EP1775480A2 - Dispositif de contrôle pour un vérin et dispositif d'alimentation de tension électrique - Google Patents
Dispositif de contrôle pour un vérin et dispositif d'alimentation de tension électrique Download PDFInfo
- Publication number
- EP1775480A2 EP1775480A2 EP06021167A EP06021167A EP1775480A2 EP 1775480 A2 EP1775480 A2 EP 1775480A2 EP 06021167 A EP06021167 A EP 06021167A EP 06021167 A EP06021167 A EP 06021167A EP 1775480 A2 EP1775480 A2 EP 1775480A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- control device
- valve
- generator
- charge
- actuator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15B—SYSTEMS ACTING BY MEANS OF FLUIDS IN GENERAL; FLUID-PRESSURE ACTUATORS, e.g. SERVOMOTORS; DETAILS OF FLUID-PRESSURE SYSTEMS, NOT OTHERWISE PROVIDED FOR
- F15B21/00—Common features of fluid actuator systems; Fluid-pressure actuator systems or details thereof, not covered by any other group of this subclass
- F15B21/08—Servomotor systems incorporating electrically operated control means
Definitions
- the invention relates to a control device for at least one fluidic actuator according to the preamble of claim 1 and an electrical supply module for power supply according to the preamble of claim 13.
- control device includes for generating energy, for example, an air pressure transducer with electric generator. This is constantly connected to the pressure line, which has a constant air consumption, even if the energy storage has sufficient memory content. Due to the continuous operation, it is even suggested to completely renounce the energy storage. Its state of charge thus depends on the operation of the other components and is more or less random.
- An object of the present invention is to improve the known control device and a corresponding electrical supply module so that the air consumption is minimized despite sufficient power supply.
- control device The advantages of the control device according to the invention are, in particular, that the air pressure transducer for the charge control valve is only switched on when this is necessary for the energy supply. In the remaining time, so with sufficient state of charge of the energy storage, the air pressure transducer is turned off, and there is no air consumption.
- the charge control device By the charge control device, the state of charge of the energy storage can be completely detected.
- the entire control device has the further particular advantage that it only has to be connected to a fluidic line. All electrical supply and control lines can be omitted. It is therefore particularly suitable for use in spatially widely distributed systems, such as process equipment, where enormous installation costs can be saved.
- the supply module can be realized by the arrangement of both the turbine wheel and the rotor of the generator in the same housing very small, the arrangement of the rotor and the turbine on a common shaft still supports this Kleinstaubweise and contributes to a simple assembly, as both in one operation can be used in the housing.
- the entire supply module is quickly and easily replaceable as a compact unit.
- the charge control valve can form part of this valve arrangement and thus contribute to reducing the number of total components.
- At least one sensor interface which can be connected to external sensors has proven to be favorable on the sequence controller. As a result, for example, sensors arranged on the actuators can be evaluated without the need for voltage supply lines from external devices.
- a pressure sensor connected to the pressure line is expediently connected to the sequence controller in order to be able to monitor the supply pressure and to be able to take suitable measures if it moves outside a correct range.
- the energy balance can additionally be improved by providing a solar cell generator and / or a wind generator in addition to the charge of the energy store.
- the energy store is expediently designed as an electric battery, in particular as a rechargeable battery, or as a capacitor arrangement.
- an infrared and / or radio device is suitable as a wireless transmitting and / or receiving device.
- the entire control device with all the components can be advantageously designed as a compact unit, in particular be arranged in a common housing.
- the housing of the supply module expediently has a cylindrical or cuboidal shape, which can be optimally adapted to the rotating parts in the interior with regard to the desired micro-construction.
- stator winding of the generator in the rotor of the generator encompassing wall portion of the housing, so that the stator winding takes up no additional space.
- suitable as a stator winding in particular a basket winding, wherein the rotor has a permanent magnet arrangement.
- the housing interior is divided by an intermediate wall into a first chamber for receiving the turbine wheel and the rotor of the generator and in a second chamber for receiving the valve, the charge control device and the energy storage.
- the intermediate wall then expediently carries a first shaft bearing and one of the two housing end faces another shaft bearing.
