EP1828453B1 - Non-woven web-laying device and method for guiding a nap - Google Patents
Non-woven web-laying device and method for guiding a nap Download PDFInfo
- Publication number
- EP1828453B1 EP1828453B1 EP05819607A EP05819607A EP1828453B1 EP 1828453 B1 EP1828453 B1 EP 1828453B1 EP 05819607 A EP05819607 A EP 05819607A EP 05819607 A EP05819607 A EP 05819607A EP 1828453 B1 EP1828453 B1 EP 1828453B1
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- European Patent Office
- Prior art keywords
- belt
- laying
- run
- machine according
- web
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- 238000000034 method Methods 0.000 title claims description 7
- 230000007246 mechanism Effects 0.000 claims 1
- 230000033001 locomotion Effects 0.000 description 4
- 230000000295 complement effect Effects 0.000 description 3
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 3
- 238000009960 carding Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000004745 nonwoven fabric Substances 0.000 description 2
- 230000001133 acceleration Effects 0.000 description 1
- 230000001154 acute effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G25/00—Lap-forming devices not integral with machines specified above
Definitions
- the invention relates to a nonwoven layer and a method for guiding a pile having the features in the preamble of the method and apparatus main claim.
- Such a fleece layer is from the EP 0 865 521 B1 known.
- Trained as a so-called sliver layer has two relatively movable main car and two guided in loops endless and circumferentially driven bands.
- the ribbons run parallel in an angled guide zone on the upper main car and between the main cars, picking up and guiding the pile between them.
- the guide zone has on the input side an oblique tape inlet of the laying belts on the upper main carriage.
- the brought up from two sides slide bands meet here and are merged to form an inlet slot.
- the pile fed on one band is deflected downwards in the band inlet.
- the two bands have two parallel side by side running and straight band sections that form the said inlet slot and record the pile between them by clamping and lead.
- the tape inlet has seven pulleys and two belt loops.
- the two pulleys at the lower end of the straight band sections are arranged obliquely one above the other and are closely adjacent to the Florklemmung.
- the outer tape is then lifted in a first belt loop and fed to another deflection roller again, which is also arranged to Florklemmung closely adjacent to the lower pulley of the inner florstoryden laying belt.
- Said outer laying belt is then deflected again in a second recurring belt loop and again in parallel position brought to the inner band.
- the pile is thereby also guided and clamped on both sides in the deflection regions of the laying belts and between closely adjacent deflection rollers.
- the FR-2 553 102 shows another web laying with a stationary tape inlet, in which the laying belts are brought together on stationary pulleys and guided in parallel position to the upper main car. At the main car, the belt sections come apart again and are deflected vertically downwards, whereby the horizontally fed Flor undergoes a deflection by 90 ° and is guided only on one side.
- a tape feed can only be used for limited feeding speeds of the pile and working speeds of the web laying machine. If the feed rates become too high, tearing may occur in the very light and highly sensitive web.
- the WO 91/156018 shows a further variant of the tape inlet, in which both bands are guided on the main car via two large guide rollers. This also forms a further inlet funnel for on the one Ribbon fed pile.
- the two large guide rollers are arranged horizontally next to each other approximately at the same height, whereby the pile is received and guided on both sides only approximately at midpoint height of the two rollers by the here close fauxammen impartden slide bands.
- the bands are separated by the roll shape.
- nonwovens with stationarily arranged belt inlets are known, in which the laying belts are guided over stationarily arranged deflecting rollers. Both fleece layers show horizontal belt inlets.
- the two bands form a horizontal inlet slot, which adjoins the conveyor belt coming from the card.
- the bands are detached from each other, whereby the pile is deflected by 90 ° down and transported and guided only on the one underlying laying belt.
- the pile is fed via a stationary upstream conveyor belt and placed in front of the tape entry in free fall on an underlying somewhat oblique laying belt section.
- the second band is placed at some distance behind this point.
- the inlet slot arises only very late at the deflection in the following horizontal inlet path of the tape inlet. Both stationary infeed embodiments severely limit the speeds of the pile infeed and the crosslapper.
- the invention solves this problem with the features in the method and device main claim.
- the claimed nonwoven with the oblique tape inlet and the inlet section has the advantage of a better and gentler pile guide in the area of the superstructure.
- a clamping of the pile is avoided at the deflection of the tape inlet.
- a two-sided guidance and clamping of the pile takes place only in those belt areas in which the laying belts run in close proximity and thereby extend substantially in a straight line. This improves the pile guide.
- the tape inlet can have a forward or a backward inlet path.
- the backward variant offers the advantage of a softer Florumlenkung at the lower deflection.
- the superstructure may have a more compact design.
- the tape entry also has the advantage that it manages with fewer pulleys. This reduces the construction costs and the size of the superstructure.
- FIG. 1 shows in the overview a nonwoven layer (1), which is designed as a so-called stripper. He has in a housing or frame (30) an upper main car (2) and a lower main car (3).
- the nonwoven layer (1) can also have one or more auxiliary carriages or tensioning carriages (31, 32).
- About the carts (2,3,31,32) are guided by means of suitable deflection rollers or guide rollers two endless belts (5,6).
- At least the two main cars (2, 3) are supported by running gears (20) with rollers (29) on preferably common running rails (28) and are reciprocated by suitable drives and move relative to one another.
- the two levers (5,6) are also driven by means of suitable controllable and controllable drives circumferentially.
- the one ribbon (5) is below as a feed belt and the other ribbon (6) referred to as counter-band.
- That produced by a pile producer (not shown), e.g. A carding machine or a carding machine, produced Faserflor (7) passes through a separate or by a portion of the feed belt (5) formed feed belt (25) in the nonwoven layer (1). It is guided via a feed line (26) in the inlet direction (24) to the upper main carriage (2) and to an oblique belt inlet (4) arranged there.
- the pile (7) passes on the oblique tape inlet (4) described in more detail below between the two laying belts (5, 6).
- the batt (7) can be made e.g. in the manner shown to be transported lying open on the conveyor belt (5). Alternatively, it can be covered by the counter belt (6) guided in front of the feed belt (25) or another separate belt or the like.
- the laying belts (5, 6) are guided on the uppercarriage (2) and in the following area (41) between the two main carriages (2, 3) in an angled belt loop close together and essentially parallel to one another. If necessary, take the pile (7) with light pressure between them, transport and guide it.
- This angled loop area is referred to as a guide zone (27).
- the guide zone (27) is divided into the band inlet (4) and the subsequent zone area (41) between the main carriage (2,3).
- the zone area (41) can extend horizontally or obliquely and connects the main cars (2, 3) in a straight line and directly.
- the pile (7) emerges downwards at the pile outlet (37) and is deposited on a transverse endless draw-off strip (8) to form a multilayer nonwoven (23).
- the laying carriage (3) moves back and forth over the draw-off belt (8), whereby the pile (8) in several layers one above the other transversely and in the Zigzag is deposited to the direction of delivery.
- the pile (7) is padded like scales.
- the laying belts (5, 6) separate again at the laying carriage (3) at the web exit (37) and are moved outwards in spatially separated loop sections and are conveyed via e.g. fixed frame deflection rollers (42,43) and possibly existing tensioning carriage or auxiliary carriage (31,32) returned to the band inlet (4) again.
- the deflection rollers (42) are provided for the feed belt (5) and the deflection rollers (43) for the counter belt (6).
- the laying carriage (3) also has a guide roller (33) for the feed belt (5), which, after being deflected twice over the deflection rollers (34, 35) and via further frame-fixed deflection rollers (42) and forming the supply belt (25) and the Feed line (26) back to the superstructure (2) is returned.
- the laying belt (6) is deflected by means of a deflection roller (36) and likewise returned to the superstructure (2) via deflection rollers (43) fixed to the frame.
- the Florauscher (37) is formed between the pulleys (35,36).
- the guide belts (5,6) each have a laterally outwardly directed band portion (44,45), which is aligned substantially parallel to the car traveling direction and the discharge belt (8).
