EP1760220B1 - Cadre de fenêtre de toit et son procédé de fabrication - Google Patents

Cadre de fenêtre de toit et son procédé de fabrication Download PDF

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Publication number
EP1760220B1
EP1760220B1 EP05388077A EP05388077A EP1760220B1 EP 1760220 B1 EP1760220 B1 EP 1760220B1 EP 05388077 A EP05388077 A EP 05388077A EP 05388077 A EP05388077 A EP 05388077A EP 1760220 B1 EP1760220 B1 EP 1760220B1
Authority
EP
European Patent Office
Prior art keywords
frame
supporting member
roof
insulating
window frame
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05388077A
Other languages
German (de)
English (en)
Other versions
EP1760220A1 (fr
Inventor
Claes Lindgren
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
VKR Holding AS
Original Assignee
VKR Holding AS
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to AT09160736T priority Critical patent/ATE555262T1/de
Application filed by VKR Holding AS filed Critical VKR Holding AS
Priority to EP09160736A priority patent/EP2088256B1/fr
Priority to AT05388077T priority patent/ATE434094T1/de
Priority to ES09160736T priority patent/ES2385177T3/es
Priority to PL09160736T priority patent/PL2088256T3/pl
Priority to PL05388077T priority patent/PL1760220T3/pl
Priority to EP05388077A priority patent/EP1760220B1/fr
Priority to DE602005014977T priority patent/DE602005014977D1/de
Publication of EP1760220A1 publication Critical patent/EP1760220A1/fr
Application granted granted Critical
Publication of EP1760220B1 publication Critical patent/EP1760220B1/fr
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
    • E04D13/00—Special arrangements or devices in connection with roof coverings; Protection against birds; Roof drainage ; Sky-lights
    • E04D13/03—Sky-lights; Domes; Ventilating sky-lights
    • E04D13/0305—Supports or connecting means for sky-lights of flat or domed shape
    • E04D13/031—Supports or connecting means for sky-lights of flat or domed shape characterised by a frame for connection to an inclined roof

