EP1916330A1 - Method for manufacturing a carpet and carpet manufactured according to this method - Google Patents

Method for manufacturing a carpet and carpet manufactured according to this method Download PDF

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Publication number
EP1916330A1
EP1916330A1 EP20070016238 EP07016238A EP1916330A1 EP 1916330 A1 EP1916330 A1 EP 1916330A1 EP 20070016238 EP20070016238 EP 20070016238 EP 07016238 A EP07016238 A EP 07016238A EP 1916330 A1 EP1916330 A1 EP 1916330A1
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EP
European Patent Office
Prior art keywords
carpet
loops
pile threads
pile
tuft carrier
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP20070016238
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German (de)
French (fr)
Inventor
Mario Mittendorf
Gerhard Hoffe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Maltzahn Carpets GmbH
Original Assignee
Maltzahn Carpets GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Maltzahn Carpets GmbH filed Critical Maltzahn Carpets GmbH
Publication of EP1916330A1 publication Critical patent/EP1916330A1/en
Withdrawn legal-status Critical Current

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Classifications

    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05C—EMBROIDERING; TUFTING
    • D05C15/00—Making pile fabrics or articles having similar surface features by inserting loops into a base material
    • D05C15/04—Tufting
    • D05C15/08—Tufting machines
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0063—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf
    • D06N7/0065—Floor covering on textile basis comprising a fibrous top layer being coated at the back with at least one polymer layer, e.g. carpets, rugs, synthetic turf characterised by the pile
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
    • D05D2305/00—Operations on the work before or after sewing
    • D05D2305/22—Physico-chemical treatments
    • D05D2305/26—Heating
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/23907—Pile or nap type surface or component
    • Y10T428/23979—Particular backing structure or composition

Definitions

  • the invention relates to a method for producing a carpet according to the tufting method with the features of the preamble of claim 1 and a carpet produced by the method.
  • the carpets produced by the tufting process are mainly used as floor carpeting, for floor covering of vehicles or for similar purposes.
  • a liquid or plastic, synthetic or natural adhesive / binder or latex is applied to the underside of the tuft carrier.
  • the adhesive applied during the tufting process must be dried, requiring a great deal of energy and time, and releasing more or less harmful fumes depending on the type of adhesive.
  • the loops of the pile threads depending on the yarn size, leave a certain amount of pile material in the back of the carpet, thereby adversely affecting the ratio of pile load weight to pile pile weight as a visible pile material or wear layer.
  • the result is a rough and relatively stiff backing carpet, since the adhesive covers both the entire loop as well as the Tuftong and cured accordingly after drying. As a result, the deformability of the carpet is reduced, which is particularly disadvantageous when used as a floor covering in vehicles.
  • the loops of the pile threads which are pierced through the tuft carrier are to be heated and melted and thereby anchored to one another and to the tuft carrier.
  • the melting of the pile threads for anchoring in the tuft carrier Although it is considered sufficient, it is nevertheless recommended in the known method - as in the aforementioned prior art - to apply an adhesive layer to the underside of the tuft carrier.
  • the applied adhesive layer also has the already mentioned disadvantages with regard to drying and evaporation of harmful vapors.
  • the invention has for its object to make the generic method so that an anchoring of the pile threads in the tuft carrier without any adhesive layer is possible.
  • a carpet produced by the tufting process consists of a carrier fabric or spunbonded fabric, a tuft carrier 1, in which pile threads 2 are blind-needled on a multi-needle machine.
  • the pile threads 2 form above the tuft carrier 1 a pile layer 3 with the height a.
  • the loops 4 of the pile threads 2 are pierced through the tuft carrier 1 and must be held.
  • the pile incorporation takes place in that a layer 5 made of a liquid adhesive is applied to the underside of the tuft carrier 1 with the loops 4 pierced through it, covering the tuft carrier 1 and the looped through loops 4 of the pile threads 2 wrapped.
  • a layer 5 made of a liquid adhesive is applied to the underside of the tuft carrier 1 with the loops 4 pierced through it, covering the tuft carrier 1 and the looped through loops 4 of the pile threads 2 wrapped.
  • the coated carpet is heated, whereby the liquid present in the adhesive evaporate.
  • This heat treatment involves an increased expenditure of energy and time and an emission of more or less harmful vapors.
  • the Floreinitati is effected in the manner described below.
  • a web of the carpet produced by the Tuftting psychologist is passed through a calender known per se.
  • the calender has a heated drum 6.
  • the electric or internal oil circulation heating system of the heated drum 6 is capable of variably setting a temperature uniform over the circumference of the drum 6.
  • the heated drum 6 are guide rollers 7 upstream and downstream.
  • the two of the drum 6 adjacent guide rollers 7 are adjustable in height.
  • the material for the carpet to be produced preferably synthetic fibers, for.
  • synthetic fibers for.
  • PA polyamide
  • PES polyethylene
  • PAC polyacrylic
  • PP polypropylene
  • the surface temperature on the heated drum 6 is matched to the material of the pile threads 2 and the Tuftletons 1.
  • the temperature is adjusted so that the loops 4 of the pile threads 2 passed through the tuft carrier 1 melt while the carpet is guided over the heated drum 6.
  • a predetermined pressure is exerted on the carpet web, whereby the pierced through the tuft carrier 1 loops 4 of the pile threads 2 are pressed and thereby pressed flat.
  • a compound of the loops 4 of the pile threads 2 with the Tuftmay 1 can, depending on the materials used, the selected temperatures and the contact pressure, be set variably.
  • the pile threads 2 which now have a U-shape, firmly integrated.
  • the resulting carpet has a flexible underside.
  • the carpet produced by the method according to the invention is schematically illustrated in FIG. One recognizes the loops 4 of the pile threads 2, which abut the tuft carrier 1 flat.
  • the pile threads 2 are oriented perpendicular to the tuft carrier 1 and parallel to each other and show a U-shaped profile.
  • a pole layer 3 having a height b is created which, with the same pile thread length, is greater than the height a of the pole layer 3 according to the prior art (FIG. 1). Therefore, at a required height of the pole layer 3 results in a material savings, since the pile thread length can be reduced compared to conventional methods.
  • the method described has a positive effect on the homogeneity of the pole layer and on the pile stability.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Carpets (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The producing method involves tufting pile threads (2) into a tuft substrate (1), and guiding the back side of the back side of the turf substrate along together with loops (4) of pile threads pierced through the turf substrate while pressing the back side against a heated drum to heat the loops at predetermined temperature, such that the loops begin to melt and are pressed flat against the turf substrate at a predetermined pressure.