- the band sections (44, 45) each extend from the reciprocating deflection rollers (35, 36) to the adjacent stationary deflection rollers (42, 43). They can rest on the deposited fleece (23) at a small distance above or with a touch contact. They cover the fleece (23) in all laying carriage positions as a cover against air vortices and other disturbing environmental influences.
- the belt circulation speeds and the laying carriage speed are generally in the range between the reversal points and possibly with the exception of the local braking and acceleration phases and with the exception of a possibly conscious delay in the amount essentially the same size.
- the belt section (44, 45) following each in the direction of carriage is therefore placed or approximated on the pile area which has just been stored during the journey in an unwinding motion and has no or only a small speed component in the vehicle travel direction.
- a tensioning carriage or auxiliary carriage (31) is provided which is controlled in dependence on the movement of the upper carriage (2).
- a tensioning carriage or auxiliary carriage (32) is provided, which is controlled in dependence of the movement of the laying carriage (3).
- the movement of the tensioning carriage (31,32) is positively controlled by means of toothed belt.
- the two main cars (2,3) can thereby to form a short passage in the same direction as in the EP-0 865 521 B1 , of the DE-A-19 27 863 or the EP-A-0 517 568 or in opposite directions with stationary band deflection as in the FR-A-2 553 102 or the WO 91/156018 move.
- internal stores can be formed by means of the auxiliary or tensioning carriages (31, 32) which avoid, for example, edge thickening of the fleece (23). It can also be used in the pile storage with delay to set a particular profile in the thickness or density of the web (23).
- FIG. 2 and 3 illustrate a first variant of the tape inlet (4) of the webbinder (1) of FIG. 1 in detail.
- FIG. 4 and 5 show a second variant of the band inlet (4).
- the pile (7) in the guiding zone (27) is guided on both sides essentially only between straight sections of the laying belts (5, 6) and, if necessary, clamped. This applies both to the one zone area at the strip inlet (4) and to the other zone area (41) between the two main cars (2, 3).
- the one ribbon (5) at the same time serves as a pile feed or feed belt (25) and is led out accordingly from the housing (30) of the nonwoven layer (1).
- the pile (7) is here e.g. open on the laying belt (5) and is transported by this to the tape inlet (4).
- the two bands (5.6) are brought together to form a narrow inlet slot (12) via a pair of upper guide rollers (14,16).
- the inlet section (9) is that band area in which the band sections (10,11) between the inlet and outlet slots (12,19) in such close proximity, and they receive the pile (7) between him and cover him or lead him on both sides.
- the inlet slot (12) may have a fixed or an adjustable width, which may be adapted to the respective requirements of the pile material, if necessary. It may be slightly larger than the pile thickness, so that the loose pile (7) initially without compression or compression can be included. The width may alternatively be equal to or smaller than the edge thickness and, if appropriate, already lead to a clamping when the pile (7) enters the strip inlet (4).
- the band sections (10, 11) run essentially parallel in the inlet section (9). This can be strictly parallel.
- the spacing of the band sections (10, 11) may alternatively decrease over the run length.
- an inlet section (9) tapering in a funnel shape at an acute angle can be formed, in which the pile (7) is gradually compressed and clamped before it reaches the outlet slot (19) at the lower deflection (15, 17).
- the width of the inlet slot (12) are set larger than the edge thickness.
- the choice of the suitable setting depends on the type of pile material and, if appropriate, also on the pile feed rate and / or other parameters.
- the two band sections (10, 11) each extend between an upper deflection roller (14, 16) and a lower deflection roller (15, 17), the lower deflection rollers (15, 17) having their parallel axes (38, 39) substantially are arranged side by side at the same height.
- the altitude is the same.
- the altitude may differ slightly, wherein the connecting line of the axes (38,39) is aligned at an angle deviating from 90 ° to the inlet path (9).
- the band sections (10,11) have in the embodiments shown a direct and straight course between the upper and lower Umlenkkrollen (14:15 and 16:17). Alternatively, the band sections (10, 11) can have a slightly curved course.
- the inlet section (9) or the band sections (10, 11) are inclined at an angle ⁇ or ⁇ 'against the horizontal or the feed or inlet direction (24) at an angle downwards.
- This angle ⁇ or ⁇ ' is in the two variants of FIG. 2 . 3 and 4 . 5 varies in size and refers in each case to the band deflection of the laying belt (5) on the upper deflection roller (14).
- the preferably horizontal feed section (26) of the laying belt (5) is deflected into the inclined band section (10).
- the angle of inclination ⁇ of the band sections (10, 11) against the inlet direction (24) or the feed section (26) can be between 90 ° and 160 °.
- the inclination angle ⁇ is greater than 90 ° and is between 100 ° and 130 °. In the embodiment shown, it is about 120 °.
- the inclination angle ⁇ 'of the band sections (10, 11) against the inlet direction (24) or the feed section (26) can be between 90 ° and 30 °.
- the inclination angle ⁇ ' is less than 90 ° and is between 80 ° and 50 °. In the embodiment shown, it is about 65 °.
- the deflection with the inclination angle ⁇ at the upper deflection roller (14) is weaker and with the complementary angle ⁇ at the lower pulley (15) stronger.
- the deflection ratios are reversed with a stronger deflection ⁇ 'above and a weaker deflection ⁇ ' below.
- the two guide belts (5, 6) are guided over lower deflection rollers (15, 17) and further deflected in a preferably horizontal direction to the zone region (41) and to the laying carriage (3).
- the pulleys (15,17) may have substantially the same diameter. In the inlet section (9) of the pile (7) before the lower stronger deflection (15,17) over a longer straight line already safely out and covered.
- the two lower pulleys (15,17) are mutually and laterally distanced. Their distance on the connecting line of their axes (38,39) is significantly greater than the thickness of the pile (7) and the two bands (5,6).
- the inlet section (9) with the adjacent parallel guide of the band sections (10, 11) extends in both variants to the upper region of the deflection rollers (15, 17). It ends above the axes (38,39) at the beginning of the deflection of one of the bands (5,6).
- FIG. 2 . 3 This is the deflection beginning of the laying belt (5) on the deflection roller (15).
- FIG. 4 . 5 ends the inlet section (9) at the beginning of the deflection of the other laying belt (6) on the deflection roller (17).
- the band inlet (4) has a total of five deflection rollers (14,15,16,17,18).
- the florinde laying belt or feed belt (5) is guided over two preferably on the upper main car (2) relatively stationary deflection rollers (14,15).
- the deflection rollers (14,15) are in the two variants according to the slope of the inlet section (9) in height and laterally forward or distanced backwards.
- the other laying belt (6) is guided over three deflection rollers (16, 17, 18).
- the upper deflection roller (16) of the laying belt (6) is in both variants e.g. arranged above the opposite guide roller (14).
- the height difference between the pulleys (14,16) can be considerable.
- the axis of rotation (46) of the deflection roller (16) lies above the uppermost circumferential point or zenith (47) of the deflection roller (14).
- the essentially straight band portion (11) of the opposite band (6) thereby extends at least to the zenith (47) and preferably beyond and forms a straight gusset or funnel wall.
- the inlet slot (12) can also be kept narrow or narrow. Both are favorable for trouble-free pile guide in the inlet and deflection, especially at high speeds.
- this arrangement is favorable for a gain of the first deflection and a reduction of the inclination angle ⁇ , ⁇ 'in favor of an increase of ⁇ , ⁇ '.
- FIG. 2 and 3 is the lateral and vertical distance of the deflection roller (16) to the deflection roller (14) of the flour guiding laying belt (5) comparatively small, resulting in a short inlet funnel (12).
- the inlet section (9) is relatively long, the straight strip sections (10, 11) running closely over almost their entire length and without any great length offset.
- the slightly longer band section (11) protrudes slightly at both ends and approximately equidistant over the band section (10).
- the lateral and vertical spacing of the deflection rollers (14, 16) can be greater, wherein the deflection roller (16) lies at a clear distance above the zenith (47) of the deflection roller (14), resulting in a longer and further opening inlet funnel (12). leads.
