EP1811609A1 - Connecteur électrique, sytème de connexion électrique et méthode pour former un sytème de connexion électrique - Google Patents

Connecteur électrique, sytème de connexion électrique et méthode pour former un sytème de connexion électrique Download PDF

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Publication number
EP1811609A1
EP1811609A1 EP06001210A EP06001210A EP1811609A1 EP 1811609 A1 EP1811609 A1 EP 1811609A1 EP 06001210 A EP06001210 A EP 06001210A EP 06001210 A EP06001210 A EP 06001210A EP 1811609 A1 EP1811609 A1 EP 1811609A1
Authority
EP
European Patent Office
Prior art keywords
connector part
connector
receptacles
electrical
receptacle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06001210A
Other languages
German (de)
English (en)
Other versions
EP1811609B1 (fr
Inventor
Martin Ludwig
Marek Mleczko
Darek Szpunar
Miroslaw Kielar
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to DE502006001488T priority Critical patent/DE502006001488D1/de
Priority to AT06001210T priority patent/ATE407465T1/de
Priority to EP06001210A priority patent/EP1811609B1/fr
Priority to JP2007011678A priority patent/JP4358240B2/ja
Publication of EP1811609A1 publication Critical patent/EP1811609A1/fr
Application granted granted Critical
Publication of EP1811609B1 publication Critical patent/EP1811609B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
    • H01R13/42—Securing in a demountable manner
    • H01R13/436—Securing a plurality of contact members by one locking piece or operation
    • H01R13/4361—Insertion of locking piece perpendicular to direction of contact insertion
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/502—Bases; Cases composed of different pieces
    • H01R13/506—Bases; Cases composed of different pieces assembled by snap action of the parts
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/514—Bases; Cases composed as a modular blocks or assembly, i.e. composed of co-operating parts provided with contact members or holding contact members between them

