EP1848891B1 - Sealing device for a fuel injector, and sealing method - Google Patents
Sealing device for a fuel injector, and sealing method Download PDFInfo
- Publication number
- EP1848891B1 EP1848891B1 EP06706983A EP06706983A EP1848891B1 EP 1848891 B1 EP1848891 B1 EP 1848891B1 EP 06706983 A EP06706983 A EP 06706983A EP 06706983 A EP06706983 A EP 06706983A EP 1848891 B1 EP1848891 B1 EP 1848891B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- sealing
- concave
- tension nut
- nozzle
- region
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000007789 sealing Methods 0.000 title claims abstract description 126
- 239000000446 fuel Substances 0.000 title claims abstract description 60
- 238000000034 method Methods 0.000 title claims description 3
- 239000000463 material Substances 0.000 claims description 7
- 230000002093 peripheral effect Effects 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 238000005480 shot peening Methods 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000002347 injection Methods 0.000 description 6
- 239000007924 injection Substances 0.000 description 6
- 238000002485 combustion reaction Methods 0.000 description 5
- 230000003068 static effect Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 230000005923 long-lasting effect Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000009715 pressure infiltration Methods 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/166—Selection of particular materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/168—Assembling; Disassembling; Manufacturing; Adjusting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M2200/00—Details of fuel-injection apparatus, not otherwise provided for
- F02M2200/16—Sealing of fuel injection apparatus not otherwise provided for
Definitions
- the invention relates to a sealing arrangement for a fuel injector, in particular the invention relates to a sealing arrangement for a nozzle retaining nut of a fuel injector, to ensure a fluid-tight connection between the fuel injector and a cylinder head. Furthermore, the invention relates to a nozzle retaining nut for a fuel injector.
- a nozzle retaining nut holds the two main components of a fuel injector - an injector and a valve body - firmly together.
- the injection nozzle protrudes in the assembled state of the fuel injector in a cylinder head into a combustion chamber of an automobile engine, wherein the valve body arranged above actuates the injection nozzle.
- seal assembly At such a seal assembly high demands are made. On the one hand, it is exposed to high thermal loads, -40 ° C at cold start in winter to over + 150 ° C under operating conditions, and secondly high mechanical loads, in particular vibration loads. In addition, the seal assembly must ensure a durable sealing state between fuel injector and cylinder head with long-lasting loads.
- both sealing surfaces must be machined very accurately in order to get the connection ever fluid-tight. Due to the lateral play to be provided between the fuel injector and the injector bore, no centering between the fuel injector and the injector bore is possible with this design, so that this must be done by means of other inputs or devices.
- the angular difference of 2 ° to 5 ° is too small to prevent jamming and to ensure self-centering.
- increasing the angular difference between the truncated cone on the nozzle retaining nut and the conical bore in the cylinder head to more than 5 ° smears would be made to the later seal quality, which can lead to leaks in the operation of the fuel injector.
- the DE 101 02 192 A1 discloses fastener means for a fuel injector on a cylinder head, wherein the fuel injector within the cylinder head is surrounded by a sleeve which sealingly cooperates in cooperation with a sealing element of soft metal lying on a bottom of a stepped bore in the cylinder head.
- the fuel injector should have a good self-centering when mounted in the cylinder head and produce a permanently fluid-tight connection between the fuel injector and the cylinder head in cooperation with the cylinder head. This should preferably be done by means of the nozzle retaining nut of the fuel injector.
- the object of the invention is achieved by means of a sealing device or a sealing arrangement for a cylinder head and a fuel injector, in particular for a nozzle retaining nut of the fuel injector and the cylinder head, wherein the one component has a radially preferably completely encircling, extending in a longitudinal direction, concave cross-sectional profile, which on / in a sealing surface or sealing edge of a second component fluid-sealing attachable / einpressbar is.
- the nozzle retaining nut of the fuel injector is configured with a radial and completely circumferential concave chamfer.
- a sealing seat edge is horizontally extending within a stepped Injektorbohrung or tapered at an angle.
- the concave chamfer and the sealing edge of the sealing seat edge interact in a special way.
- a Vormontage- or centering state of the fuel injector is used with its nozzle lock nut in the Injektorbohrung without artificial forces acting on the fuel injector.
- the dimensions of the nozzle retaining nut and the injector bore are selected such that the concave region or the concave chamfer of the nozzle retaining nut is seated against the sealing edge of the sealing seat edge of the injector bore.
- the concave chamfer of the nozzle retaining nut sits only with a circle or a thin circular ring (centering state) on the edge of the sealing seat edge, as a result of which the nozzle clamping nut can not jam in the injector bore. Due to a low friction between the nozzle retaining nut and the cylinder head, the fuel injector is self-centering in the injector bore.
- the concave chamfer preferably has the lowest possible coefficient of adhesion and / or sliding friction, as a result of which self-centering is still favored.
- the sealing state between the fuel injector and the cylinder head can be assumed.
- the fuel injector is pressed with a large static force in the Injektorbohrung or the sealing seat, which is formed in the bore, whereby the preferably harder relative to the cylinder head concave area the sealing seat edge preferably plastically deformed and pressed into the sealing seat edge is that a fluid-tight connection between the nozzle lock nut and the cylinder head is made.
- a planar sealing section is formed between nozzle retaining nut and cylinder head, wherein due to the plastic deformation of the sealing seat rim, this adapts to the concave bevel and produces a high fluid pressure between the fuel injector and the cylinder head at high surface pressure. Furthermore, it is thereby possible to compensate for unevenness or small recesses in the surfaces. Such arrangements are permanently resistant to pressure undercurrents, so that a thermally and mechanically highly resilient seal assembly is realized with simultaneous long-term tightness.
- the angle in the centering between a tangent to a contact point between the seat edge and Konkavfase, with the radially outwardly extending sealing seat edge is about 10 °, resulting in a good self-centering of the fuel injector in the cylinder head.
- a tangent angle of a radially outer contact point between Konkavfase and sealing seat edge changes to the usual in the prior art 2 ° to 5 °.
- the cylinder head or the sealing seat edge here are usually made of aluminum or magnesium.
- the concave chamfer results in particular in the further inner radial region of the sealing seat edge an increased specific surface pressure, whereby the seal between the fuel injector and the cylinder head is improved over the prior art.
- the highest surface pressure occurs at the inner region of the sealing seat edge, on which also the internal pressure of the combustion chamber rests; which is particularly advantageous, since a pressure infiltration can be effectively countered.
- the voltage curve in the cylinder head is cheaper, resulting in fewer cracks in the cylinder head, which increases the durability of the cylinder head.
- the introduction of force into the nozzle retaining nut is optimized over the prior art, which likewise results in a more favorable stress curve within the nozzle retaining nut.
- a connecting line which in the centering state passes through the contact point of the concave chamfer with the sealing seat edge and through a peripheral point on the outer diameter of the concave region (in this case, the two points of the straight line and a longitudinal axis of the nozzle lock nut lie in one plane) a corresponding diametrically opposite straight line an angle of preferably about 108 ° or about 110 °.
- the radius of the preferably part-circular concave bevel is 55 mm ⁇ 20 mm, in particular 55 mm ⁇ 5 mm.
- the invention relates to an engine and / or a cylinder head with a fuel injector according to the invention or a fuel injector with a nozzle retaining nut according to the invention.
- the first component has a radial and preferably completely circumferential concave portion, which for a pre-assembly state to a sealing seat edge of the second component for centering the two components to each other is set.
