EP1778488B1 - Method and device for controlling a converting machine for sheet material - Google Patents
Method and device for controlling a converting machine for sheet material Download PDFInfo
- Publication number
- EP1778488B1 EP1778488B1 EP05769895.3A EP05769895A EP1778488B1 EP 1778488 B1 EP1778488 B1 EP 1778488B1 EP 05769895 A EP05769895 A EP 05769895A EP 1778488 B1 EP1778488 B1 EP 1778488B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder
- gear wheel
- driven
- roller
- drive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000000034 method Methods 0.000 title claims description 18
- 239000000463 material Substances 0.000 title claims description 16
- 238000007639 printing Methods 0.000 claims description 66
- 238000004140 cleaning Methods 0.000 claims description 40
- 230000008878 coupling Effects 0.000 claims description 18
- 238000010168 coupling process Methods 0.000 claims description 18
- 238000005859 coupling reaction Methods 0.000 claims description 18
- 238000012545 processing Methods 0.000 claims description 17
- 238000007645 offset printing Methods 0.000 claims description 9
- 238000011144 upstream manufacturing Methods 0.000 claims description 8
- 239000002966 varnish Substances 0.000 claims 3
- 239000011248 coating agent Substances 0.000 description 15
- 238000000576 coating method Methods 0.000 description 15
- 238000005406 washing Methods 0.000 description 9
- 238000007774 anilox coating Methods 0.000 description 6
- 239000003973 paint Substances 0.000 description 4
- 239000003599 detergent Substances 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000011010 flushing procedure Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/008—Mechanical features of drives, e.g. gears, clutches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F13/00—Common details of rotary presses or machines
- B41F13/004—Electric or hydraulic features of drives
- B41F13/0045—Electric driving devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/08—Print finishing devices, e.g. for glossing prints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F31/00—Inking arrangements or devices
- B41F31/004—Driving means for ink rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F35/00—Cleaning arrangements or devices
- B41F35/02—Cleaning arrangements or devices for forme cylinders
Definitions
- the invention relates to a method and apparatus for controlling a processing machine for sheet material with at least one printing and / or coating unit according to the preamble of the independent claims.
- a processing machine is according to EP 0 812 683 A1 with a controllable direct drive for a single driven cylinder known.
- a sheetfed offset printing decoupled a plate cylinder or a blanket cylinder is at least one printing unit by means of individual drive in a predeterminable manner directly driven. Due to the individual and independent of other cylinders directly driven plate cylinder plate pressure correction options and other operations such as plate replacement or cleaning of cylinders can be realized.
- the inking unit associated with the plate cylinder has at least one roller which can be driven by a direct motor drive. Alternatively, certain inking rollers are coupled on the drive side with the gear train for the sheet transport via the main drive.
- the invention has for its object to provide a method and an apparatus of the type mentioned above, which reduces the set-up times, especially the cleaning times, on a processing machine for sheet material with at least one individually driven, a printing plate bearing cylinder.
- a first advantage of the invention is that a significant set-up time reduction is realized by the controlled, simultaneous combination of previously individually or sequentially performed work processes, in particular during cleaning, on a processing machine.
- the cylinder carrying the printing plate (plate cylinder) and the adjacent inking unit are temporarily driven synchronously by direct drive at a first speed and that the blanket cylinder and formed as a sheet guiding cylinder pressure cylinder with a second Speed synchronously driven by the main drive and gear train are. Due to the different speeds required, in addition to the set-up time reduction, especially when shortening the cleaning time, the cleaning results are improved. Thus, a more effective adaptation to the type of cleaning device used, for example a cloth washing device, a brush washing device, an inking unit washing device, as well as the type of detergent used can be realized by these special speeds.
- a third advantage is given by the fact that the inking drive side temporarily separated by the arrangement of a switchable clutch from the main drive and gear train of the sheet guiding cylinder and coupled to the directly driven, the printing plate bearing cylinder.
- the inking unit On the drive side, the inking unit is operable, in particular for the cleaning processes, via the directly driven cylinder carrying the printing plate. After completion of the cleaning processes, for example, in the continuous printing, the drive connection of the inking unit to the directly driven, the printing plate bearing cylinder is separated and the inking unit mechanically coupled again into the main drive and gear train of the sheet guiding cylinder.
- the fourth advantage to be stated is that in a coating unit, preferably during cleaning, the cylinder carrying the printing form (forme cylinder) and at least one adjacent applicator roller of the metering device can be temporarily driven synchronously by means of a direct drive at a first rotational speed and that the printing cylinder designed as a sheet guiding cylinder can be driven at a second rotational speed by means of a main drive and gear train. Due to the different speeds required, in addition to the set-up time reduction, especially when shortening the cleaning time, the cleaning results are improved. Thus, a more effective adaptation to the type of cleaning device used, for example a cloth washing device, a brush washing device, a applicator roller washing device, as well as the type of detergent used can be realized by these special speeds.
- the sheet-fed rotary printing machine is shown for example with a feeder 4, five offset printing units 1, a coating unit 2 and a boom 5.
- Each offset printing unit 1 has in a known manner an inking unit 12 with inking rollers, a cylinder 10 carrying a printing plate, here as a plate cylinder 10, and a blanket cylinder 8. If necessary, each plate cylinder 10 is associated with a dampening unit.
- the coating unit 2 has in a known manner a metering device 11 for that processing medium (paint, paint), preferably a chambered doctor blade with assigned, screened applicator roller, and a cylinder 9 carrying a printing plate, here as a forme cylinder 9, on.
- Plate cylinder 10 and forme cylinder 9 each carry at least one printing plate and can be brought into contact with the inking rollers of the inking unit 12 or the applicator roller of the metering device 11.
- each printing or coating unit 1, 2 is designed as a pressure cylinder sheet guiding cylinder 6 with the respective blanket cylinder 8 and forme cylinder 9 in functional connection, wherein in the first printing unit 1 formed as a printing cylinder sheet guiding cylinder 6 a plant drum is arranged as a sheet guiding cylinder 6.
- a transfer cylinder for the sheet transport between the printing cylinder designed as a printing cylinder 6 of the printing or coating units 1, 2 more sheet guiding cylinder 6 are arranged as a transfer cylinder.
- Each blanket cylinder 8, each forme cylinder 9 and each preferably formed as a printing cylinder sheet guiding cylinder 6 is a cleaning device 7 (cloth or brush washing device or a non-contact plate cleaning device) assigned.
- Each inking unit 12 has an inking unit washing device, for example, a directed onto the compactor detergent spraying system and a engageable doctor device on a last in the direction of rotation of the plate cylinder inking roller. If necessary, the applicator roller is assigned a further cleaning device or the application roller can be cleaned by means of chamber doctor blade.
- At least all sheet guiding cylinders 6 are coupled to each other via a main drive (not shown in detail) (at least one feeding drive motor) and a gear train on the drive side.
- a main drive (at least one feeding drive motor) and a gear train on the drive side.
- Each plate cylinder 10 and preferably each forme cylinder 9 is - mechanically decoupled from the main drive and gear train - each driven by a direct drive M, ie a separate drive motor.
- These direct drives M are coupled with a machine control and in a predeterminable manner at least with respect to the Bogen Resultsszylindem 6 (main drive and gear train) individually driven.
- the following is an example of a method for controlling at least one preferably offset printing unit 1 of a processing machine for sheet material described in which mounted in side frames, a printing plate bearing cylinder 10, here the plate cylinder 10, coupled to a direct drive M and from one to the gear train of Sheet guiding cylinder 6 for the sheet transport acting main drive mechanically decoupled and drivable in a predeterminable manner at least relative to the sheet guiding cylinders 6.
- the directly driven plate cylinder 10 is assigned an inking unit 12 with at least one drivable by the main drive and gear train inking roller.
- the inking roller is preferably a rotary and axially iridescent drivable ink roller. If necessary, a drive-side coupling with other inking rollers can be realized.
- the driven by direct drive M plate cylinder 10 and to be cleaned inking rollers of the inking unit 12 are driven synchronously with a first speed during the cleaning process.
- the cleaning preferably takes place via a known inking unit washing device.
- the difference between the first and the second speed is noticeably different.
- the cleaning of the blanket cylinder 8 and, if necessary, the sheet guiding cylinder 6 takes place with a Shut-off cleaning device 7.
- driven by direct drive M plate cylinder 10 and associated inking rollers are also operable at a synchronous speed to the driven by the main drive and gear train blanket and Bogen Resultsszylindem 8, 6.