- the band sections (10, 11) have a larger and asymmetrical length offset and form a shorter inlet section (9).
- the laying belt (6) has a recurring belt loop (13), in which it is guided over the third deflection roller (18) and is deflected in the direction of the laying carriage (3).
- the pulleys (15,17,18) are arranged with their axes (38,39,40) on a common and preferably horizontal line.
- the diameter of the deflection roller (18) may be larger than the diameter of the lower deflection rollers (15, 17).
- the support device (21) is preferably located approximately in the middle between the adjacent deflection rollers (15,17). The position can alternatively be moved laterally to below these pulleys.
- the support roller (21) affects the distance of the bands (5.6).
- the tape inlet (4) and the inlet section (9) are adjustable.
- the deflection rollers (16,17,18) and the support roller (21) with suitable Delivery facilities (22) are changed in their position.
- the feed direction in the area of the inlet slot (12) located deflection rollers (16,17) is substantially perpendicular to the direction of the inlet path (9).
- the width of the inlet slot (12) and possibly also the funnel-shaped constriction of the inlet section (9) can be changed.
- the bands (5,6) can be permeable to air, so that compressed by the increasing constriction of the inlet section (9) of the Flor and thereby the air is pressed out.
- the stationary deflection rollers (42) of the feed belt (5) are arranged on one side of the frame next to the draw-off belt (8) and the stationary deflection rollers (43) of the opposite belt (6) on the other side of the frame next to the draw-off belt (8).
- the deflection roller (18) can be adjusted horizontally and can thereby be approximated or removed relative to the deflection roller (17) of the laying belt (6) for changing the belt loop (13).
- the support roller (21) is vertically adjustable and can thus also be approximated or removed relative to the deflection rollers (15,17). With the support roller (21), the pile guide at the lower end of the outlet slot (19) and at the entrance to the zone area (41) with the parallel guide belts (5,6) is influenced following the deflection roller (15).
- the upper deflection roller (16) of the laying belt (6) can be arranged lower, resulting in a superstructure (2) with a lower overall height.
- the overall length can be compared to the first variant of FIG. 2 and 3 be shortened.
- the number of pulleys (14,15,16,17,18) and their orientation may vary.
- the deflection rollers (15, 17) can have a certain height offset.
- the roller axes (38,39,40) must not lie on a horizontal line, but may have an oblique connecting line, for example, the zone portion of the pressure zone (27) between the two main cars (2,3) also extends correspondingly oblique.
- storage and drives of the main and auxiliary cars (2,3,31,32) vary.
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Medicines Containing Plant Substances (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
Abstract
Description
Die Erfindung betrifft einen Vliesleger und ein Verfahren zum Führen eines Flors mit den Merkmalen im Oberbegriff des Verfahrens- und Vorrichtungshauptanspruchs.The invention relates to a nonwoven layer and a method for guiding a pile having the features in the preamble of the method and apparatus main claim.
Ein solcher Vliesleger ist aus der
Die
Andere Entwicklungen, z.B. gemäß der
Die
Aus der
Bei der
Es ist Aufgabe der vorliegenden Erfindung, einen Vliesleger mit einem verbesserten Bandeinlauf und ein besseres Florführungsverfahren aufzuzeigen.It is an object of the present invention, a nonwoven fabric with an improved tape entry and a better Florführungsverfahren show.
Die Erfindung löst diese Aufgabe mit den Merkmalen im Verfahrens- und Vorrichtungshauptanspruch.The invention solves this problem with the features in the method and device main claim.
Der beanspruchte Vliesleger mit dem schrägen Bandeinlauf und der Einlaufstrecke hat den Vorteil einer besseren und schonenderen Florführung im Bereich des Oberwagens. Mit dem Vliesleger und dem Florführungsverfahren wird eine Klemmung des Flors an den Umlenkbereichen des Bandeinlaufs vermieden. Eine beidseitige Führung und Klemmung des Flors erfolgt nur in denjenigen Bandbereichen, in denen die Legebänder in enger Nachbarschaft verlaufen und sich dabei im Wesentlichen in einer geraden Linie erstrecken. Dies verbessert die Florführung.The claimed nonwoven with the oblique tape inlet and the inlet section has the advantage of a better and gentler pile guide in the area of the superstructure. With the nonwoven and the Florführungsverfahren a clamping of the pile is avoided at the deflection of the tape inlet. A two-sided guidance and clamping of the pile takes place only in those belt areas in which the laying belts run in close proximity and thereby extend substantially in a straight line. This improves the pile guide.
Der Bandeinlauf kann eine vorwärts oder auch eine rückwärts gerichtetet Einlaufstrecke haben. Die rückwärts gerichtete Variante bietet den Vorteil einer weicheren Florumlenkung an der unteren Umlenkstelle. Außerdem kann in dieser Variante der Oberwagen eine kompaktere Bauform haben.The tape inlet can have a forward or a backward inlet path. The backward variant offers the advantage of a softer Florumlenkung at the lower deflection. In addition, in this variant, the superstructure may have a more compact design.
Der Bandeinlauf hat ferner den Vorteil, dass er mit weniger Umlenkrollen auskommt. Dies reduziert den Bauaufwand und die Baugröße des Oberwagens.The tape entry also has the advantage that it manages with fewer pulleys. This reduces the construction costs and the size of the superstructure.
In den Unteransprüchen sind weitere vorteilhafte Ausgestaltungen der Erfindung angegeben.In the subclaims further advantageous embodiments of the invention are given.
Die Erfindung ist in den Zeichnungen beispielsweise und schematisch dargestellt. Im einzelnen zeigen:
- Figur 1:
- eine Übersichtsdarstellung eines Vlieslegers mit einem bewegten Bandeinlauf am Oberwagen,
- Figur 2:
- eine vergrößerte und detaillierte Detailansicht einer ersten Variante des Bandeinlaufs von
Fig. 1 mit Ober- und Legewagen, - Figur 3:
- eine weiter vergrößerte Detaildarstellung des Bandeinlaufs von
Fig. 2 am Oberwagen, - Figur 4:
- eine vergrößerte und detaillierte Detailansicht einer zweiten Variante des Bandeinlaufs von
Fig. 1 mit Ober- und Legewagen und - Figur 5:
- eine weiter vergrößerte Detaildarstellung des Bandeinlaufs von
Fig. 4 am Oberwagen.
- FIG. 1:
- an overview of a nonwoven with a moving tape inlet on the superstructure,
- FIG. 2:
- an enlarged and detailed detailed view of a first variant of the tape inlet of
Fig. 1 with upper and laying carriages, - FIG. 3:
- a further enlarged detail of the tape inlet of
Fig. 2 on the superstructure, - FIG. 4:
- an enlarged and detailed detailed view of a second variant of the tape inlet of
Fig. 1 with upper and Lewoagen and - FIG. 5:
- a further enlarged detail of the tape inlet of
Fig. 4 on the superstructure.
Der von einem Florerzeuger (nicht dargestellt), z.B. einer Karde oder einer Krempel, erzeugte Faserflor (7) gelangt über ein separates oder von einem Abschnitt des Zuführbands (5) gebildetes Zulaufband (25) in den Vliesleger (1). Er wird über eine Zuführstrecke (26) auf in Einlaufrichtung (24) zum oberen Hauptwagen (2) und zu einem dort angeordneten schrägen Bandeinlauf (4) geführt. Der Flor (7) gelangt am nachfolgend näher beschriebenen schrägen Bandeinlauf (4) zwischen die beiden Legebänder (5,6). Entlang der Zuführstrecke (26) kann der Faserflor (7) z.B. in der dargestellten Weise offen auf dem Zuführband (5) liegend transportiert werden. Er kann alternativ durch das entsprechend vor zum Zulaufband (25) geführte Gegenband (6) oder ein anderes separates Band oder dgl. abgedeckt werden.That produced by a pile producer (not shown), e.g. A carding machine or a carding machine, produced Faserflor (7) passes through a separate or by a portion of the feed belt (5) formed feed belt (25) in the nonwoven layer (1). It is guided via a feed line (26) in the inlet direction (24) to the upper main carriage (2) and to an oblique belt inlet (4) arranged there. The pile (7) passes on the oblique tape inlet (4) described in more detail below between the two laying belts (5, 6). Along the feed path (26), the batt (7) can be made e.g. in the manner shown to be transported lying open on the conveyor belt (5). Alternatively, it can be covered by the counter belt (6) guided in front of the feed belt (25) or another separate belt or the like.
