EP1920275A1 - Lichtstreuende formkörper mit hoher lichttransmission - Google Patents

Lichtstreuende formkörper mit hoher lichttransmission

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Publication number
EP1920275A1
EP1920275A1 EP06763012A EP06763012A EP1920275A1 EP 1920275 A1 EP1920275 A1 EP 1920275A1 EP 06763012 A EP06763012 A EP 06763012A EP 06763012 A EP06763012 A EP 06763012A EP 1920275 A1 EP1920275 A1 EP 1920275A1
Authority
EP
European Patent Office
Prior art keywords
solid
alkyl
polycarbonate
light
acid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP06763012A
Other languages
German (de)
English (en)
French (fr)
Inventor
Claus RÜDIGER
Klaus Kraner
Jürgen Röhner
Tanja Grüter-Reetz
Fumika Kaneko
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Covestro Deutschland AG
Original Assignee
Bayer MaterialScience AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Bayer MaterialScience AG filed Critical Bayer MaterialScience AG
Publication of EP1920275A1 publication Critical patent/EP1920275A1/de
Withdrawn legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/003Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/07Flat, e.g. panels
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0205Diffusing elements; Afocal elements characterised by the diffusing properties
    • G02B5/0236Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element
    • G02B5/0242Diffusing elements; Afocal elements characterised by the diffusing properties the diffusion taking place within the volume of the element by means of dispersed particles
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B5/00Optical elements other than lenses
    • G02B5/02Diffusing elements; Afocal elements
    • G02B5/0273Diffusing elements; Afocal elements characterized by the use
    • G02B5/0278Diffusing elements; Afocal elements characterized by the use used in transmission
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2017/00Carriers for sound or information
    • B29L2017/001Carriers of records containing fine grooves or impressions, e.g. disc records for needle playback, cylinder records
    • B29L2017/003Records or discs
    • B29L2017/005CD''s, DVD''s
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features

Definitions

  • the present invention relates to a multilayer solid plate whose base material consists of a composition of a readily flowing transparent polycarbonate, and transparent polymeric particles having a different optical density from matrix material and optionally one or more cover layers, which are coextruded onto the
  • Solid plate be applied either one-sided or two-sided.
  • a Backhght-Umt Direct Light System
  • CCFL CoId Cathode Fluorescent Lamp
  • the inside of the housing is equipped with a light-reflecting surface.
  • the diffuser plate has a thickness of 1 to 3 mm, preferably a thickness of 2 mm.
  • the diffuser plate On the diffuser plate is a set of films which may have the following functions.
  • Light scattering Diiffuserfohen
  • Circularpalansatoren focusing of the light in the forward direction by so-called BEF (B ⁇ ghtness Enhancmg film) and Lmearpolansatoren.
  • BEF B ⁇ ghtness Enhancmg film
  • Lmearpolansatoren The linearly polarizing film is directly under the LCD display above.
  • Light-diffusing translucent products made of polycarbonate with various light-scattering additives and moldings produced therefrom are already known from the prior art.
  • EP-A 634 445 discloses phosphorus scattering compositions containing vinyl acrylate-based polymeric particles having a core / shell morphology in combination with TiO 2
  • JP 03078701 describes light-scattering PC boards which have calcium carbonate and titanium dioxide as scattering pigments and have a light transmission of about 40%.
  • JP 05257002 describes light-scattering PC boards with scattering pigments from Sihca.
  • JP 10046022 describes PC plates with scattering pigments of polyorganosiloxanes.
  • JP 2004/029091 describes PC diffuser plates containing 0.3 to 20% scattering pigment and 0.0005 to 0.1% optical brightener.
  • JP 10046018 describes a PC board containing 0.01 to 1% cross-linked spherical polyacrylates.
  • Diffuser plates known from the prior art exhibit unsatisfactory color constancy with simultaneously high brightness (brightness).
  • the viscosity of the polycarbonate base resin used has a decisive influence on the performance of the diffuser plates.
  • Polycarbonate resins having a low viscosity (low molecular weight) in use as a diffuser plate surprisingly show a significantly higher luminance than polycarbonate resins having a higher viscosity (higher molecular weight) even though the optical properties of the base resins used in the examples are equal to the light transmission of the base resin are.
  • a first subject of the present invention is therefore a solid sheet comprising a composition
  • the solid sheets according to the invention have a high light transmission at the same time high light scattering and can, for example, in the lighting systems of flat screens (LCD screens) are used.
