EP1785668A1 - Schweissrahmen für eine Membranwand - Google Patents
Schweissrahmen für eine Membranwand Download PDFInfo
- Publication number
- EP1785668A1 EP1785668A1 EP06017512A EP06017512A EP1785668A1 EP 1785668 A1 EP1785668 A1 EP 1785668A1 EP 06017512 A EP06017512 A EP 06017512A EP 06017512 A EP06017512 A EP 06017512A EP 1785668 A1 EP1785668 A1 EP 1785668A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- membrane wall
- frame
- clad
- longitudinal
- membrane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/02—Component parts or details of steam boilers applicable to more than one kind or type of steam boiler
- F22B37/10—Water tubes; Accessories therefor
- F22B37/107—Protection of water tubes
- F22B37/108—Protection of water tube walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M5/00—Casings; Linings; Walls
- F23M5/08—Cooling thereof; Tube walls
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23M—CASINGS, LININGS, WALLS OR DOORS SPECIALLY ADAPTED FOR COMBUSTION CHAMBERS, e.g. FIREBRIDGES; DEVICES FOR DEFLECTING AIR, FLAMES OR COMBUSTION PRODUCTS IN COMBUSTION CHAMBERS; SAFETY ARRANGEMENTS SPECIALLY ADAPTED FOR COMBUSTION APPARATUS; DETAILS OF COMBUSTION CHAMBERS, NOT OTHERWISE PROVIDED FOR
- F23M2900/00—Special features of, or arrangements for combustion chambers
- F23M2900/05001—Preventing corrosion by using special lining materials or other techniques
Definitions
- the proposal is to mount a membrane wall, or part thereof, of an incinerator in a special frame during cladding, wherein the steam pipes of carbon steel (e.g. in the range from ST35-8 tot 13 chrome) are provided with a protecting, nickel containing (e.g. stainless steel (RVS)) covering by means of clad welding (preferably straight clad welding, i.e. weld beads extending in longitudinal direction).
- RVS stainless steel
- the membrane wall is e.g. provided for a waste incinerator.
- the membrane wall serves as side boundary of the incineration space, the temperature of which can be in the range of e.g. 700-800 degrees Celsius.
- the membrane wall is cooled by the steam guided by vertically upward extending steam pipes.
- the membrane wall can however also be provided for different incinerators and possibly be cooled by another fluid flowing through the pipes, like water.
- the membrane wall can be provided as separation wall or as bulkhead (exposed to the fire at two or one side, respectively).
- the side of the membrane wall facing the fire and the corroding environment is protected by clad welding.
- the invention offers most advantages with a membrane wall that must be protected at only one side.
- a membrane wall is given in US-A-3.404.663 (particularly fig. 5 and 6) or EP-A-1.493.968 (particularly fig. 1).
- the membrane wall is made of a plurality of in a common plane provided, parallel and straight steel tubes with round cross section, wherein the spacing between two neighbouring tubes is filled with a solid steel strip that is welded to both tubes, and wherein the strip is provided in the area of the smallest distance between the tubes.
- the tubes have closed peripheral walls and super heated steam passes there through.
- Convenient RVS qualities contain Fe, C, alloying substances and also Ni and Cr.
- the layer thickness of the clad weld layer is preferably between 1.8 and 2.5 cm.
- the initially substantially flat membrane wall is maintained in a curved shape by plastically deforming it into at least one, preferably at least two mutually perpendicular directions by bending.
- the membrane wall is mounted to the frame such that it, or a part of it, such as a peripheral wall, can displace, such as shift, within its plane in at least one, preferably two mutually perpendicular directions. This can e.g. be obtained by mounting the membrane wall to the frame by clamping.
- the plastically deforming bending is preferably carried out such that the membrane wall is curved in two directions, wherein its convex (i.e. bulging) side is clad welded. Due to the contraction at the clad welding side due to clad welding, the plastically (and thus permanent) flexural deformation that is given to the membrane wall before clad welding, compensated.
- the membrane wall is flexed plastically in such a rate, that after clad welding and removing from the welding frame, the permanent flexural deformation that is given to the membrane wall, is substantially compensated, such that a substantially flat, at a single side clad welded membrane wall is obtained.
- the membrane wall is pre-flexed, taking account of the to be expected contraction due to clad welding.
- the longitudinal contraction can measure 100 mm with a 6 m long membrane wall.
- the welding frame preferably has a plate, approximately corresponding to the length and width of the membrane wall and having a curvature corresponding to the desired curvature in longitudinal and width direction of the membrane wall.
- the welding frame is designed to simultaneously mount two membrane walls substantially mirror symmetric and opposite each other in a lying position.
- the drawing illustrates in the single figure a part of a preferred embodiment of a welding frame according to the invention. Illustrated are two elongate, flat form plates (form elements/form surfaces) that mutually registered lay opposite each other and of which the longitudinal ends have a smaller spacing than their centres. Between their centres and their longitudinal parts the form plates follow a smoothly curved shape, substantially according to a circle arc segment. The form plates are kept in the in a single direction curved shape at mutual distance by rod like spacers, which obviously have a smaller length at the longitudinal ends compared to closer to the longitudinal centres of the form plates.
