EP1798174B1 - Vorrichtung und Verfahren zum Handhaben von Bobinen innerhalb einer Automatisierungszelle sowie Automatisierungszelle - Google Patents
Vorrichtung und Verfahren zum Handhaben von Bobinen innerhalb einer Automatisierungszelle sowie Automatisierungszelle Download PDFInfo
- Publication number
- EP1798174B1 EP1798174B1 EP06077219A EP06077219A EP1798174B1 EP 1798174 B1 EP1798174 B1 EP 1798174B1 EP 06077219 A EP06077219 A EP 06077219A EP 06077219 A EP06077219 A EP 06077219A EP 1798174 B1 EP1798174 B1 EP 1798174B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bobbin
- axis
- automation cell
- bobbins
- handling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
- B65H19/123—Lifting, transporting, or inserting the web roll; Removing empty core with cantilever supporting arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/417—Handling or changing web rolls
- B65H2301/4171—Handling web roll
- B65H2301/4173—Handling web roll by central portion, e.g. gripping central portion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2801/00—Application field
- B65H2801/54—Cigarette making
Definitions
- the invention relates to an automation cell according to claim 1 and a method according to claim 23.
- Such automation cells are used in particular in the tobacco processing industry.
- the automation cells serve to provide various materials.
- the wound on rolls, the so-called bobbins, wound material, such. Cigarette paper, tipping paper and other windable materials are continuously processed.
- full bobbins of the Bobinen grillvorraum be supplied.
- full bobbins are handled for processing.
- the bobbin change device is fed another full reel, the web of which is connected to the path of the expiring reel. After completion of this Splicevorgangs the residual materials are removed.
- the handling of the reels within the automation cells is performed by the device for handling the reels.
- Automation cells are known with devices for handling the bobbins, in which the Bobinen functionalvor substances is spanned by a portal.
- the portal also spans a loading area in which the full bobbins are stored on pallets or the like.
- a gantry robot picks up the bobbins from the loading area, transports them to the bobbin changing device and delivers them to them.
- the gantry robot is moved in three directions.
- the portal or arranged on the portal handling element has three freely movable axes of movement, in a horizontal plane in the X direction and in the Y direction and in the vertical plane in the Z direction.
- Such a device is for example the DE 40 18 266 A1 refer to.
- the device described therein has a portal comprising three freely movable axes.
- the handling element is firmly connected to the axles. This means that, for example, a movement of the handling element in the Z direction results in the Z axis moving upwards out of the portal in an upper position.
- This has the disadvantage that a large space is required, in particular in the vertical direction, which considerably limits the field of use of such handling devices.
- the handling device is designed as a gantry robot.
- a gantry robot is a particularly simple and stable and therefore safe construction, which allows a compact design.
- the handling device is designed as Schwenkarmroboter. This design is also flexible and safe in operation and allows the handling of reels within automation cells with multiple reel change devices in a particularly reliable manner.
- the apparatuses shown and described below serve to change bobbins on one or more bobbin changing devices within automation cells, which are preferably used within a production line for the production of products of the tobacco processing industry.
- the in the FIGS. 1 to 4 shown automation cell 10 is designed for handling reels 11.
- the automation cell 10 comprises at least two bobbin change devices 12 with a respectively associated loading area 13.
- the loading area 13 to each Bobinen functionalvoriques 12 is a kind of separate memory for a plurality of bobbins 11, which are preferably arranged on pallets 14 or the like in stacks 15.
- each loading area 13 is designed to receive a pallet 14.
- the loading areas 13 can also be dimensioned differently and designed to accommodate more than one pallet 14.
- Adjacent feed areas 13 of the automation cell 10 are spatially separated from each other. This separation may be exemplified by a partition 17 or the like. Each loading area 13 is accessible via a gate 18 or the like. These usually trained as automatic gates accesses are u.a. by industrial trucks, operators or otherwise operable.
- the working area of the bobbin changing device 12 is accessible to the operators via a door 19. In the area of the door 19, a collecting container 20 for residual materials (such as Bobinenkeme, remainders of material or the like) arising when changing the reels 11 is arranged.
- each bobbin changing device 12 In the area of each bobbin changing device 12, an additional bobbins storage 21 is arranged or formed.