- the generator is expediently designed as an alternating voltage generator, in which case the charging control device contains the electrical components required for forming a direct voltage, for example a rectifier arrangement, a regulating device and / or a smoothing device.
- the generator can also be designed as a DC voltage generator.
- control device described below for at least one fluidic actuator 10 is housed as a compact unit in a common housing 11, wherein variations may also be divided into several units.
- a single actuator is shown, for example, a linear drive, a pneumatic gripper, a working cylinder, a process valve or the like, wherein a plurality of identical or different actuators can be controlled.
- a corresponding number and design of control valves must be provided in the control device. It is also possible to arrange the control device together with an actuator integrally in a housing or to integrate.
- a flow controller 12 For electronic control of the actuator 10 is a flow controller 12, which contains at least one microprocessor or a logic logic.
- a radio device 13 designed as a transmitting and receiving device is used for wireless data transmission from and to an external control unit 14, which may be, for example, a central control for a plurality of such control devices. From this control unit 14 control signals are transmitted to the sequence controller 12, wherein in the reverse direction, transmission signals are sent to the external control unit 14.
- the flow controller 12 may itself include a flow program through which certain functions and operations in the actuator 10 may be independently controlled. It remains the respective conception reserved which and how many functions of the sequence controller 12 can run independently and which and how many functions are controlled by the external control unit 14.
- an infrared device 15 is also connected to the sequence controller 12, via which alternatively or additionally a communication with external devices, for example also with an external control unit, can be carried out. In a simpler embodiment, this infrared device 15 can also be omitted.
- the control device is connected to a fluidic pressure line 16 to which a working pressure P of an external pressure source is constantly applied.
- This pressure line 16 extends via an input valve 17 and a working valve 18 in the housing 11 to the actuator 10.
- a connected to the pressure line 16 pressure sensor 19 is connected to the sequence controller 12 and transmits the measured pressure values to this.
- external sensors 20, 21 are connected via a sensor interface 22 to the sequence controller 12, to this sensor data, for example of the actuator 10 or other external sensor data.
- sensor data are, for example, pressure data, temperature data, position data or the like. All sensor data can be transmitted from the flow controller 12 via the radio device 13 of the external control unit 14.
- the sequence controller 12 is used for position control of, for example, designed as a working cylinder or process valve actuator 10.
- a limit position detection and / or end position control of the corresponding actuator member of the actuator 10 so for example a piston or valve member, while also a cushioning can be realized.
- a limit position detection and / or end position control of the corresponding actuator member of the actuator 10 so for example a piston or valve member, while also a cushioning can be realized.
- a limit position detection and / or end position control of the corresponding actuator member of the actuator 10 so for example a piston or valve member, while also a cushioning can be realized.
- an electric or electropneumatic fine drive can be provided as an additional servopneumatic or electrical positioner, which is switched linear or parallel.
- the pressure line 16 is further connected to the input valve 17 via a charge control valve 23 and an air pressure transducer 24 with a fluid outlet 25.
- the air pressure converter 24 drives an electric generator 26 whose generated Voltage via a charge control device 27 for charging an electric storage battery 28 is used.
- the electric generator 26 may be a DC or AC generator.
- the charge control device 27 also contains a controlled or uncontrolled rectifier arrangement, eg a MOSFET rectifier circuit.
- the charge control device 27 reports the respective state of charge of the storage battery 28 to the sequence controller 12, which then opens the charge control valve 23 via a valve driver stage arrangement 29 as required, that is to say when the charge state is too low, and thereby the air pressure converter 24 and the electric generator 26 for charging the storage battery 28 in operation.
- the charging control device 27 supplies all the electrical and electronic components of the control device with the required supply voltage.
- the charge control device 27 includes a voltage converter, which converts the voltage of the storage battery 28 into the respectively required supply voltage, which should be a stabilized voltage.
- the air pressure transducer 24 may be formed, for example, as a microturbine or vane motor, with vane motors being commercially available, for example, under the name Globe vane motor.
- any known system can be used for the combination of air pressure motor-generator in the invention, can be converted by the air pressure energy into electrical energy.
- non-rotating electrical generators for example piezo-generators.
- the input valve 17 and the working valve 18 are also controlled by the drain controller 12 via the valve driver stage assembly 29.