Description

Die Erfindung betrifft ein Verfahren zum Herstellen eines Teppichs nach dem Tuftingverfahren mit den Merkmalen des Oberbegriffes des Anspruches 1 sowie einen nach dem Verfahren hergestellten Teppich.The invention relates to a method for producing a carpet according to the tufting method with the features of the preamble of claim 1 and a carpet produced by the method.

Die nach dem Tuftingverfahren hergestellten Teppiche dienen vor allem als Auslegeware für Fußböden, für die Bodenverkleidung von Fahrzeugen oder für ähnliche Zwecke. Um bei dem Tuftingverfahren die durch den Tuftträger hindurch gestochenen Schlaufen der Florfäden festzuhalten, wird auf die Unterseite des Tuftträgers ein flüssiger oder plastischer, synthetischer oder natürlicher Klebstoff/Binder oder Latex aufgetragen.The carpets produced by the tufting process are mainly used as floor carpeting, for floor covering of vehicles or for similar purposes. To hold in the tufting the pierced through the tuft carrier loops of pile threads, a liquid or plastic, synthetic or natural adhesive / binder or latex is applied to the underside of the tuft carrier.

Der bei der Herstellung nach dem Tuftingverfahren aufgetragene Klebstoff muss getrocknet werden, wozu eine große Menge Energie und Zeit erforderlich ist, und wobei je nach Klebstoffsorte mehr oder weniger schädliche Dämpfe freigesetzt werden. Die Schlaufen der Polfäden belassen, in Abhängigkeit von der Garnstärke, im Rücken des Teppichs einen gewissen Anteil an Polmaterial, wodurch das Verhältnis von Poleinsatzgewicht zu Polschichtgewicht als sichtbares Polmaterial oder Nutzschicht negativ beeinflusst wird. Es entsteht ein rauer und verhältnismäßig steifer Teppichrücken, da der Kleber sowohl die gesamte Schlaufe wie auch den Tuftträger bedeckt und nach der Trocknung entsprechend aushärtet. Hierdurch wird die Verformungsfähigkeit des Teppichs verringert, was insbesondere bei der Verwendung als Bodenverkleidung in Fahrzeugen nachteilig ist.The adhesive applied during the tufting process must be dried, requiring a great deal of energy and time, and releasing more or less harmful fumes depending on the type of adhesive. The loops of the pile threads, depending on the yarn size, leave a certain amount of pile material in the back of the carpet, thereby adversely affecting the ratio of pile load weight to pile pile weight as a visible pile material or wear layer. The result is a rough and relatively stiff backing carpet, since the adhesive covers both the entire loop as well as the Tuftträger and cured accordingly after drying. As a result, the deformability of the carpet is reduced, which is particularly disadvantageous when used as a floor covering in vehicles.

Um die zuvor geschilderten Nachteile zu vermeiden, wird nach einem aus der EP 1 598 476 A1 bekannten Verfahren die Unterseite des Teppichs an einer erhitzten Walze entlang geführt. Dabei sollen die durch den Tuftträger hindurchgestochenen Schlaufen der Florfäden erhitzt und geschmolzen und dadurch miteinander und mit dem Tuftträger verankert werden. Das Schmelzen der Florfäden zur Verankerung in dem Tuftträger wird zwar als ausreichend angesehen, aber trotzdem wird bei dem bekannten Verfahren empfohlen - ebenso wie bei dem zuvor genannten Stand der Technik - eine Klebstoffschicht auf die Unterseite des Tuftträgers aufzubringen. Auch die aufgebrachte Klebstoffschicht weist die schon genannten Nachteile hinsichtlich Trocknung und Ausdünstung von schädlichen Dämpfen auf.To avoid the disadvantages described