- the memory 21 is independent of the actual loading area 13 and lying outside of it. This memory 21 serves to ensure the supply of the Bobinencicvor substances 12 during the pallet change within the loading area 13.
- the two areas, ie the working area of the bobbin change device 12 and the loading area 13 are separated by a light barrier 22. This serves primarily to recognize whether an operator has moved from the working area of the reel-change device 12 into the loading area 13.
- each Bobinen audiovoraires 12 a Bobinenwender 23 be assigned.
- This Bobinenwender 23 is designed so that wrongly positioned bobbins 11, for example, with incorrect tearing direction, can be rotated by 180 °, so that it is then in the correct position.
- the automation cell 10 has a measuring element for detecting the height of the stacks 15 in the respective feed area 13. With the measuring element, the individual stack heights can be determined on the pallet 14 and used to control the device 10 for handling the reels 11. This control can also serve to provide an operative connection between the device 16 for handling the bobbins 11 on the one hand and the entrances, namely the gate 18 and the door 19, on the other hand, so that as soon as one of the entrances is opened, the device 16 Safety reasons can be switched off.
- the device 16 for handling the reels 11 for the automation cell 10 described above will now be described.
- the device 16 comprises a handling device 24 with a handling element 25 arranged thereon.
- the handling device 24 or the handling element 25 is movable within the automation cell 10 along several axes.
- the device 14 for handling bobbins 11 can be formed within an automation cell 10 with two bobbin change devices 12 and two loading regions 13. This embodiment is purely exemplary and does not preclude the handling of bobbins 11 within automation cells 10 with one or more bobbin change devices 12.
- the handling element 25 is designed as a bobbin-gripper unit.
- the bobbin-gripper unit is used in particular for receiving, fixing, transporting and delivering a bobbin 11 and is for receiving the bobbins 11 in Bobinenkem 26th educated.
- the bobbin-gripper unit is preferably associated with a gripper cylinder, by means of which segments within the gripper are radially displaceable.
- the gripper cylinder is connected to the preferred common control of the device 16 and the automation cell 10.
- the gripper unit is associated with at least one element for detecting the position of the reels 11. This element may for example be a laser sensor, by means of which the center of the reel 11 or of the reel core 26 can be found.
- the handling device 24 may be formed in different embodiments.
- the handling device 24 is designed as a gantry robot 27.
- the portal robot 27 has a portal 28, which has two movable axes, namely an X-axis and a Y-axis.
- the portal 27 is in the horizontal direction on guides which are arranged above the Bobinen functionalvorides 12 and part of a frame / frame 29, movable in the X direction and Y direction.
- the portal 28 is thus linearly movable in two mutually perpendicular directions.
- the portal 27 also has a vertical axis, namely a Z-axis.
- This Z-axis is movable in X-direction and Y-direction, with respect to the Z-direction, however, the Z-axis is immovable. This means that the Z-axis at no time and in any position does not protrude upwards out of the portal robot 27 and more precisely out of the framework / frame 29.
- the Z-axis is associated with the handling element 25.
- a carriage 30 For the up and down movement of the handling element 25, a carriage 30 is provided, which is movable along the Z-axis in the Z direction. On this carriage 30, a transport arm 31 is arranged. At the free end of the transport arm 31, the handling element 25 is pivotally mounted.
- This designated as Bobinenschwenker unit of transport arm 31 and pivotally arranged thereon handling element 25 allows pivoting lying within the feed area 13 in a horizontal position bobbins 11 by 90 ° in a vertical position for delivering the bobbins 11 to the Bobinenroarvor substances 12.
- the pivot unit is pneumatic or operable in another known manner.
- All axes namely the X-axis, Y-axis and Z-axis, or the movements in the direction of the respective axis are independently controllable, whereby the handling bobbins 11 is ensured within the automation cell 10 for the required purposes.
- FIG. 5 The embodiment according to the FIG. 5 is essentially similar to the one in the FIGS. 1 to 4 constructed embodiment, so that the directed to the automation cell 10 description in the same way to the automation cell 34 according to the FIG. 5 true. For the same parts, therefore, the corresponding reference numerals are used.