Die Legebänder (5,6) sind am Oberwagen (2) und im nachfolgenden Bereich (41) zwischen den beiden Hauptwagen (2,3) in einer abgewinkelten Bandschleife nahe zusammen und im wesentlichen parallel zueinander geführt. Sie nehmen den Flor (7) ggf. mit leichtem Druck zwischen sich auf, transportieren und führen ihn. Dieser abgewinkelte Schleifenbereich wird als Führungszone (27) bezeichnet. Die Führungszone (27) gliedert sich in den Bandeinlauf (4) und den anschließenden Zonenbereich (41) zwischen den Hauptwagen (2,3). Der Zonenbereich (41) kann sich horizontal oder schräg erstrecken und verbindet die Hauptwagen (2,3) geradlinig und direkt.The laying belts (5, 6) are guided on the uppercarriage (2) and in the following area (41) between the two main carriages (2, 3) in an angled belt loop close together and essentially parallel to one another. If necessary, take the pile (7) with light pressure between them, transport and guide it. This angled loop area is referred to as a guide zone (27). The guide zone (27) is divided into the band inlet (4) and the subsequent zone area (41) between the main carriage (2,3). The zone area (41) can extend horizontally or obliquely and connects the main cars (2, 3) in a straight line and directly.
Am unteren Hauptwagen (3), dem sogenannten Legewagen, tritt der Flor (7) am Floraustritt (37) nach unten aus und wird auf einem querlaufenden endlosen Abzugsband (8) zu einem mehrlagigen Vlies (23) abgelegt. Der Legewagen (3) fährt über dem Abzugsband (8) hin und her, wodurch der Flor (8) in mehreren Lagen übereinander quer und im Zickzack zur Anlieferungsrichtung abgelegt wird. Der Flor (7) wird dabei schuppenartig aufgetäfelt.At the lower main carriage (3), the so-called laying carriage, the pile (7) emerges downwards at the pile outlet (37) and is deposited on a transverse endless draw-off strip (8) to form a multilayer nonwoven (23). The laying carriage (3) moves back and forth over the draw-off belt (8), whereby the pile (8) in several layers one above the other transversely and in the Zigzag is deposited to the direction of delivery. The pile (7) is padded like scales.
Die Legebänder (5,6) treten am Legewagen (3) am Floraustritt (37) wieder auseinander und werden in räumlich voneinander getrennten Schleifenabschnitten nach außen weg und über z.B. gestellfeste Umlenkrollen (42,43) sowie ggf. vorhandene Spannwagen oder Hilfswagen (31,32) zum Bandeinlauf (4) wieder zurückgeführt. Die Umlenkrollen (42) sind für das Zuführband (5) und die Umlenkrollen (43) für das Gegenband (6) vorgesehen. Der Legewagen (3) weist ebenfalls eine Führungsrolle (33) für das Zuführband (5) auf, das nach zweifacher Umlenkung über die Umlenkrollen (34,35) sowie über weitere gestellfeste Umlenkrollen (42) und unter Bildung des Zulaufbands (25) sowie der Zuführstrecke (26) wieder zum Oberwagen (2) zurückgeführt wird. Das Legeband (6) wird über eine Umlenkrolle (36) umgelenkt und ebenfalls über gestellfeste Umlenkrollen (43) zum Oberwagen (2) zurückgeführt. Der Floraustritt (37) wird zwischen den Umlenkrollen (35,36) gebildet.The laying belts (5, 6) separate again at the laying carriage (3) at the web exit (37) and are moved outwards in spatially separated loop sections and are conveyed via e.g. fixed frame deflection rollers (42,43) and possibly existing tensioning carriage or auxiliary carriage (31,32) returned to the band inlet (4) again. The deflection rollers (42) are provided for the feed belt (5) and the deflection rollers (43) for the counter belt (6). The laying carriage (3) also has a guide roller (33) for the feed belt (5), which, after being deflected twice over the deflection rollers (34, 35) and via further frame-fixed deflection rollers (42) and forming the supply belt (25) and the Feed line (26) back to the superstructure (2) is returned. The laying belt (6) is deflected by means of a deflection roller (36) and likewise returned to the superstructure (2) via deflection rollers (43) fixed to the frame. The Floraustritt (37) is formed between the pulleys (35,36).
Im Anschluss an den Floraustritt (37) haben die Legebänder (5,6) jeweils einen seitlich nach außen gerichteten Bandabschnitt (44,45), der im wesentlichen parallel zur Wagenfahrtrichtung und zum Abzugsband (8) ausgerichtet ist. Die Bandabschnitte (44, 45) erstrecken sich jeweils von den hin und her beweglichen Umlenkrollen (35,36) zu den benachbarten stationären Umlenkrollen (42,43). Sie können mit geringem Abstand über oder mit Berührungskontakt auf dem abgelegten Vlies (23) aufliegen. Sie decken das Vlies (23) in allen Legewagenstellungen als Abdecktrume gegen Luftwirbel und andere störende Umwelteinflüsse ab. Die Bandumlaufgeschwindigkeiten und die Legewagengeschwindigkeit sind im Legebereich zwischen den Umkehrpunkten und evtl. mit Ausnahme der dortigen Brems- und Beschleunigungsphasen sowie mit Ausnahme eines evtl. bewussten Ablegeverzugs in der Regel betragsmäßig im wesentlichen gleich groß. Der jeweils in Wagenfahrtrichtung folgende Bandabschnitt (44,45) wird daher auf den bei der Fahrt gerade abgelegten Florbereich in einer Abwickelbewegung aufgelegt oder angenähert und hat dabei keine oder nur eine geringe Geschwindigkeitskomponente in Wagenfahrtrichtung.Following the Floraustritt (37), the guide belts (5,6) each have a laterally outwardly directed band portion (44,45), which is aligned substantially parallel to the car traveling direction and the discharge belt (8). The band sections (44, 45) each extend from the reciprocating deflection rollers (35, 36) to the adjacent stationary deflection rollers (42, 43). They can rest on the deposited fleece (23) at a small distance above or with a touch contact. They cover the fleece (23) in all laying carriage positions as a cover against air vortices and other disturbing environmental influences. The belt circulation speeds and the laying carriage speed are generally in the range between the reversal points and possibly with the exception of the local braking and acceleration phases and with the exception of a possibly conscious delay in the amount essentially the same size. The belt section (44, 45) following each in the direction of carriage is therefore placed or approximated on the pile area which has just been stored during the journey in an unwinding motion and has no or only a small speed component in the vehicle travel direction.
Für das Legeband (5) ist ein Spannwagen oder Hilfswagen (31) vorgesehen, der in Abhängigkeit von der Bewegung des Oberwagens (2) gesteuert wird. Für das Legeband (6) ist ein Spannwagen oder Hilfswagen (32) vorgesehen, der in Abhängigkeit der Bewegung des Legewagens (3) gesteuert wird. Dabei ist die Bewegung der Spannwagen (31,32) mit Hilfe von Zahnriemen zwangsgesteuert.For the laying belt (5) a tensioning carriage or auxiliary carriage (31) is provided which is controlled in dependence on the movement of the upper carriage (2). For the laying belt (6) a tensioning carriage or auxiliary carriage (32) is provided, which is controlled in dependence of the movement of the laying carriage (3). The movement of the tensioning carriage (31,32) is positively controlled by means of toothed belt.