above, according to one of the EP 1 598 476 A1 known methods the bottom of the carpet on a heated roller along. In this case, the loops of the pile threads which are pierced through the tuft carrier are to be heated and melted and thereby anchored to one another and to the tuft carrier. The melting of the pile threads for anchoring in the tuft carrier Although it is considered sufficient, it is nevertheless recommended in the known method - as in the aforementioned prior art - to apply an adhesive layer to the underside of the tuft carrier. The applied adhesive layer also has the already mentioned disadvantages with regard to drying and evaporation of harmful vapors.

Der Erfindung liegt die Aufgabe zugrunde, das gattungsgemäße Verfahren so zu gestalten, dass eine Verankerung der Florfäden in dem Tuftträgers ohne jede Klebstoffschicht möglich wird.The invention has for its object to make the generic method so that an anchoring of the pile threads in the tuft carrier without any adhesive layer is possible.

Die Aufgabe wird bei einem gattungsgemäßen Verfahren erfindungsgemäß durch die kennzeichnenden Merkmale des Anspruches 1 gelöst. Vorteilhafte Ausgestaltungen der Erfindung sind in den Unteransprüchen angegeben. Ein nach dem Verfahren hergestellter Teppich ist Gegenstand des Anspruches 3.The object is achieved in a generic method according to the invention by the characterizing features of claim 1. Advantageous embodiments of the invention are specified in the subclaims. A carpet produced by the method is the subject of claim 3.

Durch das Anschmelzen und Pressen der Florschlaufen wird eine ausreichende Verankerung der Florschlaufe im Tuftträger erreicht. Die angeschmolzenen und angepressten Florschlaufen sorgen somit allein für eine einwandfreie Florverankerung. Ein Verschmelzen der Florschlaufe mit dem Tuftträger ist nicht erforderlich, kann aber, wenn gewünscht, erreicht werden, z. B. in den Fällen, wenn der Flor und der Tuftträger aus dem gleichen Material bestehen. Auf eine Klebstoffschicht zur Floreinbindung kann vollständig und ohne Einschränkung verzichtet werden. Eine Emission von schädlichen Dämpfen ist ausgeschlossen. Darüber hinaus wird die Qualität des Teppichs verbessert, indem der Rücken des Teppichs glatt ist und eine erhöhte Dehnungsfähigkeit aufweist. Durch das Andrücken der durch den Tuftträger hindurchgestochenen Schlaufen der Florfäden an den Tuftträger lässt sich bei gleicher Fadenlänge im Vergleich zu einem mit einer Klebstoffschicht versehenen Teppich eine höhere Polschicht erzielen, so dass im Ergebnis für die Herstellung des Teppichs weniger Material erforderlich ist.By melting and pressing the pile loops sufficient anchoring of the pile loop is achieved in Tuftträger. The melted and pressed pile loops thus ensure a perfect pile anchorage alone. Melting the pile loop with the Tuftträger is not required, but can, if desired, be achieved, for. B. in the cases when the pile and the Tuftträger consist of the same material. An adhesive layer for Floreinbindung can be dispensed with completely and without restriction. An emission of harmful vapors is excluded. In addition, the quality of the carpet is improved by making the back of the carpet smooth and having increased extensibility. By pressing the loops of the pile threads through the tuft carrier through the tuft carrier, a higher pile layer can be achieved with the same thread length compared to a carpet provided with an adhesive layer, so that less material is required as a result for the production of the carpet.

Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und wird im Folgenden näher erläutert. Es zeigen:

Fig. 1
schematisch einen Teppich nach dem Stand der Technik im Querschnitt,
Fig. 2
schematisch einen Teppich gemäß der Erfindung im Querschnitt und
Fig. 3
schematisch eine Maschine zur Herstellung des Teppichs nach Fig. 2.
An embodiment of the invention is illustrated in the drawing and will be explained in more detail below. Show it:
Fig. 1
schematically a carpet according to the prior art in cross-section,
Fig. 2
schematically a carpet according to the invention in cross section and
Fig. 3
schematically a machine for producing the carpet of FIG. 2.

Ein nach dem Tuftingverfahren hergestellter Teppich besteht aus einem Tragegewebe oder Spinnvlies, einem Tuftträger 1, in den auf einer Vielnadelmaschine Florfäden 2 mit Blindstichen eingenadelt sind. Die Florfäden 2 bilden oberhalb des Tuftträgers 1 eine Polschicht 3 mit der Höhe a. Die Schlaufen 4 der Florfäden 2 sind durch den Tuftträger 1 hindurchgestochen und müssen festgehalten werden.A carpet produced by the tufting process consists of a carrier fabric or spunbonded fabric, a tuft carrier 1, in which pile threads 2 are blind-needled on a multi-needle machine. The pile threads 2 form above the tuft carrier 1 a pile layer 3 with the height a. The loops 4 of the pile threads 2 are pierced through the tuft carrier 1 and must be held.

Beim Stand der Technik gemäß Fig. 1 erfolgt die Floreinbindung dadurch, dass auf die Unterseite des Tuftträgers 1 mit den hindurchgestochenen Schlaufen 4 der Florfäden 2 eine Schicht 5 aus einem flüssigen Klebstoff aufgetragen wird, die den Tuftträger 1 bedeckt und die hindurchgestochenen Schlaufen 4 der Florfäden 2 umhüllt. Zur Aushärtung des Klebstoffs wird der beschichtete Teppich erwärmt, wobei die im Klebstoff vorhandenen flüssigen Stoffe verdampfen. Diese Wärmebehandlung ist mit einem erhöhten Aufwand an Energie und Zeit und mit einer Emission von mehr oder weniger schädlichen Dämpfen verbunden.In the prior art according to FIG. 1, the pile incorporation takes place in that a layer 5 made of a liquid adhesive is applied to the underside of the tuft carrier 1 with the loops 4 pierced through it, covering the tuft carrier 1 and the looped through loops 4 of the pile threads 2 wrapped. To cure the adhesive, the coated carpet is heated, whereby the liquid present in the adhesive evaporate. This heat treatment involves an increased expenditure of energy and time and an emission of more or less harmful vapors.