- the concave region moves under an elastic, but preferably plastic, deformation of the material of the sealing seat edge into the second component in such a way that between the concave region and the sealing seat edge common sealing surface arises due to a surface pressure, which is fluid-tight even at high internal pressures.
- nozzle retaining nut 10 is cut to the right and is not shown cut on the left, the nozzle retaining nut 10 bracing an injection nozzle 20 arranged at the bottom with a valve body 30 arranged at the top.
- Fig. 1a and 1b show a seal assembly according to the invention, in particular for permanent and high-pressure fluid tightness of two components 10 and 40, z. B. a nozzle retaining nut 10 and a cylinder head 40th
- the Fig. 1a represents a preassembled state of the two components 10, 40, wherein the component 10 relative to the component 40 preferably centered itself, therefore, this pre-assembly is also called centering.
- this pre-assembly is also called centering.
- a self-centering of the two components 10, 40 to one another is not absolutely necessary for the invention; It is sufficient if the first component 10 can be attached to the second component 40, without a mutual self-centering. However, if a mutual centering is necessary, but self-centering is not possible, this should be done by external means.
- the first component 10 has a concave region 122
- the second component 40 has a sealing seat edge 422.
- the concave portion 122 is seated with a central portion at the edge 424 of the sealing seat edge 422.
- the center portion of the concave portion 122 is to be seen only as a point or a small area (contact point between the concave portion 122 and sealing seat edge 422), for the preferred rotationally symmetric component 10, this is idealized a circle or a thin circular ring.
- a seating of the smallest diameter of the concave portion 122 (lower edge on the component 10) on the sealing seat edge 422 is also possible (further embodiment).
- a portion of the concave portion 122 In a sealing state of the two components 10, 40, the in Fig. 1b is shown, a portion of the concave portion 122, by at least elastic, preferably plastic deformation of the material of the second member 40 in the sealing seat edge 422 impressed or pressed.
- the impressions of the first component 10 in the second component 40 takes place in a portion of the edge 424 of the sealing seat edge 422 radially outward from a longitudinal axis L of the seal assembly path.
- the deformation of the second member 40 is indicated by a broken line in FIG Fig. 1b indicated.
- the Fig. 2 to 4 show a first preferred embodiment of the seal assembly according to the invention, wherein the seal assembly according to the invention is adapted to a nozzle retaining nut 10 and a cylinder head 40 associated therewith.
- the sealing arrangement according to the invention serves to seal a fuel injector 1 preferably via its nozzle retaining nut 10 in an injector bore 42 of the cylinder head 40 with respect to a combustion chamber of an internal combustion engine.
- a sealing device according to the invention is preferably located at the lower free end of the nozzle lock nut 10, which clamps together an injection nozzle 20 with a valve body 30 and combines them to form a fuel injector 1 (see FIG. Fig. 2 );
- the sealing device according to the invention can also be provided on the fuel injector 1 itself, the nozzle retaining nut 10 then assumes no or only other sealing tasks for the fuel injector 1.
- This first embodiment of the sealing device on the nozzle retaining nut 10 comes with a sealing seat in the injector bore 42 (FIG. Fig. 3a and 3b ) to the plant, said sealing means and sealing seat together according to the principle of the invention according to the Fig. 1a and 1b interact.
- a sealing or centering region 12 of the nozzle retaining nut 10 is preferably constructed in two parts.
- a frusto-conical region 126 follows from below when approaching a concave region 122.
- Concave portion 122 and truncated cone portion 126 serve the nozzle retaining nut 10 and the fuel injector 1 in the injector bore 42 (FIGS. Fig. 3a and 3b ), wherein the concave portion 122 designed to is to center the nozzle retaining nut 10 at a sealing seat edge 422 of the injector bore 42 in the centering or pre-assembly state.
- the nozzle retaining nut 10 is constructed radially symmetrical, wherein the concave portion 122 has a radially extending and fully encircling Konkavfase 124 which extends with its cross-sectional profile in the longitudinal or axial direction L of the nozzle lock nut 10 upwards.
- the nozzle lock nut 10 may also be constructed so that the truncated cone portion 126 is absent and at the lower, substantially conical portion of the nozzle lock nut 10, only the concave portion 122 is present.
- a cylinder region 14 of the nozzle retaining nut 10 adjoins above, in which mainly the valve body 30 is received.
- the concave chamfer 124 or the concave portion 122 is seated on an edge 424 of a sealing seat edge 422.
- the edge 424 of the sealing seat rim 422 essentially describes a circle or a thin circular ring on the concave chamfer 124. The more circular (in one plane) this section on the concave chamfer 124, the more centered the nozzle chuck nut 10 sits in the injector bore 42 of the cylinder head 40 ,
- the injector bore 42 is preferably a stepped circular cylinder bore, whose lower portion of smaller diameter receives a portion of the injection nozzle 20 and the upper diameter larger portion of the nozzle retaining nut 10 of the fuel injector 1. Both regions are preferably connected via a cone or a circular ring bevel (referred to below as truncated cone region 426); however, it is also possible to have a horizontal step which forms a right angle with the respective section of the injector bore 42.
- the contact point M (sectional view of the Fig. 3a ) or the Bermm Vietnamese (ring) M (Realsituation with fuel injector 1) centered in injector bore 42, from edge 424 and concave chamfer 124 between a circumferential point (circumferential) circle (ring) I to the (lower) inner diameter D I ( Fig. 4 ) of the concave chamfer 124 and a circumferential point / circle (ring).
- the sealing seat edge 422 of the injector bore 42 is preferably an inner portion of the truncated cone portion 426 of the injector bore 42, wherein the truncated cone portion 426 with the truncated cone portion 126 of the nozzle lock nut 10 has a circumferential opening angle of about 0.5 ° to 5 ° (ideal centering - that of all Points M formed circle is perpendicular to L). Other angle relationships as in Fig. 3a are shown in the explanation of Fig. 4 given.
- the Fig. 3b shows a sealing state of nozzle retaining nut 10 and cylinder head 40, wherein the nozzle lock nut 10 is pressed into the sealing seat edge 422 of the injector bore 42 with a preferably plastic deformation of the sealing seat edge 422.
- deformation of the inner sealing seat edge 422 preferably takes place inwardly (see description of FIG Fig. 1b ).
- a circular surface pressure with a high, uniform circular ring thickness and the highest possible surface pressure out, which has no points of discontinuity in the pressing.
- the outer diameter edge (A) of the concave chamfer 124 does not dive straight into the truncated cone region 426 or the sealing seat edge 422.
- Fig. 4 shows the sealing portion 12 of the nozzle lock nut 10 which is divided into truncated cone portion 126 and concave portion 122 in detail.
- the truncated cone portion 126 and the concave portion 122 have a common circle in the Fig. 4 among other things in point A can be seen. This is at the same time a circumferential circle point A of the largest outer diameter D A of the concave region 122.
- the concave chamfer 124 is preferably formed part-circular, wherein the radius R can vary between 20mm and 100mm. In a preferred embodiment of the invention, the radius of the concave chamfer 124 is 55 55 ⁇ 5 mm. Correspondingly different radii arise when applying the inventive idea to other components; In principle, it is important that it is a concave contour. Not part-circular contours, which differ from a simple truncated cone, are also possible according to the invention.
- the following angle specifications for the sealing device according to the invention relate to an inner opening angle of a cone which is formed by a line rotating about the longitudinal axis L of the nozzle retaining nut 10.
- a straight line T M is the tangent to the point M in the centering state of the nozzle retaining nut 10
- the opening angle ⁇ M of the cone in the centering state preferably being between 104 ° and 110 °, depending on the radius R of the concave chamfer 124.