- the temporary drive coupling between directly driven plate cylinder 10 and the at least one inking unit of the inking unit 12 is separated and the inking rollers of the inking unit 12 are coupled to the main drive and gear train of the sheet guiding cylinder 6 and then the pressure contact between the plate cylinder 10 and the blanket cylinder 8 generated again.
- the following is an example of a method for controlling at least one preferably coating unit 2 of a processing machine for sheet material described in which mounted in side frames, a printing plate-bearing cylinder 9, here the form cylinder 9, coupled to a direct drive M and from one to the gear train of the sheet guiding cylinder 6 for the sheet transport we kenden main drive mechanically decoupled and drivable in a predeterminable manner at least relative to the sheet guiding cylinders 6.
- the driven by means of direct drive M cylinder 9 is assigned a drivable by means of the main drive and gear train applicator roll of a metering device 11 for paint, paint.
- the application roller is designed as an anilox roller (anilox roller), which is in functional connection with a chamber doctor blade.
- directly driven forme cylinder 9 existing to an adjacent sheet guiding cylinder 6 pressure contact is canceled.
- the applicator roller of the metering device 11 is separated on the drive side by the driven by the main drive and gear train sheet guiding cylinders 6 and the driven by direct drive M, the printing plate-carrying forme cylinder 9 on the drive side temporarily, ie for the cleaning time coupled.
- the driven by direct drive M forme cylinder 9 and to be cleaned applicator roller of the metering device 11 are driven synchronously with a first speed during the cleaning process.
- the cleaning preferably takes place via a cleaning device 7 which can be switched on / off the forme cylinder 9.
- the sheet guiding cylinder 6 adjacent to the forme cylinder 9 is driven for cleaning by means of a main drive and gear train at a second rotational speed.
- a cleaning device 7 is assigned / ab tone the sheet guiding cylinder 6.
- the difference between the first and second speeds is noticeably different.
- the driven by direct drive M forme cylinder 9 and applicator roll are also operable with synchronous speed to driven by the main drive and gear train sheet guiding cylinder 6.
- the temporary drive coupling between directly driven forme cylinder 9 and the applicator roller of the metering device 11 is separated and this applicator roller is coupled to the main drive and gear train of the sheet guiding cylinder 6 and then the pressure contact between the forme cylinder 9 and the adjacent sheet guiding cylinder 6 is generated again.
- a device for controlling a processing machine for sheet material with at least one printing and / or coating unit 1, 2 is shown.
- a stored in side frames, a printing plate-bearing cylinder 10, here formed as a plate cylinder 10 is coupled to a direct drive M and mechanically decoupled from acting on the gear train of the sheet guiding cylinder 6 for sheet transport main drive and can be driven in a predetermined manner, at least against the Bogen Resultsszylindem 6 wherein the directly driven plate cylinder 10, an inking unit 12 is associated with at least one of the main drive and gear train for the sheet guiding cylinder 6 drivable inking roller.
- the inking roller is a rotary and axially iridescent drivable ink roller.
- the direct drive M has a releasably end on which the printing plate bearing Plate cylinder 10 arranged rotor and a concentrically arranged on the side frame releasably fixed stator.
- an intermediate gear 14 is freely rotatably mounted and aligned spaced from this intermediate gear 14, a cylindrical gear 18 fixed to the plate cylinder 10 is arranged.
- the intermediate gear 14 is engaged with a fixed to a drive-side upstream blanket cylinder 8 gear 13 into which a drive 20 by means of the main drive and gear train of the Bogen Resultsszylindem 6 can be fed.
- the intermediate gear 14 is the output side with a on a downstream inking unit roller, preferably at least one ink roller, the inking unit 12 freely rotatably mounted, the first gear 15 in engagement.
- a clutch 16 is fixedly disposed and spaced from this clutch 16 in alignment with a second gear 17 is freely rotatably disposed on the same inking roller.
- the second gear 17 is engaged with the cylinder gear 18 (on the plate cylinder 10).
- the clutch 16 and the direct drive M are coupled to the machine control.
- a first switching position the clutch 16 is engaged with the first gear 15 and the inking roller is driven by means of input drive 20 (via gear 13, idler gear 14, first gear 15) from the main drive and gear train for the sheet guiding cylinder 6 by means of a defined speed.
- This switching position is preferably used for the printing / painting operation.
- a second switching position the clutch 16 is engaged with the second gear 17 and the inking roller is driven by direct drive M from the cylinder gear 18 (plate cylinder 10) with a defined speed.
- This switching position is preferably used for the cleaning process (inking 12 wash, plate cylinder 10 wash).
- a device for controlling a processing machine for sheet material with at least one printing and / or coating unit 1, 2 is shown.
- a stored in side frames, a printing plate bearing cylinder 10, designed here as a plate cylinder 10 is coupled to a direct drive M and from a on the gear train of the sheet guiding cylinder 6 acting for the sheet transport main drive mechanically decoupled and drivable in a predetermined manner, at least compared to the sheet guiding cylinders 6, wherein the directly driven plate cylinder 10 an inking unit 12 is associated with at least one main drive and gear train for the sheet guiding cylinder 6 drivable inking roller.
- the inking roller is a rotary and axially iridescent drivable ink roller.
- the direct drive M has a releasably end on the plate cylinder 10 carrying the printing plate arranged rotor and a concentrically arranged on the side frame releasably fixed stator.
- an intermediate gear 14 is freely rotatably mounted and aligned with the intermediate gear 14
- a gear coupling 22 is freely rotatably mounted on the plate cylinder 10. Flushing spaced from the gear coupling 22, a clutch disc 19 is further fixed to the plate cylinder 10.
- the intermediate gear 14 is engaged with a fixed to a drive-side upstream blanket cylinder 8 gear 13 into which a drive 20 by means of the main drive and gear train of the Bogen Resultsszylindem 6 can be fed.
- the gear coupling 22 is on the output side with a fixed to a downstream inking unit roller of the inking unit 12 roller gear 21 in engagement.
- the gear clutch 22 and the direct drive M are coupled to the machine control.
- the gear coupling 22 is engaged with the intermediate gear 14 and the roller gear 21 of the inking roller is driven by means of input 20 (via gear 13, intermediate gear 14, gear coupling 22) from the main drive and gear train of the sheet guiding cylinder 6 by means of a defined speed.
- This switching position is preferably used for the printing / Lackier horr.
- the gear clutch 22 is engaged with the clutch disc 19 and the ink fountain roller is driven by means of direct drive M and gear coupling 22 via the roller gear 21.
- This switching position is preferably for the cleaning process (inking 12 wash plate cylinder 10 wash) used.
- a device for controlling a processing machine for sheet material with at least one printing and / or coating unit 1,2 is shown.
- a stored in side frames, a printing plate-bearing cylinder 9, here formed as a form cylinder 9 is coupled to a direct drive M and mechanically decoupled from acting on the gear train of the sheet guiding cylinder 6 for the sheet transport main drive and can be driven in a predetermined manner at least against the Bogen Resultsszylindem 6 ,
- the direct drive M has a releasably end side on which the printing plate-carrying forme cylinder 9 arranged rotor and a concentrically arranged on the side frame releasably fixed stator.
- the form cylinder 9 is associated with a drivable by means of a main drive and gear train application roller 11 a metering device.
- the application roller is formed for example as an anilox roller (anilox roller) and is in functional connection with a chambered doctor blade.
- the printing plate-carrying forme cylinder 9 is an intermediate gear 14 freely rotatably mounted and spaced in alignment with this intermediate gear 14, a cylindrical gear 18 is fixedly arranged on the forme cylinder 9.
- the intermediate gear 14 is engaged with a fixed to a drive side upstream sheet guiding cylinder 6 gear 13 into which a drive 20 by means of the main drive and gear train of the Bogen Resultsszylindem 6 can be fed.
- the intermediate gear 14 is the output side with a freely rotatable on the downstream applicator roller of the metering device 11, the first gear 15 in engagement.
- a clutch 16 Spaced at the same applicator roller is a clutch 16 fixedly disposed and spaced from this clutch 16 in alignment with a second gear 17 is freely rotatably arranged, which with the cylinder gear 18 (on the forme cylinder 9) is engaged.
- the clutch 16 and the direct drive M are coupled to the machine control.
- a first switching position the clutch 16 is engaged with the first gear 15 and the applicator roller is by means of input 20 (via gear 13, intermediate gear 14, first gear 15) of the main drive and gear train for the sheet guiding cylinder 6 by means of a defined speed can be driven.
- This switching position is preferably used for the printing / Lackier ist.
- a second switching position the clutch 16 is engaged with the second gear 17 and the applicator roller is driven by direct drive M from the cylinder gear 18 (forme cylinder 9) with a defined speed.
