EP1986199A2 - Verfahren zur Herstellung eines isolierten elektrischen Leiters der Klasse 5 - Google Patents
Verfahren zur Herstellung eines isolierten elektrischen Leiters der Klasse 5 Download PDFInfo
- Publication number
- EP1986199A2 EP1986199A2 EP08154662A EP08154662A EP1986199A2 EP 1986199 A2 EP1986199 A2 EP 1986199A2 EP 08154662 A EP08154662 A EP 08154662A EP 08154662 A EP08154662 A EP 08154662A EP 1986199 A2 EP1986199 A2 EP 1986199A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- assembly
- class
- strand
- section
- wires
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004020 conductor Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000000463 material Substances 0.000 claims description 4
- 229920001169 thermoplastic Polymers 0.000 claims description 3
- 229920001038 ethylene copolymer Polymers 0.000 claims description 2
- 229920000573 polyethylene Polymers 0.000 claims description 2
- 229920001187 thermosetting polymer Polymers 0.000 claims description 2
- 239000004634 thermosetting polymer Substances 0.000 claims description 2
- 239000004416 thermosoftening plastic Substances 0.000 claims description 2
- 238000000429 assembly Methods 0.000 abstract description 5
- 230000000712 assembly Effects 0.000 abstract 4
- 241000219504 Caryophyllales Species 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 239000000806 elastomer Substances 0.000 description 1
- HQQADJVZYDDRJT-UHFFFAOYSA-N ethene;prop-1-ene Chemical group C=C.CC=C HQQADJVZYDDRJT-UHFFFAOYSA-N 0.000 description 1
- 229920002313 fluoropolymer Polymers 0.000 description 1
- 239000004811 fluoropolymer Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229920001084 poly(chloroprene) Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 229920002725 thermoplastic elastomer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0006—Apparatus or processes specially adapted for manufacturing conductors or cables for reducing the size of conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/006—Constructional features relating to the conductors
Definitions
- the present invention relates to a method of manufacturing an insulated electrical conductor, to an insulated electrical conductor obtained by said method as well as to an energy cable comprising said electrical conductor.
- EP-1418 595 discloses a circular cross-section electrical cable comprising a plurality of insulated electrical conductors relative to each other, each electrical conductor having a polygonal cross-section.
- the method of manufacturing such an isolated electrical conductor comprises several steps.
- Class 5 lead wires typically copper or aluminum are compression-bonded together to form an electrical conductor of circular cross-section.
- Class 5 relates to conductor wires having a respective diameter of not more than 0.61 mm in accordance with IEC-60228.
- the electrical conductor of circular cross section is preformed into an electrical conductor of polygonal cross section, in particular sector-shaped.
- an insulating sheath is extruded around the preformed electrical conductor and maintains the polygonal shape of the preformed electrical conductor.
- this type of method has the disadvantage of further comprising an additional step necessary to extrude the insulating sheath on the preformed electrical conductor.
- this additional step is to ensure that the polygonal shape of the preformed electrical conductor is maintained until said conductor is surrounded by the insulating sheath.
- the technical problem to be solved, by the object of the present invention is to propose a method of manufacturing an insulated electrical conductor of class 5 making it possible to avoid the problems of the state of the art by notably offering an easy method to implement, fast and less restrictive.
- the method of manufacturing an insulated electrical conductor comprises one step less than the prior art.
- the structure of the insulated electrical conductor obtained from a set of subassemblies according to the present invention has the advantage of being able to keep the polygonal section identical after the preforming step i, without any specific tool to maintain it. before step ii.
- polygonal means any closed figure comprising at least one line segment, and optionally at least one curved line.
- the polygonal cross section is a sector.
- a sector is typically defined as a portion of the surface of a disk between two radii.
- the subset of class 5 conductive wires is a strand or a twist.
- Strand means an assembly of several conductive son (or in other words strands) arranged in twist in one or more separate layers.
- twist direction of said conductive wire layers can alternate from one layer to another.