- the input valve 17 is open in the normal state.
- the outflowing fluid is used in addition to the operation of the air pressure transducer 24 and the electric generator 26 and thus to charge the storage battery 28.
- the working valve 18 and the charge control valve 23 are opened and the input valve 17 is closed.
- the fluid flow around the actuator 10 can be guided via the air pressure transducer 24 to the fluid outlet 25.
- the working valve 18 may be formed as a multi-way valve and have a fluid outlet for the discharged from the actuator 10 fluid. This fluid outlet can then be connected directly to the inlet of the air pressure transducer 24. In this case, the input valve 17 can be omitted, and the charge control valve 23 is closed during the backflow of the fluid from the actuator 10.
- the execution of the working valve 18 depends not least on the control requirements for the actuator 10, that is, how many control paths the working valve 18 must have.
- the charge control device 27 may also be integrated in the drain controller 12. Alternatively, a separation of the charge control device 27 may be provided in a module for actual charge control or regulation and in a module for power supply.
- a solar cell generator 30 and / or a wind generator 31 may also be provided. This depends on the particular local conditions, that is, whether the control device is positioned at a location that ensures sufficient light, or at a point where sufficient wind occurs, so for example in an outdoor application.
- control device is used in a potentially explosive area, then the units used must be explosion-proof, for example, the housing would have to be designed either pressure-resistant or overpressure-encapsulated.
- a capacitive element or a capacitor arrangement can be used as an energy storage, including, for example. at least one gold cap or ultracap element is particularly suitable.
- the electrical supply module shown in FIG. 2 contains a part of the components and assemblies according to FIG. 1, essentially the part which is used for the voltage supply. These components are integrated in a separate module housing 41, which can be used to supply power to the control device shown in Figure 1 in the housing 11. However, this electrical supply module 40 can also be used to supply power to other electrical devices that have a fluid connection, in particular a compressed air connection.
- the same or equivalent components and assemblies that are already shown and described in Figure 1, in Figure 2 carry the same reference numerals.
- the example cylindrical, cuboid or pot-shaped module housing 41 includes the arranged on a common shaft 42 compressed air converter 24 and the electric generator 26.
- This common shaft is connected to an end portion in a bearing 43 of an end wall 44 of the module housing 41 and with its other end in one Bearing 45 mounted in an intermediate wall 46.
- a compressed air inlet 47 is connected to a compressed air outlet 48 via the charge control valve 23 designed as a proportional valve and via the compressed air converter 24 designed as a microturbine. If the compressed air inlet 47 is acted upon by compressed air, then a turbine wheel 49 of the compressed air converter 24 is driven and set in rotation, which in turn drives a rotor 50 of the electric generator 26 via the common shaft 42.
- the electric generator 26 consists of this rotor 50 and a stator winding 51 in the form of a basket winding, which is arranged in a wall region of a housing part 52 of the module housing 41 encompassing the rotor 50.
- this stator coil 51 could also be arranged on the inside of the housing part 52; however, this would require a larger footprint.
- the winding may also rotate while the permanent magnet substantially forms the stator.
- the stator coil 51 is connected via electrical lines 53 to the charge control device 27, which is also located in the module housing 41 and which is designed to charge the electric storage battery 28 on the one hand and for the removal of energy from the same, as has already been described.
- the charge control device 27 In a trained as an alternator generator 26 are for the voltage conditioning required components in the charge control device 27 included. This may be, for example, a rectifier arrangement and / or a regulating device and / or a smoothing arrangement.
- the rectifier arrangement can be designed as a controlled or uncontrolled rectifier circuit, for example as a MOSFET circuit. Instead of an alternator, of course, a DC generator can be used, which does not require a rectifier arrangement.
- the sequence controller 12 could additionally be integrated in the module housing.
- the module housing described is a very small housing which is suitable for insertion into pneumatic or electrical arrangements with pneumatic components.
- a typical size for example, has a length of 30 mm and a diameter of 20 mm.
- the charge control valve 23 may be formed, for example, as a piezo valve.