  • LCD screens flat screens
  • a high light scattering with simultaneous high light transmission is of crucial importance.
  • the illumination system of such flat screens can be done either with lateral light coupling (Edgelight system) or larger screen sizes, in which the lateral light coupling is no longer sufficient, via a backlight unit (BLU), in which the direct illumination behind the diffuser plate through this as evenly as possible must be distributed (Direct Light System).
  • the solid plate described here (possibly multi-layered) by a high color consistency over a longer period of time at the same time undiminished luminance (brightness) in the operation of the flat panel displays.
  • Another object of this invention is the use of the erf ⁇ ndungshielen
  • Solid sheets as diffuser panels of flat screens especially in the backlighting of LCD displays.
  • Suitable polycarbonates for the production of the solid sheets according to the invention are all known polycarbonates. These are homopolycarbonates, copolycarbonates and thermoplastic polyestercarbonates.
  • the suitable polycarbonates have average molecular weights M w of from 15,000 to 21,000, determined by measuring the relative solution viscosity in dichloromethane or in mixtures of equal amounts by weight of phenol / o-dichlorobenzene calibrated by light scattering.
  • M w average molecular weight
  • the average molecular weight is 15,000 to 21,000, with the exception of 18,000, more preferably 18,100 to 21,000, most preferably 18,500 to 20,000.
  • the polycarbonates are preferably prepared by the phase boundary process or the melt transesterification process and will be described below by way of example by the phase boundary process.
  • Preferred compounds to be used as starting compounds are bisphenols of the general formula
  • Z is a divalent organic radical of 6 to 30 carbon atoms containing one or more aromatic groups.
  • Examples of such compounds are bisphenols belonging to the group of dihydroxydiphenyls,
  • bisphenols belonging to the aforementioned linking groups are bisphenol-A, tetraalkylbisphenol-A, 4,4- (meta-phenylenediisopropyl) diphenol (bisphenol M), 4,4- (para-phenylenediisopropyl) -diphenol, 1,1 Bis (4-hydroxyphenyl) -3,3,5-trimethylcyclohexane
  • the bisphenol compounds to be used according to the invention are reacted with carbonic acid compounds, in particular phosgene, or with diphenyl carbonate or dimethyl carbonate in the melt transesterification process.
  • Polyestercarbonates are preferably obtained by reacting the abovementioned bisphenols, at least one aromatic dicarboxylic acid and optionally carbonic acid equivalents.
  • Suitable aromatic dicarboxylic acids are, for example, phthalic acid, terephthalic acid, isophthalic acid, 3,3'- or 4,4'-diphenyldicarboxylic acid and benzophenone dicarboxylic acids.
  • a portion, up to 80 mole%, preferably from 20 to 50 mole%, of the carbonate groups in the polycarbonates may be replaced by aromatic dicarboxylic acid ester groups.
  • Inert organic solvents used in the interfacial process are, for example, dichloromethane, the various dichloroethanes and chloropropane compounds, tetrachloromethane, trichloromethane, chlorobenzene and chlorotoluene, preferably chlorobenzene or dichloromethane or mixtures of dichloromethane and chlorobenzene are used.
  • the interfacial reaction can be catalyzed by catalysts such as tertiary amines, in particular
  • N-alkylpiperidines or onium salts are accelerated. Preference is given to tributylamine, T ⁇ ethylarrun and N-Ethylpipe ⁇ dm used. In the case of the melt transesterification process, preference is given to using the catalysts mentioned in DE-A 42 38 123.
  • the polycarbonates can be deliberately and controlled by the use of small amounts of branching
  • branching agents are: Phloroglucm, 4,6-dimethyl-2,4,6-t ⁇ - (4-hydroxyphenyl) -hepten-2, 4,6-dimethyl -2,4,6-t ⁇ - (4-hydroxyphenyl) heptane; 1,3,5-T ⁇ -
  • Branching or mixtures of the branching agents can be used together with the diphenols but can also be added at a later stage of the synthesis.
  • the chain terminators used are preferably phenols such as phenol, alkylphenols such as cresol and 4-tert-butylphenol, chlorophenol, bromophenol, cumylphenol or mixtures thereof in amounts of 1-20 mol%, preferably 2-10 mol% per mol of bisphenol. Preference is given to phenol, 4-tert.