Für die konstruktive Ausbildung und Funktion des Vlieslegers (1) gibt es verschiedenste Möglichkeiten, wie sie z.B. aus dem in der Beschreibungseinleitung genannten Stand der Technik bekannt sind. Die beiden Hauptwagen (2,3) können sich dabei zur Bildung einer kurzen Durchlaufstrecke gleichsinnig wie bei der
In beiden Varianten ist der Flor (7) in der Führungszone (27) im wesentlichen nur zwischen gerade verlaufenden Abschnitten der Legebänder (5,6) beidseitig geführt und ggf. eingeklemmt. Dies gilt sowohl für den einen Zonenbereich am Bandeinlauf (4), als auch für den anderen Zonenbereich (41) zwischen den beiden Hauptwagen (2,3).In both variants, the pile (7) in the guiding zone (27) is guided on both sides essentially only between straight sections of the laying belts (5, 6) and, if necessary, clamped. This applies both to the one zone area at the strip inlet (4) and to the other zone area (41) between the two main cars (2, 3).
In beiden Varianten treffen am Bandeinlauf (4) die beiden hinter dem Legewagen (3) wieder getrennt geführten Legebänder (5,6) zusammen, laufen im Bandeinlauf (4) nahe beieinander und nehmen den von außen zugeführten Flor (7) zwischen sich auf. In den gezeigten Ausführungsformen dient das eine Legeband (5) zugleich als Florzuführung bzw. Zulaufband (25) und ist entsprechend aus dem Gehäuse (30) des Vlieslegers (1) herausgeführt. Der Flor (7) liegt hier z.B. offen auf dem Legeband (5) und wird von diesem zum Bandeinlauf (4) transportiert.In both variants meet at the tape inlet (4) behind the laying carriage (3) again separately guided bands (5.6) together, run in the tape inlet (4) close to each other and take the supplied from the outside pile (7) between them. In the embodiments shown, the one ribbon (5) at the same time serves as a pile feed or feed belt (25) and is led out accordingly from the housing (30) of the nonwoven layer (1). The pile (7) is here e.g. open on the laying belt (5) and is transported by this to the tape inlet (4).
Spätestens am Bandeinlauf (4) werden die beiden Legebänder (5,6) unter Bildung eines schmalen Einlaufschlitzes (12) über ein Paar obere Umlenkrollen (14,16) zusammengeführt. An die Umlenkrollen (14,16) schließt sich die Einlaufstrecke (9) an, die von zwei im wesentlichen gerade sich erstreckenden Bandabschnitten (10,11) der Legebänder (5,6) bis zu einer weiteren Umlenkung (15,17) und einem dortigen Auslaufschlitz (19) gebildet wird. Die Einlaufstrecke (9) ist derjenige Bandbereich, in dem die Bandabschnitte (10,11) zwischen den Ein- und Auslaufschlitzen (12,19) in so enger Nachbarschaft verlaufen, wobei sie den Flor (7) zwischen sich aufnehmen und ihn abdecken bzw. ihn beidseitig führen.At the latest at the band inlet (4), the two bands (5.6) are brought together to form a narrow inlet slot (12) via a pair of upper guide rollers (14,16). To the guide rollers (14, 16) adjoins the inlet section (9), of two substantially straight extending band sections (10,11) of the laying belts (5,6) to a further deflection (15,17) and a local outlet slot (19) is formed. The inlet section (9) is that band area in which the band sections (10,11) between the inlet and outlet slots (12,19) in such close proximity, and they receive the pile (7) between him and cover him or lead him on both sides.
Der Einlaufschlitz (12) kann eine feste oder eine einstellbare Weite haben, die ggf. an die jeweiligen Erfordernisse des Flormaterials angepaßt werden kann. Sie kann etwas größer als die Flordicke sein, so dass der lockere Flor (7) zunächst ohne Zwängung oder Kompression aufgenommen werden kann. Die Weite kann alternativ gleich oder kleiner als die Flordicke sein und gegebenenfalls bereits bei Eintritt des Flors (7) in den Bandeinlauf (4) zu einer Klemmung führen.The inlet slot (12) may have a fixed or an adjustable width, which may be adapted to the respective requirements of the pile material, if necessary. It may be slightly larger than the pile thickness, so that the loose pile (7) initially without compression or compression can be included. The width may alternatively be equal to or smaller than the edge thickness and, if appropriate, already lead to a clamping when the pile (7) enters the strip inlet (4).
Die Bandabschnitte (10,11) laufen in der Einlaufstrecke (9) im wesentlichen parallel. Dies kann streng parallel sein. Der Abstand der Bandabschnitte (10,11) kann sich alternativ über die Lauflänge verringern. Dadurch kann eine sich im spitzen Winkel trichterförmig verjüngende Einlaufstrecke (9) gebildet werden, in der der Flor (7) allmählich zusammengepreßt und geklemmt wird, bevor er den Auslaufschlitz (19) an der unteren Umlenkung (15,17) erreicht. Bei dieser Variante kann z.B. die Weite des Einlaufschlitzes (12) größer als die Flordicke eingestellt werden. Es ist aber auch möglich, bei einer kleinen Schlitzweite den Flor (7) gleich beim Eintritt in den Bandeinlauf (4) zu klemmen und die Kompression über Länge der Einlaufstrecke (9) noch weiter zu erhöhen. Die Wahl der geeigneten Einstellung richtet sich nach der Art des Flormaterials und gegebenenfalls auch nach der Florzuführgeschwindigkeit und/oder anderen Parametern.The band sections (10, 11) run essentially parallel in the inlet section (9). This can be strictly parallel. The spacing of the band sections (10, 11) may alternatively decrease over the run length. As a result, an inlet section (9) tapering in a funnel shape at an acute angle can be formed, in which the pile (7) is gradually compressed and clamped before it reaches the outlet slot (19) at the lower deflection (15, 17). In this variant, e.g. the width of the inlet slot (12) are set larger than the edge thickness. But it is also possible to clamp at a small slot width the pile (7) immediately upon entry into the band inlet (4) and to increase the compression over the length of the inlet section (9) even further. The choice of the suitable setting depends on the type of pile material and, if appropriate, also on the pile feed rate and / or other parameters.
Die beiden Bandabschnitte (10,11) erstrecken sich jeweils zwischen einer oberen Umlenkkrolle (14,16) und einer unteren Umlenkrolle (15,17), wobei die unteren Umlenkrollen (15,17) mit ihren parallelen Achsen (38,39) im wesentlichen auf gleicher Höhe nebeneinander angeordnet sind. Vorzugsweise ist die Höhenlage gleich. Alternativ kann die Höhenlage geringfügig differieren, wobei die Verbindungslinie der Achsen (38,39) in einem deutlich von 90° abweichenden Winkel zur Einlaufstrecke (9) ausgerichtet ist.The two band sections (10, 11) each extend between an upper deflection roller (14, 16) and a lower deflection roller (15, 17), the lower deflection rollers (15, 17) having their parallel axes (38, 39) substantially are arranged side by side at the same height. Preferably, the altitude is the same. Alternatively, the altitude may differ slightly, wherein the connecting line of the axes (38,39) is aligned at an angle deviating from 90 ° to the inlet path (9).
Die Bandabschnitte (10,11) haben in den gezeigten Ausführungsbeispielen einen direkten und geradlinigen Verlauf zwischen den oberen und unteren Umlenkkrollen (14,15 und 16,17). Alternativ können die Bandabschnitte (10,11) einen leicht gebogenen Verlauf haben.The band sections (10,11) have in the embodiments shown a direct and straight course between the upper and lower Umlenkkrollen (14:15 and 16:17). Alternatively, the band sections (10, 11) can have a slightly curved course.
