EP1860040A1 - Emballage destiné à emballer un alliage de disques formant une unité de construction - Google Patents

Emballage destiné à emballer un alliage de disques formant une unité de construction Download PDF

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Publication number
EP1860040A1
EP1860040A1 EP07009932A EP07009932A EP1860040A1 EP 1860040 A1 EP1860040 A1 EP 1860040A1 EP 07009932 A EP07009932 A EP 07009932A EP 07009932 A EP07009932 A EP 07009932A EP 1860040 A1 EP1860040 A1 EP 1860040A1
Authority
EP
European Patent Office
Prior art keywords
packaging according
disc
packaging
parts
composite
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP07009932A
Other languages
German (de)
English (en)
Inventor
Tim Schwegler
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DMT GmbH and Co KG
Original Assignee
DMT GmbH and Co KG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DMT GmbH and Co KG filed Critical DMT GmbH and Co KG
Publication of EP1860040A1 publication Critical patent/EP1860040A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/053—Corner, edge or end protectors
    • B65D81/055—Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors
    • B65D81/056—Protectors contacting three surfaces of the packaged article, e.g. three-sided edge protectors the surfaces being generally perpendicular to each other, e.g. three-sided corner protectors
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B65D81/107—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material
    • B65D81/113—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents using blocks of shock-absorbing material of a shape specially adapted to accommodate contents