- automation cell 34 is the handling device 24 in contrast to the embodiment of FIGS. 1 to 4 designed as Schwenkarmroboter 35.
- the Schwenkarmroboter 35 also has a vertical axis, namely the Z-axis.
- the Z axis is immovable in the Z direction. This means that the Z-axis does not protrude up out of the automation cell 34 at any time and in any position.
- the Z-axis is placed stationary, whereby the Z-axis is not movable in linear and horizontal X-direction nor in linear and horizontal Y-direction.
- the Z-axis is associated with the handling element 25.
- the Z-axis is associated with a carriage 36 which is movable along the Z-axis in the Z-direction.
- a pivot arm 37 is arranged on the carriage 36.
- This pivot arm 37 is pivotable about a vertically oriented axis, namely the ⁇ -axis.
- the ⁇ -axis and the Z-axis are identical.
- the pivot arm 37 is pivotable about the Z-axis.
- the ⁇ -axis may also be offset from the Z-axis.
- the pivot arm 37 is radially aligned and defines the horizontal R axis.
- the R-axis is immovable in the R direction and has a Carriage 38, which in turn is movable along the pivot arm 37 in the radial R-direction.
- the handling element 25 is arranged, which is formed in the manner described for the first embodiment. With the carriage 38, the handling element 25 is movable in the R direction.
- the Bobinen grillvoretti 12 In the case of using a gantry robot 27 of the embodiment described above, the Bobinen grillvorides 12 on the mandrel 33, which is aligned horizontally, so that the bobbins 11 in the vertical position to the Bobinen grill vortechnik 12 can be transferred.
- the Bobinen grill grillvortechnik 12 is associated with a gripping ring 39.
- the gripping ring 39 serves to receive the bobbins 11 and on the one hand rotatable through 180 °, so that incorrectly positioned bobbins 11 can be brought into the correct position, and on the other hand rotatable by 90 °, so that the bobbins 11 after horizontal placement in the vertical Position can be brought.
- the gripping ring 39 has clamping elements 40, which are e.g. are pneumatically actuated. With these clamping elements 40, the bobbins 11 are gripped from the outside on its peripheral surface.
- the bobbin 11 In the event that the bobbin 11 has an incorrect position (for example, in the wrong tearing position), it is first fed to the Bobinenwender 23 and rotated by 180 ° of this. The Bobinenwender holds to the bobbin 11 on its peripheral surface and then rotates the bobbin 11. Then the handling device 24 moves back to Bobinenwender and takes over the bobbin 11 again. The now correctly aligned reel 11 is transported to the Bobinenroarvorides 12. The handling device 24 waits with the 90 ° pivoted, vertically upright bobbin 11 in front of the receiving position of a turntable Bobinen grillvorides 12. When the turntable has reached the correct Auflegeposition, the bobbin is pushed by the element 32 for pushing on the mandrel 33. Following the portal 28 moves to the waiting position.
- the method principle with a swivel robot 35 as a handling device 24 substantially corresponds to the principle just described.
- the movements of the Schwenkarmroboters 34 in the horizontal plane as pivotal movement about the ⁇ -axis and as a linear movement by means of the carriage 38 along the R-axis and in linear, vertical direction by means of the carriage 36 along the Z-axis.
- the bobbin 11 removed by the swivel arm robot 34 from the pallet 14 or from the store 21 is positioned centrally in the grip ring 39, which is horizontally aligned so as to be folded away from the bobbin change device 12 for this purpose.
- the reel 11 is fixed by the gripping ring 39 or its clamping elements 40.
- the Schwenkarmroboter 34 By means of the gripping ring, the Bobine 11 left or right around 90 ° in the correct position (for example, in the wrong tearing position) are rotated.
- the gripping ring 39 with the bobbin 11 now waits for the Bobinen functionalvorides 12 has the bobbin turntable in the receiving position. Then, the bobbin 11 can be pivoted by the gripping ring 39 by 90 ° in the vertical position and pushed onto the mandrel 33.
- the handling device 24 removes the reel 11 from the memory 21.