- This switch position is preferably used for the cleaning process (application roller wash, wash form cylinder 9).
- Gem. Fig. 5 a device for controlling a processing machine for sheet material with at least one printing and / or coating unit 1, 2 is shown.
- a stored in side frames, a printing plate-bearing cylinder 9, here formed as a plate cylinder 9 is coupled to a direct drive M and mechanically decoupled from acting on the gear train of the sheet guiding cylinder 6 for the sheet transport main drive and can be driven in a predetermined manner, at least relative to the sheet guiding cylinders 6 ,
- the direct drive M has a releasably end side on which the printing plate-carrying forme cylinder 9 arranged rotor and a concentrically arranged on the side frame releasably fixed stator.
- the form cylinder 9 is associated with a drivable by means of a main drive and gear train application roller 11 a metering device.
- the application roller is formed for example as an anilox roller (anilox roller) and is in functional connection with a chambered doctor blade.
- An intermediate gear 14 is freely rotatably mounted on the form cylinder 9 carrying the printing form and is spaced from the intermediate gear 14 so that a gear coupling 22 is freely rotatably mounted on the forme cylinder 9.
- a clutch disk 19 is furthermore fixed on the forme cylinder 9.
- the intermediate gear 14 is engaged with a fixed to a drive side upstream sheet guiding cylinder 6 gear 13 into which a drive 20 by means of the main drive and gear train of the Bogen Resultsszylindem 6 can be fed.
- the gear coupling 22 is on the output side with a fixed to the downstream applicator roll of the metering device 11 roller gear 21 in engagement.
- the gear clutch 22 and the direct drive M are coupled to the machine control.
- the gear clutch 22 In a first switching position, the gear clutch 22 is engaged with the intermediate gear 14 and the roller gear 21 of the applicator roll is driven by means of input 20 (via gear 13, intermediate gear 14, gear coupling 22) of the main drive and gear train of the sheet guiding cylinder 6 by means of a defined speed. This switching position is preferably used for the printing / Lackier horr.
- the gear clutch 22 In a second switching position, the gear clutch 22 is engaged with the clutch disc 19 and the applicator roller is driven by means of direct drive M and gear coupling 22 via the roller gear 21 with a defined speed.
- This switch position is preferably used for the cleaning process (application roller wash, wash form cylinder 9).
- the according to the Figures 2 and 4 described clutches 16 are not limited to the listed switching states. Rather, for the clutches 16, a third shift position can be realized by the clutch 16 is disengaged to the first gear 15 and the second gear 17. In this third switching position, the inking unit 12 and the applicator roller of the metering device 11 is unpowered.
- the blanket cylinder 8 ( Fig. 2 ) and the sheet guiding cylinder 6 ( Fig. 4 ) can be driven via the main drive and gear train of the sheet guiding cylinder 6.
- the plate cylinder 10 ( Fig. 2 ) and the forme cylinder 9 ( Fig. 4 ) are driven by direct drive M if necessary.
- gear couplings 22 are not limited to the listed switching states. Rather, for the gear clutches 22, a third shift position can be realized by the gear clutch 22 is disengaged to the intermediate 14 and the clutch disc 19. In this third switching position, the inking unit 12 and the applicator roller of the metering device 11 is unpowered.
- the blanket cylinder 8 ( Fig.) 3 and the sheet guiding cylinder 6 ( Fig. 5 ) can be driven via the main drive and gear train of the sheet guiding cylinder 6.
- the plate cylinder 10 ( Fig. 3 ) and the forme cylinder 9 ( Fig. 5 ) can be driven by direct drive M if required:
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Inking, Control Or Cleaning Of Printing Machines (AREA)
- Rotary Presses (AREA)
- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Description
Die Erfindung betrifft ein Verfahren und Vorrichtung zum Steuerung einer Verarbeitungsmaschine für Bogenmaterial mit wenigstens einem Druck- und/oder Lackwerk nach dem Oberbegriff der unabhängigen Ansprüche.The invention relates to a method and apparatus for controlling a processing machine for sheet material with at least one printing and / or coating unit according to the preamble of the independent claims.
Eine Verarbeitungsmaschine ist gemäß
Der Erfindung liegt die Aufgabe zugrunde ein Verfahren und eine Vorrichtung der eingangs genannten Art zu schaffen, welche die Rüstzeiten, insbesondere die Reinigungszeiten, an einer Verarbeitungsmaschine für Bogenmaterial mit wenigstens einem einzeln antreibbaren, eine Druckform tragenden Zylinder spürbar reduziert.The invention has for its object to provide a method and an apparatus of the type mentioned above, which reduces the set-up times, especially the cleaning times, on a processing machine for sheet material with at least one individually driven, a printing plate bearing cylinder.
Gelöst wird die Aufgabe durch die Ausbildungsmerkmale der jeweiligen Ansprüche 1 bis 6. Weiterbildungen ergeben sich aus den abhängigen Ansprüchen.The object is achieved by the training features of the respective claims 1 to 6. Further developments will become apparent from the dependent claims.
Ein erster Vorteil der Erfindung besteht darin, dass eine deutliche Rüstzeitverkürzung durch die gesteuerte, gleichzeitige Kombination von bisher einzeln bzw. sequentiell durchgeführten Arbeitsabläufen, insbesondere beim Reinigen, an einer Verarbeitungsmaschine realisiert wird.A first advantage of the invention is that a significant set-up time reduction is realized by the controlled, simultaneous combination of previously individually or sequentially performed work processes, in particular during cleaning, on a processing machine.
Als zweiter Vorteil ist aufzuführen, dass in einem Druckwerk, vorzugsweise beim Reinigen, der die Druckform tragende Zylinder (Plattenzylinder) und das benachbarte Farbwerk temporär mit einer ersten Drehzahl synchron mittels Direktantrieb antreibbar sind und dass der Gummituchzylinder und der als Bogenführungszylinder ausgebildete Druckzylinder mit einer zweiten Drehzahl synchron mittels Hauptantrieb und Räderzug antreibbar sind. Durch die bedarfsweise unterschiedlichen Drehzahlen werden neben der Rüstzeitverkürzung, insbesondere bei Verkürzung der Reinigungszeit, auch die Reinigungsergebnisse verbessert. So ist durch diese speziellen Drehzahlen eine effektivere Anpassung an die Art der eingesetzten Reinigungsvorrichtung, beispielsweise einer Tuchwaschvorrichtung, einer Bürstenwaschvorrichtung, einer Farbwerkswascheinrichtung, sowie die Art der eingesetzten Waschmittel realisierbar.As a second advantage is to be mentioned that in a printing unit, preferably when cleaning, the cylinder carrying the printing plate (plate cylinder) and the adjacent inking unit are temporarily driven synchronously by direct drive at a first speed and that the blanket cylinder and formed as a sheet guiding cylinder pressure cylinder with a second Speed synchronously driven by the main drive and gear train are. Due to the different speeds required, in addition to the set-up time reduction, especially when shortening the cleaning time, the cleaning results are improved. Thus, a more effective adaptation to the type of cleaning device used, for example a cloth washing device, a brush washing device, an inking unit washing device, as well as the type of detergent used can be realized by these special speeds.
Ein dritter Vorteil ist dadurch gegeben, dass durch die Anordnung einer schaltbaren Kupplung das Farbwerk antriebsseitig temporär aus dem Hauptantrieb und Räderzug der Bogenführungszylinder getrennt und mit dem direkt angetriebenen, die Druckform tragenden Zylinder gekoppelt wird. Antriebsseitig ist das Farbwerk insbesondere für die Reinigungsprozesse, über den direkt angetriebenen, die Druckform tragenden Zylinder betreibbar. Nach Beendigung der Reinigungsprozesse, beispielsweise beim Fortdruck, wird die Antriebsverbindung des Farbwerkes zum direkt angetriebenen, die Druckform tragenden Zylinder getrennt und das Farbwerk wieder mechanisch in den Hauptantrieb und Räderzug der Bogenführungszylinder eingekoppelt.A third advantage is given by the fact that the inking drive side temporarily separated by the arrangement of a switchable clutch from the main drive and gear train of the sheet guiding cylinder and coupled to the directly driven, the printing plate bearing cylinder. On the drive side, the inking unit is operable, in particular for the cleaning processes, via the directly driven cylinder carrying the printing plate. After completion of the cleaning processes, for example, in the continuous printing, the drive connection of the inking unit to the directly driven, the printing plate bearing cylinder is separated and the inking unit mechanically coupled again into the main drive and gear train of the sheet guiding cylinder.