Definitions

  • the invention relates to a packaging for packaging a structural unit forming a composite disk according to the type specified in the preamble of claim 1.
  • the laminated pane comprises at least one pane and further components connected to the pane.
  • the pane can be any type of pane, but especially glass panes.
  • Such laminated composites can be, above all, flat screens manufactured as a semi-finished product or already finished flat screens.
  • Such flat panel displays have become an important industrial product and are designed, inter alia, as plasma flat panel displays, thin film transistor liquid crystal displays (TFT-LCD), organic light emitting diodes (OLED), and so on.
  • TFT-LCD thin film transistor liquid crystal displays
  • OLED organic light emitting diodes
  • the semi-finished product may consist merely of a glass substrate, a driver circuit, a power supply and a video card, it being possible for the glass substrate to have a plurality of interconnected disks.
  • the disc composite Due to the properties of the disc composite, such as the aforementioned flat screen, which is very thin and has a large image area, even slight vibrations or shocks during transport can lead to fractures or damage to the disc composite. In addition, defective electrodes, partitions or foreign material can damage the driver circuit and cause its failure. Also problematic is the reaching during transport to the disc composite moisture, which condenses in particular on the air saturated with water on the disc composite. The moisture leads to corrosion and thus to a deterioration of the function of the laminated pane.
  • a generic packaging device comprising a pallet and an open-topped box adapted to receive two lower corner members extending over the length of the box for a plurality of laminations.
  • On the open-topped box comes an open top and bottom basic housing, and on the base housing a downwardly open lid crate.
  • the lidded box is designed to receive two upper corner elements extending over the length of the lidded box for a plurality of disc assemblies.
  • the lower and upper corner elements each have shots on, in which flat screens are placed vertically aligned with their corners side by side.
  • the flat screens are provided on their front and back with the flat screen almost completely covering Abdeckwandungen in which they are screwed to the flat screen.
  • the flat screen with the screwed Abdeckwandungen is then placed in the recesses of the lower corner elements in the lower box, the upper corner elements are placed after filling all the lower images of the corner elements and after slipping over the body and closed with the lidded box.
  • the pallet, the lower box, the main body and the lidded box are provided with a tension belt and then form a transport unit.
  • the whole is then delivered to the receiver, where the packaging device disassembled again and the individual flat screens are removed with their screwed Abdeckwanditch again. Then the Abdeckwanditch must be removed again. This is not only very costly and therefore expensive, but also does not meet today's demands of waste prevention.
  • the packaging device is completely discarded. The disposal of the packaging made of wood, plastic, foams and cardboard is uneconomical due to the high separation costs.
  • the transport costs are very high due to the high weight of the packaging device and the low space optimization.
  • the volume of standard sea freight containers becomes inefficient due to the large footprint of the vertical packaging device.
  • the object of the invention is therefore to develop a packaging device according to the type specified in the preamble of claim 1 such that minimizes packaging costs, the available space for the disc assemblies and their protection can be optimized.
  • the disk assembly to be placed after its removal from the packaging device on a production line, without having to remove parts of the packaging device.
  • the invention is based on the finding that the laminated composites on one side perpendicular to their base - in the Z direction - are hardly resilient and can be easily damaged during transport.
  • the laminated composites are also subjected to shock loads during transport, in particular in the XY direction, that is to say parallel to the base surface of the laminated pane.
  • the load perpendicular to the base surface of the disc composite can be reduced if several disc assemblies stacked one above another form a solid block without vibrations.
  • damages due to loads on the laminated pane parallel to the base surface of the laminated pane, ie in the XY direction, can be considerably reduced by optimizing the damping properties of the load-receiving means.
  • first means substantially for receiving forces perpendicular to the base surface - in the Z direction - of the laminated wheel on this and second means substantially for receiving forces parallel to the base surface - in the XY direction - provided releasably on the disc composite, wherein a plurality of disk assemblies provided with the first and second means are stacked on top of each other and the stack of disk composites forms a stacking unit.
  • This can be optimized in a simple manner on the one hand, the space required for transport and counteracted on the other hand, the loads occurring during transport accordingly.
  • the first means are arranged and formed such that the disk assembly arranged above rests on the first means and the weighting forces of the disk assembly arranged above it via the first means and the disk assembly onto the disk assembly arranged thereunder or a bottom of the stacking unit.
  • the first and second means are independent components.
  • the most suitable materials for the stress can be selected in a simple manner and for the production of optimized shaping of the means the most favorable production methods can be used.
  • the first means is made by injection molding and is made of a relatively hard plastic. This ensures that without a yielding of this agent, the forces can be transmitted directly.
  • the first means are formed by a plurality of adjacent to the disc composite within the edge of the disc composite spacers and the second means by a plurality of each edge region of the disc composite embracing edge protection parts.
  • At least three second means and / or at least three first means are provided.
  • a statically secure power transmission and support is guaranteed.
  • the second means are connected to one another via a film which completely covers in particular the composite pane on one side.
  • the disc composite has on its first side the other components of the disc composite and on the second side a smooth disc surface.
  • the first means are provided on the first side and the film connected to the second means is provided on the second side. This ensures that the visible surface is easily covered and thereby protected.
  • the disk composite may be formed substantially rectangular.
  • the second means are designed as Eckschmaschine which surround the corner and the two adjacent edges of the disc assembly.
  • Such corner protection parts are placed over the corners of the disc assembly and then protect them from damage, especially in front of the forces occurring during transport in the horizontal direction with respect to the disc composite.
  • the first and second means may each be formed in one piece.
  • the first means consist of a material with a first density and the second means of a material having a second, lower density. Due to the higher density is achieved that an optimal power transmission in the Z direction is ensured and also the prerequisite for a compact stacking unit is created. Due to the lower density, the damping properties for the transport of the laminated pane are optimized. The typical resonance vibrations for stack layers are greatly reduced and shifted in the direction of high resonance frequency.
  • the material of at least a portion of the first means and the material of at least a portion of the second means is indeed provided with different densities, but otherwise identical.
