EP1849602B1 - Rotary printing press - Google Patents

Rotary printing press Download PDF

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Publication number
EP1849602B1
EP1849602B1 EP07008719A EP07008719A EP1849602B1 EP 1849602 B1 EP1849602 B1 EP 1849602B1 EP 07008719 A EP07008719 A EP 07008719A EP 07008719 A EP07008719 A EP 07008719A EP 1849602 B1 EP1849602 B1 EP 1849602B1
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EP
European Patent Office
Prior art keywords
tabloid
pages
web
broadsheet
printing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP07008719A
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German (de)
French (fr)
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EP1849602A1 (en
EP1849602B2 (en
Inventor
Georg Riescher
Andreas MÜLLER
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Manroland Goss Web Systems GmbH
Original Assignee
Manroland AG
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F13/00—Common details of rotary presses or machines
    • B41F13/54—Auxiliary folding, cutting, collecting or depositing of sheets or webs
    • B41F13/56—Folding or cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F7/00—Rotary lithographic machines
    • B41F7/02—Rotary lithographic machines for offset printing
    • B41F7/12—Rotary lithographic machines for offset printing using two cylinders one of which serves two functions, e.g. as a transfer and impression cylinder in perfecting machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00—Folding thin material
    • B65H45/12—Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/22—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement
    • B65H45/221—Longitudinal folders, i.e. for folding moving sheet material parallel to the direction of movement incorporating folding triangles
    • B65H45/225—Arrangements of folding triangles