- bending is meant a simple assembly (without separate layer) of several twisted conductive wires, preferably with the same pitch and in the same direction.
- the conductive wires are arranged in concentric layers around a central conductive wire.
- the rank layer "n" typically has n ⁇ 6 conductors.
- the strands are generally composed of 7, 19, or 37 wires.
- the twist configuration of said conductive wire layers of the strand or the simple assembly of the twist may be helical type S or Z, but it may also be any other configuration well known to those skilled in the art.
- the set of class 5 conductive wires is a strand strand or a twist strand.
- Strand strand means an assembly of several strands arranged in a twist in one or more distinct layers
- Strand means to twist an assembly of several twisted twisted in one or more separate layers.
- twist direction of said layers of strands or twists can alternate from one layer to another.
- twist configuration of said strand or twist layers may be helical S or Z type, but may also be any other configuration well known to those skilled in the art.
- the strands or twists are arranged in concentric layers respectively around a central strand or a central strand.
- the rank layer "n" typically has n ⁇ 6 strands or twists.
- a twisting strand may comprise 7 bends of 49 conductor wires each.
- the sets of subassemblies according to the invention whether they are for example of the strand strand or the twist strand type, have a geometric arrangement such that it advantageously makes it possible to have greater compactness and therefore greater plasticity guaranteeing the proper maintenance of the polygonal section after removal of the mechanical stress induced by step i of preforming (deformation).
- the set of class 5 conductive wires, before the preforming step i has a circular cross section.
- the insulating sheath comprises a thermoplastic and / or thermosetting polymer material.
- the polymeric material may be chosen from an ethylene polymer or copolymer, a polyester, a fluoropolymer, a polyolefin, a polyamide, a polyimide, a polyurethane, a polyvinyl chloride or an elastomer such as an ethylene-propylene, polychloroprene or silicone resin, and a thermoplastic elastomer.
- the set of class 5 lead wires is twisted during the preforming step i.
- Another object of the present invention is an isolated electrical conductor obtained by said method.
- Another object of the present invention is an energy cable comprising at least said isolated electrical conductor.
- a plurality of insulated electrical conductors form a circular cross-section energy cable.
- the figure 1 schematically represents a cross-sectional structure of a subset of strand-type class 5 conductive wires according to the present invention.
- the figure 2 schematically shows a cross-sectional structure of a sub-assembly of class 5 conductive threads of the twist type according to the present invention.
- the figure 3 schematically shows a structure, in cross-section, of a set of strand-like strand-type conductor wires 5 as shown in FIG. figure 1 according to the present invention.
- the figure 4 schematically shows a cross-sectional structure of a set of twisted strand-type class 5 conductive wires as shown in FIG. figure 2 according to the present invention.
- the figure 5 schematically shows a method of manufacturing an insulated electrical conductor according to the present invention.
- the figure 6 schematically shows a cross-sectional structure of a preformed class 5 conductor wire assembly in accordance with the present invention.
- the figure 7 schematically shows a structure, in cross-section, of the set of conductive wires of the figure 6 after step ii according to the present invention.
- the figure 8 schematically shows a structure, in cross-section, of an energy cable comprising several sets of insulated conductor wires as shown in FIG. figure 7 according to the present invention.
- the figure 1 schematically represents the cross-section of a subassembly or a set of strand-type conductor wires 10 having an assembly of 19 conductor wires 1, of 0.5 mm diameter each.
- the conductive wires 1 are arranged in two concentric layers around a central conductor wire 1a.
- the first layer 2 and the second layer 3 consist respectively of 6 and 12 conductors son.
- the twisted configurations of the first layer 2 (rank layer “n") and second layer 3 (rank layer “n + 1") can be respectively of the S / S or S / Z or Z / S type or Z / Z.
- the twisted configurations of the first, second and third layers can be respectively S / S / Z or S / Z / S or S / S / S, ... etc.