  • Chain terminators and branching agents may be added separately or together with the bisphenol to the syntheses.
  • Polycarbonates which are preferred according to the invention are the homopolycarbonate based on bisphenol A, the homopolycarbonate based on 1,1-bis (4-hydroxyphenyl) -3,3,5-t-methylcyclohexane and the copolycarbonates based on the two monomers bisphenol A and I, l Bis (4-hydroxyphenyl) -3,3,5-t-methylcyclohexane and the copolycarbonates based on the two monomers bisphenol A and 4,4'-dihydroxydiphenyl (DOD)
  • Suitable transparent polymeric particles having an optical density different from the polycarbonate are, for example, those based on acrylate having a core-shell morphology, preferably those disclosed in EP-A 634,445.
  • These polymeric particles have a core of a rubbery vinyl polymer.
  • the rubbery vinyl polymer may be a homo- or copolymer of any of
  • Monomers which have at least one ethylenically unsaturated group and which are known to those skilled in the art addition polymerization under the conditions of emulsion polymerization in an aqueous medium. Such monomers are listed in US 4,226,752, column 3, lines 40-62.
  • the rubbery vinyl polymer preferably contains at least 15%, more preferably at least 25%, most preferably at least 40% of a polymerized acrylate, methacrylate, monovinylarene or optionally substituted butadiene and from 0 to 85%, more preferably from 0 to 75%, most preferably from 0 to 60% of one or more copolymerized vinyl monomers, based on the total weight of the rubbery vinyl polymer.
  • Preferred acrylates and methacrylates are alkyl acrylates or alkyl methacrylates which preferably contain from 1 to 18, more preferably 1 to 8, most preferably 2 to 8 carbon atoms in the alkyl group, such as methyl, ethyl, n-propyl, isopropyl, n- Butyl, sec-butyl or tert-butyl or hexyl, heptyl or octyl groups.
  • the alkyl group may be branched or linear.
  • the preferred alkyl acrylates are ethyl acrylate, n-butyl acrylate, isobutyl acrylate or 2-ethylhexyl acrylate.
  • the most preferred alkyl acrylate is butyl acrylate.
  • Suitable acrylates are, for example, 1,6-hexanediol diacrylate, ethylthioethyl methacrylate, isobornyl acrylate, 2-hydroxyethyl acrylate, 2-phenoxyethyl acrylate, glycidyl acrylate, neopentyl glycol diacrylate, 2-ethoxyethyl acrylate, t-butylaminoethyl methacrylate, 2-methoxyethyl acrylate, glycidyl methacrylate or benzyl methacrylate.
  • Preferred monovinylarenes are styrene or ⁇ -methylstyrene optionally substituted on the aromatic ring with an alkyl group such as methyl, ethyl or tertiary butyl or with a halogen such as chlorostyrene.
  • the butadiene When substituted, the butadiene is preferably substituted with one or more alkyl groups containing from 1 to 6 carbon atoms or with one or more halogens, most preferably substituted with one or more methyl groups and / or one or more chlorine atoms.
  • Preferred butadienes are 1,3-butadiene, isoprene, chlorobutadiene or 2,3-dimethyl-1,3-butadiene.
  • the rubbery vinylmolypolymer may contain one or more (co) polymerized acrylates, methacrylates, monovinylarenes and / or optionally substituted butadienes.
  • These monomers may be copolymerized with one or more other copolymerizable vinyl polymers, such as diacetone acrylamide, vinylnaphthalene, 4-vinylbenzyl alcohol, vinylbenzoate, vinyl propionate, vinylcaproate, vinylmethyl, vinyl oleate, dimethyl maleate, malemic anhydride, dimethyl fumarate, vinylsulfonic acid, vinylsulfonamide, methylvylsulfonate.
  • vinyl polymers such as diacetone acrylamide, vinylnaphthalene, 4-vinylbenzyl alcohol, vinylbenzoate, vinyl propionate, vinylcaproate, vinylmethyl, vinyl oleate, dimethyl maleate, malemic anhydride, dimethyl fumarate, vinylsulfonic acid, vinylsulfonamide, methylvylsulfonate.
  • N-vinylpyrrolidone vinylpyridine, divmylbenzene, vinyl acetate, vinylsatate, acrylic acid, methacrylic acid, N-methylmethacrylamide, Acrylmt ⁇ l, Methacrylnit ⁇ l, acrylamide or N- (isobutoxymethyl) acrylamide.