- a speed sensor 54 is used to detect the rotational speed of the turbine wheel 59 and the rotor 50 of the generator 26. It is also connected via the electrical lines 53 to the charge control device 27, wherein the illustrated two lines 53 are only a schematic representation. The number of lines, however, depends on the respective requirements.
- the rotational speed signal of the rotational speed sensor 54 is supplied to the charge control device 27, which contains a control device, as an actual value in order to regulate the rotational speed of the generator 26 as a function of the required charging voltage. It is a load-dependent speed control to regulate a desired voltage of 12 V, for example. This is done via the designed as a proportional valve charge control valve 23, the air flow through the Compressed air converter 24 continuously controls or regulates.
- the actuation of the charge control valve 23 via the integrated valve driver stage assembly 29, which may of course also be designed as shown in Figure 1 as a separate unit.
- the charge state of the storage battery 28 is continuously interrogated by the charge control device 27, and accordingly the charging voltage is controlled by the rotational speed of the electric generator 26.
- the voltage of the storage battery 28 or a voltage derived therefrom can be tapped as the supply voltage.
- the charge control device 27 may also include a voltage converter and / or a voltage regulator to provide one or more supply voltages as stabilized voltages available.
- the pressure sensor 19 generates a sensor value that corresponds to the supply pressure at the compressed air inlet (47) and supplies it to the charge control device (27) so that the speed control can be influenced as a function of the available supply pressure.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Connection Of Motors, Electrical Generators, Mechanical Devices, And The Like (AREA)
- Fluid-Pressure Circuits (AREA)
- Control Of Eletrric Generators (AREA)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10015763A EP2322809A3 (fr) | 2005-10-11 | 2006-10-10 | Dispositif de contrôle pour un vérin et dispositif d'alimentation de tension électrique |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200510048646 DE102005048646B3 (de) | 2005-10-11 | 2005-10-11 | Steuereinrichtung für wenigstens einen fluidischen Aktor |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10015763.5 Division-Into | 2010-12-17 |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1775480A2 true EP1775480A2 (fr) | 2007-04-18 |
EP1775480A3 EP1775480A3 (fr) | 2009-12-23 |
EP1775480B1 EP1775480B1 (fr) | 2011-05-25 |
Family
ID=37607154
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10015763A Withdrawn EP2322809A3 (fr) | 2005-10-11 | 2006-10-10 | Dispositif de contrôle pour un vérin et dispositif d'alimentation de tension électrique |
EP20060021167 Expired - Fee Related EP1775480B1 (fr) | 2005-10-11 | 2006-10-10 | Dispositif de contrôle pour un vérin |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10015763A Withdrawn EP2322809A3 (fr) | 2005-10-11 | 2006-10-10 | Dispositif de contrôle pour un vérin et dispositif d'alimentation de tension électrique |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP2322809A3 (fr) |
DE (1) | DE102005048646B3 (fr) |
DK (1) | DK1775480T3 (fr) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009146718A1 (fr) * | 2008-06-03 | 2009-12-10 | Siemens Aktiengesellschaft | Appareil de terrain pour l’instrumentation de processus et procédé de fonctionnement |
EP3048347A1 (fr) * | 2015-01-22 | 2016-07-27 | ARI-ARMATUREN ALBERT RICHTER GmbH & Co.KG. | Vanne de regulation |
CN113654897A (zh) * | 2021-06-28 | 2021-11-16 | 杭州长川科技股份有限公司 | 调压系统及其控制方法、调压装置和电子元件压接系统 |