Um auf die Klebstoffschicht vollständig verzichten zu können, wird die Floreinbindung auf die nachfolgend beschriebene Weise bewirkt. Gemäß Fig. 3 wird eine Bahn des nach dem Tufttingverfahren hergestellten Teppichs durch einen an sich bekannten Kalander hindurchgeführt. Der Kalander weist eine beheizte Trommel 6 auf. Der Rücken der Teppichbahn mit den durch den Tuftträger 1 hindurchgestochenen Schlaufen 4 der Florfäden 2 ist der beheizten Trommel 6 zugewandt. Das elektrische oder eine interne Ölzirkulation enthaltene Heizsystem der beheizten Trommel 6 ist in der Lage, eine über den Umfang der Trommel 6 gleichmäßige Temperatur variabel einzustellen. Der beheizten Trommel 6 sind Führungsrollen 7 vor- und nachgeschaltet. Die beiden der Trommel 6 benachbarten Führungsrollen 7 sind in der Höhe verstellbar. Damit können der Umschlingungswinkel der Teppichbahn um die Trommel 6 und der Druck variiert werden, den die Trommel 6 auf die Unterseite des Teppichs ausübt.In order to completely dispense with the adhesive layer, the Floreinbindung is effected in the manner described below. According to Fig. 3, a web of the carpet produced by the Tufttingverfahren is passed through a calender known per se. The calender has a heated drum 6. The back of the carpet sheet with the pierced through the Tuftträger 1 loops 4 of the pile yarns 2 facing the heated drum 6. The electric or internal oil circulation heating system of the heated drum 6 is capable of variably setting a temperature uniform over the circumference of the drum 6. The heated drum 6 are guide rollers 7 upstream and downstream. The two of the drum 6 adjacent guide rollers 7 are adjustable in height. Thus, the wrap angle of the carpet sheet about the drum 6 and the pressure that the drum 6 exerts on the underside of the carpet can be varied.

Als Material für den herzustellenden Teppich werden vorzugsweise synthetische Fasern, z. B. Polyamid (PA), Polyethylen (PES), Polyacryl (PAC), Polypropylen (PP), oder Mischungen aus Naturfasern und synthetischen Fasern verwendet. Die Oberflächentemperatur auf der beheizten Trommel 6 wird auf das Material der Florfäden 2 und des Tuftträgers 1 abgestimmt. Die Temperatur ist so eingestellt, dass die durch den Tuftträger 1 hindurchgeführten Schlaufen 4 der Florfäden 2 anschmelzen, während der Teppich über die beheizte Trommel 6 geführt wird. Über die anstellbaren Führungsrollen 7 wird ein vorbestimmter Druck auf die Teppichbahn ausgeübt, wodurch die durch den Tuftträger 1 hindurchgestochenen Schlaufen 4 der Florfäden 2 angedrückt und dabei flach gepresst werden. Eine Verbindung der Schlaufen 4 der Florfäden 2 mit dem Tuftträger 1 kann, in Abhängigkeit von den eingesetzten Materialien, den gewählten Temperaturen und dem Anpressdruck, variabel eingestellt werden. In dem Tuftträger 1 sind die Florfäden 2, die nunmehr eine U-Form aufweisen, fest eingebunden. Der so entstandene Teppich weist eine flexible Unterseite auf.As the material for the carpet to be produced preferably synthetic fibers, for. As polyamide (PA), polyethylene (PES), polyacrylic (PAC), polypropylene (PP), or mixtures of natural fibers and synthetic fibers used. The surface temperature on the heated drum 6 is matched to the material of the pile threads 2 and the Tuftträgers 1. The temperature is adjusted so that the loops 4 of the pile threads 2 passed through the tuft carrier 1 melt while the carpet is guided over the heated drum 6. About the adjustable guide rollers 7, a predetermined pressure is exerted on the carpet web, whereby the pierced through the tuft carrier 1 loops 4 of the pile threads 2 are pressed and thereby pressed flat. A compound of the loops 4 of the pile threads 2 with the Tuftträger 1 can, depending on the materials used, the selected temperatures and the contact pressure, be set variably. In the Tuftträger 1, the pile threads 2, which now have a U-shape, firmly integrated. The resulting carpet has a flexible underside.