Als vierter Vorteil ist anzugeben, dass in einem Lackwerk, vorzugsweise beim Reinigen, der die Druckform tragende Zylinder (Formzylinder) und zumindest eine benachbarte Auftragwalze der Dosiereinrichtung temporär mit einer ersten Drehzahl synchron mittels Direktantrieb antreibbar sind und dass der als Bogenführungszylinder ausgebildete Druckzylinder mit einer zweiten Drehzahl mittels Hauptantrieb und Räderzug antreibbar sind. Durch die bedarfsweise unterschiedlichen Drehzahlen werden neben der Rüstzeitverkürzung, insbesondere bei Verkürzung der Reinigungszeit, auch die Reinigungsergebnisse verbessert. So ist durch diese speziellen Drehzahlen eine effektivere Anpassung an die Art der eingesetzten Reinigungsvorrichtung, beispielsweise einer Tuchwaschvorrichtung, einer Bürstenwaschvorrichtung, einer Auftragwalzenwascheinrichtung, sowie die Art der eingesetzten Waschmittel realisierbar.The fourth advantage to be stated is that in a coating unit, preferably during cleaning, the cylinder carrying the printing form (forme cylinder) and at least one adjacent applicator roller of the metering device can be temporarily driven synchronously by means of a direct drive at a first rotational speed and that the printing cylinder designed as a sheet guiding cylinder can be driven at a second rotational speed by means of a main drive and gear train. Due to the different speeds required, in addition to the set-up time reduction, especially when shortening the cleaning time, the cleaning results are improved. Thus, a more effective adaptation to the type of cleaning device used, for example a cloth washing device, a brush washing device, a applicator roller washing device, as well as the type of detergent used can be realized by these special speeds.
Die Erfindung soll an einem Ausführungsbeispiel näher erläutert werden. Dabei zeigen schematisch:
- Fig. 1
- eine Bogenrotationsdruckmaschine mit mehreren Druckwerken und einem Lackwerk,
- Fig. 2
- eine erste Antriebseinrichtung für einen eine Druckform tragenden Zylinder in einem Offsetdruckwerk,
- Fig. 3
- eine zweite Antriebseinrichtung für einen eine Druckform tragen den Zylinder in einem Offsetdruckwerk,
- Fig. 4
- eine erste Antriebseinrichtung für einen eine Druckform tragenden Zylinder in einem Lackwerk,
- Fig. 5
- eine zweite Antriebseinrichtung für einen eine Druckform tragen den Zylinder in einem Lackwerk.
- Fig. 1
- a sheet-fed rotary printing machine with several printing units and a coating unit,
- Fig. 2
- a first drive device for a cylinder carrying a printing plate in an offset printing unit,
- Fig. 3
- a second drive device for a printing plate carry the cylinder in an offset printing unit,
- Fig. 4
- a first drive device for a cylinder carrying a printing form in a coating unit,
- Fig. 5
- a second drive means for a printing forme support the cylinder in a coating unit.
Die Bogenrotationsdruckmaschine ist beispielsweise mit einem Anleger 4, fünf Offsetdruckwerken 1, einem Lackwerk 2 sowie einem Ausleger 5 dargestellt. Jedes Offsetdruckwerk 1 weist in bekannter Weise ein Farbwerk 12 mit Farbwerkwalzen, einen eine Druckform tragenden Zylinder 10, hier als Plattenzylinder 10, und einen Gummituchzylinder 8 auf. Bei Bedarf ist jedem Plattenzylinder 10 ein Feuchtwerk zugeordnet.
Das Lackwerk 2 weist in bekannter Weise eine Dosiereinrichtung 11 für das zu verarbeitende Medium (Lack, Farbe), bevorzugt ein Kammerrakel mit zugeordneter, gerasterter Auftragwalze, sowie einen eine Druckform tragenden Zylinder 9, hier als Formzylinder 9, auf.The sheet-fed rotary printing machine is shown for example with a
The coating unit 2 has in a known manner a
Plattenzylinder 10 und Formzylinder 9 tragen jeweils zumindest eine Druckform und sind mit den Farbauftragwalzen des Farbwerkes 12 bzw. der Auftragwalze der Dosiereinrichtung 11 in Kontakt bringbar. Für den Bogentransport in Förderrichtung 3 sind mehrere Bogenführungszylinder 6 vorgesehen. In jedem Druck- bzw. Lackwerk 1, 2 ist ein als Druckzylinder ausgebildeter Bogenführungszylinder 6 mit dem jeweiligen Gummituchzylinder 8 bzw. Formzylinder 9 in Funktionsverbindung, wobei im ersten Druckwerk 1 dem als Druckzylinder ausgebildeten Bogenführungszylinder 6 eine Anlagetrommel als Bogenführungszylinder 6 vorgeordnet ist. Für den Bogentransport sind zwischen den als Druckzylinder ausgebildeten Bogenführungszylindem 6 der Druck- bzw. Lackwerke 1, 2 weitere Bogenführungszylinder 6 als Transferzylinder angeordnet.
Jedem Gummituchzylinder 8, jedem Formzylinder 9 und jedem vorzugsweise als Druckzylinder ausgebildeten Bogenführungszylinder 6 ist eine Reinigungsvorrichtung 7 (Tuch- bzw. Bürstenwaschvorrichtung bzw. eine berührungslos arbeitende Klischeereinigungsvorrichtung) zugeordnet. Jedes Farbwerk 12 weist eine Farbwerkswascheinrichtung, beispielsweise ein auf den Walzenzug gerichtetes Waschmittelsprühsystem sowie eine anstellbare Rakeleinrichtung an einer in Drehrichtung des Plattenzylinders 10 letzten Farbwerkswalze auf. Bei Bedarf ist der Auftragwalze eine weitere Reinigungsvorrichtung zugeordnet bzw. ist die Auftragwalze mittels Kammerrakel reinigbar.Each blanket cylinder 8, each
Zumindest sämtliche Bogenführungszylinder 6 sind über einen nicht näher aufgezeigten Hauptantrieb (zumindest ein einspeisender Antriebsmotor) und einen Räderzug antriebsseitig miteinander gekoppelt. Jeder Plattenzylinder 10 und bevorzugt jeder Formzylinder 9 ist - von Hauptantrieb und Räderzug mechanisch entkoppelt - durch je einen Direktantrieb M, d.h. einen separaten Antriebsmotor, antreibbar. Diese Direktantriebe M sind mit einer Maschinensteuerung gekoppelt und in vorgebbarer Weise zumindest gegenüber den Bogenführungszylindem 6 (Hauptantrieb und Räderzug) einzeln antreibbar.At least all
Nachstehend wird beispielhaft ein Verfahren zum Steuern von wenigstens einem vorzugsweise Offsetdruckwerk 1 einer Verarbeitungsmaschine für Bogenmaterial beschrieben, bei dem der in Seitengestellen gelagerte, eine Druckform tragende Zylinder 10, hier der Plattenzylinder 10, mit einem Direktantrieb M gekoppelt-und von einem auf den Räderzug der Bogenführungszylinder 6 für den Bogentransport wirkenden Hauptantrieb mechanisch entkoppelt und in vorgebbarer Weise zumindest gegenüber den Bogenführungszylindern 6 antreibbar ist. Dem direkt angetriebenen Plattenzylinder 10 ist ein Farbwerk 12 mit zumindest einer von Hauptantrieb und Räderzug antreibbaren Farbwerkwalze zugeordnet. Die Farbwerkwalze ist bevorzugt eine rotativ und axial changierend antreibbare Farbreiberwalze. Bei Bedarf ist eine antriebsseitige Kopplung mit weiteren Farbwerkwalzen realisierbar.The following is an example of a method for controlling at least one preferably offset printing unit 1 of a processing machine for sheet material described in which mounted in side frames, a printing
In einer Kontaktzone des die Druckform tragenden, als Plattenzylinder 10 des Offsetdruckwerkes 1 ausgebildeten, direkt angetriebenen Zylinders 10 wird der zu einem benachbarten Gummituchzylinder 8 bestehende Druckkontakt aufgehoben. Zum Reinigen werden die Farbwerkwalzen des Farbwerks 12, d. h. zumindest die o.g. Farbreiberwalze, von den mittels Hauptantrieb und Räderzug angetriebenen Bogenführungszylindem 6 antriebsseitig getrennt und mit dem mittels Direktantrieb M angetriebenen, die Druckform tragenden Plattenzylinder 10 antriebsseitig temporär, d. h. für die Reinigungsdauer, gekoppelt.In a contact zone of the printing plate bearing, designed as a
Der mittels Direktantrieb M angetriebene Plattenzylinder 10 und die zu reinigenden Farbwerkwalzen des Farbwerks 12 werden während des Reinigungsprozesses synchron mit einer ersten Drehzahl angetrieben. Bevorzugt erfolgt die Reinigung über eine an sich bekannte Farbwerkswascheinrichtung.