Definitions

  • the invention relates to an operation of a web-fed rotary printing press with printing units for printing webs, wherein each printing unit contains a forme cylinder which can be assigned in the circumferential direction and longitudinal direction in each case with standing broadsheet pages or lying tabloid sides.
  • the EP 933 200 B1 shows a web-fed rotary press with printing units whose form cylinder can be allocated with broadsheet pages or per broadsheet page with two horizontal tabloid pages.
  • the printed by these printing units web is longitudinally cut into strands, which are folded longitudinally by means of formers.
  • the strands are cut into tabloid products and transversely folded to form a tabloid product which, when inserted into one another, contains the tabloid books of the individual longitudinally folded strands Forms the back of the resulting tabloid product. In doing so, the book structure of the merged tabloid books is lost.
  • the DE 10 2004 033923 A1 describes a web-fed rotary printing machine having a printing unit which has a width for printing a web with six juxtaposed standing printed pages of a newspaper format.
  • the object is achieved with the features of independent claim 1. Thanks to the standing arrangement of the tabloid sides on the forme cylinder, the back of the tabloid book to be produced is formed by longitudinal folding over the former. There is no need for a transverse fold.
  • the tabloid books are obtained by cross-cutting.
  • the entire product is formed by juxtaposing the strands and optionally collecting them together so that the book structure is preserved. Besides, standing can more Tabloidnutzen be arranged in the circumferential direction of the forme cylinder with a concomitant increase in production of books.
  • Fig. 1 shows a web-fed rotary printing press, which has a so-called printing tower 1 with eight printing units 2, wherein each printing unit 2 includes a forme cylinder 3. It is familiar to those skilled printing for offset printing, but also printing units for other printing processes could be used.
  • Each forme cylinder 3 is occupied in the circumferential direction with two and in the longitudinal direction with six standing broadsheet pages (printed pages in broadsheet format) 4.
  • the development of the forme cylinder 3 is shown on a web 10.
  • the form cylinder 3 carries two of Fig. 4 shown sets of printed pages, the explanations to the Fig. 4 follow later.
  • This printing page layout is a so-called 6/2 printing press.
  • the web-fed rotary printing press furthermore has three folding hoppers 5 arranged next to one another, to which a folding apparatus 6 and a paddle wheel 7 and a belt delivery 8 are connected.
  • the unwound from an unwinding 9 web 10 is printed on both sides with the broadsheet pages 4 shown on the web 10 of the printing units 2 per Formzylinderumwindung.
  • the print image is transferred from the forme cylinder 2 to a transfer cylinder and from there to the web 10.
  • two printing units 2 in the rubber-rubber principle work together, wherein the web 10 is passed between the mutually employed transfer cylinder.
  • the thus printed web 10 is cut by means of two longitudinal cutting devices 11 into three broad strands 12, 13, 14, each in two broadsheet pages 4, which are guided over in each case one folder former 5 and are thereby folded longitudinally.
  • the longitudinally folded strands 12, 13, 14 are placed against each other fed to the folding apparatus 6.
  • the folder 6 When the folder 6 is a 2: 3: 3 folder with a knife cylinder 15, a NOTEur folding blade 16 and a jaw cylinder 17 with the mentioned diameter ratios. But it could also be, for example, a 2: 5: 5 folder.
  • the strands 12, 13, 14 cut to signatures, which after Querfalzung the in Fig. 2 formed broadsheet product 18, which is discharged into the paddle wheel 7 and designed to be flaky on the belt delivery 8.
  • the broadsheet product contains 18 twelve broadsheet pages, and collectively produces twenty-four broadsheet pages.
  • the form cylinder 3 can be occupied instead of the broadsheet pages 4 per broadsheet side with two horizontal tabloid sides, the web 10 is also cut longitudinally in the manner described in three strands and the three strands longitudinally guided over the three formers 5 and longitudinally folded and then cut in the folder 6 to tabloid products and folded transversely.
  • two 24-sided tabloid products can be collected uncollected and thus a 48-page tabloid product can be produced per form cylinder revolution.
  • the forme cylinder 3 then carries three standing tabloid sides 19 in the circumferential direction and eight standing tabloid sides 19 in the longitudinal direction. It concerns the two-time arrangement of the in Fig. 4 shown set of tabloid pages 19 in According to this arrangement, the web 10 is now per form cylinder revolution on both sides with each twenty four in Fig. 1 tabloid pages 19 printed.
  • the rotary printing press now presents itself as a 8/3 tabloid page printing machine.
  • Six broadsheet pages 4 or twelve tabloid pages 19 are copied onto a printing form.
  • the form cylinder 3 carries side by side two such printing plates.
  • the printed with the standing tabloid pages 19 web 10 is cut longitudinally by means of three longitudinal cutting devices 11 in four tabloid pages 19 strands 21 to 24. These strands 21 to 24 are guided over a respective folding hopper 25 and thereby folded longitudinally. Subsequently, the strands 21 to 24 are placed together and fed to a cutting unit 29.
  • a gluing unit 30 still a back-bonding done, that is, the Falzrücken be glued.
  • the gluing unit 30 advantageously contains devices, not shown in detail, which apply the glue in strips to individual strands 21 to 24. In the cutting unit 29, the strands 21 to 24 are cut into tabloid books 31.
  • tabloid books 31 are lying against each other and possibly glued to the back as a tabloid product 32 containing 16 ( Fig. 3 ) discharged into a paddle wheel 33 and subsequently scaled to a belt delivery 34 designed.
  • the book structure is preserved.
  • the cutting unit 29 is designed, for example, as a so-called 2: 2 unit, that is, it contains a Messserzylinder 35 with two cutting blades on the circumference and a grooved cylinder 36 with two cutting grooves on the circumference.
  • the knife cylinder 35 or the grooved cylinder 36 can also be equipped with a collecting device as a collecting cylinder 37 (in Fig. 1 indicated as a stapling position), with which three consecutive tabloid books 31 per strand 21 to 24 are collected and then delivered to the paddle wheel 33. In this Double collection creates a 48-page tabloid product. Thanks to the arrangement of three benefits (printed pages) in the circumferential direction of the forme cylinder 3, an increase in production of books is possible.
  • the page number of the broadsheet 18 or tabloid products 32 can be increased by collecting and / or increasing the number of webs 10 to be processed and partial webs, for which purpose further printing units 2 are to be used.
  • the to be processed with the folder 6 or the cutting unit 29 webs 10 are in all applications on one and the same printing 2 or printing towers 1 produced.
  • the page number of a tabloid product 32 can be changed in a production of two printed pages, that is, in a so-called two-sided jump, and with accumulated production in the so-called six-page jump.
  • Fig. 4 shows the pressure side occupation of the forme cylinder 3 of a 3/2-roll rotary printing press, shown in the form of the development of the forme cylinder 3 on the web 10.
  • the forme cylinder 3 is occupied in the circumferential direction with two and in the longitudinal direction with three standing broadsheet pages 4.
  • the form cylinder is therefore only equipped with a set of broadsheet pages 4. Otherwise, the further processing of the web 10 as well as in Fig. 1 described.
  • the forme cylinder 3 can also be covered with standing tabloid sides 19, namely with three standing tabloid sides 19 in the circumferential direction and four standing tabloid sides 19 in the longitudinal direction, as in FIG Fig. 4 as settlement also shown.
  • the printed with the tabloid pages 19 web 10 is cut by means of the longitudinal cutting device 11 in the two two tabloid sides 19 wide strands 21 and 22, as in the embodiment according to Fig. 1 described, folded longitudinally over each of a former 32 and further processed.
  • the occupied with the tabloid pages 19 printing press so embodies a 4/3-tabloid printing machine.
  • Fig. 5 shows the pressure side occupation for a 4/2-rotary printing machine, shown in the form of the development of the forme cylinder 3 on the web 10.
  • the strands 12, 13 which are produced during longitudinal cutting of the web 10 by means of the longitudinal cutting device 11 and which each have two broadsheet sides 4 are guided over a respective folding hopper 5 and longitudinally folded and, as in the exemplary embodiment Fig. 1 described, further processed.
  • the forme cylinder 3 can also be covered with three standing tabloid sides 19 in the circumferential direction and six standing tabloid sides 19 in the longitudinal direction, as in FIG Fig. 5 as settlement also shown.
  • the printed with the tabloid pages 19 web 10 is longitudinally cut by means of the longitudinal cutting devices 11 in three two two standing tabloid sides 19 strands 21, 22, 23, which are longitudinally folded over a respective folding hopper 25 and, as in the embodiment Fig. 1 described, further processed.

Description

Die Erfindung betrifft eine Betriebsweise einer Rollenrotationsdruckmaschine mit Druckwerken zum Bedrucken von Bahnen, wobei jedes Druckwerk einen Formzylinder enthält, der in Umfangsrichtung und Längsrichtung jeweils mit stehenden Broadsheetseiten oder liegenden Tabloidseiten belegbar ist.The invention relates to an operation of a web-fed rotary printing press with printing units for printing webs, wherein each printing unit contains a forme cylinder which can be assigned in the circumferential direction and longitudinal direction in each case with standing broadsheet pages or lying tabloid sides.