- the form plates are at their lower longitudinal end commonly pivoting mounted in a space frame, to move between substantially horizontal and vertical positions.
- a flat membrane wall (not shown in the drawing) can be mounted at the top side of the upper form plate.
- a rigid central shaft (profile element; spacer) is placed between the form plate and the membrane wall.
- the central shaft (not shown in the drawing) extends centrally across the form plate in longitudinal direction, has a constant height along its length, is curved in longitudinal direction to follow the curvature of the form plate, and extends at least to the longitudinal ends of the membrane wall.
- the membrane wall has a smaller width compared to the form plate, such that the form plate projects at both sides beyond the membrane wall.
- a second rigid shaft is located onto the longitudinal edge of the membrane wall at both sides of the shaft.
- This second shaft has a shape and dimension substantially similar to the central shaft.
- the rods are tightly pressed onto the membrane wall by tightening the bolts.
- the cross rods push with their central part directly onto the membrane wall and press the centre of the membrane wall with the under side onto the central shaft.
- the cross rods press directly onto the second shafts.
- the second shafts press directly onto the longitudinal edges of the membrane wall and press the longitudinal edges of the membrane wall with the under side onto the top side of the form plate.
- the membrane wall is curved plastically in the longitudinal and cross direction.
- the assembly is then positioned vertically, after which the clad welding can be carried out.
- a welding robot is located in the space frame.
- weld beads are put on the membrane wall, wherein said weld beads extend mutually parallel in the longitudinal direction of the membrane wall from the one to the opposite longitudinal end. In sideways direction, the weld beads merge without a gap, such that a tight, clad welded cover is created.
- the two membrane walls that are mounted to the assembly are simultaneously clad welded, wherein preferably the weld front continuously are opposite each other, relative to the symmetry plane between both form plates.
- cross rods are thickened at both their longitudinal ends or have projections corresponding to the height of the second shafts.
- the cross rods can have a curved shape according to the desired curved shape of the membrane wall.
- the form plates can be curved in two directions according to the desired curvature of the membrane wall.
- the central shaft can be eliminated.
- the shape plates can be replaced by another frame, e.g. made from sections.
- the welding frame can have a different shape.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL1029781 | 2005-08-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
EP1785668A1 true EP1785668A1 (de) | 2007-05-16 |
Family
ID=37888224
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06017512A Withdrawn EP1785668A1 (de) | 2005-08-23 | 2006-08-23 | Schweissrahmen für eine Membranwand |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP1785668A1 (de) |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3404663A (en) | 1965-12-29 | 1968-10-08 | Combustion Eng | Prevention of furnace corrosion |
JPS59133913A (ja) * | 1983-01-20 | 1984-08-01 | Ishikawajima Harima Heavy Ind Co Ltd | 長尺な鋼材の曲面加工装置 |
FR2585270A1 (fr) * | 1985-07-26 | 1987-01-30 | Roland Man Druckmasch | Cintreuse pour le guide tubulaire d'un dispositif d'enfilage du papier mobile dans les trois dimensions, utilisable dans une presse a imprimer rotative |
EP0667487A1 (de) * | 1994-02-15 | 1995-08-16 | Sumitomo Chemical Company, Limited | Rohrbiegegerät und Verfahren |
EP1493968A2 (de) | 2003-07-04 | 2005-01-05 | VISSER & SMIT HANAB B.V. | Membranwand |
-
2006
- 2006-08-23 EP EP06017512A patent/EP1785668A1/de not_active Withdrawn
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3404663A (en) | 1965-12-29 | 1968-10-08 | Combustion Eng | Prevention of furnace corrosion |
JPS59133913A (ja) * | 1983-01-20 | 1984-08-01 | Ishikawajima Harima Heavy Ind Co Ltd | 長尺な鋼材の曲面加工装置 |
FR2585270A1 (fr) * | 1985-07-26 | 1987-01-30 | Roland Man Druckmasch | Cintreuse pour le guide tubulaire d'un dispositif d'enfilage du papier mobile dans les trois dimensions, utilisable dans une presse a imprimer rotative |
EP0667487A1 (de) * | 1994-02-15 | 1995-08-16 | Sumitomo Chemical Company, Limited | Rohrbiegegerät und Verfahren |
EP1493968A2 (de) | 2003-07-04 | 2005-01-05 | VISSER & SMIT HANAB B.V. | Membranwand |
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Legal Events
Date | Code | Title | Description |
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PUAI | Public reference made under article 153(3) epc to a published international application that has entered the european phase |
Free format text: ORIGINAL CODE: 0009012 |
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AK | Designated contracting states |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC NL PL PT RO SE SI SK TR |
|
AX | Request for extension of the european patent |
Extension state: AL BA HR MK YU |
|
17P | Request for examination filed |
Effective date: 20071115 |
|
17Q | First examination report despatched |
Effective date: 20071221 |
|
AKX | Designation fees paid |
Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IS IT LI LT LU LV MC NL PL PT RO SE SI SK TR |
|
STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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18D | Application deemed to be withdrawn |
Effective date: 20120301 |