Definitions

  • the present invention relates to a roof window frame having top, bottom and side parts surrounding an opening, which side parts are made up as a sandwich construction comprising a first insulating member secured to a first supporting member on a side opposite the opening.
  • Attics and lofts are increasingly being used for living, which requires installation of roof windows.
  • Recently increasing prices of energy there is a growing demand for energy saving solutions for roof windows, and various solutions have been proposed in recent years.
  • EP-A1-0679773 discloses a window frame according to the preamble of claim 1.
  • a frame box for roof windows is the subject of EP-B1-0 679 773 .
  • This frame box comprises a window frame, which carries the window sash, and a window frame carrier, which carries the window frame and is insertable in the roof.
  • the carrier is a sandwich construction made up of heat insulating material with a supporting member. This construction is depicted in Fig. 2 and will be described in more detail with reference to the drawing. It is found, however, that the insulating property of the frame is mediocre.
  • US patent no. 6,263,624 discloses a skylight assembly comprising a curb of a plastic sheet material. The sheet further extends to form an integral surrounding flashing portion. Strips of rigid foam insulation material are adhesively attached to the inner peripheral portions of the curb, and wood trim strips are adhesively attached to the inner peripheral portions of the foam strips. This construction is a light-weight dome type of skylight without a separate frame, and is hence not suited for roof windows.
  • a further example of related art is WO-A1-98/31896 , which relates to an insulation and installation frame for a roof window.
  • An embodiment comprises insulating frame elements provided with reinforcing and supporting strips.
  • a conventional roof window frame can be installed on the installation frame, whereby installation of the roof window is facilitated and insulation of the window construction in the installed position is improved.
  • the installation frame is somewhat delicate, and in addition relatively bulky, so there is a risk that the installation frame will be damaged, thereby increasing the cost and time necessary for handling and installation of the frame.
  • EP-A1-1 061 199 Another insulation and installation frame is described in EP-A1-1 061 199 .
  • This document relates to an insulating installation frame for a roof window, where the frame is made up of insulating elements.
  • the installation frame is adapted for attachment to a roof construction, and will provide a seat for the roof window for installation of the roof window.
  • This insulation and installation frame is delicate and subject to damage.
  • the roof window frame outlined in the introduction comprises all features of claim 1.
  • the second supporting member makes it possible to provide an integral, self-supporting window frame with improved insulating properties.
  • a separate insulating and installation frame is not needed, and hence installation of the window frame is facilitated.
  • the window frame can be produced cost efficiently in an automated process to be ready for installation in one operation. Further the resulting integral window frame is also relatively robust compared to the relatively delicate insulating and installation frames discussed above.
  • the second supporting member of the roof window frame in a mounted position of the frame, is arranged exterior to a building in which the roof window frame is mounted.
  • the second supporting member which will typically be made of a material having poor insulating properties, in a region exterior to the building, i.e. remote from the warm interior of the building, the second supporting member will only have a very limited effect on the insulating properties of the window frame. Further the amount of insulating material may be increased in regions that affect the insulating properties of the window frame.
  • the second supporting member may be made from any suitable high-strength material, e.g. plastics or reinforced plastics, but it is presently preferred that the second supporting member is made of metal, such as a U-shaped steel profile, which will provide a relatively cheap and high-strength member.
  • the U-shape inherently provides favourable strength properties and further allows hinges etc. to be accommodated within the supporting member.
  • the U-shaped profile provides outer surfaces for attachment of mounting brackets and the like.
  • the second supporting member may be massive or for example L-shaped, although such embodiments presently are considered to be less than optimum.
  • the second supporting member will allow the dimension of the first supporting member to be reduced, thereby reducing the effect of heat conduction through the first supporting member, so the effect of the second supporting member as a thermal bridge is reduced. Further the second supporting member will relieve the first supporting member, whereby alternative materials can be used for the first supporting member, e.g. materials of reduced strength and low thermal conductivity, thereby improving the insulating properties of the window frame construction.
  • the first supporting member may, on a side facing the opening, carry a second insulating member.
  • the second insulating member may also provide be considered as trim, and may further provide an abutment face for a lining.
  • the roof window frame further comprises a slat arranged interior to the first insulating member to facilitate aesthetical building-in of the window frame, e.g. by plaster.
  • the present invention also relates to a method for manufacturing the window frame outlined above.
  • the method comprises the steps of providing a set of first supporting members, and assembling the first supporting members to sub-frame of first supporting members surrounding an opening, providing a set of second supporting members at a side of the first supporting members opposite the opening and at the outer side of the frame in a frame region, which is the mounted state of the frame on a roof construction of a building is situated exterior to the building along a substantial part of side parts of the window frame, and providing first insulating members at a side of the first supporting members opposite the opening.
  • the step of providing first insulating members is performed by placing the sub-frame in a mould and foam moulding in-situ.
  • This embodiment will especially be advantageous when manufacturing the window frame in relatively large numbers, as the production time per unit can be low, and the cost per unit hence also low. Furthermore a consistent quality can easily be achieved.
  • first insulating members are cut in shape and attached to the first supporting member. This embodiment is particularly attractive when manufacturing relatively small numbers of window frames, as the cost of production tooling is small.
  • the first insulating members are made of polyurethane foam having a density in the range of 100-150 kg/m 3 , which is found to provide advantageous results with regard to insulating properties and this material is easy to use in the production.