- a corresponding angle ⁇ A of the tangent T A at the point A is preferably between 107 ° and 113 °, again depending on the radius R of the concave chamfer 124.
- An angle ⁇ of a connecting line MA of the points M and A is preferably 106 ° to 112 °. All of these details are related to a point M, which adjusts itself in the centering state of the nozzle retaining nut 10.
- the point M begins when the nozzle retaining nut 10 is pressed into the cylinder head 40 along the concave chamfer 124 in the direction of the point A (and of course linearly along the sealing seat edge 422) (point Mn), with a straight line MnA of the tangent T A becoming more and more approaches. This is detailed in the sectional view of the Fig. 4 clarified.
- Mn is a radially outermost point of contact between concave chamfer 124 and sealing seat edge 422
- the Fig. 5a shows a second embodiment of the sealing device according to the invention for the fuel injector 1 and the nozzle lock nut 10, wherein not the concave chamfer 124 at the edge 424 of the sealing seat edge 422 centered, but the lower edge of the sealing seat edge 422.
- This has the advantage that the injector bore 42 in diameter can be made smaller and can come closer to the injection nozzle 20 of the fuel injector 1.
- the upper edge of the concave chamfer 124 may also be seated alone on the sealing seat edge 422 (circle (ring) A, largest diameter of the concave chamfer 124).
- the sealing state shows Fig. 5b , wherein the two circles or circular edges I and A are pressed into the sealing seat edge 422 of the cylinder head 40 and form two sealing regions in the illustrated case.
- Other configurations of the sealing state in which z. B. imprint only the lowest circle edge I or only the top circle edge A in the sealing seat edge 422.
- the nozzle retaining nut 10 there is no cavity between the nozzle retaining nut 10 and the cylinder head 40.
- this vent closes automatically by the Pressing the nozzle lock nut 10 in the cylinder head 40.
- This can, for. B. done by a groove in the cylinder head 40 or in the nozzle lock nut 10, in which material of the nozzle retaining nut 10 and material of the cylinder head 40 penetrates during insertion.
- holes are suitable which can be closed in a similar way.
Abstract
Description
Die Erfindung betrifft eine Dichtungsanordnung für einen Kraftstoffinjektor, insbesondere betrifft die Erfindung eine Dichtungsanordnung für eine Düsenspannmutter eines Kraftstoffinjektors, zur Sicherstellung einer fluiddichten Verbindung zwischen dem Kraftstoffinjektor und einem Zylinderkopf. Ferner betrifft die Erfindung eine Düsenspannmutter für einen Kraftstoffinjektor.The invention relates to a sealing arrangement for a fuel injector, in particular the invention relates to a sealing arrangement for a nozzle retaining nut of a fuel injector, to ensure a fluid-tight connection between the fuel injector and a cylinder head. Furthermore, the invention relates to a nozzle retaining nut for a fuel injector.
Eine Düsenspannmutter hält die beiden Hauptkomponenten eines Kraftstoffinjektors - eine Einspritzdüse und einen Ventilkörper - fest zusammen. Die Einspritzdüse ragt dabei im montierten Zustand des Kraftstoffinjektors in einem Zylinderkopf, in einen Brennraum eines Kraftfahrzeugmotors hinein, wobei der darüber angeordnete Ventilkörper die Einspritzdüse betätigt. Hierbei ist es notwendig, den Kraftstoffinjektor gegenüber dem Brennraum am Zylinderkopf abzudichten. Dies geschieht durch eine entsprechende Gestaltung der Düsenspannmutter, die mit einer entsprechenden Einrichtung, einem Dichtsitz, im Zylinderkopf zusammenwirkt.A nozzle retaining nut holds the two main components of a fuel injector - an injector and a valve body - firmly together. The injection nozzle protrudes in the assembled state of the fuel injector in a cylinder head into a combustion chamber of an automobile engine, wherein the valve body arranged above actuates the injection nozzle. In this case, it is necessary to seal the fuel injector with respect to the combustion chamber on the cylinder head. This is done by a corresponding design of the nozzle retaining nut, which cooperates with a corresponding device, a sealing seat in the cylinder head.
An eine solche Dichtungsanordnung sind hohe Anforderungen gestellt. Einerseits ist sie hohen thermischen Belastungen, -40°C bei Kaltstart im Winter bis über +150°C bei Betriebsbedingungen, und andererseits hohen mechanischen Belastungen, insbesondere Vibrationsbelastungen, ausgesetzt. Darüber hinaus muss die Dichtungsanordnung bei lang anhaltenden Belastungen einen dauerhaften Dichtzustand zwischen Kraftstoffinjektor und Zylinderkopf gewährleisten.At such a seal assembly high demands are made. On the one hand, it is exposed to high thermal loads, -40 ° C at cold start in winter to over + 150 ° C under operating conditions, and secondly high mechanical loads, in particular vibration loads. In addition, the seal assembly must ensure a durable sealing state between fuel injector and cylinder head with long-lasting loads.
Hierfür wird im Stand der Technik, z. B. an der Düsenspannmutter ein horizontaler Rand ausgebildet, welcher an einem in der Injektorbohrung vorgesehenen, ebenfalls horizontalen Rand ansitzt, und die Düsenspannmutter bzw. der Kraftstoffinjektor wird mit einer großen statischen Kraft gegen den Zylinderkopf gepresst. Durch das Vorsehen einer großen flächenmäßigen Überdeckung der beiden Ränder soll eine dauerhaft fluiddichte Verbindung geschaffen werden.For this purpose, in the prior art, for. B. on the nozzle retaining nut formed a horizontal edge, which is provided on a provided in the Injektorbohrung, also horizontal edge is seated, and the nozzle lock nut or the fuel injector is pressed with a large static force against the cylinder head. By providing a large surface coverage of the two edges, a permanently fluid-tight connection is to be created.
Bei einer solchen Anordnung müssen beide Dichtflächen sehr genau bearbeitet werden, um die Verbindung überhaupt dauerfluiddicht zu bekommen. Aufgrund des vorzusehenden seitlichen Spiels zwischen Kraftstoffinjektor und Injektorbohrung ist mit dieser Ausgestaltung keine Zentrierung zwischen Kraftstoffinjektor und Injektorbohrung möglich, sodass diese mittels anderer Ein- oder Vorrichtungen geschehen muss.In such an arrangement, both sealing surfaces must be machined very accurately in order to get the connection ever fluid-tight. Due to the lateral play to be provided between the fuel injector and the injector bore, no centering between the fuel injector and the injector bore is possible with this design, so that this must be done by means of other inputs or devices.
In der
Dadurch, dass die Winkeldifferenz zwischen dem Kegelstumpf an der Düsenspannmutter und der Kegelstumpfbohrung im Zylinderkopf nur 2° bis 5° beträgt, existiert im vormontierten Zustand eine große flächenmäßige Überdeckung der beiden Dichtflächen, sodass sich aufgrund einer Klemmwirkung zwischen den beiden Dichtflächen eine Selbstzentrierung nur unzufrieden ausbildet. Diesem Problem wird im Stand der Technik dadurch begegnet, dass die entsprechenden Oberflächen, insbesondere die der Düsenspannmutter oberflächenbeschichtet wird, um den Gleitreibungskoeffizienten zwischen Düsenspannmutter und Injektorbohrung herabzusetzen.The fact that the angular difference between the truncated cone on the nozzle retaining nut and the truncated cone bore in the cylinder head is only 2 ° to 5 °, there is a large areal coverage of the two sealing surfaces in the preassembled state, so that due to a clamping action between the two sealing surfaces self-centering only unsatisfactory forms , This problem is encountered in the prior art in that the corresponding surfaces, in particular the nozzle retaining nut is surface-coated to reduce the coefficient of sliding friction between the nozzle retaining nut and injector bore.