Die Einlaufstrecke (9) bzw. die Bandabschnitte (10,11) sind in einem Winkel α oder α' gegen die Horizontale oder die Zuführ- bzw. Einlaufrichtung (24) schräg abwärts geneigt. Dieser Winkel α oder α' ist in den beiden Varianten von
In der ersten Variante von
In der zweiten Variante von
Am Bandeinlauf (4) findet eine Gesamt-Umlenkung des florführenden Legebandes (5) von 180° statt. Bei der ersten Variante
Am unteren Ende der Einlaufstrecke (9) werden die beiden Legebänder (5,6) über untere Umlenkrollen (15,17) geführt und weiter in eine vorzugsweise horizontale Richtung zum Zonenbereich (41) und zum Legewagen (3) umgelenkt. Die Umlenkrollen (15,17) können im wesentlichen gleiche Durchmesser haben. In der Einlaufstrecke (9) ist der Flor (7) vor der unteren stärkeren Umlenkung (15,17) über eine längere gerade Strecke bereits sicher geführt und abgedeckt.At the lower end of the inlet section (9), the two guide belts (5, 6) are guided over lower deflection rollers (15, 17) and further deflected in a preferably horizontal direction to the zone region (41) and to the laying carriage (3). The pulleys (15,17) may have substantially the same diameter. In the inlet section (9) of the pile (7) before the lower stronger deflection (15,17) over a longer straight line already safely out and covered.
Die beiden unteren Umlenkrollen (15,17) sind gegenseitig und seitlich distanziert. Ihr Abstand auf der Verbindungslinie ihrer Achsen (38,39) ist deutlich größer als die Dicke des Flors (7) und der beiden Legebänder (5,6). Die Einlaufstrecke (9) mit der benachbarten Parallelführung der Bandabschnitte (10,11) reicht in beiden Varianten bis zum oberen Bereich der Umlenkrollen (15,17). Sie endet oberhalb der Achsen (38,39) bei Beginn der Umlenkung eines der Legebänder (5,6). In der ersten Variante von
Am unteren Ende der Einlaufstrecke (9) treten die Bandabschnitte (10,11) zwischen den beiden unteren Umlenkrollen (15,17) auseinander und bilden zwischen sich den nach unten sich öffnenden Auslaufschlitz (19), in dem die beidseitige Florführung oder Florklemmung aufgehoben wird. Der Parallelbereich oder Florklemmbereich der Bandabschnitte (10,11) endet in beiden Varianten oberhalb der Achsen (38,39) der Umlenkrollen (15,17).At the lower end of the inlet section (9), the strip sections (10,11) between the two lower guide rollers (15,17) apart and form between them the downwardly opening outlet slot (19), in which the two-sided pile guide or Florklemmung is repealed , The parallel area or Florklemmbereich the Belt sections (10, 11) ends in both variants above the axles (38, 39) of the deflection rollers (15, 17).
Zwischen den beiden unteren Umlenkrollen (15,17) gibt es wegen ihrer Distanz keine Andrucklinie für den Flor (7), wie sie in der
In der ersten Variante von
Bei der zweiten Variante von
Der Bandeinlauf (4) weist insgesamt fünf Umlenkkrollen (14,15,16,17,18) auf. Das florführende Legeband oder Zuführband (5) ist über zwei vorzugsweise am oberen Hauptwagen (2) relativ ortsfest angeordnete Umlenkrollen (14,15) geführt. Die Umlenkrollen (14,15) sind in den beiden Varianten entsprechend der Schräge der Einlaufstrecke (9) in der Höhe und seitlich vorwärts bzw. rückwärts distanziert.The band inlet (4) has a total of five deflection rollers (14,15,16,17,18). The florführende laying belt or feed belt (5) is guided over two preferably on the upper main car (2) relatively stationary deflection rollers (14,15). The deflection rollers (14,15) are in the two variants according to the slope of the inlet section (9) in height and laterally forward or distanced backwards.
Das andere Legeband (6) ist über drei Umlenkrollen (16,17,18) geführt. Die obere Umlenkrolle (16) des Legebandes (6) ist in beiden Varianten z.B. oberhalb der gegenüberliegenden Umlenkrolle (14) angeordnet.The other laying belt (6) is guided over three deflection rollers (16, 17, 18). The upper deflection roller (16) of the laying belt (6) is in both variants e.g. arranged above the opposite guide roller (14).
Der Höhenunterschied zwischen den Umlenkrollen (14,16) kann beträchtlich sein. Vorzugsweise liegt die Drehachse (46) der Umlenkrolle (16) über dem obersten Umfangspunkt bzw. Zenit (47) der Umlenkrolle (14). Der im wesentlichen gerade Bandabschnitt (11) des Gegenbands (6) reicht dadurch mindestens bis zum Zenit (47) und bevorzugt darüber hinaus und bildet eine gerade Zwickel- oder Trichterwand. Der Einlaufschlitz (12) kann außerdem schmal oder eng gehalten werden. Beides ist günstig für die störungsfreie Florführung im Einlauf- und Umlenkbereich, insbesondere bei hohen Geschwindigkeiten. Außerdem ist diese Anordnung günstig für eine Verstärkung der ersten Umlenkung und eine Verkleinerung des Neigungswinkels α, α' zu Gunsten einer Vergrößerung von β, β'. Je steiler hierbei die Bandabschnitte (11,12) verlaufen, desto kompakter baut der Oberwagen (2).The height difference between the pulleys (14,16) can be considerable. Preferably, the axis of rotation (46) of the deflection roller (16) lies above the uppermost circumferential point or zenith (47) of the deflection roller (14). The essentially straight band portion (11) of the opposite band (6) thereby extends at least to the zenith (47) and preferably beyond and forms a straight gusset or funnel wall. The inlet slot (12) can also be kept narrow or narrow. Both are favorable for trouble-free pile guide in the inlet and deflection, especially at high speeds. In addition, this arrangement is favorable for a gain of the first deflection and a reduction of the inclination angle α, α 'in favor of an increase of β, β'. The steeper the belt sections (11, 12) run, the more compact the superstructure (2) builds.
In der Ausführungsform von
Bei der anderen Ausführungsform von
Im Anschluss an die untere Umlenkrolle (17) hat das Legeband (6) eine wiederkehrende Bandschlaufe (13), in der es über die dritte Umlenkrolle (18) geführt ist und in Richtung zum Legewagen (3) hin umgelenkt wird. Die Umlenkrollen (15,17,18) sind mit ihren Achsen (38,39,40) auf einer gemeinsamen und vorzugsweise horizontalen Linie angeordnet. Der Durchmesser der Umlenkrolle (18) kann größer als die Durchmesser der unteren Umlenkrollen (15,17) sein. Nach der Einlaufstrecke (9) werden dadurch beide Legebänder (5,6) in Parallellage und in einen horizontalen zum Legewagen (3) verlaufenden Abschnitt umgelenkt. In diesem anschließenden Horizontalabschnitt liegen die beiden Legebänder (5,6) wieder so eng beieinander, daß sie den Flor (7) zwischen sich beidseits führen.Subsequent to the lower deflection roller (17), the laying belt (6) has a recurring belt loop (13), in which it is guided over the third deflection roller (18) and is deflected in the direction of the laying carriage (3). The pulleys (15,17,18) are arranged with their axes (38,39,40) on a common and preferably horizontal line. The diameter of the deflection roller (18) may be larger than the diameter of the lower deflection rollers (15, 17). After the inlet section (9) thereby both guide strips (5,6) are deflected in parallel position and in a horizontal to the laying carriage (3) extending section. In this subsequent horizontal section, the two bands (5,6) are again so close together that they lead the pile (7) between them on both sides.
Im Bereich unterhalb des Auslaufschlitzes (19) kann eine Stützeinrichtung (21), z.B. eine frei drehbare Stützrolle, für das Legeband (6) angeordnet sein. Die Stützeinrichtung (21) befindet sich vorzugsweise etwa in der Mitte zwischen den benachbarten Umlenkrollen (15,17). Die Lage kann alternativ seitlich bis unter diese Umlenkrollen verschoben werden. Die Stützrolle (21) beeinflußt den Abstand der Legebänder (5,6).In the area below the outlet slot (19), support means (21), e.g. a freely rotatable support roller, be arranged for the laying belt (6). The support device (21) is preferably located approximately in the middle between the adjacent deflection rollers (15,17). The position can alternatively be moved laterally to below these pulleys. The support roller (21) affects the distance of the bands (5.6).