Zum Reinigen des Gummituchzylinders 8 und des benachbarten Bogenführungszylinders 6 werden diese mit einer zweiten Drehzahl mittels Hauptantrieb und Räderzug angetrieben. Bevorzugt ist die Differenz zwischen der ersten und der zweiten Drehzahl spürbar unterschiedlich. Bevorzugt erfolgt die Reinigung des Gummituchzylinders 8 und bei Bedarf des Bogenführungszylinders 6 mit einer an-/ abstellbaren Reinigungsvorrichtung 7.The driven by direct drive
To clean the blanket cylinder 8 and the adjacent
Bei Bedarf sind die mittels Direktantrieb M angetriebenen Plattenzylinder 10 und zugeordnete Farbwerkwalzen ebenso mit synchroner Drehzahl zu den mittels Hauptantrieb und Räderzug angetriebenen Gummituch- und Bogenführungszylindem 8, 6 betreibbar.If necessary, driven by direct drive
Im Anschluss zum Reinigungsprozess wird die temporäre Antriebskopplung zwischen direkt angetriebenen Plattenzylinder 10 und der zumindest einen Farbwerkwalze des Farbwerks 12 getrennt und die Farbwerkwalzen des Farbwerks 12 werden mit dem Hauptantrieb und Räderzug der Bogenführungszylinder 6 gekoppelt und anschließend wird der Druckkontakt zwischen dem Plattenzylinder 10 und dem Gummituchzylinder 8 erneut erzeugt.Following the cleaning process, the temporary drive coupling between directly driven
Nachstehend wird beispielhaft ein Verfahren zum Steuern von wenigstens einem vorzugsweise Lackwerk 2 einer Verarbeitungsmaschine für Bogenmaterial beschrieben, bei dem der in Seitengestellen gelagerte, eine Druckform tragender Zylinder 9, hier der Formzylinder 9, mit einem Direktantrieb M gekoppelt und von einem auf den Räderzug der Bogenführungszylinder 6 für den Bogentransport wir kenden Hauptantrieb mechanisch entkoppelt und in vorgebbarer Weise zumindest gegenüber den Bogenführungszylindern 6 antreibbar ist.
Dem mittels Direktantrieb M angetriebenen Zylinder 9 ist eine mittels Hauptantrieb und Räderzug antreibbare Auftragwalze einer Dosiereinrichtung 11 für Farbe, Lack zugeordnet. Bevorzugt ist die Auftragwalze als Rasterwalze (Aniloxwalze) ausgebildet, welche mit einem Kammerrakel in Funktionsverbindung ist. In einer Kontaktzone des die Druckform tragenden, direkt angetriebenen Formzylinders 9 wird der zu einem benachbarten Bogenführungszylinder 6 bestehende Druckkontakt aufgehoben. Zum Reinigen wird die Auftragwalze der Dosiereinrichtung 11 von den mittels Hauptantrieb und Räderzug angetriebenen Bogenführungszylindern 6 antriebsseitig getrennt und mit dem mittels Direktantrieb M angetriebenen, die Druckform tragenden Formzylinder 9 antriebsseitig temporär, d.h. für die Reinigungsdauer, gekoppelt.The following is an example of a method for controlling at least one preferably coating unit 2 of a processing machine for sheet material described in which mounted in side frames, a printing plate-bearing
The driven by means of direct
Der mittels Direktantrieb M angetriebene Formzylinder 9 und die zu reinigende Auftragwalze der Dosiereinrichtung 11 werden während des Reinigungsprozesses synchron mit einer ersten Drehzahl angetrieben. Bevorzugt erfolgt die Reinigung über eine an den Formzylinder 9 an-/abstellbare Reinigungsvorrichtung 7. Der zum Formzylinder 9 benachbarte Bogenführungszylinder 6 wird zum Reinigen mittels Hauptantrieb und Räderzug mit einer zweiten Drehzahl angetrieben. Dabei ist an den Bogenführungszylinder 6 ist bedarfsweise eine Reinigungsvorrichtung 7 an-/abstellbar zugeordnet. Bevorzugt ist die Differenz zwischen der ersten und zweiten Drehzahl spürbar unterschiedlich. Bei Bedarf sind die mittels Direktantrieb M angetriebenen Formzylinder 9 und Auftragwalze ebenso mit synchroner Drehzahl zum mittels Hauptantrieb und Räderzug angetriebenen Bogenführungszylinder 6 betreibbar.The driven by direct drive
Im Anschluss zum Reinigungsprozess wird die temporäre Antriebskopplung zwischen direkt angetriebenen Formzylinder 9 und der Auftragwalze der Dosiereinrichtung 11 getrennt und diese Auftragwalze wird mit dem Hauptantrieb und Räderzug des Bogenführungszylinders 6 gekoppelt und anschließend wird der Druckkontakt zwischen dem Formzylinder 9 und dem benachbarten Bogenführungszylinder 6 erneut erzeugt.Following the cleaning process, the temporary drive coupling between directly driven
Gemäß
Der Direktantrieb M weist einen lösbar endseitig an dem die Druckform tragenden Plattenzylinder 10 angeordneten Rotor und einen dazu konzentrisch angeordneten, am Seitengestell lösbar fixierten Stator auf. An dem die Druckform tragenden Plattenzylinder 10 ist ein Zwischenzahnrad 14 frei drehbar gelagert und fluchtend beabstandet zu diesem Zwischenzahnrad 14 ein Zylinderzahnrad 18 fest am Plattenzylinder 10 angeordnet. Das Zwischenzahnrad 14 ist mit einem an einem antriebsseitig vorgeordneten Gummituchzylinder 8 fixierten Zahnrad 13 in Eingriff, auf das ein Eintrieb 20 mittels Hauptantrieb und Räderzug von den Bogenführungszylindem 6 einspeisbar ist. Das Zwischenzahnrad 14 ist abtriebsseitig mit einem an einer nachgeordneten Farbwerkwalze, vorzugsweise zumindest einer Farbreiberwalze, des Farbwerkes 12 frei drehbar angeordneten, ersten Zahnrad 15 in Eingriff. An der gleichen Farbwerkwalze, bevorzugt der Farbreiberwalze, fluchtend beabstandet ist eine Schaltkupplung 16 fest angeordnet und zu dieser Schaltkupplung 16 fluchtend beabstandet ist ein zweites Zahnrad 17 frei drehbar an der gleichen Farbwerkwalze angeordnet. Das zweite Zahnrad 17 ist mit dem Zylinderzahnrad 18 (am Plattenzylinder 10) in Eingriff. Die Schaltkupplung 16 sowie der Direktantrieb M sind mit der Maschinensteuerung gekoppelt.The direct drive M has a releasably end on which the printing plate bearing
In einer ersten Schaltstellung ist die Schaltkupplung 16 mit dem ersten Zahnrad 15 eingekuppelt und die Farbwerkwalze ist mittels Eintrieb 20 (über Zahnrad 13, Zwischenzahnrad 14, erstes Zahnrad 15) vom Hauptantrieb und Räderzug für die Bogenführungszylinder 6 mittels einer definierten Drehzahl antreibbar. Diese SchaltStellung wird vorzugsweise für den Druck-/Lackierbetrieb genutzt.
In einer zweiten Schaltstellung ist die Schaltkupplung 16 mit dem zweiten Zahnrad 17 eingekuppelt und die Farbwerkwalze ist mittels Direktantrieb M vom Zylinderzahnrad 18 (Plattenzylinder 10) mit einer definierten Drehzahl antreibbar. Diese Schaltstellung wird vorzugsweise für den Reinigungsprozess (Farbwerk 12 waschen, Plattenzylinder 10 waschen) genutzt.In a first switching position, the clutch 16 is engaged with the
In a second switching position, the clutch 16 is engaged with the
Gemäß
Der Direktantrieb M weist einen lösbar endseitig an dem die Druckform tragenden Plattenzylinder 10 angeordneten Rotor und einen dazu konzentrisch angeordneten, am Seitengestell lösbar fixierten Stator auf. An dem die Druckform tragenden Plattenzylinder 10 ist ein Zwischenzahnrad 14 frei drehbar gelagert und fluchtend beabstandet zum Zwischenzahnrad 14 ist eine Zahnradkupplung 22 frei drehbar am Plattenzylinder 10 gelagert. Fluchtend beabstandet zur Zahnradkupplung 22 ist weiterhin eine Kupplungsscheibe 19 am Plattenzylinder 10 fixiert. Das Zwischenzahnrad 14 ist mit einem an einem antriebsseitig vorgeordneten Gummituchzylinder 8 fixierten Zahnrad 13 in Eingriff, auf das ein Eintrieb 20 mittels Hauptantrieb und Räderzug von den Bogenführungszylindem 6 einspeisbar ist. Die Zahnradkupplung 22 ist abtriebsseitig mit einem an einer nachgeordneten Farbwerkwalze des Farbwerkes 12 fixierten Walzenzahnrad 21 in Eingriff. Die Zahnradkupplung 22 und der Direktantrieb M sind mit der Maschinensteuerung gekoppelt.The direct drive M has a releasably end on the
In einer ersten Schaltstellung ist die Zahnradkupplung 22 mit dem Zwischenzahnrad 14 eingekuppelt und das Walzenzahnrad 21 der Farbwerkwalze ist mittels Eintrieb 20 (über Zahnrad 13, Zwischenzahnrad 14, Zahnradkupplung 22) vom Hauptantrieb und Räderzug der Bogenführungszylinder 6 mittels einer definierten Drehzahl antreibbar. Diese Schaltstellung wird vorzugsweise für den Druck-/Lackierbetrieb genutzt.