  • One or more of the aforementioned monomers are optionally 0 to 10%, preferably 0 to 5%, of a copolymerizable polyfunctional crosslinker and / or 0 to 10%, preferably 0 to 5%, of a copolymerizable polyfunctional graft crosslinker, based on When the crosslinking monomer is used, it is preferably used at a content of 0.05 to 5%, more preferably 0.1 to 1%, based on the total weight of the core monomers.
  • Crosslinking monomers are well known in the art and generally have a polyethylene-like unsaturation in which the ethylenically unsaturated groups have approximately the same reactivity as divmylbenzene, t-methylbenzene, 1,3- or 1,4-triacrylates or methacrylates, glycol di- or -t ⁇ - methacrylates or acrylates, such as ethylene glycol dimethacrylate or diacrylate, propylene glycol dimethacrylate or diacrylate, 1,3- or 1,4-butylene glycol dimethacrylate or, most preferably, 1,3- or 1,4-butylene glycol diacrylate.
  • a graft-crosslinking monomer is used, it is preferably used at a content of 0.1 to 5%, more preferably 0.5 to 2.5%, based on the total weight of the core monomers.
  • Graftlinking monomers are well known in the art, and generally they are polyethylenically unsaturated monomers which have sufficient mediocre reactivity of the unsaturated groups to allow for significant residual unsaturation present in the nucleus in the
  • Preferred graft crosslinkers are copolymerizable allyl, methallyl or crotyl esters of ⁇ , ⁇ -ethylenically unsaturated carboxylic acids or dicarboxylic acids, such as allyl methacrylate, allyl acrylate, diallyl maleate and allyl acryloxypropionate, most preferably allyl methacrylate.
  • the polymeric particles contain a rubbery core
  • Alkyl acrylate polymers wherein the alkyl group has from 2 to 8 carbon atoms, optionally copolymerized with from 0 to 5% crosslinker and from 0 to 5% graft crosslinker, based on the total weight of the core.
  • the rubbery alkyl acrylate is preferably copolymerized with up to 50% of one or more copolymerizable vinyl monomers, for example those mentioned above.
  • Suitable crosslinking and graftlinking monomers are those skilled in the art - -
  • the core of the polymeric particles may contain residual oligomeric material used in the polymerization process to swell the polymer particles, however, such oligomeric material has sufficient molecular weight to prevent its diffusion or to prevent it from being generated during processing or the use is extracted.
  • the polymeric particles contain one or more coats.
  • This one coat or coats are preferably made from a vinyl homo- or copolymer. Suitable monomers for the preparation of the sheath (s) are disclosed in US Pat. 4,226,752, column 4,
  • One or more coats are preferably a polymer of a methacrylate, acrylate, vinylarene, vinyl carboxylate, acrylic acid and / or methacrylic acid.
  • Preferred acrylates and methacrylates are alkyl acrylates or alkyl methacrylates, which preferably have 1 to 18, more preferably 1 to 8, most preferably 2 to 8 carbon atoms in the
  • Alkyl group such as methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl or tert-butyl, 2-ethylhexyl or the hexyl, heptyl or octyl groups.
  • the alkyl group may be branched or linear.
  • the preferred alkyl acrylate is ethyl acrylate.
  • Other useful acrylates and methacrylates are those previously reported for the core, preferably 3-hydroxypropyl methacrylate.
  • the most preferred alkyl methacrylate is methyl methacrylate.
  • Preferred vinylarenes are styrene or ⁇ -methylstyrene optionally substituted on the aromatic ring with an alkyl group such as methyl, ethyl or tert-butyl or with a halogen such as chlorostyrene.
  • a preferred vinyl carboxylate is vinyl acetate.
  • the sheath (s) preferably contains at least 15%, more preferably at least
  • the shell polymer may contain a crosslinker and / or a graft crosslinker of the type previously set forth with reference to the core polymer.
  • the shell polymers preferably make from 5 to 40%, more preferably from 15 to 35% of
  • the polymeric particles contain at least 15%, preferably from 20 to 80%, more preferably from 25 to 60%, most preferably from 30 to 50% of a polymerized alkyl acrylate or methacrylate, based on the total weight of the polymer.
  • Preferred alkyl acrylates and methacrylates are given above.
  • the alkyl acrylate or alkyl methacrylate component may be present in the core and / or in the sheath (s) of the polymeric particles.