Der Bandeinlauf (4) bzw. die Einlaufstrecke (9) sind verstellbar. Beispielsweise können die Umlenkrollen (16,17,18) und die Stützrolle (21) mit geeigneten Zustelleinrichtungen (22) in ihrer Lage verändert werden. Vorzugsweise ist die Zustellrichtung bei den im Bereich des Einlaufschlitzes (12) befindlichen Umlenkrollen (16,17) im wesentlichen senkrecht zur Richtung der Einlaufstrecke (9). Dadurch kann die Weite des Einlaufschlitzes (12) und gegebenenfalls auch die trichterförmige Verengung der Einlaufstrecke (9) verändert werden. Die Legebänder (5,6) können luftdurchlässig sein, so daß durch die zunehmende Verengung der Einlaufstrecke (9) der Flor zusammengepreßt und dabei die enthaltene Luft herausgedrückt wird.The tape inlet (4) and the inlet section (9) are adjustable. For example, the deflection rollers (16,17,18) and the support roller (21) with suitable Delivery facilities (22) are changed in their position. Preferably, the feed direction in the area of the inlet slot (12) located deflection rollers (16,17) is substantially perpendicular to the direction of the inlet path (9). Thereby, the width of the inlet slot (12) and possibly also the funnel-shaped constriction of the inlet section (9) can be changed. The bands (5,6) can be permeable to air, so that compressed by the increasing constriction of the inlet section (9) of the Flor and thereby the air is pressed out.
Für die Bandführung des Gegenbands (6) ist es in Anbetracht der vorgenannten Rollenverstellbarkeit und aus anderen Gründen günstig, wenn das Gegenband (6) von der oberen Umlenkrolle (16) direkt zu der benachbarten stationären Umlenkrolle (43) am Rand des Gestells (3) geführt wird. Dies begünstigt auch eine offene Florführung auf der Zuführstrecke (26). In der gezeigten Ausführungsform von
Die Umlenkrolle (18) kann horizontal verstellbar sein und kann dadurch gegenüber der Umlenkrolle (17) des Legebandes (6) zur Veränderung der Bandschlaufe (13) angenähert oder entfernt werden.The deflection roller (18) can be adjusted horizontally and can thereby be approximated or removed relative to the deflection roller (17) of the laying belt (6) for changing the belt loop (13).
Die Stützrolle (21) ist vertikal verstellbar und kann dadurch ebenfalls gegenüber den Umlenkrollen (15,17) angenähert bzw. entfernt werden. Mit der Stützrolle (21) wird die Florführung am unteren Ende des Auslaufschlitzes (19) und am Eintritt in den Zonenbereich (41) mit den parallelen Legebändern (5,6) im Anschluss an die Umlenkrolle (15) beeinflusst.The support roller (21) is vertically adjustable and can thus also be approximated or removed relative to the deflection rollers (15,17). With the support roller (21), the pile guide at the lower end of the outlet slot (19) and at the entrance to the zone area (41) with the parallel guide belts (5,6) is influenced following the deflection roller (15).
Abwandlungen der gezeigten Ausführungsformen sind in verschiedener Weise möglich. In der Variante von
- 11
- Vlieslegerlapper
- 22
- Hauptwagen, OberwagenMain car, superstructure
- 33
- Hauptwagen, LegewagenMain car, laying carriage
- 44
- Bandeinlaufstrip entry
- 55
- Legeband, ZuführbandTape, feeder belt
- 66
- Legeband, GegenbandLegeband, Gegenband
- 77
- Florpile
- 88th
- Abzugsbandoff belt
- 99
- Einlaufstreckeinlet section
- 1010
- Bandabschnittband section
- 1111
- Bandabschnittband section
- 1212
- Einlaufschlitz, EinlauftrichterInlet slot, inlet funnel
- 1313
- Bandschlaufetape loop
- 1414
- Umlenkrolle, ZuführbandPulley, feed belt
- 1515
- Umlenkrolle, ZuführbandPulley, feed belt
- 1616
- Umlenkrollen, GegenbandPulleys, counter belt
- 1717
- Umlenkrolle, GegenbandDeflection pulley, counter belt
- 1818
- Umlenkrolle, GegenbandDeflection pulley, counter belt
- 1919
- Auslaufschlitzoutlet slot
- 2020
- Fahrwerklanding gear
- 2121
- Stützeinrichtung, StützrolleSupporting device, support roller
- 2222
- Zustelleinrichtungadvancing
- 2323
- Vliesfleece
- 2424
- Laufrichtungdirection
- 2525
- Zuführbandinfeed
- 2626
- Zuführstreckefeed section
- 2727
- Führungszoneguide zone
- 2828
- Fahrschienerunning rail
- 2929
- Laufrollecaster
- 3030
- Gestellframe
- 3131
- Spannwagen, HilfswagenTensioning wagon, auxiliary wagon
- 3232
- Spannwagen, HilfswagenTensioning wagon, auxiliary wagon
- 3333
- Umlenkrolle, ZuführbandPulley, feed belt
- 3434
- Umlenkrolle, ZuführbandPulley, feed belt
- 3535
- Umlenkrolle, ZuführbandPulley, feed belt
- 3636
- Umlenkrolle GegenbandDeflection pulley Counter belt
- 3737
- Floraustritt LegewagenFloraustritt Legewagen
- 3838
- Rollenachseroller axis
- 3939
- Rollenachseroller axis
- 4040
- Rollenachseroller axis
- 4141
- Zonenbereichzone area
- 4242
- Umlenkrolle ZuführbandDeflection pulley feed belt
- 4343
- Umlenkrolle GegenbandDeflection pulley Counter belt
- 4444
- Bandabschnitt, Abdecktrum ZuführbandTape section, cover strip feed belt
- 4545
- Bandabschnitt, Abdecktrum GegenbandBand section, cover band counterband
- 4646
- oberster Umfangspunkt, Zenittop perimeter point, zenith
- 4747
- Drehachseaxis of rotation
Claims (23)
- Nonwoven laying machine with a plurality of carriages (2, 3) moveable relative to one another and with a plurality of laying belts (5, 6), between which the web (7) is received in an angled guide zone (27) and is at least in regions guided or covered on both sides, the nonwoven laying machine (1) having on the entry side for web reception a zonal region with a belt run-in (4) of the laying belts (5, 6) with a run-in stage (9) inclined obliquely downwards and, between the main carriages (2, 3), a further zonal region (41), and the laying belts (5, 6) running near to one another in the belt run-in (4) with two belt portions (10, 11) which are guided via deflective rollers (14, 15, 16, 17, 18) and between which the web (7) is guided or covered on both sides, characterized in that the web (7) is guided on both sides in the guide zone (27) essentially only in straight-running portions of the laying belts (5, 6).
- Nonwoven laying machine according to Claim 1, characterized in that the belt portions (10, 11) extend in each case between upper and lower deflecting rollers (14, 15 and 16, 17), the lower deflecting rollers (15, 17) being arranged with their axes (38, 39) essentially at the same height.
- Nonwoven laying machine according to Claim 1 or 2, characterized in that the run-in stage (9) with the adjacent belt portions (10, 11) ends in the upper region of the deflecting rollers (15, 17) before the axes (38, 39) of the latter.
- Nonwoven laying machine according to Claims 1, 2, or 3, characterized in that the belt portions (10, 11) run essentially parallel between the upper and lower deflecting rollers (14, 15, and 16, 17).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the lower deflecting rollers (15, 17) are spaced apart laterally and, at the same time cancelling web guidance or web nipping on both sides, form between them an opening run-out slot (19).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the belt portions (10, 11) are inclined obliquely downwards in the run-in direction (24) of the feed belt (5).
- Nonwoven laying machine according to Claim 6, characterized in that the belt portions (10, 11) have an inclination angle a relative to the run-in direction (24) of between 90° and 160°, preferably of between 100° and 130°.
- Nonwoven laying machine according to one of Claims 1 to 5, characterized in that the belt portions (10, 11) are inclined obliquely downwards relative to the run-in direction (24) of the feed belt (5).