- the handling device 24 moves to the waiting position. Only then is the access (gate 18) to the loading area 13 automatically opened. The empty pallet 14 is removed and the new full pallet 14 is positioned. By an acknowledgment, e.g. can be done manually by the operator or automatically by autonomous vehicles, we closed the gate 18 again. The handling device 24 then begins to approach the new pallet 14 and to fill the memory 21. Prior to loading the memory 21, however, the loading of the bobbin change devices 12 has priority.
- the handling device 24 is switched off with the handling element 25 as soon as an access, namely a gate 18 and / or a door 19, is opened.
- the Bobinen grillfunktion is stopped while the normal Abspul congress the Bobinen grillvor substances 12 continues to run.
- the stack 15 on the pallet 14 and in the memory 21 must be measured after starting the automation cell 10, 34 in terms of their height. The same applies in case an access has been opened. In the latter case, however, the calibration is only necessary if an operator has entered the loading area 13 and thus triggered the light barrier 22.
- the first stack 15 viewed in the Y direction first becomes measured and then worked off.
- the rear stack 15 in the Y direction can only be measured after the front stack 15 has been processed. It can also be a measurement and processing in progressing X-direction.
- the robotic arm robot 35 the carriage 36 is moved along the Z-axis to its upper position. Then, the carriage 38 is moved along the R axis. Only then does the pivoting arm 37 pivot about the ⁇ -axis to the respective stacking position.
Landscapes
- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
- Specific Conveyance Elements (AREA)
- Replacement Of Web Rolls (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL06077219T PL1798174T3 (pl) | 2005-12-13 | 2006-12-12 | Urządzenie i sposób manipulowania bobinami w obrębie zautomatyzowanego gniazda produkcyjnego oraz zautomatyzowane gniazdo produkcyjne |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005060638A DE102005060638A1 (de) | 2005-12-13 | 2005-12-13 | Vorrichtung und Verfahren zum Handhaben von Bobinen innerhalb einer Automatisierungszelle sowie Automatisierungszelle |
Publications (4)
Publication Number | Publication Date |
---|---|
EP1798174A2 EP1798174A2 (de) | 2007-06-20 |
EP1798174A8 EP1798174A8 (de) | 2007-08-15 |
EP1798174A3 EP1798174A3 (de) | 2008-12-03 |
EP1798174B1 true EP1798174B1 (de) | 2013-02-13 |
Family
ID=37845138
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06077219A Not-in-force EP1798174B1 (de) | 2005-12-13 | 2006-12-12 | Vorrichtung und Verfahren zum Handhaben von Bobinen innerhalb einer Automatisierungszelle sowie Automatisierungszelle |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1798174B1 (ja) |
JP (1) | JP2007161488A (ja) |
CN (1) | CN1982182B (ja) |
DE (1) | DE102005060638A1 (ja) |
PL (1) | PL1798174T3 (ja) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103879813A (zh) * | 2014-03-22 | 2014-06-25 | 昆明鼎承科技有限公司 | 纸盘自动供应装置 |
US9926160B2 (en) | 2014-08-28 | 2018-03-27 | The Procter & Gamble Company | Robotic unwind stand |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106364957B (zh) * | 2015-07-21 | 2018-11-02 | 中烟机械技术中心有限责任公司 | 用于供应两种纸盘的装置 |
US10793384B2 (en) | 2016-06-22 | 2020-10-06 | Zuiko Corporation | Roll transfer device and roll transfer method |
WO2017221746A1 (ja) * | 2016-06-22 | 2017-12-28 | 株式会社瑞光 | シート供給システムおよびシート供給方法 |