Trotz Verbesserung der Gleitreibung zwischen Kraftstoffinjektor und Injektorbohrung ist die Winkeldifferenz von 2° bis 5° zu gering, um ein Klemmen zu verhindern und ein Selbstzentrieren zu gewährleisten. Durch eine Erhöhung der Winkeldifferenz zwischen dem Kegelstumpf an der Düsenspannmutter und der Kegelbohrung im Zylinderkopf auf über 5° würden Abstriche an der späteren Dichtungsqualität gemacht werden, was zu Undichtigkeiten beim Betrieb des Kraftstoffinjektors führen kann.Despite improving the sliding friction between the fuel injector and injector bore, the angular difference of 2 ° to 5 ° is too small to prevent jamming and to ensure self-centering. By increasing the angular difference between the truncated cone on the nozzle retaining nut and the conical bore in the cylinder head to more than 5 ° smears would be made to the later seal quality, which can lead to leaks in the operation of the fuel injector.
Die
Es ist eine Aufgabe der Erfindung, eine verbesserte Dichtungsanordnung für einen Kraftstoffinjektor, sowie eine verbesserte Düsenspannmutter zur Verfügung zu stellen. Insbesondere sollte der Kraftstoffinjektor bei einer Montage im Zylinderkopf eine gute Eigenzentrierung aufweisen und im Zusammenwirken mit dem Zylinderkopf eine dauerhaft fluiddichte Verbindung zwischen dem Kraftstoffinjektor und dem Zylinderkopf herstellen. Dies soll bevorzugt mittels der Düsenspannmutter des Kraftstoffinjektors erfolgen.It is an object of the invention to provide an improved seal arrangement for a fuel injector, as well as an improved nozzle lock nut. In particular, the fuel injector should have a good self-centering when mounted in the cylinder head and produce a permanently fluid-tight connection between the fuel injector and the cylinder head in cooperation with the cylinder head. This should preferably be done by means of the nozzle retaining nut of the fuel injector.
Die Aufgabe der Erfindung wird mittels einer Dichtungseinrichtung bzw. Dichtungsanordnung für einen Zylinderkopf und einen Kraftstoffinjektor, insbesondere für eine Düsenspannmutter des Kraftstoffinjektors und den Zylinderkopf gelöst, wobei das eine Bauteil ein radial bevorzugt vollständig umlaufendes, sich in eine Längsrichtung erstreckendes, konkaves Querschnittprofil aufweist, welches an/in eine Dichtfläche bzw. Dichtkante eines zweiten Bauteils fluiddichtend ansetzbar/einpressbar ist. Bevorzugt ist hierbei die Düsenspannmutter des Kraftstoffinjektors mit einer radialen und vollständig umlaufenden Konkavfase ausgestaltet. Ein Dichtsitzrand ist innerhalb einer gestuften Injektorbohrung horizontal verlaufend oder mit einem Winkel konisch ausgebildet.The object of the invention is achieved by means of a sealing device or a sealing arrangement for a cylinder head and a fuel injector, in particular for a nozzle retaining nut of the fuel injector and the cylinder head, wherein the one component has a radially preferably completely encircling, extending in a longitudinal direction, concave cross-sectional profile, which on / in a sealing surface or sealing edge of a second component fluid-sealing attachable / einpressbar is. Preferably, in this case, the nozzle retaining nut of the fuel injector is configured with a radial and completely circumferential concave chamfer. A sealing seat edge is horizontally extending within a stepped Injektorbohrung or tapered at an angle.
Hierbei wirken die Konkavfase und die Dichtkante des Dichtsitzrands in besonderer Weise zusammen. In einem Vormontage- bzw. Zentrierzustand wird der Kraftstoffinjektor mit seiner Düsenspannmutter in die Injektorbohrung eingesetzt, ohne dass künstliche Kräfte auf den Kraftstoffinjektor wirken. Hierbei sind die Abmessungen der Düsenspannmutter und der Injektorbohrung derart gewählt, dass der Konkavbereich bzw. die Konkavfase der Düsenspannmutter an der Dichtkante des Dichtsitzrands der Injektorbohrung ansitzt. Eine kinematische Umkehr, also Injektorbohrung mit Konkavfase und Düsenspannmutter mit bevorzugt kegelstumpfförmigem Dichtsitzrand, ist natürlich ebenso anwendbar. Unter Umständen sind hierbei auch die Materialien, aus welchen die Bauteile hergestellt sind, gegenseitig zu vertauschen bzw. man muss sich Gedanken über deren Auswahl machen. Die Konkavfase der Düsenspannmutter sitzt nur mit einem Kreis bzw. einem dünnen Kreisring (Zentrierzustand) an der Kante des Dichtsitzrands auf, wodurch sich die Düsenspannmutter nicht in der Injektorbohrung verklemmen kann. Aufgrund einer geringen Reibung zwischen Düsenspannmutter und Zylinderkopf richtet sich der Kraftstoffinjektor selbstzentrierend in der Injektorbohrung ein. Bevorzugt hat hierbei die Konkavfase einen möglichst geringen Haft- und/oder Gleitreibungskoeffizienten, wodurch eine Selbstzentrierung weiterhin begünstigt ist.In this case, the concave chamfer and the sealing edge of the sealing seat edge interact in a special way. In a Vormontage- or centering state of the fuel injector is used with its nozzle lock nut in the Injektorbohrung without artificial forces acting on the fuel injector. In this case, the dimensions of the nozzle retaining nut and the injector bore are selected such that the concave region or the concave chamfer of the nozzle retaining nut is seated against the sealing edge of the sealing seat edge of the injector bore. A kinematic reversal, so Injektorbohrung with Konkavfase and nozzle retaining nut with preferably frustoconical sealing seat edge, of course, is equally applicable. Under certain circumstances, the materials from which the components are made to swap each other or you have to worry about their selection. The concave chamfer of the nozzle retaining nut sits only with a circle or a thin circular ring (centering state) on the edge of the sealing seat edge, as a result of which the nozzle clamping nut can not jam in the injector bore. Due to a low friction between the nozzle retaining nut and the cylinder head, the fuel injector is self-centering in the injector bore. In this case, the concave chamfer preferably has the lowest possible coefficient of adhesion and / or sliding friction, as a result of which self-centering is still favored.
Darauf folgend kann der Dichtzustand zwischen Kraftstoffinjektor und Zylinderkopf eingenommen werden. Hierbei wird der Kraftstoffinjektor mit einer großen statischen Kraft in die Injektorbohrung bzw. den Dichtsitz, der in der Bohrung ausgebildet ist, gedrückt, wodurch der bevorzugt gegenüber dem Zylinderkopf härtere konkave Bereich den Dichtsitzrand bevorzugt plastisch verformt und derart in den Dichtsitzrand eingepresst wird, dass eine fluiddichte Verbindung zwischen Düsenspannmutter und Zylinderkopf hergestellt wird.Subsequently, the sealing state between the fuel injector and the cylinder head can be assumed. Here, the fuel injector is pressed with a large static force in the Injektorbohrung or the sealing seat, which is formed in the bore, whereby the preferably harder relative to the cylinder head concave area the sealing seat edge preferably plastically deformed and pressed into the sealing seat edge is that a fluid-tight connection between the nozzle lock nut and the cylinder head is made.