DE102021204342A1 (de) | 2021-04-30 | 2022-11-03 | Mahle International Gmbh | Fluidmanagement-Modul und Baukasten-System |
Families Citing this family (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010033428B4 (de) | 2010-08-04 | 2024-04-18 | Micropelt Gmbh | Heizkörperventil mit Steuerung für ein Stellglied und Heizungssteuerung |
JP6029658B2 (ja) * | 2011-05-11 | 2016-11-24 | ベコー テヒノロギース ゲーエムベーハー | 圧縮ガスシステムのための凝縮液排出装置 |
CN110622360B (zh) | 2017-05-02 | 2023-04-25 | 阿斯科公司 | 具有堆叠互连功能部件的模块化电气现场总线系统 |
US11073442B2 (en) | 2017-12-21 | 2021-07-27 | Swagelok Company | Systems and methods for control and monitoring of actuated valves |
WO2020122873A1 (fr) * | 2018-12-11 | 2020-06-18 | Raytheon Company | Alimentation électrique à tension continue commandée par pression d'air |
IT202100019937A1 (it) * | 2021-07-27 | 2023-01-27 | Sti S R L | Posizionatore intelligente e wireless |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001018405A1 (fr) | 1999-09-07 | 2001-03-15 | Festo Ag & Co. | Procede et dispositif destines a alimenter en energie electrique des dispositifs consommateurs d'electricite situes dans un appareil pneumatique ou associes a ce dernier |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4126624A1 (de) * | 1991-08-12 | 1993-02-18 | Knorr Bremse Ag | Ladeeinrichtung fuer einen akkumulator |
US6107692A (en) * | 1997-08-29 | 2000-08-22 | The Whitaker Corporation | Auxiliary generator and system for actuating the same |
DE19920302A1 (de) * | 1999-05-03 | 2000-11-30 | Siemens Ag | Elektrisches Gerät |
DE20122880U1 (de) * | 2001-06-12 | 2008-12-24 | Abb Ag | Elektropneumatischer Stellantrieb |
DE10128448B4 (de) * | 2001-06-12 | 2008-01-24 | Abb Patent Gmbh | Verfahren zur Diagnose eines Prozessventils |
DE20119416U1 (de) * | 2001-11-30 | 2003-04-10 | Gsr Ventiltechnik Gmbh & Co Kg | Autarke Pipeline-Armatur |
US6917858B2 (en) * | 2003-08-29 | 2005-07-12 | Dresser, Inc. | Fluid regulation |
DE102004063807A1 (de) * | 2004-12-30 | 2006-07-13 | Hartmann, Eva | Steuereinheit für die Betriebssteuerung eines mit einem fluidischen Arbeits-Druckmedium betriebenen Antriebselements |
DE102004055054A1 (de) * | 2004-11-15 | 2006-05-18 | Bosch Rexroth Ag | Ventil mit monovalentem Anschluss |
-
2005
- 2005-10-11 DE DE200510048646 patent/DE102005048646B3/de not_active Expired - Fee Related
-
2006
- 2006-10-10 DK DK06021167T patent/DK1775480T3/da active
- 2006-10-10 EP EP10015763A patent/EP2322809A3/fr not_active Withdrawn
- 2006-10-10 EP EP20060021167 patent/EP1775480B1/fr not_active Expired - Fee Related
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001018405A1 (fr) | 1999-09-07 | 2001-03-15 | Festo Ag & Co. | Procede et dispositif destines a alimenter en energie electrique des dispositifs consommateurs d'electricite situes dans un appareil pneumatique ou associes a ce dernier |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2009146718A1 (fr) * | 2008-06-03 | 2009-12-10 | Siemens Aktiengesellschaft | Appareil de terrain pour l’instrumentation de processus et procédé de fonctionnement |
EP3048347A1 (fr) * | 2015-01-22 | 2016-07-27 | ARI-ARMATUREN ALBERT RICHTER GmbH & Co.KG. | Vanne de regulation |
DE102021204342A1 (de) | 2021-04-30 | 2022-11-03 | Mahle International Gmbh | Fluidmanagement-Modul und Baukasten-System |
CN113654897A (zh) * | 2021-06-28 | 2021-11-16 | 杭州长川科技股份有限公司 | 调压系统及其控制方法、调压装置和电子元件压接系统 |
CN113654897B (zh) * | 2021-06-28 | 2024-03-26 | 杭州长川科技股份有限公司 | 调压系统及其控制方法、调压装置和电子元件压接系统 |
Also Published As
Publication number | Publication date |
---|---|
EP1775480A3 (fr) | 2009-12-23 |
EP1775480B1 (fr) | 2011-05-25 |
DK1775480T3 (da) | 2011-08-15 |
EP2322809A3 (fr) | 2011-09-14 |
EP2322809A1 (fr) | 2011-05-18 |
EP2322809A8 (fr) | 2011-06-29 |
DE102005048646B3 (de) | 2007-02-22 |
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