In einer zweiten Schaltstellung ist die Zahnradkupplung 22 mit der Kupplungsscheibe 19 eingekuppelt und die Farbwerkwalze ist mittels Direktantrieb M und Zahnradkupplung 22 über das Walzenzahnrad 21 antreibbar. Diese Schaltstellung wird vorzugsweise für den Reinigungsprozess (Farbwerk 12 waschen, Plattenzylinder 10 waschen) genutzt.In a first switching position, the gear coupling 22 is engaged with the
In a second switching position, the gear clutch 22 is engaged with the
Gemäß
Der Direktantrieb M weist einen lösbar endseitig an dem die Druckform tragenden Formzylinder 9 angeordneten Rotor und einen dazu konzentrisch angeordneten, am Seitengestell lösbar fixierten Stator auf. Dem Formzylinder 9 ist eine mittels Hauptantrieb und Räderzug antreibbare Auftragwalze einer Dosiereinrichtung 11 zugeordnet. Die Auftragwalze ist beispielsweise als Rasterwalze (Aniloxwalze) ausgebildet und ist mit einem Kammerrakel in Funktionsverbindung.
An dem die Druckform tragenden Formzylinder 9 ist ein Zwischenzahnrad 14 frei drehbar gelagert und fluchtend beabstandet zu diesem Zwischenzahnrad 14 ist ein Zylinderzahnrad 18 fest am Formzylinder 9 angeordnet. Das Zwischenzahnrad 14 ist mit einem an einem antriebsseitig vorgeordneten Bogenführungszylinder 6 fixierten Zahnrad 13 in Eingriff, auf das ein Eintrieb 20 mittels Hauptantrieb und Räderzug von den Bogenführungszylindem 6 einspeisbar ist. Das Zwischenzahnrad 14 ist abtriebsseitig mit einem an der nachgeordneten Auftragwalze der Dosiereinrichtung 11 frei drehbar angeordneten, ersten Zahnrad 15 in Eingriff.
An der gleichen Auftragwalze fluchtend beabstandet ist eine Schaltkupplung 16 fest angeordnet und zu dieser Schaltkupplung 16 fluchtend beabstandet ist ein zweites Zahnrad 17 frei drehbar angeordnet, welches mit dem Zylinderzahnrad 18 (am Formzylinder 9) in Eingriff ist. Die Schaltkupplung 16 sowie der Direktantrieb M sind mit der Maschinensteuerung gekoppelt.The direct drive M has a releasably end side on which the printing plate-carrying
At which the printing plate-carrying
Spaced at the same applicator roller is a clutch 16 fixedly disposed and spaced from this clutch 16 in alignment with a
In einer ersten Schaltstellung ist die Schaltkupplung 16 mit dem ersten Zahnrad 15 eingekuppelt und die Auftragwalze ist mittels Eintrieb 20 (über Zahnrad 13, Zwischenzahnrad 14, erstes Zahnrad 15) vom Hauptantrieb und Räderzug für die Bogenführungszylinder 6 mittels einer definierten Drehzahl antreibbar. Diese Schaltstellung wird vorzugsweise für den Druck-/Lackierbetrieb genutzt.
In einer zweiten Schaltstellung ist die Schaltkupplung 16 mit dem zweiten Zahnrad 17 eingekuppelt und die Auftragwalze ist mittels Direktantrieb M vom Zylinderzahnrad 18 (Formzylinder 9) mit einer definierten Drehzahl antreibbar. Diese Schaltstellung wird vorzugsweise für den Reinigungsprozess (Auftragwalze waschen, Formzylinder 9 waschen) genutzt.In a first switching position, the clutch 16 is engaged with the
In a second switching position, the clutch 16 is engaged with the
Gem.
Der Direktantrieb M weist einen lösbar endseitig an dem die Druckform tragenden Formzylinder 9 angeordneten Rotor und einen dazu konzentrisch angeordneten, am Seitengestell lösbar fixierten Stator auf. Dem Formzylinder 9 ist eine mittels Hauptantrieb und Räderzug antreibbare Auftragwalze einer Dosiereinrichtung 11 zugeordnet. Die Auftragwalze ist beispielsweise als Rasterwalze (Aniloxwalze) ausgebildet und ist mit einem Kammerrakel in Funktionsverbindung.The direct drive M has a releasably end side on which the printing plate-carrying
An dem die Druckform tragenden Formzylinder 9 ist ein Zwischenzahnrad 14 frei drehbar gelagert und fluchtend beabstandet zum Zwischenzahnrad 14 eine Zahnradkupplung 22 frei drehbar am Formzylinder 9 gelagert ist. Fluchtend beabstandet zur Zahnradkupplung 22 ist weiterhin eine Kupplungsscheibe 19 am Formzylinder 9 fixiert. Das Zwischenzahnrad 14 ist mit einem an einem antriebsseitig vorgeordneten Bogenführungszylinder 6 fixierten Zahnrad 13 in Eingriff, auf das ein Eintrieb 20 mittels Hauptantrieb und Räderzug von den Bogenführungszylindem 6 einspeisbar ist.An
Die Zahnradkupplung 22 ist abtriebsseitig mit einem an der nachgeordneten Auftragwalze der Dosiereinrichtung 11 fixierten Walzenzahnrad 21 in Eingriff. Die Zahnradkupplung 22 und der Direktantrieb M sind mit der Maschinensteuerurig gekoppelt.The gear coupling 22 is on the output side with a fixed to the downstream applicator roll of the
In einer ersten Schaltstellung ist die Zahnradkupplung 22 mit dem Zwischenzahnrad 14 eingekuppelt und das Walzenzahnrad 21 der Auftragwalze ist mittels Eintrieb 20 (über Zahnrad 13, Zwischenzahnrad 14, Zahnradkupplung 22) von Hauptantrieb und Räderzug der Bogenführungszylinder 6 mittels einer definierten Drehzahl antreibbar. Diese Schaltstellung wird vorzugsweise für den Druck-/ Lackierbetrieb genutzt.