Die EP 933 200 B1 zeigt eine Rollenrotationsmaschine mit Druckwerken, deren Formzylinder mit Broadsheetseiten oder pro Broadsheetseite mit zwei liegenden Tabloidseiten belegbar ist. Die von diesen Druckwerken bedruckte Bahn wird in Stränge längs geschnitten, die mittels Falztrichtern längs gefalzt werden. Für den Fall, dass diese mit Tabloidseiten bedruckten Stränge anschließend aneinander gelegt einem Falzapparat zugeführt werden, werden die Stränge derart zu Tabloidprodukten geschnitten und quer gefalzt, dass ein Tabloidprodukt entsteht, das ineinander gesteckt die Tabloidbücher der einzelnen längs gefalzten Stränge enthält, wobei der Querfalz den Rücken des entstehenden Tabloidprodukts bildet. Dabei geht die Buchstruktur der zusammengeführten Tabloidbücher verloren. Die DE 10 2004 033923 A1 beschreibt eine Rollenrotationsdruckmaschine mit einer Druckeinheit, welche eine Breite für das Bedrucken einer Bahn mit sechs nebeneinander angeordneten stehenden Druckseiten eines Zeitungsformates aufweist.The EP 933 200 B1 shows a web-fed rotary press with printing units whose form cylinder can be allocated with broadsheet pages or per broadsheet page with two horizontal tabloid pages. The printed by these printing units web is longitudinally cut into strands, which are folded longitudinally by means of formers. In the event that these strands printed with tabloid pages are subsequently fed to a folder, the strands are cut into tabloid products and transversely folded to form a tabloid product which, when inserted into one another, contains the tabloid books of the individual longitudinally folded strands Forms the back of the resulting tabloid product. In doing so, the book structure of the merged tabloid books is lost. The DE 10 2004 033923 A1 describes a web-fed rotary printing machine having a printing unit which has a width for printing a web with six juxtaposed standing printed pages of a newspaper format.

Es ist Aufgabe der Erfindung, bei einer Rollenrotationsdruckmaschine die Möglichkeit zu schaffen, Tabloidprodukte unter Wahrung ihrer Buchstruktur herzustellen.
Die Aufgabe wird erfindungsgemäß mit den Merkmalen des unabhängigen Anspruchs 1 gelöst. Dank der stehenden Anordnung der Tabloidseiten auf dem Formzylinder wird der Rücken des herzustellenden Tabloidbuches beim Längsfalzen über den Falztrichter gebildet. Es erübrigt sich ein Querfalz.It is an object of the invention to provide in a web-fed rotary printing machine the ability to produce tabloid products while preserving their book structure.
The object is achieved with the features of independent claim 1. Thanks to the standing arrangement of the tabloid sides on the forme cylinder, the back of the tabloid book to be produced is formed by longitudinal folding over the former. There is no need for a transverse fold.

Die Tabloidbücher werden durch Querschneiden erhalten. Das Gesamtprodukt wird durch Aneinanderlegen der Stränge und gegebenenfalls durch aneinander legendes Sammeln gebildet, so dass die Buchstruktur erhalten bleibt. Außerdem können stehend mehr Tabloidnutzen in Umfangsrichtung des Formzylinders angeordnet werden mit einer einhergehenden Produktionserhöhung an Büchern.The tabloid books are obtained by cross-cutting. The entire product is formed by juxtaposing the strands and optionally collecting them together so that the book structure is preserved. Besides, standing can more Tabloidnutzen be arranged in the circumferential direction of the forme cylinder with a concomitant increase in production of books.

Weitere Merkmale und Vorteile ergeben sich aus den Unteransprüchen in Verbindung mit der Beschreibung.Other features and advantages will become apparent from the dependent claims in conjunction with the description.

Die Erfindung soll nachfolgend an einigen Ausführungsbeispielen näher erläutert werden. In den zugehörigen Zeichnungen zeigt schematisch:

Fig. 1:
eine 6/2-Rollenrotationsdruckmaschine,
Fig. 2:
ein Produkt der Maschine nach Fig. 1 bei Belegung mit stehenden Broadsheetseiten,
Fig. 3:
ein Produkt der Maschine nach Fig. 1 bei Belegung mit stehenden Tabloidseiten,
Fig. 4:
die Druckseitenbelegung eines Formzylinders für eine 3/2-Rollenrotationsdruckmaschine,
Fig. 5:
die Druckseitenbelegung eines Formzylinders für eine 4/2-Rollenrotationsdruckmaschine.
The invention will be explained in more detail below with reference to some embodiments. In the accompanying drawings shows schematically:
Fig. 1:
a 6/2 roll press,
Fig. 2:
a product of the machine after Fig. 1 for occupancy with standing broadsheet pages,
3:
a product of the machine after Fig. 1 when occupied with standing tabloid pages,
4:
the printing page occupancy of a forme cylinder for a 3/2 web-fed rotary printing press,
Fig. 5:
the printing page assignment of a forme cylinder for a 4/2-roll rotary printing press.