Definitions

  • the invention relates to an electrical connector for connecting at least two electrical contact elements with a first and a second connector part, which can be plugged together to form a connector. Furthermore, the invention relates to an electrical connection system with such an electrical connector and a method for forming an electrical connection system.
  • Electrical connectors are used in particular in the automotive sector for connecting a plurality of metallic contact elements.
  • the electrical contact elements are arranged, for example, at the ends of wires of a wire harness and are combined in the electrical connector to form a unit that can be used, for example, like a plug or a contact terminal.
  • EP 1241738 A2 describes an electrical connector which is mated from a first and a second connector part.
  • Each of the connector parts has a plurality of receptacles for plugging in each case an electrical contact element.
  • the receptacles each have a lateral opening into which a projection element can engage such that it holds in the receptacles inserted contact elements in the respective recording.
  • the first connector part comprises a first projection element, which engages in the mating of the two connector parts in the lateral opening of the receptacles of the second connector part and fixed in the receptacles inserted contact elements.
  • the second connector part has a second projection element, which engages in the mating of the two connector parts in the lateral opening of the receptacles of the first connector part.
  • Each of the connector parts is assigned a projection element in the known solution, which "reciprocally" engages in the lateral opening of the receptacles of the respective other connector part to hold the contact elements received there.
  • the projection elements engage through the lateral openings of the receptacles into the lateral recesses of the contact elements. The fixation of the individual contact elements thus takes place in all contact elements during the assembly process. Before the mating process and during mating, the contact elements in the recordings are loose.
  • Object of the present invention is to make the assembly process safe and ensure at least a portion of the contact elements that they can not be detached from the recordings during the Caribbeansteckreaes.
  • the second projection element which is provided for engaging in the lateral opening of the at least one receptacle of the first connector part, is either provided on the first connector part or can be connected to it in such a way that it forms a unit with the first connector part Formation of the connector aggregate can be plugged together with the second connector part.
  • the first projection element which is intended to engage in the lateral opening of the at least one receptacle of the second connector part, is provided on the first connector part, but also the second projection element, which in the lateral opening of the at least one receptacle of the first connector part should intervene.
  • the second projection element can be inserted before the Caribbeansteckgrin the two connector parts in the lateral opening of the receptacles of the first connector part to fix the contact elements in its recordings.
  • the contact elements in the first connector part are firmly fixed even before the assembly process and can no longer slip out of the receptacles during the assembly process.
  • the first connector part together with the contact elements can be plugged together as a unit with the second connector part, without having to pay attention to the correct position of the contact elements in the first connector part. As a result, the control effort during the assembly process is significantly reduced, making assembly easier and cheaper.
  • first contact elements are introduced into the receptacles of the first connector part.
  • these contact elements are firmly fixed therein.
  • Further contact elements are inserted into the receptacles of the second connector part, engages in the lateral opening upon mating with the first connector part, the first projection element of the first connector part and the contact elements fixed. In this way, a connector total, in which all contact elements are held.
  • the projection elements are designed to clamp the contact elements or to engage in optionally provided lateral recesses in the contact elements.
  • the second projection element which is intended to engage in the lateral opening of the receptacles of the first connector part in order to hold the contact elements located in its receptacles, can for example be designed to be insertable into the lateral opening.
  • the second projection element is provided so movably on the first connector part, that it is insertable into the lateral opening of the first connector part, but is fastened to the first connector part in a non-detachable manner.
  • the non-detachable, but movable connection ensures that the second projection element and the first connector part are always positioned correctly to each other and after insertion of the contact elements in the receptacles of the first connector part a simple fixation of the contact elements is possible without a prior adjustment of the second Projecting element would be necessary with respect to the lateral opening of the receptacles of the first connector part.
  • a simple embodiment provides for this purpose a folding lever connected to the first connector part, on which the second projection element is arranged.
  • To insert the contact elements in the recording of the folding lever is initially open. After insertion thereof, the folding lever is folded so that the second projection element engages in the lateral opening of the first connector part and fixes the contact elements located therein.
  • a simple solution provides that the folding lever is attached by means of a film hinge to the first connector part. In particular, if the first connector part or both connector parts are made of plastic, this represents a cost-effective solution.
  • a simple securing possibility for the second projection element in the lateral opening of the receptacles of the first connector part can be ensured for example by a latching mechanism which engages when the second projection element is inserted into the lateral receptacle of the first connector part.