  • at least parts of the first means and the second means are produced in a manufacturing process according to the dual-density method. An inexpensive and simple production is guaranteed.
  • a particularly suitable plastic for this purpose is expanded polypropylene. It is a lightweight material that can be easily pressed into different shapes, is shock absorbing and yet has dimensional stability. Furthermore, polypropylene is temperature stable and chemically resistant. Further, it can be completely reused and thus is advantageous from the viewpoint of environmental protection. In addition, the first funds can still be reinforced by injection molded parts, which are subsequently inserted.
  • polyurethane and polyethylene or polysistrol can also be used.
  • the density of the first material of the first means is for example 25 to 35 kg / m 3 and the density of the second material of the second means 60 to 70 kg / m 3 .
  • the disc assemblies are arranged horizontally in the stacking unit / package.
  • the disc composite without additional measures simply in the packaging, for example via suction pads, are introduced and removed.
  • the corner protection parts are connected to each other via side panels and form a frame.
  • the side parts are part of the corner protection parts.
  • the edge of the disc composite is completely encompassed by the Eckstoff former / side panels. The greatest possible protection is thereby created in a simple manner.
  • a stacking unit consists of six disk composites.
  • a plurality of stacking units can be stacked on top of one another, wherein each stacking unit is enclosed externally by means such as an outer packaging, for example of cardboard or the like, and the laminated composites are thereby fixed relative to one another.
  • a bottom is introduced between the respective stacking units, for example in the form of a pallet.
  • the disc composite comprises at least two discs which are held by spacers at a predetermined distance from each other.
  • a disk composite can be a flat screen, in particular a TFT or plasma screen.
  • a TFT or plasma screen is likewise a "glass sandwich", ie two glass panes arranged at a distance from one another via spacers.
  • These "glass sandwich” constructions are fundamentally stronger than single panes.
  • the problem with the transport of such constructions are the vibrations that occur, especially with large screen diagonals.
  • these can be greatly reduced by the inventive design of the packaging with the means for the forces in the Z direction and the means for the forces in the XY direction with different densities in a simple manner.
  • FIG 1 two superimposed flat screens 10 are shown as disk assemblies in a perspective view.
  • the flat screens 10 have on their one side - screen surface 12 - a smooth surface and on the screen surface 12 remote side 14 on a variety of electronic components.
  • the flat screen 10 is substantially rectangular. Corner protection parts 16 surround the corners of the flat screen 10 at the corners.
  • the corner protection parts 16 have on their surface facing the screen surface 12 a protective film 18 which completely covers the screen surface 12. The corner protection parts are firmly connected to the protective film 18.
  • the corner protection parts 16 are adapted to the shape of the flat screen in the corner region and extend substantially into the plane of the screen surface.
  • the corner protection parts 16 are snapped onto the corners of the flat screen 10 and thus the protective film 18 spans across the screen surface 12
  • the corner protection parts 16 are optimized with regard to occurring horizontal forces and have good damping properties.
  • spacers 22 are attached to not shown in detail projections of the flat panel 10, whereby they are fixed in the horizontal direction on the flat panel 10.
  • the spacers 22 are manufactured in an injection molding process and have a relatively hard plastic.
  • FIG. 3 shows in a perspective view a flat screen 10 with applied corner protection parts 16, which are connected to the protective film 18 as in the first embodiment.
  • the corner protection parts 16 are in each case firmly connected to the spacers 22.
  • the spacers 22 lie on the side 14 with the electronic components on the flat screen 10 and are fixed there in a form-fitting manner.
  • the corner protection parts 16 and the spacers 22 are formed entirely from expanded polypropylene, the corner protection parts 16 relative to the spacer 22 have a lower density.
  • the spacers 22 and corner protectors 16 have been made in a dual-density process, which is known per se. Here, in a process, parts with different densities can be made of the same material.
  • the different densities have the advantage that the vibrations on one side and the external forces acting on the outside of the disk composite on the other side are optimally absorbed.
  • the spacers 22 have a higher density, they are thus stiffer and more compact.
  • the corner protection parts 16 are provided with a lower density and dampen the forces acting.
  • the spacers can still be reinforced with stiffened plastic injection molded parts, as shown in Figures 4 and 5.
  • the spacers 22 corresponding receptacles 28, in which the injection molded parts 30 are introduced.
  • the aim of the spacers 22 is to form a compact stacking unit 34 of a plurality of partial packaging units 24, in which the vertical forces, ie the forces in the Z direction, are transmitted directly through the spacers 22, the injection molded parts 30 and the flat screen without it comes to relative movements of the parts to each other.
  • FIGS. 6 and 7 show a further alternative embodiment to the embodiment shown in FIGS. 3 and 4 in a perspective view.
  • the corner protection parts are designed so that they extend on one side to the center of the flat panel 10.
  • side parts 32 are introduced at the end faces. This ensures that the disc composite is completely encompassed at the edge by Eckschmaschine 16 and side panels 32.
  • the spacers 22 may be formed according to the embodiment shown in Figure 3 on the one side and according to the embodiments shown in Figures 4, 5 on the other side.
  • a stacking unit consists of six partial packaging units 24 and a bottom of the stacking unit 34 forming pallet 36.
  • a protective plate On the top stacking unit 34 then comes a protective plate, which is not shown for reasons of clarity. The whole is then hermetically sealed with a shrink film and / or surrounded by a carton and placed in a sea freight container.
  • the flat screens 10 are mounted horizontally. The weight forces are transmitted only through the spacers through the spacers and flat screens 10 through to the next flat screens 10 or the pallet.
  • FIG. 8 shows the embodiment of a partial packaging unit 24 according to FIG Representation, the other embodiments mentioned above can be summarized in stacking units and arranged one above the other and then hermetically sealed and / or provided with a carton.
  • the invention is characterized by a space-saving packaging which, on the one hand, ensures that the flat screens 10 are not damaged during transport and, on the other hand, protects the edge regions of the flat screen 10 in a simple manner against forces acting essentially in the horizontal direction.
  • the protective film 18 also prevents scratching of the screen surface 12 of the flat panel 10. Fixing the corner protection parts 16 together with the protective film 18 by snapping onto the corners of the flat panel 10 in a simple manner possible - fitted sheet principle.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Buffer Packaging (AREA)
  • Packaging Frangible Articles (AREA)
EP07009932A 2006-05-18 2007-05-18 Emballage destiné à emballer un alliage de disques formant une unité de construction Withdrawn EP1860040A1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102006023744A DE102006023744A1 (de) 2006-05-18 2006-05-18 Verpackung zum Verpacken eines eine Baueinheit bildenden Scheibenverbundes