- the figure 2 schematically represents the cross-section of a subset of twisted conductor wires 11 having an assembly of 19 conductor wires 1, each 0.5 mm in diameter, helically wound (S or Z) of the same direction and likewise not.
- the figure 3 schematically represents the cross-section of a set of strand-type conductor wires 12 having an assembly of 19 strands 10.
- the strands 10 are arranged in two concentric layers around a central strand 10a.
- the first layer 2 and the second layer 3 consist respectively of 6 and 12 strands.
- the twisted configurations of the first and second layers may be those described above.
- the figure 4 schematically represents the cross-section of a set of strand-type conductive wires 13 having an assembly of 19 bends 11.
- the bends 11 are arranged in two concentric layers around the central bead 11a.
- the first layer 2 and the second layer 3 consist respectively of 6 and 12 bends.
- the twisted configurations of the first and second layers may be those described above.
- the figure 5 represents a method of manufacturing an insulated electrical conductor according to the present invention.
- the preform bench 104 serves to deform said assembly 12, 13, preferably of circular cross-section, between two pressure rollers to give it the predetermined cross-section of polygonal type (step i).
- the two pressure rollers are rotated in synchronism with the assembly 12,13 on the line 100 of manufacture.
- Step i can also be carried out with other apparatuses capable of deforming said set 12, 13 of class 5 conducting wires.
- the preform bench 104 may also rotate about the longitudinal axis of the assembly 12,13 to give a helical pitch to said preformed assembly 22,23 for its assembly in a subsequent step.
- the set 12, 13 of conductive wires can be advantageously preformed and twisted.
- step ii the preformed assembly 22,23 is surrounded by an insulating sheath.
- the insulating sheath may be extruded around said preformed assembly 22, 23 through an extruder 105.
- an isolated assembly 32,33 is thus obtained, or in other words an insulated electrical conductor comprising the preformed assembly 22,23 covered with the insulating sheath 15 as shown in FIG. figure 7 .
- step ii can be carried out in a discontinuous manner since, between the preforming step i and said step ii, it is not necessary to ensure the maintaining said preform, the very geometric structure of the set 12,13 conductive son to ensure the proper maintenance of its polygonal cross section.
- the insulated electrical conductor 32, 33 may be immersed in a water bath 106 to be cooled.
- the insulated electrical conductor 32,33 is wound around a winder 107 for storage in view, for example, of an assembly step with other insulated electrical conductors.
- a plurality of insulated electrical conductors may be assembled to form a power cable.
- a plurality of said insulated electrical conductors may be twisted with a predetermined helix pitch.
- Said envelope may consist for example of a thermoplastic polymer, halogenated or not, such as a homopolymer or copolymer of ethylene.
- the present invention is not limited to the examples which have just been described and relates in its generality to all the processes, the insulated electrical conductors and the energy cables that can be envisaged on the basis of the general indications provided in the presentation of the invention. invention.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
- Communication Cables (AREA)
- Processes Specially Adapted For Manufacturing Cables (AREA)