  • an alkyl (meth) acrylate is preferably copolymerized with one or more other types of alkyl (meth) acrylates and / or one or more other vinyl polymers , preferably with the ones listed above.
  • the polymeric particles contain a core of a poly (butyl acrylate) and one or more shells of poly (methyl methacrylate).
  • the polymeric particles are useful to impart light scattering properties to the polycarbonate.
  • the refractive index n of the core and the cladding / cladding of the polymeric particles is preferably within +/- 0.25 units, more preferably within +/- 0.18 units, most preferably within +/- 0.12 units of the refractive index of the polycarbonate.
  • the refractive index n of the core and the sheath (s) is preferably not closer than +/- 0.003 units, more preferably not closer than +/- 0.01 units, most preferably not closer than +/- 0.05 units in the Refractive index of the polycarbonate.
  • the refractive index is measured in accordance with ASTM D 542-50 and / or DIN 53 400.
  • the polymeric particles generally have an average particle diameter of at least 0.5 microns, preferably at least 2 microns, more preferably from 2 to 50 microns, most preferably from 2 to 15 microns. Preferably, at least 90%, most preferably at least 95% of the polymeric particles have a diameter of greater than 2 microns
  • the polymeric particles are preferably a free flowing powder.
  • the polymeric particles can be prepared in a known manner. Generally, at least one monomer component of the core polymer is subjected to emulsion polymerization to form emulsion polymer particles. The emulsion polymer particles are swollen with the same or one or more other monomer components of the core polymer, and the monomer (s) are polymerized within the emulsion polymer particles.
  • the steps of swelling and polymerisation can be repeated until the particles have grown to the desired core size.
  • the core polymer particles are suspended in a second aqueous monomer emulsion and a polymer shell of the monomer (s) is polymerized onto the polymer particles in the second emulsion.
  • One or more coats may be polymerized on the core polymer.
  • Core / shell polymer particles are described in EP-A 0 269 324 and in U.S. Patents 3,793,402 and 3,808,180.
  • the brightness values can be further increased by using a small amount of optical brightener.
  • optical brighteners compounds of the following classes can be used:
  • R 1 , R 2 , R 5 and R 6 independently of one another are H, alkyl, aryl, heteroaryl or halogen and X can be the following groups:
  • R 1 and R 2 are independently H, alkyl, aryl, heteroaryl or halogen.
  • R 1 and R 2 independently of one another may be H, alkyl, aryl, heteroaryl or halogen.
  • Leukopur® EGM from Clariant GmbH of the formula:
  • R 1 and R 2 independently of one another may be H, alkyl, aryl, heteroaryl or halogen.
  • a preferred embodiment of the invention therefore represents a solid sheet according to the invention, which additionally contains 0.001 to 0.2 wt .-%, preferably about 1000 ppm of an optical brightener of the class bis-benzoxazoles, Phenylcoumarine or bis-Styrylbiphenyle.
  • An optical brightener is Uvitex OB, from Ciba Specialty Chemicals.
  • the solid sheets according to the invention can be produced either by injection molding or by extrusion. If these are large-area solid plates production by injection molding for technical reasons can not be economical. In these cases, the extrusion process is preferable.
  • a polycarbonate granules are fed to the extruder and melted in the plasticizing system of the extruder.
  • Plastic melt is pressed through a slot die and thereby deformed, brought in the nip of a smoothing calender in the desired final shape and formf ⁇ xiert by mutual cooling on smoothing rolls and the ambient air.
  • the polycarbonates of high melt viscosity used for extrusion are usually processed at melt temperatures of 230 to 320 0 C, according to the cylinder temperatures of the plasticizing and die temperatures are set.
  • the solid sheet according to the invention may additionally comprise one or more coextruded layers (coextrusion layers).
  • coextruded layers coextrusion layers
  • side extruders and suitable melt adapters in front of the slot die polycarbonate melts can be produced superimpose different composition and thus produce multilayer solid plates (see, for example, EP-A 0 110 221 and EP-A 0 110 238).
  • Both the base layer and the optionally present coextrusion layer (s) of the solid sheet according to the invention may additionally contain additives such as, for example, UV absorbers and other customary processing aids, in particular defoaming agents and flow agents, and the stabilizers customary for polycarbonates, in particular heat stabilizers and also antistatic agents, optical brighteners.