  • the first projection element which is provided on the first connector part and engages in mating in the lateral opening of the receptacles of the second connector part, may for example also be provided on the folding lever.
  • the two connector parts may for example be equipped with rails and corresponding rail counterparts, which serve as a guide during the mating of the two connector parts and hold them firmly together after the assembly process.
  • a simple and secure embodiment provides that one of the connector parts is designed as a housing, in which the other connector part can be inserted as an insert. It creates a compact unit that is largely completed to the outside. It is preferably provided that the surrounding housing formed by the second connector part and the insert by the first connector part.
  • the contact elements are first introduced into the receptacles of the first connector part designed as an insert and fixed in the manner described with the second projection element provided on the first connector part. Further contact elements are introduced into the receptacles of the second connector part designed as a surrounding housing. Insertion of the insert into the surrounding housing causes the first projection element, which is provided on the insert, to engage in the lateral opening of the receptacles of the surrounding housing and fixes the contact elements introduced in its receptacles.
  • the connector parts may be integrated, for example, metallic contacts that come into electrical contact with the inserted contact elements to allow a contact.
  • the connector parts have first passage openings through which the electrical contact elements, which are inserted into the receptacles, can be contacted.
  • the surrounding housing advantageously has second passage openings which correspond to the first passage openings in the receptacles of the insert, after inserting the insert into the surrounding housing Contacting of the contact elements in the recordings of the insert to enable.
  • the first projection element which is provided on the first connector part and engages in mating with the second connector part in the lateral opening of the receptacles of the second connector part can for example, be provided on the side of the first connector part which precedes the mating, in which case the first and the second connector part are designed such that the first connector part is plugged in the direction of the receptacles of the second connector part.
  • a secure and simple embodiment provides that the receptacles of the second connector part and the lateral opening in the receptacles of the second connector part are arranged such that the elongated opening designed as a lateral opening in the receptacles of the second connector part is substantially parallel to the mating direction and in Substantially extends perpendicular to the insertion direction of the contact elements.
  • a correspondingly designed first projection element which is provided on the first connector part, can then be guided by the lateral opening in the receptacles of the second connector part in the manner of a rail in order to ensure a secure mating.
  • first and / or the second connector part have more than one receptacle, it is advantageous if the receptacles of a connector part have a common lateral opening for all receptacles of this connector part.
  • An inventive electrical connection system has an electrical connector according to the invention and a number of the receptacles in the first and the second connector part corresponding number in the receptacles plug-in contact elements.
  • An electrical connection system may have electrical contact elements which are clamped in the receptacles by a projection element engaging in the lateral receptacles.
  • the contact elements on lateral recesses which correspond with the correct orientation of the contact elements in the receptacles with the lateral openings of the receptacles to allow engagement of the protrusion elements in the recesses and thus secure the contact elements.
  • the invention further relates to a method for forming an electrical connection system according to the invention.
  • electrical contact elements are inserted.
  • the second projection element provided on the first connector part is brought into engagement with the lateral opening of the receptacles of the first connector part in order to fix the contact elements inserted in its receptacles. If, for example, according to a particular embodiment, the second projection element is fastened to the first connector part by means of a folding lever, then the folding lever is folded so that the second projection element engages in the lateral opening of the receptacles of the first connector part.
  • the contact elements are firmly fixed in the receptacles of the first connector part.
  • the first connector part is then plugged together with the second connector part, so that the first protrusion element likewise provided on the first connector part engages in the lateral opening of the receptacles of the second connector part.
  • the contact elements in the receptacles of the second connector part are also fixed.
  • the contact elements are already firmly fixed in the receptacles of the first connector part, so that they can no longer slip out or be misplaced during the assembly process.
  • Fig. 5 shows an electrical contact element 46, as it can be used with an electrical connector. It comprises a cylindrical metal part in this embodiment, on one end face of which, for example, the wire of a cable harness can be soldered or clamped.
  • the contact element 46 may comprise a metal sheet that is bent about the end of a corresponding wire. It comprises a lateral recess 48, which is provided at a height on the contact element 46, that it corresponds with the lateral recesses in the receptacles of the first and second connector parts to be described in a manner yet to be described. Notwithstanding the illustrated cylindrical shape, the contact element may also have a square, in particular square cross-section.
  • the arrow designated by the reference numerals 52 and 54, indicates the insertion direction in which a contact element 46 is inserted into the receptacles of the electrical connector in a manner to be described.