- Manufacture Of Motors, Generators (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0754721A FR2915621B1 (fr) | 2007-04-26 | 2007-04-26 | Procede de fabrication d'un conducteur electrique isole de classe 5 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1986199A2 true EP1986199A2 (de) | 2008-10-29 |
EP1986199A3 EP1986199A3 (de) | 2012-02-29 |
EP1986199B1 EP1986199B1 (de) | 2014-07-02 |
Family
ID=38698852
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08154662.4A Active EP1986199B1 (de) | 2007-04-26 | 2008-04-17 | Verfahren zur Herstellung eines isolierten elektrischen Leiters der Klasse 5 |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1986199B1 (de) |
JP (1) | JP5301870B2 (de) |
KR (1) | KR101436935B1 (de) |
FR (1) | FR2915621B1 (de) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105655044A (zh) * | 2014-08-27 | 2016-06-08 | 沈群华 | 一种电力用电缆 |
DE102016004552A1 (de) * | 2016-04-15 | 2017-10-19 | Waskönig+Walter Kabel-Werk GmbH u. Co. KG | Kabel, insbesondere Hochleistungs-Energiekabel |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR102001961B1 (ko) * | 2016-08-11 | 2019-07-19 | 넥쌍 | 유연성 섹터 도체를 갖는 전력 케이블 |
KR20230140848A (ko) * | 2022-03-30 | 2023-10-10 | 엘에스전선 주식회사 | 음향 케이블용 도체 및 이를 포함하는 음향 케이블 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1418595A1 (de) | 2003-03-28 | 2004-05-12 | Grupo General Cable Sistemas S.A. | Leiter aus Metall und entsprechendes Herstellungsverfahren |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5215637A (en) * | 1975-07-22 | 1977-02-05 | Hitachi Cable | Method of twisting core |
JPH01175110A (ja) * | 1987-12-28 | 1989-07-11 | Fujikura Ltd | 架空送電線 |
JPH0660733A (ja) * | 1992-08-10 | 1994-03-04 | Riken Densen Kk | リッツ線およびその製造方法 |
JP3299327B2 (ja) * | 1993-02-26 | 2002-07-08 | 日立電線株式会社 | リッツ線 |
DE19549406C2 (de) * | 1995-06-22 | 1997-12-11 | Alcatel Kabel Ag | Verfahren zur Herstellung eines Sektorleiters für elektrische Energiekabel |
DE19522627A1 (de) * | 1995-06-22 | 1997-01-02 | Alcatel Kabel Ag | Verfahren zur Herstellung eines Leiters für elektrische Energiekabel |
JP2001043740A (ja) * | 1999-07-28 | 2001-02-16 | Fujikura Ltd | 架空送電線 |
JP2003303515A (ja) * | 2002-04-09 | 2003-10-24 | Furukawa Electric Co Ltd:The | 通電用複合撚線導体 |
JP2003331671A (ja) * | 2002-05-16 | 2003-11-21 | Furukawa Electric Co Ltd:The | 分割導体の製造方法 |
JP4804860B2 (ja) * | 2004-10-27 | 2011-11-02 | 古河電気工業株式会社 | 複合撚線導体 |
JP4866545B2 (ja) * | 2004-12-03 | 2012-02-01 | 株式会社フジクラ | ケーブルおよび撚合せ型ケーブル |
-
2007
- 2007-04-26 FR FR0754721A patent/FR2915621B1/fr not_active Expired - Fee Related
-
2008
- 2008-04-17 EP EP08154662.4A patent/EP1986199B1/de active Active
- 2008-04-22 JP JP2008111597A patent/JP5301870B2/ja not_active Expired - Fee Related
- 2008-04-25 KR KR1020080038649A patent/KR101436935B1/ko not_active IP Right Cessation
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1418595A1 (de) | 2003-03-28 | 2004-05-12 | Grupo General Cable Sistemas S.A. | Leiter aus Metall und entsprechendes Herstellungsverfahren |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105655044A (zh) * | 2014-08-27 | 2016-06-08 | 沈群华 | 一种电力用电缆 |
CN105655044B (zh) * | 2014-08-27 | 2017-10-27 | 陕西永光电力电缆制造有限公司 | 一种电力用电缆 |
DE102016004552A1 (de) * | 2016-04-15 | 2017-10-19 | Waskönig+Walter Kabel-Werk GmbH u. Co. KG | Kabel, insbesondere Hochleistungs-Energiekabel |
Also Published As
Publication number | Publication date |
---|---|
JP2008277295A (ja) | 2008-11-13 |
EP1986199B1 (de) | 2014-07-02 |
FR2915621B1 (fr) | 2009-07-17 |
KR20080096445A (ko) | 2008-10-30 |
FR2915621A1 (fr) | 2008-10-31 |
EP1986199A3 (de) | 2012-02-29 |
JP5301870B2 (ja) | 2013-09-25 |
KR101436935B1 (ko) | 2014-09-02 |
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