Fig. 1 zeigt eine Rollenrotationsdruckmaschine, die einen sogenannten Druckturm 1 mit acht Druckwerken 2 aufweist, wobei jedes Druckwerk 2 einen Formzylinder 3 enthält. Es handelt sich um dem Fachmann geläufige Druckwerke für den Offsetdruck, wobei aber auch Druckwerke für andere Druckverfahren zur Anwendung kommen könnten. Jeder Formzylinder 3 ist in Umfangsrichtung mit zwei und in Längsrichtung mit sechs stehenden Broadsheetseiten (Druckseiten im Broadsheetformat) 4 belegt. Die Abwicklung des Formzylinders 3 ist auf einer Bahn 10 gezeigt. Der Formzylinder 3 trägt zwei der in Fig. 4 gezeigten Sätze von Druckseiten, wobei die Erklärungen zur Fig. 4 später folgen. Bei dieser Druckseitenbelegung handelt es sich um eine sogenannte 6/2-Druckmaschine. Die Rollenrotationsdruckmaschine weist weiterhin drei nebeneinander angeordnete Falztrichter 5 auf, an die sich ein Falzapparat 6 sowie ein Schaufelrad 7 und eine Bandauslage 8 anschließen. Fig. 1 shows a web-fed rotary printing press, which has a so-called printing tower 1 with eight printing units 2, wherein each printing unit 2 includes a forme cylinder 3. It is familiar to those skilled printing for offset printing, but also printing units for other printing processes could be used. Each forme cylinder 3 is occupied in the circumferential direction with two and in the longitudinal direction with six standing broadsheet pages (printed pages in broadsheet format) 4. The development of the forme cylinder 3 is shown on a web 10. The form cylinder 3 carries two of Fig. 4 shown sets of printed pages, the explanations to the Fig. 4 follow later. This printing page layout is a so-called 6/2 printing press. The web-fed rotary printing press furthermore has three folding hoppers 5 arranged next to one another, to which a folding apparatus 6 and a paddle wheel 7 and a belt delivery 8 are connected.

Die von einer Abrollung 9 abgewickelte Bahn 10 wird von den Druckwerken 2 pro Formzylinderumdrehung beidseitig mit den auf der Bahn 10 dargestellten Broadsheetseiten 4 bedruckt. Das Druckbild wird vom Formzylinder 2 auf einen Übertragungszylinder und von diesem auf die Bahn 10 übertragen. Im Ausführungsbeispiel arbeiten jeweils zwei Druckwerke 2 im Gummi-Gummi-Prinzip zusammen, wobei die Bahn 10 zwischen die gegeneinander angestellten Übertragungszylinder hindurchgeführt wird. Die so bedruckte Bahn 10 wird mittels zweier Längsschneidvorrichtungen 11 in drei jeweils zwei Broadsheetseiten 4 breite Stränge 12, 13, 14 geschnitten, die über jeweils einen Falztrichter 5 geführt und dabei längs gefalzt werden. Die längs gefalzten Stränge 12, 13, 14 werden aneinander gelegt dem Falzapparat 6 zugeführt. Bei dem Falzapparat 6 handelt es sich um einen 2:3:3-Falzapparat mit einem Messerzylinder 15, einem Punktur-Falzmesserzylinder 16 und einem Falzklappenzylinder 17 mit den genannten Durchmesserverhältnissen. Es könnte sich aber auch beispielsweise um einen 2:5:5-Falzapparat handeln. Im Falzapparat 6 werden die Stränge 12, 13, 14 zu Signaturen geschnitten, die nach Querfalzung das in Fig. 2 gezeigte Broadsheetprodukt 18 bilden, das in das Schaufelrad 7 abgegeben und auf die Bandauslage 8 schuppenförmig ausgelegt wird. Ungesammelt enthält das Broadsheetprodukt 18 zwölf Broadsheetseiten, bei Sammelproduktion vierundzwanzig Broadsheetseiten. In an sich bekannter Weise kann der Formzylinder 3 anstatt mit den Broadsheetseiten 4 pro Broadsheetseite mit zwei liegenden Tabloidseiten belegt werden, wobei die Bahn 10 ebenfalls in der beschriebenen Weise in drei Stränge längs geschnitten wird und die drei Stränge längs geschnitten über die drei Falztrichter 5 geführt und längs gefalzt und anschließend im Falzapparat 6 zu Tabloidprodukten geschnitten und quer gefalzt werden. Ungesammelt können so zwei 24-seitige Tabloidprodukte und gesammelt kann so ein 48-seitiges Tabloidprodukt pro Formzylinderumdrehung erzeugt werden.The unwound from an unwinding 9 web 10 is printed on both sides with the broadsheet pages 4 shown on the web 10 of the printing units 2 per Formzylinderumdrehung. The print image is transferred from the forme cylinder 2 to a transfer cylinder and from there to the web 10. In the exemplary embodiment, two printing units 2 in the rubber-rubber principle work together, wherein the web 10 is passed between the mutually employed transfer cylinder. The thus printed web 10 is cut by means of two longitudinal cutting devices 11 into three broad strands 12, 13, 14, each in two broadsheet pages 4, which are guided over in each case one folder former 5 and are thereby folded longitudinally. The longitudinally folded strands 12, 13, 14 are placed against each other fed to the folding apparatus 6. When the folder 6 is a 2: 3: 3 folder with a knife cylinder 15, a Punktur folding blade 16 and a jaw cylinder 17 with the mentioned diameter ratios. But it could also be, for example, a 2: 5: 5 folder. In the folder 6, the strands 12, 13, 14 cut to signatures, which after Querfalzung the in Fig. 2 formed broadsheet product 18, which is discharged into the paddle wheel 7 and designed to be flaky on the belt delivery 8. The broadsheet product contains 18 twelve broadsheet pages, and collectively produces twenty-four broadsheet pages. In a conventional manner, the form cylinder 3 can be occupied instead of the broadsheet pages 4 per broadsheet side with two horizontal tabloid sides, the web 10 is also cut longitudinally in the manner described in three strands and the three strands longitudinally guided over the three formers 5 and longitudinally folded and then cut in the folder 6 to tabloid products and folded transversely. Thus, two 24-sided tabloid products can be collected uncollected and thus a 48-page tabloid product can be produced per form cylinder revolution.