DE102017206549A1 (de) | 2017-04-19 | 2018-10-25 | Robert Bosch Gmbh | Verbrauchsmaterialhandhabungsvorrichtung zu einem Transport und/oder zu einer Handhabung von zumindest einem Verbrauchsmaterial, insbesondere eines Verpackungsmaterials |
CN107310959B (zh) * | 2017-07-25 | 2019-09-13 | 合肥国轩高科动力能源有限公司 | 一种自动换卷装置 |
CN107932497B (zh) * | 2017-11-14 | 2020-12-04 | 南通大学 | 一种内定心结构纸盘取放机械手及其控制系统、控制方法 |
IT202000030662A1 (it) * | 2020-12-14 | 2022-06-14 | Futura Spa | Impianto e processo per la movimentazione di bobine di cartone. |
Family Cites Families (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2145046B (en) * | 1983-07-12 | 1987-07-29 | Gd Spa | Automated system for supplying packing material on manufacturing and/or packing lines |
IT1178613B (it) * | 1983-11-24 | 1987-09-09 | Hauni Werke Koerber & Co Kg | Dispositivo cambia bobine |
DE8501277U1 (ja) * | 1985-01-19 | 1988-11-17 | Niepmann Traylift Transportsysteme Gmbh & Co Kg, 5820 Gevelsberg, De | |
DE3812514C2 (de) * | 1988-04-15 | 1998-01-29 | Focke & Co | Verpackungsmaschine mit einem an einem Transportarm angeordneten Transportzapfen für neue Bobinen |
DE4013092C1 (ja) * | 1990-04-25 | 1991-09-26 | Man Roland Druckmaschinen Ag, 6050 Offenbach, De | |
DE4018266C2 (de) * | 1990-06-07 | 1997-10-02 | Bat Cigarettenfab Gmbh | Anlage zum Herstellen und Verpacken von Zigaretten |
EP0509958B1 (fr) * | 1991-04-16 | 1996-02-28 | Fabriques De Tabac Reunies S.A. | Procédé et dispositif de transfert de galettes en cours de dévidage |
DE4210592A1 (de) * | 1992-03-31 | 1993-10-07 | Schmermund Maschf Alfred | Hochregallager |
JPH0589337U (ja) * | 1992-05-18 | 1993-12-07 | 積水化学工業株式会社 | ロボットパレタイザ |
US5487638A (en) * | 1993-10-20 | 1996-01-30 | Eastman Kodak Company | Apparatus and method for loading rolls of web into a chamber |
IT1273218B (it) * | 1994-01-20 | 1997-07-07 | Gd Spa | Dispositivo di alimentazione di bobine ad una macchina utilizzatrice |
JPH1094991A (ja) * | 1996-09-24 | 1998-04-14 | Mazda Motor Corp | 物品位置検出方法及び装置 |
DE19806432A1 (de) * | 1998-02-17 | 1999-08-19 | Focke & Co | Vorrichtung zum Handhaben von Bobinen |
DE10025848A1 (de) * | 2000-05-25 | 2001-11-29 | Topack Verpacktech Gmbh | Vorrichtung zum Handhaben von Bobinen |
EP1273541B1 (de) * | 2001-02-27 | 2007-05-16 | Focke & Co. (GmbH & Co. KG) | Einrichtung zur Versorgung von Verpackungsmaschinen mit Verpackungsmaterial |
ITBO20010289A1 (it) * | 2001-05-11 | 2002-11-11 | Gd Spa | Metodo e dispositivo di alimentazione di bobine ad una macchina operatrice |
ATE402110T1 (de) * | 2001-05-11 | 2008-08-15 | Gd Spa | Verfahren und vorrichtung zum zuführen von verpackungsmaterial zu einer verarbeitungseinheit |
-
2005
- 2005-12-13 DE DE102005060638A patent/DE102005060638A1/de not_active Ceased
-
2006
- 2006-12-12 JP JP2006333996A patent/JP2007161488A/ja active Pending
- 2006-12-12 EP EP06077219A patent/EP1798174B1/de not_active Not-in-force
- 2006-12-12 PL PL06077219T patent/PL1798174T3/pl unknown
- 2006-12-12 CN CN2006101690372A patent/CN1982182B/zh not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103879813A (zh) * | 2014-03-22 | 2014-06-25 | 昆明鼎承科技有限公司 | 纸盘自动供应装置 |
US9926160B2 (en) | 2014-08-28 | 2018-03-27 | The Procter & Gamble Company | Robotic unwind stand |
Also Published As
Publication number | Publication date |
---|---|
EP1798174A2 (de) | 2007-06-20 |
CN1982182A (zh) | 2007-06-20 |
EP1798174A8 (de) | 2007-08-15 |
JP2007161488A (ja) | 2007-06-28 |
EP1798174A3 (de) | 2008-12-03 |
PL1798174T3 (pl) | 2013-07-31 |
DE102005060638A1 (de) | 2007-06-14 |
CN1982182B (zh) | 2010-06-09 |
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