In einer zweiten Schaltstellung ist die Zahnradkupplung 22 mit der Kupplungsscheibe 19 eingekuppelt und die Auftragwalze ist mittels Direktantrieb M und Zahnradkupplung 22 über das Walzenzahnrad 21 mit einer definierten Drehzahl antreibbar. Diese Schaltstellung wird vorzugsweise für den Reinigungsprozess (Auftragwalze waschen, Formzylinder 9 waschen) genutzt.In a first switching position, the gear clutch 22 is engaged with the
In a second switching position, the gear clutch 22 is engaged with the
Die gemäß der
Die gemäß der
- 11
- OffsetdruckwerkOffset printing
- 22
- Lackwerkcoating unit
- 33
- Förderrichtungconveying direction
- 44
- Anlegerinvestor
- 55
- Auslegerboom
- 66
- BogenführungszylinderSheet guiding cylinder
- 77
- Reinigungsvorrichtungcleaning device
- 88th
- GummituchzylinderBlanket cylinder
- 99
- Druckform tragender Zylinder/FormzylinderPrinting form bearing cylinder / forme cylinder
- 1010
- Druckform tragender Zylinder/PlattenzylinderPrinting plate bearing cylinder / plate cylinder
- 1111
- Dosiereinrichtungmetering
- 1212
- Farbwerkinking
- 1313
- Zahnradgear
- 1414
- Zwischenzahnradintermediate gear
- 1515
- erstes Zahnradfirst gear
- 1616
- Schaltkupplungclutch
- 1717
- zweites Zahnradsecond gear
- 1818
- Zylinderzahnradcylinder gear
- 1919
- Kupplungsscheibeclutch disc
- 2020
- Eintriebinput drive
- 2121
- Walzenzahnradroller gear
- 2222
- Zahnradkupplunggear coupling
- MM
- Direktantriebdirect drive
Claims (8)
- A method for controlling a processing machine for sheet material with at least one printing and/or varnish unit, wherein a cylinder mounted in lateral frames and carrying a print form is coupled to a direct drive and mechanically decoupled from a main drive acting on the wheel train of the cylinders and drums (sheet guiding cylinders) for the sheet transport and in a predeterminable manner can be driven at least with respect to the sheet guiding cylinders, wherein the directly driven cylinder is assigned an inking unit with at least one inking unit roller that can be driven by main drive and wheel train, characterized
in that in a contact zone of the directly driven cylinder (10) carrying the print form and designed as plate cylinder of an offset printing unit (1) to an adjacent blanket cylinder (8) printing contact is cancelled,
in that for cleaning the inking unit rollers of the inking unit (12) are separated on the driving side from the sheet guiding cylinders (6) driven by means of the main drive and wheel train and temporarily coupled on the driving side to the directly driven plate cylinder (10) carrying the print form and
in that the directly driven plate cylinder (10) and the inking unit rollers of the inking unit (12) to be cleaned are synchronously driven with a first rotational speed and
in that for cleaning the blanket cylinder (8) and the adjacent sheet guiding cylinder (6) are driven with a second rotational speed by means of main drive and wheel train,
in that following this the temporary drive coupling between directly driven plate cylinders (10) and the inking unit rollers of the inking unit (12) is separated and the inking unit rollers of the inking unit (12) are coupled to the main drive and wheel train of the sheet guiding cylinders (6) and the printing contact between the plate cylinder (10) and the blanket cylinder (8) is restored. - A method for controlling a processing machine for sheet material with at least one printing and/or varnish unit, wherein a cylinder mounted in lateral frames and carrying a print form is coupled to a direct drive and mechanically decoupled from a main drive acting on the wheel train of the cylinders and drums (sheet guiding cylinders) for the sheet transport and in a predeterminable manner can be driven at least with respect to the sheet guiding cylinders,
characterized
in that the directly driven cylinder (9) is assigned a form roller of a metering device (11) that can be driven by means of main drive and wheel train,
in that in a contact zone of the directly driven cylinder (9) designed as form cylinder of a varnish unit (2) carrying the print form to an adjacent sheet guiding cylinder (6) a printing contact is cancelled
in that for cleaning the form roller of the metering device (11) is separated on the driving side from the sheet guiding cylinders (6) which are driven by means of main drive and wheel train and temporarily coupled on the driving side to the directly driven form cylinder (9) carrying the print form and in that the directly driven form cylinder (9) and the form roller of the metering device (11) to be cleaned are synchronously driven with a first rotational speed and
in that for cleaning the sheet guiding cylinder (6) that is adjacent to the form cylinder (9) is driven with a second rotation speed by means of main drive and wheel train,
in that following this the temporary drive coupling between directly driven form cylinder (9) and the form roller of the metering device (11) is separated and this form roller is coupled to the main drive and wheel train of the sheet guiding cylinder (6) and the printing contact between the form cylinder (9) and the adjacent sheet guiding cylinder (6) is restored. - A device for controlling a processing machine for sheet material with at least one printing and/or varnishing unit, wherein a cylinder mounted in lateral frames and carrying a print form is coupled to a direct drive and mechanically decoupled from a main drive acting on the wheel train of the cylinder and drums (sheet guiding cylinders) for the sheet transport and in a predeterminable manner can be driven at least with respect to the sheet guiding cylinders, wherein the directly driven cylinder is assigned an inking unit with at least one inking unit roller that can be driven by main drive and wheel train,
characterized in that the direct drive (M) comprises a rotor that is releasably arranged on the end side on the cylinder (10) carrying the print form and a stator which is releasably fixed on the lateral frame arranged concentrically thereto, in that on the cylinder (10) carrying the print form an intermediate gear wheel (14) is freely rotatably mounted and aligned with and spaced from the intermediate gear wheel (14) a cylinder gear wheel (18) is arranged in a fixed manner,
in that the intermediate gear wheel (14) is in engagement with a gear wheel (13) that is fixed on a blanket cylinder (8) arranged upstream, onto which an input drive (20) can be fed by means of main drive and wheel train, and
in that the intermediate gear wheel (14) is in engagement with a first gear wheel (15) freely rotatably arranged on an inking unit roller of the inking unit (12) arranged downstream,
in that on the same inking unit roller aligned spaced a shifting clutch (16) is arranged in a fixed manner and aligned with and spaced from the switching clutch (16) a second gear wheel (17) is freely rotatably arranged, which is in engagement with the cylinder gear wheel (18),
in that in a first shifting position the shifting clutch (16) is engaged with the first gear wheel (15) and the inking unit roller can be driven by means of input drive (20) by the main drive and wheel train, or
in that in a second shifting position the shifting clutch (16) is engaged with the second gear wheel (17) and the inking unit roller can be driven by the cylinder gear wheel (18) by means of direct drive (M). - The device for controlling a processing machine for sheet material with at least one printing and/or varnishing unit, wherein a cylinder carrying a print form and mounted in lateral frames is coupled to a direct drive and mechanically decoupled from a main drive acting on the wheel train of the cylinders and drums (sheet guiding cylinders) for the sheet transport and in a predeterminable manner can be driven at least relative to the sheet guiding cylinders, wherein the directly driven cylinder is assigned an inking unit with at least one inking unit roller that can be driven by main drive and wheel train,
characterized
in that the direct drive (M) comprises a rotor which is releasably arranged on the end side on the cylinder (10) carrying the print form and a stator which is releasably fixed on the lateral frame and arranged concentrically thereto,
in that on the cylinder (10) carrying the print form an intermediate gear wheel (14) is freely rotatably mounted and aligned with and spaced from the intermediate gear wheel (14) a gear wheel clutch (22) is freely rotatably mounted and aligned with and spaced from the gear wheel clutch (22) a clutch disc (19) is fixed on the cylinder (10),
in that the intermediate gear wheel (14) is in engagement with a gear wheel (13) that is fixed on a blanket cylinder (8) arranged upstream, onto which an input drive (20) can be fed by means of main drive and wheel train, and
in that the gear wheel clutch (22) is in engagement with a roller gear wheel (21) that is fixed on an inking unit roller of the inking unit (12) arranged downstream
in that in a first shifting position the gear wheel clutch (22) engages with the intermediate gear wheel (14) and the roller gear wheel (21) of the inking unit roller can be driven by means of drive input (20) by the main drive and wheel train, or
in that in a second shifting position the gear wheel clutch (22) engages with the clutch disc (19) and the inking unit roller can be drive via the roller gear wheel (21) by means of direct drive (M). - The device for controlling a processing machine for sheet material with at least one printing and/or varnishing unit, wherein a cylinder carrying a print form and mounted in lateral frames is coupled to a direct drive and mechanically decoupled from a main drive acting on the wheel train of the cylinders and drums (sheet guiding cylinders) for the sheet transport and in a predeterminable manner can be driven at least relative to the sheet guiding cylinders,
characterized
in that the direct drive (M) comprises a rotor which is releasably arranged on the end side on the cylinder (9) carrying the print form and a stator which is releasably fixed on the lateral frame and arranged concentrically thereto and the cylinder (9) is assigned an form roller of a metering device (11) that can be driven by means of main drive and wheel train,
in that on the cylinder (9) carrying the print form an intermediate gear wheel (14) is freely rotatably mounted and aligned with and spaced from the intermediate gear wheel (14) a cylinder gear wheel (18) is arranged in a fixed manner, in that the intermediate gear wheel (14) is in engagement with a gear wheel (13) that is fixed on a sheet guiding cylinder (6) arranged upstream onto which an input drive (20) can be fed by means of main drive and wheel train, and
in that the intermediate gear wheel (14) is in engagement with a first gear wheel (15) that is freely rotatably arranged on the form roller of the metering device (11) arranged downstream,
in that on the same form roller aligned and spaced a shifting clutch (16) is arranged in a fixed manner and aligned with and spaced from the shifting clutch (16) a second gear wheel (17) is freely rotatably arranged, which is in engagement with the cylinder gear wheel (18),
in that in a first shifting position the shifting clutch (16) is engaged with the first gear wheel (15) and the form roller can be driven by means of input drive (20) by main drive and wheel train, or
in that in a second shifting position the shifting clutch (16) is engaged with the second gear wheel (17) and the form roller can be driven by the cylinder gear wheel (18) by means of direct drive (M). - The device for controlling a processing machine for sheet material with at least one printing and/or varnishing unit, wherein a cylinder carrying a print form and mounted in lateral frames is coupled to a direct drive and mechanically decoupled from a main drive acting on the wheel train of the cylinders and drums (sheet guiding cylinders) for the sheet transport and in a predeterminable manner can be driven at least relative to the sheet guiding cylinders,
characterized
in that the direct drive (M) comprises a rotor which is releasably arranged on the end side on the cylinder (9) carrying the print form and a stator which is releasably fixed on the lateral frame and arranged concentrically thereto and the cylinder (9) is assigned an form roller of a metering device (11) that can be driven by means of main drive and wheel train,
in that on the cylinder (9) carrying the print form an intermediate gear wheel (14) is freely rotatably mounted and aligned with and spaced from the intermediate gear wheel (14) a gear wheel clutch (22) is freely rotatably mounted and aligned with and spaced from the gear wheel clutch (22) a clutch disc (19) is fixed on the cylinder (9)
in that the intermediate gear wheel (14) is in engagement with a gear wheel (13) that is fixed on a sheet guiding cylinder (6) arranged upstream, onto which an input drive (20) can be fed by means of main drive and wheel train, and
in that the gear wheel clutch (22) is in engagement with a roller gear wheel (21) that is fixed on the roller of the metering device (11) arranged downstream,
in that in a first shifting position the gear wheel clutch (22) is engaged with the intermediate gear wheel (14) and the roller gear wheel (21) of the form roller can be driven by means of input drive (20) by main drive and wheel train, or
in that in a second shifting position the gear wheel clutch (22) is engaged with the clutch disc (19) and the form roller can be driven via the roller gear wheel (21) by means of direct drive (M). - The device according to Claim 3 or 5, characterized in that in a third shifting position the shifting clutch (16) to the first gear wheel (15) and to the second gear wheel (17) is disengaged.