Aufgrund der Deformation des Dichtsitzrands der Injektorbohrung wird ein flächiger Dichtungsabschnitt zwischen Düsenspannmutter und Zylinderkopf ausgebildet, wobei aufgrund der plastischen Verformung des Dichtsitzrands sich dieser an die Konkavfase anpasst und bei hoher Flächenpressung eine dauerhafte Fluiddichtheit zwischen Kraftstoffinjektor und Zylinderkopf herstellt. Ferner ist es dadurch möglich, Unebenheiten bzw. kleine Ausnehmungen in den Oberflächen zu kompensieren. Solche Anordnungen sind gegenüber Druckunterwanderungen dauerhaft widerstandsfähig, sodass eine thermisch und mechanisch hochbelastbare Dichtungsanordnung bei gleichzeitiger Dauerdichtheit realisiert ist.Due to the deformation of the sealing seat edge of the injector bore, a planar sealing section is formed between nozzle retaining nut and cylinder head, wherein due to the plastic deformation of the sealing seat rim, this adapts to the concave bevel and produces a high fluid pressure between the fuel injector and the cylinder head at high surface pressure. Furthermore, it is thereby possible to compensate for unevenness or small recesses in the surfaces. Such arrangements are permanently resistant to pressure undercurrents, so that a thermally and mechanically highly resilient seal assembly is realized with simultaneous long-term tightness.
Erfindungsgemäß beträgt bei einer bevorzugten Ausführungsform der Winkel im Zentrierzustand zwischen einer Tangente an einen Berührpunkt zwischen Dichtsitzrand und Konkavfase, mit dem sich radial nach außen erstreckenden Dichtsitzrand ca. 10°, wodurch sich eine gute Eigenzentrierung des Kraftstoffinjektors im Zylinderkopf ergibt. Während des Festsetzens des Kraftstoffinjektors im Zylinderkopf, wobei eine Deformation des Dichtsitzrands geschieht, ändert sich ein Tangentenwinkel eines radial äußeren Berührpunkts zwischen Konkavfase und Dichtsitzrand zu den im Stand der Technik üblichen 2° bis 5°. Der Zylinderkopf bzw. der Dichtsitzrand sind hierbei meist aus Aluminium oder aus Magnesium hergestellt.According to the invention in a preferred embodiment, the angle in the centering between a tangent to a contact point between the seat edge and Konkavfase, with the radially outwardly extending sealing seat edge is about 10 °, resulting in a good self-centering of the fuel injector in the cylinder head. During the setting of the fuel injector in the cylinder head, wherein a deformation of the sealing seat edge happens, a tangent angle of a radially outer contact point between Konkavfase and sealing seat edge changes to the usual in the prior art 2 ° to 5 °. The cylinder head or the sealing seat edge here are usually made of aluminum or magnesium.
Durch eine zusätzliche Oberflächenbehandlung der Konkavfase ergeben sich in diesem Bereich verbesserte Gleiteigenschaften der Düsenspannmutter gegenüber des Dichtsitzrands bzw. dessen Kante, sodass sich der Kraftstoffinjektor gegenüber dem Zylinderkopf in einfacher Weise schnell und richtig orientiert positioniert.An additional surface treatment of the concave bevel results in this area in improved sliding properties of the nozzle retaining nut relative to the sealing seat edge or its edge, so that the fuel injector is positioned quickly and correctly oriented relative to the cylinder head in a simple manner.
Aufgrund des Vorsehens der Konkavfase ergibt sich insbesondere im weiter innen liegenden Radialbereich des Dichtsitzrands eine erhöhte spezifische Flächenpressung, wodurch die Abdichtung zwischen Kraftstoffinjektor und Zylinderkopf gegenüber dem Stand der Technik verbessert ist. Die höchste Flächenpressung tritt am inneren Bereich des Dichtsitzrands auf, an welchem auch der Innendruck des Brennraums anliegt; was besonders vorteilhaft ist, da einer Druckunterwanderung wirksam begegnet werden kann. Ferner ist beim Einprägen der Konkavfase in den Dichtsitzrand der Injektorbohrung gegenüber dem Stand der Technik der Spannungsverlauf im Zylinderkopf günstiger, wodurch weniger Risse im Zylinderkopf entstehen, was die Dauerhaltbarkeit des Zylinderkopfs erhöht. Ferner ist umgekehrt die Krafteinleitung in die Düsenspannmutter gegenüber dem Stand der Technik optimiert, was ebenfalls einen günstigeren Spannungsverlauf innerhalb der Düsenspannmutter zur Folge hat.Due to the provision of the concave chamfer results in particular in the further inner radial region of the sealing seat edge an increased specific surface pressure, whereby the seal between the fuel injector and the cylinder head is improved over the prior art. The highest surface pressure occurs at the inner region of the sealing seat edge, on which also the internal pressure of the combustion chamber rests; which is particularly advantageous, since a pressure infiltration can be effectively countered. Further, when impressing the Konkavfase in the sealing seat edge of the injector bore over the prior art, the voltage curve in the cylinder head is cheaper, resulting in fewer cracks in the cylinder head, which increases the durability of the cylinder head. Furthermore, conversely, the introduction of force into the nozzle retaining nut is optimized over the prior art, which likewise results in a more favorable stress curve within the nozzle retaining nut.
In einer bevorzugten Ausführungsform der Erfindung schließt eine Verbindungsgerade, die im Zentrierzustand durch den Berührpunkt der Konkavfase mit dem Dichtsitzrand und durch einen Umfangspunkt auf dem Außendurchmesser des konkaven Bereichs geht (hierbei liegen die beiden Punkte der Gerade sowie eine Längsachse der Düsenspannmutter in einer Ebene) mit einer entsprechenden diametral gegenüberliegenden Gerade einen Winkel von bevorzugt ca. 108° oder ca. 110° ein. Der Radius der bevorzugt teilkreisförmigen Konkavfase beträgt hierbei 55mm±20mm, insbesondere 55mm±5mm.In a preferred embodiment of the invention, a connecting line, which in the centering state passes through the contact point of the concave chamfer with the sealing seat edge and through a peripheral point on the outer diameter of the concave region (in this case, the two points of the straight line and a longitudinal axis of the nozzle lock nut lie in one plane) a corresponding diametrically opposite straight line an angle of preferably about 108 ° or about 110 °. The radius of the preferably part-circular concave bevel is 55 mm ± 20 mm, in particular 55 mm ± 5 mm.
Ferner betrifft die Erfindung einen Motor und/oder einen Zylinderkopf mit einem erfindungsgemäßen Kraftstoffinjektor bzw. einen Kraftstoffinjektor mit einer erfindungsgemäßen Düsenspannmutter.Furthermore, the invention relates to an engine and / or a cylinder head with a fuel injector according to the invention or a fuel injector with a nozzle retaining nut according to the invention.
