inserting a pipe piece (1) into a matrix (9),
    widening a first pipe end (6) of the pipe piece (1) by means of a shaper mandrel (14) to form or remove a profiling of the pipe piece (1),
    attaching a pulling device (23) onto the pipe end (6), characterised by
    conducting a pulling operation on the widened pipe end (6).
  2. Method according to claim 1, characterised in that the widening of the pipe end (6) is conducted in two sub-steps.
  3. Method according to claim 2, characterised in that in a first widening step the pipe piece is widened with a shaper mandrel (14) to a fixed dimension, which is smaller than a desired dimension.
  4. Method according to claim 2, characterised in that in a second widening step the pipe end (6) is widened to the desired dimension.
  5. Method according to claim 1, characterised in that the pipe end (6) is widened inside the pulling device (23) before the pulling operation is conducted.
  6. Method according to claim 4, characterised in that the second widening step is conducted within the pulling device (23).
  7. Method according to claim 1, characterised in that the first pipe end (6) is extended in axial direction during the pulling operation, wherein its wall thickness is reduced.
  8. Method according to claim 1, characterised in that a second section of the pipe piece (1), which forms a second pipe end (7), is widened.
  9. Method according to claim 1, characterised in that a second section of the pipe piece (1), which forms a second pipe end (7), is transformed into a conical shape.
  10. Method according to claim 1, characterised in that a second section of the pipe piece (1), which forms a second pipe end (7), is provided with a screw thread.
  11. Method according to claim 1, characterised in that the shaper mandrel (14, 19) has a section (15, 20) with a polygonal cross-section and a section (16, 21) with a round cross-section, and that the pipe piece (1) is supported on an intermediate section (5), which is to obtain or retain a polygonal cross-section, in a shaped section (12, 13), which has the desired dimension of the polygonal intermediate section (5).
  12. Method according to claim 1, characterised in that the pipe piece (1) has a circular cross-section before the method is conducted.
  13. Method according to claim 1, characterised in that the pipe piece (1) has a polygonal cross-section before the method is conducted.
  14. Device in particular for conducting methods according to claim 1,
    with a first matrix part (9), which has an opening adapted to the diameter of a pipe piece (1) to receive the pipe piece (1),
    with a second matrix part (12, 13) having a polygonal internal shape, through which the pipe piece (1) extends,
    with at least one widening mandrel (14, 19), which is connected to a drive means in order to be driven axially into a first pipe end (6) of the pipe piece (1) and out of this and to widen this, characterised in that
    a pulling device (23) is provided for axial extension of the pipe end (6) widened by the widening mandrel (14, 19).
  15. Device according to claim 14, characterised in that the opening of the first matrix part (9) has a circular cross-section.
  16. Device according to claim 14, characterised in that the opening of the first matrix part (9) has a polygonal cross-section.
  17. Device according to claim 14, characterised in that the second matrix part (12, 13) is divided into at least two radially adjustably mounted parts.
  18. Device according to claim 14, characterised in that at least two widening mandrels (14, 19) of different sizes are provided to be inserted consecutively.
  19. Device according to claim 18, characterised in that the second widening mandrel (19) is associated with the pulling device (23).
  20. Device according to claim 14, characterised in that the pulling device includes a pulling ring (23), which is positioned around the outer periphery of the section of the pipe end (6) to be widened while the widening mandrel is moved into the pipe end (6).
  21. Device according to claim 14, characterised in that the device includes a matrix (26, 34) and a widening mandrel (35) for a second section of the pipe piece (1), which forms a second pipe end (7).
  22. Device according to claim 14, characterised in that the device includes a pressing device (40) for transforming the section of the pipe end (7) that is not axially extended into a conical shape.
EP08103391A 2007-05-24 2008-04-04 Method and device for producing pipe connections Not-in-force EP1995001B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102007024357A DE102007024357B3 (en) 2007-05-24 2007-05-24 Method and device for producing pipe connections

Publications (2)

Publication Number Publication Date
EP1995001A1 EP1995001A1 (en) 2008-11-26
EP1995001B1 true EP1995001B1 (en) 2009-12-09