  • additives such as, for example, UV absorbers and other customary processing aids, in particular defoaming agents and flow agents, and the stabilizers customary for polycarbonates, in particular heat stabilizers and also antistatic agents, optical brighteners.
  • additives such as, for example, UV absorbers and other customary processing aids, in particular defoaming agents and flow agents, and the stabilizers customary for polycarbonates, in particular heat stabilizers and also antistatic agents, optical brighteners.
  • the coextrusion layer may contain UV absorbers and defogging agents.
  • the composition of the solid plate additionally contains 0 to 0.5 wt .-% of a UV absorber of the classes benzotriazole derivatives, dimer benzotriazole derivatives, triazine derivatives, dimer triazine derivatives, Diarylcyanoacrylate.
  • a UV absorber of the classes benzotriazole derivatives, dimer benzotriazole derivatives, triazine derivatives, dimer triazine derivatives, Diarylcyanoacrylate.
  • the UV protective layer consists of at least one coextrusion layer with at least one UV absorber in a proportion of 0.1 to 20 wt .-% based on the coextrusion layer.
  • the solid plate according to the invention preferably has a thickness of 0, 1 to 4.0 mm, more preferably from 1.0 to 2.0 mm, in particular about 2 mm.
  • Optionally present coextrusion layers preferably have a thickness of 10 to 100 .mu.m, particularly preferably from 20 to 60 .mu.m.
  • Suitable stabilizers are, for example, phosphines, phosphites or Si-containing stabilizers and further compounds described in EP-A 0 500 496.
  • Suitable stabilizers are, for example, phosphines, phosphites or Si-containing stabilizers and further compounds described in EP-A 0 500 496.
  • Triphenyl phosphites diphenyl alkyl phosphites, phenyl dialkyl phosphites, tris (nonylphenyl) phosphite, tetrakis (2,4-di-tert-butylphenyl) -4,4'-biphenylene diphosphonite, bis (2,4-dicumylphenyl) petaerythritol diphosphite and triaryl phosphite called. Particularly preferred are triphenylphosphine and tris (2,4-di-tert-butylphenyl) phosphite.
  • Suitable mold release agents are, for example, the esters or partial esters of monohydric to hexahydric alcohols, in particular of glycerol, pentaerythritol or guerbet alcohols.
  • Monohydric alcohols are, for example, stearyl alcohol, palmityl alcohol and Guerbet alcohols
  • a dihydric alcohol is, for example, glycol
  • a trihydric alcohol is, for example, glycerol
  • tetrahydric alcohols are, for example, pentaerythritol and mesoerythritol
  • pentavalent alcohols are, for example, arabitol, ribitol and xylitol
  • hexahydric alcohols are, for example
  • the esters are preferably the monoesters, diesters, triesters, tetraesters, pentaesters and hexaesters or mixtures thereof, in particular random mixtures, of saturated, aliphatic Cio to C 36 -monocarboxylic acids and optionally hydroxy-monocarboxylic acids, preferably with saturated, aliphatic C 14 to C 32 Monocarboxylic acids and optionally hydroxy-monocarboxylic acids.
  • the commercially available fatty acid esters in particular of pentaerythritol and of glycerol, may contain ⁇ 60% of different partial esters as a result of the preparation.
  • Saturated, aliphatic monocarboxylic acids having 10 to 36 carbon atoms are, for example, capric acid, lauric acid, myristic acid, palmitic acid, stearic acid, hydroxystearic acid, arachidic acid, behenic acid, lignoceric acid, cerotic acid and montan acids.
  • Preferred saturated, aliphatic monocarboxylic acids having 14 to 22 carbon atoms are, for example, myristic acid, palmitic acid, stearic acid, hydroxystearic acid, arachic acid and behenic acid.
  • saturated, aliphatic monocarboxylic acids such as palmitic acid, stearic acid and hydroxystearic acid.
  • saturated, aliphatic C 1 to C 36 carboxylic acids and the fatty acid esters are either known from the literature or can be prepared by processes known from the literature.
  • pentaerythritol fatty acid esters are those of the particularly preferred monocarboxylic acids mentioned above.
  • esters of pentaerythritol and glycerol with stearic acid are particularly preferred.
  • esters of Guerbet alcohols and of glycerol with stearic acid and palmitic acid and optionally hydroxystearic acid are particularly preferred.