Bei einem Verfahren zum Zentrieren und Fluiddichten eines Kraftstoffinjektors oder einer Düsenspannmutter gegenüber einem Zylinderkopf, weist das erste Bauteil einen radialen und bevorzugt vollständig umlaufenden Konkavbereich auf, welcher für einen Vormontagezustand an einen Dichtsitzrand des zweiten Bauteils zum Zentrieren der beiden Bauteile zueinander angesetzt wird. Beim Überführen der beiden Bauteile in einen Montagezustand bewegt sich der Konkavbereich unter einer elastischen, jedoch bevorzugt plastischen, Verformung des Materials des Dichtsitzrands in das zweite Bauteil derart hinein, dass zwischen Konkavbereich und Dichtsitzrand eine gemeinsame Dichtfläche aufgrund einer Flächenpressung entsteht, die auch bei hohen Innendrücken fluiddicht ist.In a method for centering and fluid-sealing a fuel injector or a nozzle lock nut relative to a cylinder head, the first component has a radial and preferably completely circumferential concave portion, which for a pre-assembly state to a sealing seat edge of the second component for centering the two components to each other is set. When the two components are transferred to a mounting state, the concave region moves under an elastic, but preferably plastic, deformation of the material of the sealing seat edge into the second component in such a way that between the concave region and the sealing seat edge common sealing surface arises due to a surface pressure, which is fluid-tight even at high internal pressures.
Weitere Ausführungsformen der Erfindung ergeben sich aus den übrigen Unteransprüchen.Further embodiments of the invention will become apparent from the remaining dependent claims.
Die Erfindung wird im Folgenden anhand von Ausführungsbeispielen unter Bezugnahme auf die beigefügte Zeichnung erläutert. In der Zeichnung zeigen:
- Fig. 1a
- eine erfindungsgemäße Dichtungsanordnung im vormontierten Zustand;
- Fig. 1b
- die Dichtungsanordnung aus
Fig. 1a im montierten Zustand; - Fig. 2
- eine Düsenspannmutter mit einer erfindungsgemäßen Dichtungseinrichtung;
- Fig. 3a
- die erfindungsgemäße Dichtungseinrichtung aus
Fig. 2 in einem Zentrierzustand mit einem Zylinderkopf im Teilschnitt; - Fig. 3b
- die erfindungsgemäße Dichtungseinrichtung aus
Fig. 2 im Dichtzustand mit dem Zylinderkopf; - Fig. 4
- den erfindungsgemäßen Dichtbereich der Düsenspannmutter aus
Fig. 2 in vergrößerter Darstellung, sowie eine zusätzliche Detaildarstellung im Schnitt; - Fig. 5a
- eine zweite Ausführungsform der erfindungsgemäßen Dichtungseinrichtung im Zentrierzustand im Teilschnitt; und
- Fig. 5b
- die zweite Ausführungsform der erfindungsgemäßen Dichtungseinrichtung aus
Fig. 5a im Dichtzustand.
- Fig. 1a
- a seal assembly according to the invention in the preassembled state;
- Fig. 1b
- the seal arrangement
Fig. 1a in the assembled state; - Fig. 2
- a nozzle retaining nut with a sealing device according to the invention;
- Fig. 3a
- the sealing device according to the invention
Fig. 2 in a centering state with a cylinder head in partial section; - Fig. 3b
- the sealing device according to the invention
Fig. 2 in the sealing state with the cylinder head; - Fig. 4
- the sealing region of the nozzle lock nut according to the invention
Fig. 2 in an enlarged view, as well as an additional detail in section; - Fig. 5a
- a second embodiment of the sealing device according to the invention in the centering in partial section; and
- Fig. 5b
- the second embodiment of the sealing device according to the invention
Fig. 5a in the sealing state.
Werden im Folgenden Lageangaben wie "oben" oder "unten" bzw. "rechts" oder "links" gemacht, so beziehen sich diese auf
Die
Die
Für das Zentrieren und Abdichten weist das erste Bauteil 10 einen Konkavbereich 122, und das zweite Bauteil 40 einen Dichtsitzrand 422 auf. Im Vormontagezustand der beiden Bauteile 10, 40 sitzt der Konkavbereich 122 mit einem Mittenabschnitt an der Kante 424 des Dichtsitzrands 422 an. In den
In einem Dichtzustand der beiden Bauteile 10, 40, der in
Die
Eine erfindungsgemäße Dichtungseinrichtung befindet sich bevorzugt am unteren freien Ende der Düsenspannmutter 10, die eine Einspritzdüse 20 mit einem Ventilkörper 30 zusammenspannt und zu einem Kraftstoffinjektor 1 vereint (s.
Bei der erfindungsgemäßen Ausführungsform ist ein Dicht- bzw. Zentrierbereich 12 der Düsenspannmutter 10 bevorzugt zweiteilig aufgebaut. Hierbei schließt sich bei der Düsenspannmutter 10 von unten kommend an einen Konkavbereich 122 ein Kegelstumpfbereich 126 an. Konkavbereich 122 sowie Kegelstumpfbereich 126 dienen dazu die Düsenspannmutter 10 bzw. den Kraftstoffinjektor 1 in die Injektorbohrung 42 (
Im Zentrierzustand der Düsenspannmutter 10 bzw. des Kraftstoffinjektors 1, welcher in
Die Injektorbohrung 42 ist bevorzugt eine gestufte Kreiszylinderbohrung, deren unterer Abschnitt mit kleinerem Durchmesser einen Abschnitt der Einspritzdüse 20 und deren oberer durchmessergrößerer Abschnitt die Düsenspannmutter 10 des Kraftstoffinjektors 1 aufnimmt. Beide Bereiche sind bevorzugt über einen Konus bzw. eine Kreisringschräge (im Folgenden als Kegelstumpfbereich 426 bezeichnet) verbunden; möglich ist jedoch auch eine horizontaler Stufe, die mit dem jeweiligen Abschnitt der Injektorbohrung 42 einen rechten Winkel einschließt.The injector bore 42 is preferably a stepped circular cylinder bore, whose lower portion of smaller diameter receives a portion of the
Im Zentrierzustand befindet sich der Berührpunkt M (Schnittdarstellung der
Im Folgenden ist nur noch von den Punkten M, I und A, und nicht mehr von den entsprechenden Kreisen bzw. Kreisringen die Rede, es sollen damit jedoch auch die Kreise bzw. Berührkreisringe gemeint sein. Ferner beziehen sich im Folgenden geometrische Angaben, wie z. B. Winkelangaben und Angaben zu Lagen von Geraden, auf Ebenen in denen die Längs- bzw. Axialachse L der Düsenspannmutter 10 enthalten ist, insbesondere fällt eine zu betrachtende Ebene mit der Zeichenebene der
Der Dichtsitzrand 422 der Injektorbohrung 42 ist bevorzugt ein innerer Abschnitt des Kegelstumpfbereichs 426 der Injektorbohrung 42, wobei der Kegelstumpfbereich 426 mit dem Kegelstumpfbereich 126 der Düsenspannmutter 10 einen umlaufenden Öffnungswinkel von ca. 0,5° bis 5° hat (idealer Zentrierzustand - der von allen Punkten M gebildete Kreis ist senkrecht zu L). Weitere Winkelbeziehungen wie in
Die
Die Konkavfase 124 ist bevorzugt teilkreisförmig ausgebildet, wobei deren Radius R zwischen 20mm und 100mm variieren kann. In einer bevorzugten Ausführungsform der Erfindung beträgt der Radius der Konkavfase 124 55±5mm. Entsprechend andere Radien stellen sich ein, wenn man die erfinderische Idee auf andere Bauteile anwendet; prinzipiell ist wichtig, dass es sich um eine konkave Kontur handelt. Nicht teilkreisförmige Konturen, die sich von einem einfachen Kegelstumpf unterscheiden, sind erfindungsgemäß ebenso möglich. Insbesondere stetige Übergänge an den Kanten der Konkavfase bei I und A in die anderen Bereiche der Düsenspannmutter 10 sind vorteilhaft, da der Spannungsverlauf in der Düsenspannmutter 10 bzw. die Krafteinleitung an den Kanten (I, A) der Konusfase 124 in den Kegelstumpfbereich 426 günstiger sind und sich nicht so abrupt ändern, wofür sich z. B. eine Klotoide eignet.The