  • the size of the contact element depends on the size of the respective receptacle of the connector part into which it is to be inserted.
  • an electrical connector 10 according to the invention is shown in its entirety.
  • 12 denotes the first connector part, which will be explained in more detail with reference to FIGS. 2 and 4. It comprises receptacles 16 into which contact elements 46 can be inserted.
  • the first connector part is configured here as an insert 12, which can be inserted into the second connector part designed as a surrounding housing 14, whereby the state that is shown in FIG. 1 arises. The insertion process is guided by the insertion element 36 and the corresponding guide rail 34.
  • the surrounding housing 14 comprises receptacles 18 into which contact elements 46 can likewise be inserted.
  • the receptacles 16 of the first connector of the insert 12 and the receptacles 18 of the surrounding housing 14 are of different sizes in order to accommodate different large contact elements 46.
  • the cross-sectional shape of the contact elements may for example also be adapted to the inner shape of the receptacle 16, 18.
  • the first connector part designed as an insert 12 has a folding lever 24 with a first projection element 20 and a second projection element 22.
  • the first projection element 20 engages in the lateral opening 26 in the receptacles 18 of the outer housing 14.
  • the second projection element 22 engages in the lateral opening 28 in the receptacles 16 of the insert 12.
  • the second projection element 22 has a latching mechanism with corresponding latching elements 30, 32.
  • the surrounding housing 14 and the insert 12 may be, for example, injection molded plastic parts.
  • Fig. 2 shows the insert 12 in detail.
  • the folding lever 24 is attached via a film hinge 38 to the insert 12. 2, the opened state is shown, wherein the centering opening 40 can be seen in the folding lever 24, which cooperates when folding lever 24 in the direction of arrow 25 with the centering element 42 for guiding the folding lever 24.
  • the lateral opening 28 protrudes into the receptacles 16 of the insert 12, so that they are open in the region of the lateral opening 28.
  • Locking elements 30 and 32 have corresponding bevelled edges which slide together when folding until the locking element 32 comes to rest behind the locking element 30 and determines the folding lever 24.
  • the arrow 52 shows the direction in which contact elements 46 can be inserted into the receptacles 16 of the insert 12.
  • Fig. 3 shows the surrounding housing 14 in detail.
  • the lateral opening 26 is elongate and extends perpendicular to the receptacles 18. It protrudes into the receptacles 18, so that they are open in the region of the lateral opening 26.
  • the arrow 54 indicates the insertion direction in which contact elements 46 can be inserted into the receptacles 18.
  • Through openings 44 are provided in the lower region of the surrounding housing 14, which correspond to the lower openings in the receptacles 16 of the insert 12 in such a way that, when the insert 12 is plugged in, a contacting of the contact elements introduced into the receptacles 16 of the insert 12 is possible.
  • the arrow 50 indicates the plug-in direction in which the insert 12 can be inserted into the surrounding housing 14.
  • Fig. 4 shows a further view of the insert 12, in which case the folding lever 24 is folded and the locking elements 30, 32 are latched.
  • wire ends of a wire harness are provided with contact elements 46, for example clamped or soldered therein in a manner known per se.
  • Smaller contact elements 46 are inserted in the direction of arrow 52 in the insert 12.
  • the folding lever 24 is in the position of Fig. 2, so that the contact elements 46 can freely enter into the recordings. They are aligned such that their lateral receptacles 48 correspond to the lateral opening 28. Then, the folding lever 24 is folded in the direction of arrow 25 to the insert 12, wherein it is guided by the corresponding guide elements 40, 42.
  • the second projection element 22 enters into the lateral opening 28 in the receptacles 16 of the insert 12 and thus into the lateral recess 48 of the contact elements 46 inserted in the receptacles 16.
  • Locking elements 30, 32 engage with each other and fix the folding lever 24 in a position as can be seen in Fig. 4. For the sake of clarity, the contact elements 46 introduced into the receptacles 16 are not shown in FIG. 4.
  • the projection element 22 engages in the lateral recesses 48 of the contact elements 46 and fixes them in the receptacles 16.
  • the unit thus formed is inserted in the direction of the arrow 50 in the surrounding housing 14.
  • contact elements 46 are inserted in the direction of arrow 54 (FIG. Corresponding to the larger receptacles 18, these contact elements 46 can also be made larger.
  • the introduced into the receptacles 18 contact elements are aligned so that their lateral recesses 48 correspond to the lateral opening 26.
  • the unit of insert 12 and the inserted into the receptacles 16 of the insert 12 contact elements is inserted in the direction of arrow 50 in the surrounding housing 14.
  • the first projection element 20 of the insert 12 with the lateral opening 26 of the receptacles 18 of the Umgetudes 14 engages. It occurs in the lateral recesses 48 of the contact elements in the receptacles 18 and holds them in the receptacles 18 firmly.
  • the insertion movement 50 is guided on the one hand by the interaction of the first projection element 20 and the elongated lateral opening 26 in the receptacles 18 and on the other hand by the interaction of the corresponding guide elements 34, 36.
  • the through holes 44 are arranged in the bottom region of the surrounding housing 14 corresponding to the receptacles 16 in the insert 12.
  • the receptacles 16 include, as explained in the figures, not visible openings in the lower region of the insert 12, so that a contacting of the introduced into the receptacles 16 contact elements is possible through the non-visible openings and the through holes 44.
  • the connector aggregate 10 can now be used to contact the individual contact elements in the receptacles 16, 18 in the desired manner or, for example, the electrical connection system 10 in the manner of a plug on a corresponding connector counterpart, for example, a device receptacle perennialstecken.