  • antistatic agents examples include cationic compounds, for example quaternary ammonium, phosphonium or sulfonium salts, anionic compounds, for example
  • Preferred antistatic agents are nonionic compounds.
  • Suitable UV absorbers are, for example
  • R and X are the same or different and are H or alkyl or alkylaryl.
  • R 3 and R 4 are also identical or different and are H, C r C 4 -alkyl, Cs-C ⁇ -cycloalkyl, benzyl or C 6 -C 4 -aryl.
  • m is 1,2 or 3 and n is 1,2,3 or 4.
  • R, R, m and n have the meaning given for formula (II),
  • q is an integer from 1 to 10
  • Y is -CH 2 -CH 2 -, - (CH 2 ) 3 -, - (CH 2 ) 4 -, - (CH 2 ) 5 -, - (CH 2 ) 6 -, or CH (CH 3 ) -CH 2 -ist and
  • R 3 and R 4 have the meaning given for formula (II).
  • R 1 , R 2 , R 3 , R 4 in formula (IV) are the same or different and are H or aryl or alkyl or CN or halogen and X is alkyl.
  • R 1 is C r alkyl to C 17 alkyl
  • R 2 is H or C 1 -alkyl to C 4 -alkyl
  • n 0 to 20.
  • R 1 , R 2 , R 3 , R 4 , R 5 , R 6 , R 7 , R 8 in formula (V) may be the same or different and denote H or alkyl or CN or halogen, and
  • R 1 to R 40 may be the same or different and denote H, alkyl, CN or halogen.
  • UV absorbers are generally known to the person skilled in the art and in some cases commercially available, or can be prepared according to known processes.
  • the machines and apparatus used to produce the coextruded 2 mm solid sheets include:
  • the polycarbonate granules of the base material were fed to the hopper of the main extruder. In the plasticizing cylinder / screw, the melting and conveying of the respective material took place. The other facilities served the transport,
  • Core-shell particles with a butadiene / styrene core and a methyl methacrylate shell Paraloid EXL 5137 from Rohm & Haas with a particle size of 2 to 15 ⁇ m and an average particle size of 8 ⁇ m with a content of 2.4% -%.
  • Thermostabilizer triphenylphosphine in a proportion of 0.1% by weight.
  • Core-shell particles with a butadiene / styrene core and a methyl methacrylate shell Paraloid EXL 5137 from Rohm & Haas with a particle size of 2 to 15 ⁇ m and an average particle size of 8 ⁇ m with a content of 3.0% -%.
  • Thermostabilizer triphenylphosphine in a proportion of 0.1% by weight.
  • Shell Paraloid EXL 5137 from Rohm & Haas with a particle size of 2 to 15 ⁇ m and an average particle size of 8 ⁇ m with a content of 2.4% by weight.
  • Thermostabilizer triphenylphosphine in a proportion of 0.1% by weight.
  • Core-shell particles with a butadiene / styrene core and a methyl methacrylate shell Paraloid EXL 5137 from Rohm & Haas with a particle size of 2 to 15 ⁇ m and an average particle size of 8 ⁇ m with a content of 3.0% -%.
  • Thermostabilizer triphenylphosphine in a proportion of 0.1% by weight.
  • Core-shell particles with a butadiene / styrene core and a methyl methacrylate shell Paraloid EXL 5137 from Rohm & Haas with a particle size of 2 to 15 ⁇ m and an average particle size of 8 ⁇ m with a content of 2.4% -%.
  • Thermostabilizer triphenylphosphine in a proportion of 0, 1 w%.
  • Shell Paraloid EXL 5137 from Rohm & Haas with a particle size of 2 to 15 ⁇ m and an average particle size of 8 ⁇ m with a proportion of 3.0% by weight.
  • Thermostabilizer triphenylphosphine in a proportion of 0.1% by weight.
  • the brightness measurements were taken on a backlight unit (BLU) of the company DS LCD, (LTA170WP, 17 "LCD TV Panel) with the help of a Luminance Meter LS100 from the company Minolta, where the standard diffuser plate was removed and each replaced by the 2 mm solid plates produced in Examples 1 to 6.
  • the BLU comprises four films and is constructed in the arrangement of light source diffuser plate films (circular, polarizer, diffuser foil, prismatic fibers / BEF, linear polarizer) LCD display.