Statt mit stehenden Broadsheetseiten 4 ist jeder Formzylinder 3 auch mit stehenden Tabloidseiten (Druckseiten im Tabloidformat) 19 belegbar. Im Einzelnen trägt der Formzylinder 3 dann drei stehende Tabloidseiten 19 in Umfangsrichtung und acht stehende Tabloidseiten 19 in der Längsrichtung. Es handelt sich dabei um die zweimalige Anordnung des in Fig. 4 gezeigten Satzes von Tabloidseiten 19 in Längsrichtung des Formzylinders 3. Entsprechend dieser Anordnung wird die Bahn 10 nunmehr pro Formzylinderumdrehung beidseitig mit den je vierundzwanzig in Fig. 1 dargestellten Tabloidseiten 19 bedruckt. Die Rotationsdruckmaschine stellt sich nun als 8/3-Tabloidseiten-Druckmaschine dar. Die Höhe h und die Breite b einer Broadsheetseite 4 stehen im Verhältnis h/b = 3/2. Im Ausführungsbeispiel beträgt die Höhe h = 522 mm und die Breite b = 348 mm. Es werden auf eine Druckform sechs Broadsheetseiten 4 oder zwölf Tabloidseiten 19 kopiert. Die Tabloidseiten 19 haben eine Höhe h = 348 mm und eine Breite b =261 mm. Die Druckform hat die Abmessungen Höhe H x Breite B = 1044 mm x 1044 mm. Der Formzylinder 3 trägt nebeneinander zwei derartige Druckformen.Instead of standing with broadsheet pages 4 each form cylinder 3 with tabloid pages (printed pages in tabloid format) 19 assignable. In detail, the forme cylinder 3 then carries three standing tabloid sides 19 in the circumferential direction and eight standing tabloid sides 19 in the longitudinal direction. It concerns the two-time arrangement of the in Fig. 4 shown set of tabloid pages 19 in According to this arrangement, the web 10 is now per form cylinder revolution on both sides with each twenty four in Fig. 1 tabloid pages 19 printed. The rotary printing press now presents itself as a 8/3 tabloid page printing machine. The height h and the width b of a broadsheet page 4 are in the ratio h / b = 3/2. In the exemplary embodiment, the height h = 522 mm and the width b = 348 mm. Six broadsheet pages 4 or twelve tabloid pages 19 are copied onto a printing form. The tabloid sides 19 have a height h = 348 mm and a width b = 261 mm. The printing form has the dimensions height H x width B = 1044 mm x 1044 mm. The form cylinder 3 carries side by side two such printing plates.

Die mit den stehenden Tabloidseiten 19 bedruckte Bahn 10 wird mittels drei Längsschneidvorrichtungen 11 in vier jeweils zwei Tabloidseiten 19 breite Stränge 21 bis 24 längs geschnitten. Diese Stränge 21 bis 24 werden über jeweils einen Falztrichter 25 geführt und dabei längs gefalzt. Nachfolgend werden die Stränge 21 bis 24 aneinander gelegt und einem Schneidwerk 29 zugeführt. Zuvor kann mittels eines Leimwerkes 30 noch eine Rückenklebung erfolgen, das heißt, die Falzrücken werden verleimt. Das Leimwerk 30 enthält vorteilhaft im Detail nicht dargestellte Einrichtungen, die den Leim streifenförmig auf einzelne Stränge 21 bis 24 auftragen. Im Schneidwerk 29 werden die Stränge 21 bis 24 zu Tabloidbüchern 31 geschnitten. Anschließend werden jeweils vier Tabloidbücher 31 aneinander liegend und gegebenenfalls am Rücken verleimt als ein sechzehn Seiten enthaltendes Tabloidprodukt 32 (Fig. 3) in ein Schaufelrad 33 abgegeben und nachfolgend geschuppt auf eine Bandauslage 34 ausgelegt. Dabei bleibt die Buchstruktur erhalten.The printed with the standing tabloid pages 19 web 10 is cut longitudinally by means of three longitudinal cutting devices 11 in four four tabloid pages 19 strands 21 to 24. These strands 21 to 24 are guided over a respective folding hopper 25 and thereby folded longitudinally. Subsequently, the strands 21 to 24 are placed together and fed to a cutting unit 29. Previously, by means of a gluing unit 30 still a back-bonding done, that is, the Falzrücken be glued. The gluing unit 30 advantageously contains devices, not shown in detail, which apply the glue in strips to individual strands 21 to 24. In the cutting unit 29, the strands 21 to 24 are cut into tabloid books 31. Subsequently, in each case four tabloid books 31 are lying against each other and possibly glued to the back as a tabloid product 32 containing 16 ( Fig. 3 ) discharged into a paddle wheel 33 and subsequently scaled to a belt delivery 34 designed. The book structure is preserved.