- Nonwoven laying machine according to Claim 8, characterized in that the belt portions (10, 11) have an inclination angle a' relative to the run-in direction (24) of between 90° and 30°, preferably of between 80° and 50°.
- Nonwoven laying machine according to one of the preceding claims, characterized in that the belt run-in (4) has five deflecting rollers (14, 15, 16, 17, 18).
- Nonwoven laying machine according to one of the preceding claims, characterized in that one laying belt (5) feeding the web (7) is guided via two deflecting rollers (14, 15).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the other laying belt (6) is guided via three deflecting rollers (16, 17, 18).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the other laying belt (6) is guided after the lower deflecting roller (16) in a recurring belt loop (13) via two deflecting rollers (17, 18).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the upper deflecting roller (16) of the other laying belt (6) is arranged above the deflecting roller (14) of the feed belt (5).
- Nonwoven laying machine according to Claim 14, characterized in that the axis of rotation (46) of the upper deflecting roller (16) of the other laying belt (6) is arranged above the zenith (47) of the deflecting roller (14) of the feed belt (5).
- Nonwoven laying machine according to one of the preceding claims, characterized in that a run-in slot (12) is formed between the upper deflecting rollers (14, 16).
- Nonwoven laying machine according to one of the preceding claims, characterized in that a supporting device (21), preferably a supporting roller, for the other laying belt (6) is arranged in the region of the run-out slot (19).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the supporting device (21) has an advancing device (22).
- Nonwoven laying machine according to one of the preceding claims, characterized in that one or more deflecting rollers (14, 15, 16, 17, 18) have an advancing device (22).
- Nonwoven laying machine according to one of the preceding claims, characterized in that the carriages (2, 3) have travel mechanisms (20) with running rollers (29) and are mounted on common travel rails (28).
- Method for guiding a web (7) on a nonwoven laying machine (1) with a plurality of carriages (2, 3) moveable relative to one another and with a plurality of laying belts (5, 6), between which the web (7) is received in an angled guide zone (27) and is at least in regions guided or covered on both sides, the web (7) being received on the entry side in a zonal region with a belt run-in (4) of the laying belts (5, 6) with a run-in stage (9) inclined obliquely downwards and, in a further zonal region (41), being guided between the main carriages (2, 3), and the laying belts (5, 6) running near to one another in the belt run-in (4) with two belt portions (10, 11) which are guided via deflecting rollers (14, 15, 16, 17, 18) and between which the web (7) is guided or covered on both sides, characterized in that the web (7) is guided on both sides in the guide zone (27) essentially only in straight-running portions of the laying belts (5, 6).
- Method according to Claim 21, characterized in that the web guidance or web nipping on both sides is cancelled at the lower deflecting rollers (15, 17), and the web (7) runs into a run-out slot (19) opening between the deflecting rollers (15, 17).
- Method according to Claim 21 or 22, characterized in that the web (7) is deflected at the belt run-in (4) relative to the running direction (24) in the feed stage (26).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202004020165U DE202004020165U1 (en) | 2004-12-23 | 2004-12-23 | lapper |
PCT/EP2005/013616 WO2006069651A1 (en) | 2004-12-23 | 2005-12-17 | Non-woven web-laying device and method for guiding a nap |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1828453A1 EP1828453A1 (en) | 2007-09-05 |
EP1828453B1 true EP1828453B1 (en) | 2008-06-25 |
Family
ID=35954074
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05819607A Active EP1828453B1 (en) | 2004-12-23 | 2005-12-17 | Non-woven web-laying device and method for guiding a nap |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1828453B1 (en) |
AT (1) | ATE399221T1 (en) |
DE (2) | DE202004020165U1 (en) |
ES (1) | ES2308585T3 (en) |
WO (1) | WO2006069651A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202012102597U1 (en) | 2012-07-13 | 2013-10-14 | Hi Tech Textile Holding Gmbh | lapper |
DE202013105029U1 (en) | 2013-11-08 | 2015-02-10 | Autefa Solutions Germany Gmbh | lapper |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2957092B1 (en) * | 2010-03-08 | 2012-03-23 | Asselin Thibeau | MOVING CARRIER OF INPUT OF FLOORING BEAM COMPRISING A ROLL OF DETOUR WITH CANNELURES OR ANNELURES |
EP2479321A1 (en) * | 2011-01-19 | 2012-07-25 | Oskar Dilo Maschinenfabrik KG | Fibrous web laying device |
DE102011003849A1 (en) * | 2011-02-09 | 2012-08-09 | Voith Patent Gmbh | Headbox for a machine for producing a fibrous web |
DE102012019363A1 (en) * | 2012-10-02 | 2014-04-03 | Trützschler GmbH & Co Kommanditgesellschaft | Cross-stacker and method for operating a cross-stacker |
DE102013109251B3 (en) * | 2013-08-27 | 2014-11-20 | MKS GmbH | Longitudinal leveler and method for producing a nonwoven |
DE202013104946U1 (en) | 2013-11-05 | 2015-02-06 | Autefa Solutions Germany Gmbh | lapper |
CN108301123A (en) * | 2018-03-29 | 2018-07-20 | 厦门当盛新材料有限公司 | Parallel lapping machine, lapping machine and the manufacturing method of non-woven fabrics are formed for web |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE9212215U1 (en) * | 1992-09-10 | 1994-01-13 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Device for producing a nonwoven from fiber material |
DE29518587U1 (en) * | 1995-11-23 | 1997-04-10 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Fleece layer |
FR2791364B1 (en) * | 1999-03-23 | 2001-06-08 | Asselin | SPREADER |
DE29909016U1 (en) * | 1999-05-26 | 2000-10-05 | Autefa Maschinenfabrik GmbH, 86316 Friedberg | Fleece line |
FR2840326B1 (en) * | 2002-05-28 | 2004-07-30 | Asselin | MOBILE TROLLEY OF SPIDER-STEAMER AND SPREADER-STEAMER EQUIPPED WITH SAID TROLLEY |
-
2004
- 2004-12-23 DE DE202004020165U patent/DE202004020165U1/en not_active Expired - Lifetime
-
2005
- 2005-12-17 EP EP05819607A patent/EP1828453B1/en active Active
- 2005-12-17 WO PCT/EP2005/013616 patent/WO2006069651A1/en active IP Right Grant
- 2005-12-17 DE DE502005004545T patent/DE502005004545D1/en active Active
- 2005-12-17 ES ES05819607T patent/ES2308585T3/en active Active
- 2005-12-17 AT AT05819607T patent/ATE399221T1/en not_active IP Right Cessation
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202012102597U1 (en) | 2012-07-13 | 2013-10-14 | Hi Tech Textile Holding Gmbh | lapper |
WO2014009520A1 (en) | 2012-07-13 | 2014-01-16 | Hi Tech Textile Holding Gmbh | Cross-lapper |
US9909236B2 (en) | 2012-07-13 | 2018-03-06 | Hi Tech Textile Holding Gmbh | Cross-lapper |
EP2872682B1 (en) * | 2012-07-13 | 2018-09-12 | Hi Tech Textile Holding GmbH | Cross-lapper |
EP3447175A1 (en) * | 2012-07-13 | 2019-02-27 | Hi Tech Textile Holding GmbH | Nonwoven fabric layer and nonwoven fabric laying method |
DE202013105029U1 (en) | 2013-11-08 | 2015-02-10 | Autefa Solutions Germany Gmbh | lapper |
WO2015067704A1 (en) | 2013-11-08 | 2015-05-14 | Autefa Solutions Germany Gmbh | Nonwoven fabric-laying device and operating method |
US10309040B2 (en) | 2013-11-08 | 2019-06-04 | Autefa Solutions Germany Gmbh | Nonwoven-laying device and operating method |
Also Published As
Publication number | Publication date |
---|---|
EP1828453A1 (en) | 2007-09-05 |
DE202004020165U1 (en) | 2006-05-04 |
ATE399221T1 (en) | 2008-07-15 |
DE502005004545D1 (en) | 2008-08-07 |
WO2006069651A1 (en) | 2006-07-06 |
ES2308585T3 (en) | 2008-12-01 |
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