  • Examples 1 to 6 are described from base resins of different viscosity but the same additive composition plates that show a significant dependence on the viscosity of the base resin in their performance when used as diffuser plates m backlight units
  • a high molecular weight polycarbonate is used (Makrolon 3100), the litter additive content being 2.4 or 3.0% by weight.
  • the critical value of brightness is independent of the amount of scattering additive.
  • the luminance is increased in the forward direction by overlaying the film system (see Table 1, last and penultimate lines.)
  • the differences between Examples 1 and 3 are in the range of Measurement accuracy of the luminance determination
  • Examples 3 and 4 the difference from Examples 1 and 2 is only in the base material used, in these examples Makrolon 2800.
  • the optical properties of the base material are the same as those of Makrolon 3100 and the luminance measurements of Examples

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Organic Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Medicinal Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Optics & Photonics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Laminated Bodies (AREA)
  • Manufacture Of Macromolecular Shaped Articles (AREA)
  • Optical Elements Other Than Lenses (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
EP06763012A 2005-08-20 2006-08-08 Lichtstreuende formkörper mit hoher lichttransmission Withdrawn EP1920275A1 (de)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102005039413A DE102005039413A1 (de) 2005-08-20 2005-08-20 Diffuser-Sheets aus CD-Material
PCT/EP2006/007817 WO2007022863A1 (de) 2005-08-20 2006-08-08 Lichtstreuende formkörper mit hoher lichttransmission

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EP1920275A1 true EP1920275A1 (de) 2008-05-14

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US (1) US20070060704A1 (ja)
EP (1) EP1920275A1 (ja)
JP (1) JP5312941B2 (ja)
KR (1) KR101379156B1 (ja)
CN (2) CN101292179A (ja)
AU (1) AU2006284223A1 (ja)
BR (1) BRPI0614930A2 (ja)
CA (1) CA2619498A1 (ja)
DE (1) DE102005039413A1 (ja)
MX (1) MX2008002389A (ja)
RU (1) RU2008110251A (ja)
TW (1) TW200728391A (ja)
WO (1) WO2007022863A1 (ja)

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DE102005040315A1 (de) * 2005-08-24 2007-03-01 Bayer Materialscience Ag Lichtstreuende antistatische Kunststoffzusammensetzung mit hoher Helligkeit und deren Verwendung in Flachbildschirmen
DE102006014118A1 (de) * 2006-03-24 2007-09-27 Bayer Materialscience Ag Formkörper mit hoher Lichtstreuung und hoher Lichttransmission zur Verwendung als Diffuser-Sheet in Flachbildschirmen
DE102007033300A1 (de) 2007-07-18 2009-01-29 Bayer Materialscience Ag Lichtlenkende Oberflächenstruktur
DE102009043513A1 (de) * 2009-09-30 2011-03-31 Bayer Materialscience Ag Polycarbonatzusammensetzungen mit verbesserten optischen Eigenschaften
EP2309316A1 (de) 2009-10-09 2011-04-13 Bayer MaterialScience AG LED-Beleuchtungseinheit mit strukturierter Streufolie
US20120206689A1 (en) * 2009-10-21 2012-08-16 Mgc Filsheet Co., Ltd. Functional sheet and lens using same
CN102134383A (zh) * 2011-01-28 2011-07-27 暨南大学 Led照明用光散射型聚碳酸酯组合物及其应用
EP2760933A1 (de) 2011-09-28 2014-08-06 Bayer MaterialScience GmbH Verwendung einer lichtstreuenden polycarbonat-platte als leuchtenabdeckung
EP2752612A1 (de) 2013-01-08 2014-07-09 Bayer MaterialScience AG LED- Leuchtröhre und Verfahren zur Herstellung der LED- Leuchtröhre

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JP2009504892A (ja) 2009-02-05
BRPI0614930A2 (pt) 2011-04-26
TW200728391A (en) 2007-08-01
CN101292179A (zh) 2008-10-22
RU2008110251A (ru) 2009-09-27
CA2619498A1 (en) 2007-03-01
WO2007022863A1 (de) 2007-03-01
KR101379156B1 (ko) 2014-04-10
DE102005039413A1 (de) 2007-02-22
JP5312941B2 (ja) 2013-10-09
MX2008002389A (es) 2008-03-18
KR20080047401A (ko) 2008-05-28
AU2006284223A1 (en) 2007-03-01
CN102156313A (zh) 2011-08-17
US20070060704A1 (en) 2007-03-15

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