- The device according to Claim 4 or 6, characterized in that in a third shifting position the gear wheel clutch (22) that is in engagement with the roller gear wheel (21) to the intermediate wheel (14) and to the clutch disc (19)is disengaged.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102004039588A DE102004039588B4 (en) | 2004-08-13 | 2004-08-13 | Method and device for controlling a processing machine for sheet material |
PCT/EP2005/008161 WO2006018106A1 (en) | 2004-08-13 | 2005-07-28 | Method and device for controlling a converting machine for sheet material |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1778488A1 EP1778488A1 (en) | 2007-05-02 |
EP1778488B1 true EP1778488B1 (en) | 2015-03-18 |
Family
ID=35149604
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP05769895.3A Active EP1778488B1 (en) | 2004-08-13 | 2005-07-28 | Method and device for controlling a converting machine for sheet material |
Country Status (6)
Country | Link |
---|---|
US (1) | US20070289465A1 (en) |
EP (1) | EP1778488B1 (en) |
JP (1) | JP4960232B2 (en) |
CN (1) | CN100579777C (en) |
DE (1) | DE102004039588B4 (en) |
WO (1) | WO2006018106A1 (en) |
Families Citing this family (16)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102005062373A1 (en) | 2005-12-24 | 2007-06-28 | Man Roland Druckmaschinen Ag | Control process for sheet printing press involves lifting directly-driven cylinder off rubbercloth cylinder and recoupling cylinders for cleaning |
DE102006011298B4 (en) * | 2006-03-11 | 2009-05-20 | Manroland Ag | Method for operating a printing machine |
DE102006030286A1 (en) † | 2006-06-30 | 2008-01-03 | Koenig & Bauer Aktiengesellschaft | Apparatus and method for driving printing forme cylinders |
DE102006048286B4 (en) * | 2006-10-11 | 2011-07-07 | manroland AG, 63075 | Method and drive for driving a printing unit with a short inking unit in a processing machine |
DE102007039222B4 (en) | 2007-05-22 | 2023-12-07 | Koenig & Bauer Ag | Device and method for driving a rotary sheet printing machine |
DE102007039235B4 (en) | 2007-08-20 | 2022-05-25 | Koenig & Bauer Ag | Method and device for driving a sheet-fed printing machine with several printing units |
DE102007044012A1 (en) * | 2007-09-14 | 2009-03-19 | Manroland Ag | Method for operating a sheet-fed printing machine |
DE102007051948A1 (en) | 2007-10-31 | 2009-05-07 | Koenig & Bauer Aktiengesellschaft | Offset printing group driving method for e.g. sheet-fed rotary printing press, involves removing connection of blanket cylinder with drive, and producing connection of cylinder with string for pressurized operation of printing groups |
DE102008001923A1 (en) * | 2008-05-21 | 2009-11-26 | Manroland Ag | Method for operating sheet fed printing machine, particularly sheet fed offset printing machine, involves providing press work or lacquer work in sheet fed printing machine |
DE102008031860B4 (en) * | 2008-07-05 | 2012-10-04 | manroland sheetfed GmbH | Method for operating a sheet-fed printing machine |
DE102008059632B4 (en) * | 2008-11-28 | 2016-02-18 | manroland sheetfed GmbH | Method for operating a sheet-fed printing machine |
DE102010061748A1 (en) * | 2009-12-08 | 2011-06-09 | Manroland Ag | Device for printing a sheet-shaped printing material with printing ink or varnish and method for operating the same |
DE102011005546A1 (en) * | 2011-03-15 | 2012-09-20 | manroland sheetfed GmbH | Sheet processing machine with at least one coating unit and method for order change |
DE102012205527A1 (en) | 2011-04-04 | 2012-10-04 | Koenig & Bauer Aktiengesellschaft | Method for controlling e.g. plate exchange process, in sheet-fed offset printing machine, involves alternatively performing processes by main drive if changeover operations of sheet turning device are driven by auxiliary drive |
DE102015203581A1 (en) | 2014-02-27 | 2015-08-27 | Koenig & Bauer Aktiengesellschaft | Method for operating a sheetfed offset printing press |
CN110561898A (en) * | 2019-09-02 | 2019-12-13 | 浙江科力印业新技术发展有限公司 | Intelligent fingerprint instrument free of being stained with ink |
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JP2004202788A (en) * | 2002-12-25 | 2004-07-22 | Ryobi Ltd | Multi-color printing machine and method for cleaning inking device |
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2004
- 2004-08-13 DE DE102004039588A patent/DE102004039588B4/en active Active
-
2005
- 2005-07-28 US US11/660,061 patent/US20070289465A1/en not_active Abandoned
- 2005-07-28 EP EP05769895.3A patent/EP1778488B1/en active Active
- 2005-07-28 CN CN200580034847A patent/CN100579777C/en active Active
- 2005-07-28 JP JP2007525210A patent/JP4960232B2/en active Active
- 2005-07-28 WO PCT/EP2005/008161 patent/WO2006018106A1/en active Application Filing
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US2545836A (en) | 1946-08-12 | 1951-03-20 | Hoe & Co R | Ink and water motion trip for offset printing machines |
DE1287089B (en) | 1966-10-21 | 1969-01-16 | Albert Schnellpressen | Drive for the inking unit of web-fed rotary printing machines |
EP0812683A1 (en) | 1996-06-11 | 1997-12-17 | MAN Roland Druckmaschinen AG | Drive for a printing press |
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WO2002076744A1 (en) | 2001-03-26 | 2002-10-03 | Koenig & Bauer Aktiengesellschaft | Drive system for a printing group |
DE10327423A1 (en) | 2002-07-12 | 2004-02-05 | Heidelberger Druckmaschinen Ag | Rotary printing press has a direct drive to the master cylinder and slur ring coupling to the separately driven print and transfer cylinders |
DE10348030A1 (en) | 2002-11-08 | 2004-05-27 | Heidelberger Druckmaschinen Ag | Drive for an offset printing machine comprises an element delivering an additional moment assigned to the form cylinder during imaging operation |
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Also Published As
Publication number | Publication date |
---|---|
DE102004039588A1 (en) | 2006-02-23 |
CN100579777C (en) | 2010-01-13 |
WO2006018106A1 (en) | 2006-02-23 |
CN101039805A (en) | 2007-09-19 |
JP2008509027A (en) | 2008-03-27 |
DE102004039588B4 (en) | 2007-11-22 |
EP1778488A1 (en) | 2007-05-02 |
US20070289465A1 (en) | 2007-12-20 |
JP4960232B2 (en) | 2012-06-27 |
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