Publications (1)

Publication Number Publication Date
EP1860040A1 true EP1860040A1 (fr) 2007-11-28

Family

ID=38561957

Family Applications (1)

Application Number Title Priority Date Filing Date
EP07009932A Withdrawn EP1860040A1 (fr) 2006-05-18 2007-05-18 Emballage destiné à emballer un alliage de disques formant une unité de construction

Country Status (2)

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EP (1) EP1860040A1 (fr)
DE (1) DE102006023744A1 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2647581A1 (fr) * 2010-11-29 2013-10-09 Kyoraku CO., LTD Unité de transport de panneaux minces rectangulaires
EP2703309A1 (fr) * 2011-04-29 2014-03-05 Kyoraku Co., Ltd. Unité permettant de transférer un panneau en plaques minces rectangulaire

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2943733A (en) * 1959-10-09 1960-07-05 Poeschl Ernest Shipping container for mirrors and the like
DE1953181U (de) * 1966-11-22 1967-01-05 Uenzweig & Hartmann Ag Schiene aus kunststoffhartschaum zur stossdaempfenden verpackung von plattenfoermigen gegenstaenden, insbesondere glasscheiben u. dgl.
US3695424A (en) * 1970-10-28 1972-10-03 Eastman Kodak Co Package for fragile articles
US20050029141A1 (en) * 2003-05-15 2005-02-10 International Paper Company Container with integrated pallet for shipping television screens

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2990058A (en) * 1959-03-17 1961-06-27 Saint Gobain Corp Unitized shipment package
US3616899A (en) * 1969-09-09 1971-11-02 Paul Blackman Packaging structure
DE8716881U1 (de) * 1987-12-23 1988-03-03 Busse, Willi, 4937 Lage Verpackung von rahmenlosen Bildträgern
IL121840A (en) * 1997-09-25 1999-06-20 Eyal Moshe System and method for packing and transporting sheet materials
DE19817874A1 (de) * 1998-04-22 1999-10-28 Hugo Grein Holz Und Kunststoff Kantenschutz
DE20022022U1 (de) * 2000-12-28 2001-09-06 Yang, Chun-Tse, Niao-Sung Hsiang, Kaohsiung County Umformbarer Plattenhalter

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2943733A (en) * 1959-10-09 1960-07-05 Poeschl Ernest Shipping container for mirrors and the like
DE1953181U (de) * 1966-11-22 1967-01-05 Uenzweig & Hartmann Ag Schiene aus kunststoffhartschaum zur stossdaempfenden verpackung von plattenfoermigen gegenstaenden, insbesondere glasscheiben u. dgl.
US3695424A (en) * 1970-10-28 1972-10-03 Eastman Kodak Co Package for fragile articles
US20050029141A1 (en) * 2003-05-15 2005-02-10 International Paper Company Container with integrated pallet for shipping television screens

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2647581A1 (fr) * 2010-11-29 2013-10-09 Kyoraku CO., LTD Unité de transport de panneaux minces rectangulaires
EP2647581A4 (fr) * 2010-11-29 2015-02-18 Kyoraku Co Ltd Unité de transport de panneaux minces rectangulaires
EP2703309A1 (fr) * 2011-04-29 2014-03-05 Kyoraku Co., Ltd. Unité permettant de transférer un panneau en plaques minces rectangulaire
EP2703309A4 (fr) * 2011-04-29 2015-02-18 Kyoraku Co Ltd Unité permettant de transférer un panneau en plaques minces rectangulaire
US9181035B2 (en) 2011-04-29 2015-11-10 Kyoraku Co., Ltd. Rectangular thin panel conveyance unit

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Publication number Publication date
DE102006023744A1 (de) 2007-11-22

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