Die folgenden Winkelangaben für die erfindungsgemäße Dichtungseinrichtung beziehen sich auf einen Innenöffnungswinkel eines Kegels, der von einer um die Längsachse L der Düsenspannmutter 10 rotierenden Geraden gebildet wird. Hierbei ist eine solche Gerade TM die Tangente an den Punkt M im Zentrierzustand der Düsenspannmutter 10, wobei der Öffnungswinkel αM des Kegels im Zentrierzustand bevorzugt zwischen 104° und 110° je nach Radius R der Konkavfase 124 beträgt. Ein entsprechender Winkel αA der Tangente TA an den Punkt A beträgt bevorzugt zwischen 107° und 113°, wiederum je nach Radius R der Konkavfase 124. Ein Winkel β einer Verbindungsgeraden MA der Punkte M und A beträgt bevorzugt 106° bis 112°. Alle diese Angaben sind auf einen Punkt M bezogen, der sich im Zentrierzustand der Düsenspannmutter 10 einstellt. Der Punkt M beginnt beim Einpressen der Düsenspannmutter 10 in den Zylinderkopf 40 entlang der Konkavfase 124 in Richtung des Punkts A (und natürlich auch linear entlang des Dichtsitzrands 422) zu wandern (Punkt Mn), wobei sich eine Gerade MnA der Tangente TA immer mehr annähert. Dies wird in der Schnittdarstellung im Detail der
Weitere erfindungsgemäße Ausführungsformen, die sich an obige anlehnen, sind in der Tabelle durch folgende Parameter gegeben:
Verbindungsgerade MA
Connecting line MA
Hierbei beziehen sich die Variablen auf die
Die
Den Dichtzustand zeigt
Bevorzugt befindet sich zwischen der Düsenspannmutter 10 und dem Zylinderkopf 40 kein Hohlraum. Bei der Realisierung einer solchen Dichtungsanordnung kann es notwendig sein eine Entlüftung des zunächst vorhandenen Hohlraums vorzusehen. Bevorzugt schließt sich diese Entlüftung selbsttätig durch das Einpressen der Düsenspannmutter 10 in den Zylinderkopf 40. Dies kann z. B. durch eine Nut im Zylinderkopf 40 oder in der Düsenspannmutter 10 geschehen, in welche Material der Düsenspannmutter 10 bzw. Material des Zylinderkopfs 40 beim Einpressen eindringt. Ferner eignen sich Bohrungen die auf eine ebensolche Art verschließbar sind.Preferably, there is no cavity between the
Die vorangegangenen Ausführungen, die sich auf die Düsenspannmutter 10 beziehen, sollen auch für den Kraftstoffinjektor 1 gelten, der nicht mittels seiner Düsenspannmutter 10 gegenüber dem Zylinderkopf 40 abgedichtet ist, sondern der die erfindungsgemäße Einrichtung an einem anderen Abschnitt aufweist. Die erfindungsgemäße Einrichtung am Kraftstoffinjektor 1 und ein entsprechender Dichtsitz am oder im Zylinderkopf bilden dann zusammen die erfindungsgemäße Dichtungsanordnung. The preceding embodiments, which relate to the
Claims (17)
- Sealing arrangement for a nozzle tension nut (10) of a fuel injector (1) and for a cylinder head, for fluid-tight sealing with respect to a sealing-seat margin (422), with a sealing region (12) on the nozzle tension nut (10) or the cylinder head (40), characterized in that the sealing region (12) has a concave region (122) with a radial peripheral concave outer contour (124) which can be brought to bear sealingly against the sealing-seat margin (422) of the cylinder head (40) or of the nozzle tension nut (10).
- Nozzle tension nut for a fuel injector (1), with a sealing region (12) for fluid-tight sealing with respect to a sealing-seat margin (422) of a cylinder head (40), characterized in that the sealing region (12) has a concave region (122) with a radial peripheral concave outer contour (124) which can be brought to bear sealingly against the sealing-seat margin (422) of the cylinder head (40).
- Sealing arrangement or a nozzle tension nut according to Claim 1 or 2, the concave region (122) being configured with a fully peripheral concave chamfer (124), and a radially running frustoconical region (126) adjoining the concave region (122).
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 3, in a centring state the concave region (122) being placed onto the sealing-seat margin (422), and a peripheral circular portion of the concave chamfer (124) being seated on an edge (424) of the sealing-seat margin (422).
- Sealing arrangement or a nozzle tension nut according to one of Claims 1 to 4, in a sealing state the concave region (122) being connected fixedly to the sealing-seat margin (422), the concave region (122) being pressed into the sealing-seat margin (422) as a result of an at least elastic, preferably plastic deformation of the sealing-seat margin (422).
- Sealing arrangement or a nozzle tension nut according to one of Claims 1 to 5, the concave chamfer (124) being formed radially and peripherally on a sealing face of the nozzle tension nut (10) which is seated so as to bear on a sealing-seat margin (422) of an injector bore (42) of the cylinder head (40).
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 6, in the centring state the angle between the sealing-seat margin (422) and a tangent to a contact point (M) of the concave chamfer (124) and edge (424) amounting to 14 ± 2°, preferably 10 ± 1°, particularly preferably 7 ± 1°.
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 7, at least one portion, extending in the longitudinal direction (L) of the fuel injector (1), of the concave region (122) cooperating, in the sealing state, with the sealing-seat margin (422) of the injector bore (42) in such a way that the fuel injector (1) is secured, fluid-tight, with respect to the cylinder head (40).
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 8, in the sealing state the angle between the tangent (TM) to a radially outermost contact point (M) between the concave chamfer (124) and sealing-seat margin (422) amounting to 7 ± 1°, preferably 4 ± 1°, particularly preferably 2 ± 0.5°.
- Sealing arrangement or nozzle tension nut according to one of Claims 3 to 9, the sealing-seat margin (422) being designed as a frustoconical cone margin, the aperture angle of which is larger than an angle which the frustoconical region (126) of the sealing region forms, the aperture angle between the two amounting to 0.5° to 5°, in particular to 1° to 4°, preferably 2 ± 0.5°.
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 10, in the centring state a contact point (M) of the concave chamfer (124) and edge (424) and an outside diameter point (A) of the concave chamfer (124) forming a connecting straight line (MA) which assumes with the longitudinal axis (L) of the fuel injector (1) an angle of 50° to 60°, in particular of 52° to 58°, preferably of 53° to 56°, and particularly preferably of 54° to 55°.
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 11, a profile of the concave chamfer (122) being part-circular and having a radius (R) of 30 mm to 90 mm, in particular of 45 mm to 65 mm, preferably of 50 mm to 60 mm, and particularly preferably of 55 ± 2.5 mm.
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 12, the face of the concave chamfer (122) being polished, preferably by means of a shot-peening method.
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 13, the material of the sealing-seat margin (422), preferably aluminium, being softer than the material of the concave region (122) which is preferably produced from steel.
- Sealing arrangement or nozzle tension nut according to one of Claims 1 to 14, the inner contour which lies opposite the concave chamfer (122) of the nozzle tension nut (10) being of convex design.
- Fuel injector, in particular diesel injector, having a nozzle tension nut (10) according to one of Claims 1 to 15.