Das Schneidwerk 29 ist beispielsweise als sogenanntes 2:2-Aggregat ausgeführt, das heißt, es enthält einen Messserzylinder 35 mit zwei Schneidmessern am Umfang und einen Nutenzylinder 36 mit zwei Schneidnuten am Umfang. Der Messerzylinder 35 oder der Nutenzylinder 36 kann auch mit einer Sammeleinrichtung ausgestattet als Sammelzylinder 37 (in Fig. 1 als Klammerposition angegeben) ausgeführt sein, mit dem drei aufeinander folgende Tabloidbücher 31 pro Strang 21 bis 24 gesammelt und dann in das Schaufelrad 33 abgegeben werden. Bei diesem Doppelsammeln entsteht ein 48-seitiges Tabloidprodukt. Dank der Anordnung von drei Nutzen (Druckseiten) in Umfangsrichtung des Formzylinders 3 ist eine Produktionserhöhung an Büchern möglich. Bei 70000 Umdrehungen des Formzylinders 3 pro Stunde können z. B. 210000 der in Figur 3 gezeigten Tabloidprodukte 32 pro Stunde hergestellt werden. Die Seitenzahl der Broadsheet-18 oder Tabloidprodukte 32 ist durch Sammeln und/oder Erhöhung der Anzahl der zu verarbeitenden Bahnen 10 und Teilbahnen vergrößerbar, wofür weitere Druckwerke 2 einzusetzen sind. Die mit dem Falzapparat 6 oder dem Schneidwerk 29 zu verarbeitenden Bahnen 10 sind in allen Anwendungsfällen auf ein und denselben Druckwerken 2 bzw. Drucktürmen 1 herstellbar.The cutting unit 29 is designed, for example, as a so-called 2: 2 unit, that is, it contains a Messserzylinder 35 with two cutting blades on the circumference and a grooved cylinder 36 with two cutting grooves on the circumference. The knife cylinder 35 or the grooved cylinder 36 can also be equipped with a collecting device as a collecting cylinder 37 (in Fig. 1 indicated as a stapling position), with which three consecutive tabloid books 31 per strand 21 to 24 are collected and then delivered to the paddle wheel 33. In this Double collection creates a 48-page tabloid product. Thanks to the arrangement of three benefits (printed pages) in the circumferential direction of the forme cylinder 3, an increase in production of books is possible. At 70000 revolutions of the forme cylinder 3 per hour z. B. 210000 of in FIG. 3 shown tabloid products 32 per hour. The page number of the broadsheet 18 or tabloid products 32 can be increased by collecting and / or increasing the number of webs 10 to be processed and partial webs, for which purpose further printing units 2 are to be used. The to be processed with the folder 6 or the cutting unit 29 webs 10 are in all applications on one and the same printing 2 or printing towers 1 produced.

Statt der Falztrichter 5 bei der Verarbeitung einer mit Broadsheetseiten 4 bedruckten Bahn 10 können auch drei der Falztrichter 25 Verwendung finden, indem diese Falztrichter 25 seitlich verschiebbar und drei Falztrichter 25 in die Mitten der Stränge 12 bis 14 verschoben werden.Instead of the former 5 in the processing of printed with broadsheet pages 4 web 10 and three of the formers 25 can be found by these formers 25 are displaced laterally and three formers 25 in the middle of the strands 12 to 14.

Die Seitenzahl eines Tabloidprodukts 32 ist bei ungesammelter Produktion in einer Stufung von zwei Druckseiten, also in einem sogenannten Zweiseitensprung, und bei gesammelter Produktion im sogenannten Sechsseitensprung veränderbar.The page number of a tabloid product 32 can be changed in a production of two printed pages, that is, in a so-called two-sided jump, and with accumulated production in the so-called six-page jump.