Der nach dem erfindungsgemäßen Verfahren herstellte Teppich ist.in der Fig. 2 schematisch dargestellt. Man erkennt die Schlaufen 4 der Florfäden 2, die flach dem Tuftträger 1 anliegen. Durch die Anwendung des vorbestimmten Druckes werden die Florfäden 2 senkrecht zum Tuftträger 1 und parallel zueinander ausgerichtet und zeigen ein U-förmiges Profil. Es wird eine Polschicht 3 mit einer Höhe b geschaffen, die bei gleicher Polfadenlänge größer ist als die Höhe a der Polschicht 3 nach dem Stand der Technik (Fig. 1). Daher ergibt sich bei einer geforderten Höhe der Polschicht 3 eine Materialersparnis, da die Polfadenlänge gegenüber herkömmlichen Verfahren reduziert werden kann. Ferner wirkt sich das beschriebene Verfahren positiv auf die Homogenität der Polschicht sowie auf die Florstabilität aus.The carpet produced by the method according to the invention is schematically illustrated in FIG. One recognizes the loops 4 of the pile threads 2, which abut the tuft carrier 1 flat. By applying the predetermined pressure, the pile threads 2 are oriented perpendicular to the tuft carrier 1 and parallel to each other and show a U-shaped profile. A pole layer 3 having a height b is created which, with the same pile thread length, is greater than the height a of the pole layer 3 according to the prior art (FIG. 1). Therefore, at a required height of the pole layer 3 results in a material savings, since the pile thread length can be reduced compared to conventional methods. Furthermore, the method described has a positive effect on the homogeneity of the pole layer and on the pile stability.

Claims (4)

Verfahren zum Herstellen eines Teppichs nach dem Tuftingverfahren, bei dem Florfäden (2) in einen Tuftträger (1) eingenadelt werden, der Rücken des Tuftträgers (1) mit durch den Tuftträger (1) hindurchgestochenen Schlaufen (4) der Florfäden (2) unter Andrücken an einer erhitzten Trommel (6) entlang geführt wird und dabei die Schlaufen (4) der hindurchgestochenen Florfäden (2) erhitzt werden, dadurch gekennzeichnet, dass bei vorbestimmter Temperatur die Schlaufen (4) der hindurchgestochenen Florfäden (2) angeschmolzen und unter vorbestimmtem Druck an den Tuftträger (1) angedrückt und flach gepresst werden.Method for producing a carpet according to the tufting method, in which pile threads (2) are needled into a tuft carrier (1), the back of the tuft carrier (1) with loops (4) of the pile threads (2) pierced through the tuft carrier (1) under pressure is guided along a heated drum (6) and thereby the loops (4) of the pierced pile threads (2) are heated, characterized in that at predetermined temperature, the loops (4) of the pierced pile threads (2) melted and under a predetermined pressure pressed on the tuft carrier (1) and pressed flat. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der Tuftträger (1) angeschmolzen wird und dass die angeschmolzenen Schlaufen (4) der Florfäden (2) mit dem Tuftträger (1) verbunden werden.A method according to claim 1, characterized in that the Tuftträger (1) is melted and that the fused loops (4) of the pile threads (2) are connected to the Tuftträger (1). Teppich, der nach Anspruch 1 oder 2 hergestellt ist, und bei dem die Florfäden in einen Tuftträger (1) eingenadelt sind, dadurch gekennzeichnet, dass die durch den Tuftträger (1) hindurchgestochenen und angeschmolzenen Schlaufen (4) der Florfäden (2) flach gepresst sind und dass die Florfäden (2) oberhalb des Tuftträgers (1) parallel zueinander ausgerichtet sind.Carpet made according to claim 1 or 2, and in which the pile threads are needled in a tuft carrier (1), characterized in that the loops (4) of the pile threads (2) pierced and fused by the tuft carrier (1) are pressed flat are and that the pile threads (2) above the Tuftträgers (1) are aligned parallel to each other. Teppich nach Anspruch 3, dadurch gekennzeichnet, dass die Schlaufen (4) der Florfäden (2) u-förmig flach gepresst sind.Carpet according to claim 3, characterized in that the loops (4) of the pile threads (2) are pressed flat in a U-shape.
EP20070016238 2006-10-24 2007-08-18 Method for manufacturing a carpet and carpet manufactured according to this method Withdrawn EP1916330A1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200610050704 DE102006050704A1 (en) 2006-10-24 2006-10-24 A method of making a carpet and carpet made by the method

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EP1916330A1 true EP1916330A1 (en) 2008-04-30

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US (1) US20080095974A1 (en)
EP (1) EP1916330A1 (en)
CN (1) CN101168891A (en)
DE (1) DE102006050704A1 (en)
RU (1) RU2007135040A (en)

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US20080095974A1 (en) 2008-04-24
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