- Engine or cylinder head with a fuel injector (1) according to Claim 16, the concave region (122) of the nozzle tension nut (10) being seated on the edge (424) of the sealing-seat margin (422) of the cylinder-head bore (42).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005006818A DE102005006818A1 (en) | 2005-02-15 | 2005-02-15 | Sealing device for a fuel injector and method for sealing |
PCT/EP2006/001381 WO2006087186A1 (en) | 2005-02-15 | 2006-02-15 | Sealing device for a fuel injector, and sealing method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1848891A1 EP1848891A1 (en) | 2007-10-31 |
EP1848891B1 true EP1848891B1 (en) | 2010-04-14 |
Family
ID=36218070
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06706983A Not-in-force EP1848891B1 (en) | 2005-02-15 | 2006-02-15 | Sealing device for a fuel injector, and sealing method |
Country Status (7)
Country | Link |
---|---|
US (1) | US7559312B2 (en) |
EP (1) | EP1848891B1 (en) |
JP (1) | JP4664990B2 (en) |
CN (1) | CN101146994B (en) |
AT (1) | ATE464473T1 (en) |
DE (2) | DE102005006818A1 (en) |
WO (1) | WO2006087186A1 (en) |
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US7617605B2 (en) * | 2005-06-16 | 2009-11-17 | Continental Automotive Systems Us, Inc. | Component geometry and method for blowout resistant welds |
JP4558021B2 (en) * | 2007-09-06 | 2010-10-06 | 日立オートモティブシステムズ株式会社 | Fuel injection valve and method for supporting the same |
DE102008005523A1 (en) * | 2008-01-23 | 2009-07-30 | Robert Bosch Gmbh | fuel injector |
DE202008004065U1 (en) * | 2008-03-25 | 2008-06-12 | Robert Bosch Gmbh | High pressure seal |
US7827964B2 (en) * | 2009-01-14 | 2010-11-09 | Ford Global Technologies | Fuel injection system for internal combustion engine with injector isolator |
US7823565B2 (en) * | 2009-01-14 | 2010-11-02 | Ford Global Technologies | Fuel injection system for internal combustion engine with injector isolator ring |
DE102009000285A1 (en) * | 2009-01-19 | 2010-07-22 | Robert Bosch Gmbh | Fuel injector as well as internal combustion engine with fuel injector |
US8970097B2 (en) | 2009-01-23 | 2015-03-03 | Ngk Spark Plug Co., Ltd. | Spark plug for internal combustion engine |
JP5320504B2 (en) * | 2010-03-30 | 2013-10-23 | トヨタ自動車株式会社 | Damping insulator for fuel injection valve and support structure for fuel injection valve |
EP2599990B1 (en) | 2010-07-30 | 2015-09-02 | Toyota Jidosha Kabushiki Kaisha | Vibration damping insulator for fuel injection valve |
DE102011116118B4 (en) * | 2011-10-15 | 2013-07-04 | Daimler Ag | brake disc |
DE102012204310A1 (en) * | 2012-03-19 | 2013-09-19 | Robert Bosch Gmbh | A sealed over-molded component and method for producing such a component |
JP5831510B2 (en) * | 2012-11-20 | 2015-12-09 | 株式会社デンソー | Fuel injection valve and fuel injection valve mounting method |
US10036355B2 (en) | 2013-08-08 | 2018-07-31 | Cummins Inc. | Heat transferring fuel injector combustion seal with load bearing capability |
US9410520B2 (en) * | 2013-08-08 | 2016-08-09 | Cummins Inc. | Internal combustion engine including an injector combustion seal positioned between a fuel injector and an engine body |
US20150068485A1 (en) * | 2014-11-18 | 2015-03-12 | Caterpillar Inc. | Cylinder head having wear resistant laser peened portions |
DE102018204492A1 (en) * | 2018-03-23 | 2019-09-26 | Robert Bosch Gmbh | fuel injector |
US11174825B2 (en) * | 2019-02-11 | 2021-11-16 | Caterpillar Inc. | Seal configuration for fuel injector |
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DE3406487A1 (en) * | 1984-02-23 | 1985-08-29 | Bayerische Motoren Werke AG, 8000 München | INJECTION VALVE FOR MIX-COMPRESSIVE COMBUSTION ENGINES, ESPECIALLY FOR SINGLE SUCTION PIPE INJECTION |
JPS6146021U (en) * | 1984-08-29 | 1986-03-27 | 豊生ブレ−キ工業株式会社 | Shaft-shaped member fixed to metal plate material |
DE3502919A1 (en) * | 1985-01-29 | 1986-07-31 | Bayerische Motoren Werke AG, 8000 München | INJECTION VALVE FOR MIX-COMPRESSIVE INTERNAL COMBUSTION ENGINES |
US5044340A (en) * | 1990-01-30 | 1991-09-03 | Siemens Automotive L.P. | Fuel injectors having adapter grommet |
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JP2001324021A (en) * | 2000-05-12 | 2001-11-22 | Toyota Motor Corp | Seal structure, combustion gas seal structure of fuel injection valve for cylinder injection and fuel injection valve for cylinder injection |
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US7004476B2 (en) * | 2000-10-13 | 2006-02-28 | Nok Corporation | Combustion gas seal for injector |
DE10102192B4 (en) | 2001-01-16 | 2012-12-13 | Volkswagen Ag | Device for holding injection elements in the cylinder head of an internal combustion engine |
DE10108194A1 (en) * | 2001-02-21 | 2002-08-29 | Bosch Gmbh Robert | Sealing device for a fuel injector |
DE10109407A1 (en) * | 2001-02-28 | 2002-09-05 | Bosch Gmbh Robert | Fuel injector |
DE10253721A1 (en) * | 2002-11-19 | 2004-06-03 | Robert Bosch Gmbh | Fuel injection valve for internal combustion engines |
DE10338715B4 (en) * | 2003-08-22 | 2014-07-17 | Robert Bosch Gmbh | Compensation element for a fuel injection valve |
US7293550B2 (en) * | 2006-01-31 | 2007-11-13 | Gm Global Technology Operations, Inc. | Fuel injector isolation seat |
-
2005
- 2005-02-15 DE DE102005006818A patent/DE102005006818A1/en not_active Ceased
-
2006
- 2006-02-15 JP JP2007554524A patent/JP4664990B2/en not_active Expired - Fee Related
- 2006-02-15 EP EP06706983A patent/EP1848891B1/en not_active Not-in-force
- 2006-02-15 CN CN2006800049952A patent/CN101146994B/en not_active Expired - Fee Related
- 2006-02-15 WO PCT/EP2006/001381 patent/WO2006087186A1/en active Application Filing
- 2006-02-15 DE DE502006006694T patent/DE502006006694D1/en active Active
- 2006-02-15 US US11/816,147 patent/US7559312B2/en active Active - Reinstated
- 2006-02-15 AT AT06706983T patent/ATE464473T1/en active
Also Published As
Publication number | Publication date |
---|---|
WO2006087186A1 (en) | 2006-08-24 |
JP2008530427A (en) | 2008-08-07 |
US20080156298A1 (en) | 2008-07-03 |
CN101146994A (en) | 2008-03-19 |
US7559312B2 (en) | 2009-07-14 |
EP1848891A1 (en) | 2007-10-31 |
JP4664990B2 (en) | 2011-04-06 |
DE502006006694D1 (en) | 2010-05-27 |
ATE464473T1 (en) | 2010-04-15 |
CN101146994B (en) | 2012-08-29 |
DE102005006818A1 (en) | 2006-08-17 |
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