Fig. 4 zeigt die Druckseitenbelegung des Formzylinders 3 einer 3/2-Rollenrotationsdruckmaschine, dargestellt in Form der Abwicklung des Formzylinders 3 auf der Bahn 10. Der Formzylinder 3 ist in Umfangsrichtung mit zwei und in Längsrichtung mit drei stehenden Broadsheetseiten 4 belegt. Die Broadsheetseiten 4 haben eine Höhe h = 522 mm und eine Breite b = 348 mm, also eine Verhältnis h/b = 3/2. Im Unterschied zum Ausführungsbeispiel gemäß Fig. 1 ist der Formzylinder also nur mit einem Satz Broadsheetseiten 4 bestückt. Ansonsten erfolgt die weitere Verarbeitung der Bahn 10 ebenso, wie in Fig. 1 beschrieben. Beim Längsschneiden mittels der Längsschneidvorrichtung 11 fallen allerdings nur zwei Stränge 12,13.1 an, wobei der Strang 13.1 mit der Breite einer Broadsheetseite 4 auf den Strang 12 gewendet werden kann (mit Pfeil angedeutet) und zusammen mit dem Strang 12 über den Falztrichter 5 läuft. Fig. 4 shows the pressure side occupation of the forme cylinder 3 of a 3/2-roll rotary printing press, shown in the form of the development of the forme cylinder 3 on the web 10. The forme cylinder 3 is occupied in the circumferential direction with two and in the longitudinal direction with three standing broadsheet pages 4. The broadsheet pages 4 have a height h = 522 mm and a width b = 348 mm, ie a ratio h / b = 3/2. In contrast to the embodiment according to Fig. 1 the form cylinder is therefore only equipped with a set of broadsheet pages 4. Otherwise, the further processing of the web 10 as well as in Fig. 1 described. When slitting by means of the longitudinal cutting device 11, however, fall only two strands 12,13.1, wherein the strand 13.1 can be turned with the width of a broadsheet page 4 on the strand 12 (indicated by arrow) and runs together with the strand 12 on the former 5.

Statt mit den Broadsheetseiten 4 kann der Formzylinder 3 auch mit stehenden Tabloidseiten 19 belegt werden, und zwar mit drei stehenden Tabloidseiten 19 in Umfangsrichtung und vier stehenden Tabloidseiten 19 in Längsrichtung, wie in Fig. 4 als Abwicklung ebenfalls gezeigt. Zur Weiterverarbeitung wird die mit den Tabloidseiten 19 bedruckte Bahn 10 mittels der Längssschneidvorrichtung 11 in die beiden jeweils zwei Tabloidseiten 19 breiten Stränge 21 und 22 geschnitten, die, wie zum Ausführungsbeispiel gemäß Fig. 1 beschrieben, über jeweils einen Falztrichter 25 längs gefalzt und weiter verarbeitet werden. Die Tabloidseiten 19 haben eine Höhe h = 348 mm und eine Breite b = 261 mm. Eine die Broadsheetseiten 4 bzw. die Tabloidseiten 19 tragende Druckform hat eine Höhe H = 1044 mm und eine Breite B = 1044 mm. Die mit den Tabloidseiten 19 belegte Druckmaschine verkörpert also eine 4/3-Tabloiddruckmaschine.Instead of the broadsheet pages 4, the forme cylinder 3 can also be covered with standing tabloid sides 19, namely with three standing tabloid sides 19 in the circumferential direction and four standing tabloid sides 19 in the longitudinal direction, as in FIG Fig. 4 as settlement also shown. For further processing, the printed with the tabloid pages 19 web 10 is cut by means of the longitudinal cutting device 11 in the two two tabloid sides 19 wide strands 21 and 22, as in the embodiment according to Fig. 1 described, folded longitudinally over each of a former 32 and further processed. The tabloid sides 19 have a height h = 348 mm and a width b = 261 mm. A printing form having the broadsheet pages 4 and the tabloid pages 19 has a height H = 1044 mm and a width B = 1044 mm. The occupied with the tabloid pages 19 printing press so embodies a 4/3-tabloid printing machine.

Fig. 5 zeigt die Druckseitenbelegung für eine 4/2-Rotationsdruckmaschine, dargestellt in Form der Abwicklung des Formzylinders 3 auf der Bahn 10. Der Formzylinder 3 ist in Umfangsrichtung mit zwei und in Längsrichtung mit vier stehenden Broadsheetseiten 4 belegt, die eine Höhe h = 600 mm und eine Breite b = 400 mm aufweisen. Die beim Längsschneiden der Bahn 10 mittels der Längsschneidvorrichtung 11 entstehenden, jeweils zwei Broadsheetseiten 4 breiten Stränge 12, 13 werden über jeweils einen Falztrichter 5 geführt und längs gefalzt und, wie im Ausführungsbeispiel gemäß Fig. 1 beschrieben, weiter verarbeitet. Fig. 5 shows the pressure side occupation for a 4/2-rotary printing machine, shown in the form of the development of the forme cylinder 3 on the web 10. The forme cylinder 3 is in the circumferential direction with two and in the longitudinal direction with four standing broadsheet pages 4 occupied, the height h = 600 mm and have a width b = 400 mm. The strands 12, 13 which are produced during longitudinal cutting of the web 10 by means of the longitudinal cutting device 11 and which each have two broadsheet sides 4 are guided over a respective folding hopper 5 and longitudinally folded and, as in the exemplary embodiment Fig. 1 described, further processed.