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP08103391A Not-in-force EP1995001B1 (en) 2007-05-24 2008-04-04 Method and device for producing pipe connections

Country Status (10)

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US (1) US8356507B2 (en)
EP (1) EP1995001B1 (en)
JP (1) JP2008290154A (en)
CN (1) CN101310886B (en)
AT (1) ATE451186T1 (en)
BR (1) BRPI0801634A2 (en)
DE (2) DE102007024357B3 (en)
DK (1) DK1995001T3 (en)
ES (1) ES2337961T3 (en)
PT (1) PT1995001E (en)

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DE102009024198B4 (en) * 2009-06-08 2012-05-10 Mag Ias Gmbh Method of making press fittings and tools therefor
CN101829706B (en) * 2010-04-30 2011-11-09 浙江广涛卫厨有限公司 Production technology for quick coupling tube
KR101355043B1 (en) * 2010-07-22 2014-02-04 나고야 기켄 고교 가부시키가이샤 Method of manufacturing mouthpiece for hose
US9586253B1 (en) * 2011-03-16 2017-03-07 Aegis Technologies, Inc. Reducing nipple for a fire sprinkler system, and manufacturing process therefor
CN102319800B (en) * 2011-06-29 2013-04-10 无锡市中捷减震器有限公司 Multifunctional one-time forming die
JP5908762B2 (en) * 2012-03-16 2016-04-26 Ntn株式会社 Cage manufacturing method and cage
BR102012028903A2 (en) * 2012-11-12 2014-10-21 Whirlpool Sa CONNECTING PIPE FORMING EQUIPMENT
US10612701B2 (en) 2017-03-13 2020-04-07 Rotary Connections International Ltd. Premium threaded connection and method for making same
US10820130B2 (en) 2017-09-18 2020-10-27 Bose Corporation Method of forming a speaker housing
CN112642946A (en) * 2020-12-10 2021-04-13 安徽固尔康管业有限公司 Pipe fitting groove preparation device

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JPS5568136A (en) * 1978-11-15 1980-05-22 Toyota Motor Corp Pipe end working method and pipe end working device
JPS56128629A (en) * 1980-03-12 1981-10-08 Yamaha Motor Co Ltd End part working method for pipe
JPS63144827A (en) * 1986-12-06 1988-06-17 Masahiro Tokuyama Manufacture of flanged hollow shaft
DE4336261C2 (en) * 1993-10-23 2000-04-27 Witzig & Frank Gmbh Process for producing press fittings and device for carrying out the process
DE10031989B4 (en) * 2000-06-30 2007-08-16 Witzig & Frank Gmbh Method and device for producing press fittings made of steel, in particular stainless steel
FR2829408A1 (en) * 2001-09-10 2003-03-14 Gripp Rotary tool for expanding the end of a plastic tube has ribbed shaping section with centering tip and shank to engage with machine chuck
EA005052B1 (en) * 2001-12-13 2004-10-28 Веллстрим Интернэшнл Лимитед End fitting for tubular members and method of applying same
US7256467B2 (en) * 2002-06-04 2007-08-14 Silecs Oy Materials and methods for forming hybrid organic-inorganic anti-stiction materials for micro-electromechanical systems
CN100384563C (en) * 2003-11-28 2008-04-30 威齐格及弗兰克有限责任公司 Method for producing a coupling on a pipe and device for producing said coupling
DE102005014940B4 (en) * 2005-04-01 2008-07-24 Viega Gmbh & Co. Kg Fitting and method of making a fitting

Also Published As

Publication number Publication date
US20080302164A1 (en) 2008-12-11
DK1995001T3 (en) 2010-04-26
ATE451186T1 (en) 2009-12-15
ES2337961T3 (en) 2010-04-30
BRPI0801634A2 (en) 2009-01-13
DE502008000237D1 (en) 2010-01-21
DE102007024357B3 (en) 2008-10-09
CN101310886B (en) 2011-07-06
PT1995001E (en) 2010-03-12
EP1995001A1 (en) 2008-11-26
US8356507B2 (en) 2013-01-22
JP2008290154A (en) 2008-12-04
CN101310886A (en) 2008-11-26

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