Landscapes

  • Details Of Connecting Devices For Male And Female Coupling (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Coupling Device And Connection With Printed Circuit (AREA)
  • Manufacturing Of Electrical Connectors (AREA)
EP06001210A 2006-01-20 2006-01-20 Connecteur électrique, sytème de connexion électrique et méthode pour former un sytème de connexion électrique Not-in-force EP1811609B1 (fr)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE502006001488T DE502006001488D1 (de) 2006-01-20 2006-01-20 Elektrischer Verbinder, elektrisches Verbindungssystem und Verfahren zur Bildung eines elektrischen Verbindungssystems
AT06001210T ATE407465T1 (de) 2006-01-20 2006-01-20 Elektrischer verbinder, elektrisches verbindungssystem und verfahren zur bildung eines elektrischen verbindungssystems
EP06001210A EP1811609B1 (fr) 2006-01-20 2006-01-20 Connecteur électrique, sytème de connexion électrique et méthode pour former un sytème de connexion électrique
JP2007011678A JP4358240B2 (ja) 2006-01-20 2007-01-22 電気接続器、電気接続システム及び電気接続システムを形成する方法

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP06001210A EP1811609B1 (fr) 2006-01-20 2006-01-20 Connecteur électrique, sytème de connexion électrique et méthode pour former un sytème de connexion électrique

Publications (2)

Publication Number Publication Date
EP1811609A1 true EP1811609A1 (fr) 2007-07-25
EP1811609B1 EP1811609B1 (fr) 2008-09-03

Family

ID=36579125

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06001210A Not-in-force EP1811609B1 (fr) 2006-01-20 2006-01-20 Connecteur électrique, sytème de connexion électrique et méthode pour former un sytème de connexion électrique

Country Status (4)

Country Link
EP (1) EP1811609B1 (fr)
JP (1) JP4358240B2 (fr)
AT (1) ATE407465T1 (fr)
DE (1) DE502006001488D1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012052382A1 (fr) * 2010-10-22 2012-04-26 Tyco Electronics Amp Gmbh Élément de connecteur électrique mâle comportant un élément de verrouillage du contact et butée d'essai
EP2544311A1 (fr) * 2011-07-06 2013-01-09 Robert Bosch Gmbh Peigne d'accrochage pour éléments de contact électriques d'un connecteur à fiche
DE102015215060A1 (de) * 2015-08-06 2017-02-09 Te Connectivity Germany Gmbh Monolithischer Gehäusekörper für einen elektrischen Stecker und elektrischer Stecker
EP3316407A1 (fr) * 2016-10-28 2018-05-02 Hirschmann Automotive GmbH Aptitude à l'essai du verrou de retenue secondaire dans la position enclenchée finale

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19532194A1 (de) * 1994-09-01 1996-03-07 Whitaker Corp Verbindergehäuse mit Zusatzverriegelung
US5643015A (en) * 1995-03-09 1997-07-01 Sumitomo Wiring Systems, Ltd. Assembled connector
US6093063A (en) * 1997-12-05 2000-07-25 Yazaki Corporation Connector having a holder for male sub-connectors
EP1241738A2 (fr) 2001-03-16 2002-09-18 Tyco Electronics AMP Italia S.p.A. Connecteur électrique, en particulier pour des véhicules automobiles

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19532194A1 (de) * 1994-09-01 1996-03-07 Whitaker Corp Verbindergehäuse mit Zusatzverriegelung
US5643015A (en) * 1995-03-09 1997-07-01 Sumitomo Wiring Systems, Ltd. Assembled connector
US6093063A (en) * 1997-12-05 2000-07-25 Yazaki Corporation Connector having a holder for male sub-connectors
EP1241738A2 (fr) 2001-03-16 2002-09-18 Tyco Electronics AMP Italia S.p.A. Connecteur électrique, en particulier pour des véhicules automobiles

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012052382A1 (fr) * 2010-10-22 2012-04-26 Tyco Electronics Amp Gmbh Élément de connecteur électrique mâle comportant un élément de verrouillage du contact et butée d'essai
US8986037B2 (en) 2010-10-22 2015-03-24 Tyco Electronics Amp Gmbh Electrical plug element with contact lock member and test stop
CN103181033B (zh) * 2010-10-22 2016-10-19 泰连德国有限公司 具有触头锁定构件和测试止挡件的电插头元件
EP2544311A1 (fr) * 2011-07-06 2013-01-09 Robert Bosch Gmbh Peigne d'accrochage pour éléments de contact électriques d'un connecteur à fiche
DE102015215060A1 (de) * 2015-08-06 2017-02-09 Te Connectivity Germany Gmbh Monolithischer Gehäusekörper für einen elektrischen Stecker und elektrischer Stecker
DE102015215060B4 (de) 2015-08-06 2019-02-07 Te Connectivity Germany Gmbh Monolithischer Gehäusekörper für einen elektrischen Stecker und elektrischer Stecker
EP3316407A1 (fr) * 2016-10-28 2018-05-02 Hirschmann Automotive GmbH Aptitude à l'essai du verrou de retenue secondaire dans la position enclenchée finale

Also Published As

Publication number Publication date
JP2007194219A (ja) 2007-08-02
EP1811609B1 (fr) 2008-09-03
JP4358240B2 (ja) 2009-11-04
ATE407465T1 (de) 2008-09-15
DE502006001488D1 (de) 2008-10-16

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