Statt mit den Broadsheetseiten 4 kann der Formzylinder 3 auch mit drei stehenden Tabloidseiten 19 in Umfangsrichtung und sechs stehenden Tabloidseiten 19 in Längsrichtung belegt werden, wie in Fig. 5 als Abwicklung ebenfalls gezeigt. Die Tabloidseiten 19 haben jeweils eine Breite b = 266 mm und eine Höhe h = 400 mm. Es handelt sich also um eine 6/3-Tabloidbelegung. Die mit den Tabloidseiten 19 bedruckte Bahn 10 wird mittels den Längsschneidvorrichtungen 11 in drei jeweils zwei stehende Tabloidseiten 19 breite Stränge 21, 22, 23 längs geschnitten, die über jeweils einen Falztrichter 25 längsgefalzt werden und, wie im Ausführungsbeispiel gemäß Fig. 1 beschrieben, weiter verarbeitet werden. Eine Druckform hat bei dieser Maschine eine Höhe H = 1200 mm und eine Breite B = 1600 mm. Bei einer Belegung des Formzylinders 3 mit liegenden Tabloidseiten 19 der genannten Abmessung verbleibt ein weißer Rand, der abgeschnitten oder als Vorfalz benutzt werden kann.Instead of the broadsheet pages 4, the forme cylinder 3 can also be covered with three standing tabloid sides 19 in the circumferential direction and six standing tabloid sides 19 in the longitudinal direction, as in FIG Fig. 5 as settlement also shown. The tabloid sides 19 each have a width b = 266 mm and a height h = 400 mm. It is therefore a 6/3 tabloid assignment. The printed with the tabloid pages 19 web 10 is longitudinally cut by means of the longitudinal cutting devices 11 in three two two standing tabloid sides 19 strands 21, 22, 23, which are longitudinally folded over a respective folding hopper 25 and, as in the embodiment Fig. 1 described, further processed. A printing forme in this machine has a height H = 1200 mm and a width B = 1600 mm. In an occupancy of the forme cylinder 3 with lying tabloid sides 19 of This dimension remains a white margin that can be cut or used as a prefold.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Druckturmprinting tower
22
Druckwerkprinting unit
33
Formzylinderform cylinder
44
BroadsheetseiteBroadsheet page
55
Falztrichterformers
66
Falzapparatfolding
77
Schaufelradpaddle wheel
88th
Bandauslagebelt delivery
99
Abrollungunwind
1010
Bahntrain
1111
LängsschneidvorrichtungSlitter
1212
Strangstrand
1313
Strang
13.1 Strangstrand
13.1 strand
1414
Strangstrand
1515
Messerzylinderdiameter cylinder
1616
Punktur-FalzmesserzylinderPuncture-folding blade
1717
Falzklappenzylinderjaw cylinder
1818
BroadsheetproduktBroadsheet product
1919
Tabloidseitetabloid page
2020
2121
Strangstrand
2222
Strangstrand
2323
Strangstrand
2424
Strangstrand
2525
Falztrichterformers
2626
2727
2828
2929
Schneidwerkcutting
3030
Leimwerkgluing unit
3131
Tabloidbuchtabloid book
3232
Tabloidprodukttabloid
3333
Schaufelradpaddle wheel
3434
Bandauslagebelt delivery
3535
Messerzylinderdiameter cylinder
3636
Nutenzylindergrooved cylinder
3737
Sammelzylindercollecting cylinder
bb
Breite DruckseiteWide pressure side
hH
Höhe DruckseiteHeight pressure side
BB
Breite DruckformWide printing form
HH
Höhe DruckformHeight printing form

Claims (3)

  1. A method of operation of a web-fed rotary printing machine having print units (2) for printing on at least one web (10), wherein each print unit (2) contains a forme cylinder (3) which can be overlaid in the circumferential direction (U) and in the longitudinal direction (L) with: U=2 and L=3, or U=2 and L=4, or U=2 and L=6 broadsheet pages, and the aspect ratio of height (h) to width (b) of the broadsheet pages (4) is 3 to 2, characterised in that instead of being overlaid with the broadsheet pages (4) the forme cylinder is overlaid in each case in the circumferential direction (U) and in the longitudinal direction (L) with U=3 and L=4, or U=3 and L=6, or U=3 and L=8 upright tabloid pages.
  2. A method of operation of a web-fed rotary printing machine according to claim 1, characterised in that the web (10) that is printed on with upright tabloid pages (19) is cut longitudinally to form ribbons (21, 23, 24) with the width of two tabloid pages (19) that are guided by way of folder formers (25, 26, 27, 28), are folded longitudinally in a folding apparatus (6) and are cut in a cutting unit (29) to form tabloid products (32).
  3. A method of operation of a web-fed rotary printing machine according to claim 2, characterised in that the cutting unit (29) contains a collecting cylinder collecting tabloid books.
EP07008719.2A 2006-04-29 2007-04-28 Rotary printing press Not-in-force EP1849602B2 (en)

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DE102006020054A DE102006020054A1 (en) 2006-04-29 2006-04-29 Rotary press

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EP1849602B1 true EP1849602B1 (en) 2010-06-23
EP1849602B2 EP1849602B2 (en) 2019-01-16

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US (1) US20070261576A1 (en)
EP (1) EP1849602B2 (en)
JP (1) JP2007296850A (en)
CN (1) CN101073936B (en)
CA (1) CA2585949C (en)
DE (2) DE102006020054A1 (en)

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US20070261576A1 (en) 2007-11-15
JP2007296850A (en) 2007-11-15
CN101073936A (en) 2007-11-21
CN101073936B (en) 2012-01-11
DE502007004169D1 (en) 2010-08-05
CA2585949C (en) 2009-09-08
EP1849602A1 (en) 2007-10-31
EP1849602B2 (en) 2019-01-16
CA2585949A1 (en) 2007-10-29
DE102006020054A1 (en) 2007-11-08

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