  • a film is provided to the outer surface of the first insulating members to protect the surface of the first insulating members, although it may be superfluous depending on the material of the first insulating members and the environment in which the window frame is installed. If provided, the film would protect the first insulating members from exposure to e.g. moisture, and hence reduce the risk of deterioration of the first insulating members. Further the film would encapsulate the first insulating members and reduce the risk of release of any potentially harmful particles, such as fibres.
  • a roof window is illustrated in perspective in Fig. 1 .
  • the roof window comprises a frame 1 and a sash 11 provided with a pane 13.
  • FIG. 2 is a cross-sectional view of a side of the prior art window construction known from EP-B1-0 679 773 .
  • This prior art construction comprises a mounting frame 140, which is a sandwich construction comprising a supporting member 103 and an insulating member 104.
  • the mounting frame 140 is secured to the roof rafter 143 by means of a screw 130.
  • the supporting member 103 of the mounting frame 140 is provided with a step 141 for supporting a window frame 102.
  • the window frame 102 is secured to the mounting frame 140 by a screw 109, and a lining 120 is provided.
  • a window frame construction according to an embodiment of the invention can be seen in the cross-sectional view of Fig. 3 and 4 .
  • the window frame 1 side part is a sandwich construction comprising a first insulating member 4 attached to a first supporting member 3.
  • the window frame side parts are loaded more than the top and bottom frame parts, and further the space available for insulating material at the side parts is relatively restricted compared to the situation at the top and bottom parts, and hence the side parts normally have the greatest influence on the overall insulating property of the window frame.
  • the first insulating member 4 is arranged to a side of the first supporting member 3 opposite the window frame opening.
  • the first insulating member 4 consists of a foam material, such as polyurethane foam.
  • Polyurethane foam having a density of 110-120 kg/m 3 was used with favourable result in a prototype of the invention.
  • suitable materials for the first insulating member include common insulating materials, such as stone wool, glass wool or the like.
  • plywood which is a suitably strong and relatively cheap material, although other materials could be envisaged, such as plastic materials, wood, fibre board etc.
  • a board of plywood having a thickness of approximately 6-7 mm and a height of for example approximately 150 mm will normally provide a first supporting member 3 of sufficient thickness.
  • the frame 1 further comprises an outwardly open U-shaped steel profile doing duty as a second supporting member 5 attached to the first supporting member 3.
  • the second supporting member 5 is the primary supporting member of the frame 1 at the side parts and is arranged at the outer side of the frame in a frame region, which in the mounted state of the frame on a roof construction of a building is situated exterior to the building.
  • the second supporting members extend for a substantial length of the side parts, such as at least 50% of the length of the side parts, at least 80%, or even 100%.
  • the relative length of the second supporting member can be chosen dependent on the size and load of the window frame, as a large window frame carrying a heavy window sash will normally require a large relative length of the second supporting member, whereas a small window frame carrying a light window sash may require only a small relative length of the second supporting member.
  • Suitable dimensions of the U-shaped profile made of 2 mm steel plate is a height of approximately 60 mm and a width of approximately 25-27 mm.
  • the second supporting member 5 can be used for anchoring of mounting brackets (not shown) for installation to a roof structure of a building.
  • the cavity 7 of the second supporting member 5 can advantageously accommodate a pivot hinge (not shown) for a moveable window sash.
  • the second insulating member 2 may be a board of wood as illustrated in Fig. 3 or alternatively a board comprising a hard outer shell 9 of a plastic material, such as high density polyurethane, filled with an insulating core 10 of low density polyurethane foam.
  • a plastic material such as high density polyurethane
  • the member 2 comprises a groove 8 adapted for receiving a key of a lining for the opening.
  • a slat 6 may be arranged to the interior side of the frame 1 at the first insulating member 4 to provide a suitable surface for plaster, if considered necessary or convenient.
  • Fig. 5 illustrates a similar, but slightly different embodiment of the frame 1 in a cross-sectional view of a side part thereof.
  • the frame 1 is shown with a sash 11 carrying an insulating pane 13 covering the opening 12 of the frame 1.
  • a collar 14 is provided for connection to an underroof.
  • a covering 15 is arranged to cover the outer surface of the sash 11 and frame 1.
  • a bottom part of the frame 1 and sash 11 is seen in cross-sectional view in Fig. 6 .
  • the bottom part comprises a first insulating member 4, a first supporting member 3 and a second insulating member 2.
  • a second supporting member will normally not be necessary to provide a frame bottom part of sufficient strength, but can of course be provided if it is considered convenient.
  • the bottom part may be provided as a massive part or a sort of sandwich construction as illustrated.
  • a top part of the frame 1 and sash 11 is seen in cross-section in Fig. 7 .
  • the top part comprises a first insulating member 4, a first supporting member 3 and a second insulating member 2.
  • a second supporting member will normally not be necessary to provide a frame top part of sufficient strength, but can of course be provided if it is considered convenient.
  • the top part may be provided as a massive part or a sort of sandwich construction as illustrated.
  • a housing 14 for a roller shutter 15 may be integrated at the frame top part, and a guiding rail 16 may be arranged for guiding the roller shutter 15.
  • Such a roller shutter 15 may be provided initially or be retrofitted to an installed window.
  • Fig. 8 is a cross-sectional view of a side part of a window frame 1.
  • the second supporting member 5 may accommodate a spring 18 serving as lifting assistance means for the sash.
  • the spring 18 is well protected in the U-shaped steel profile, and hidden, so the spring 18 does not negatively affect the appearance of the window.
  • FIG. 9 A plot of isotherms 17 in a cross-sectional view of a side part of the window can be seen in Fig. 9 . It is evident to the skilled person that the isotherms 17 follow advantageous paths.
  • the second supporting member 5 is positioned in an exterior region of the frame 1, i.e. a relatively cold region of the construction, and hence the relatively poor insulating properties of the second supporting member 5 does not influence the insulating properties of the window construction negatively in any serious degree. This is illustrated by the relatively smooth course of the isotherms in the first insulating member 4.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Body Structure For Vehicles (AREA)
  • Wing Frames And Configurations (AREA)
  • Door And Window Frames Mounted To Openings (AREA)
  • Building Environments (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Heat Treatment Of Sheet Steel (AREA)

Claims (10)

  1. Cadre de fenêtre (1) pour une fenêtre de toit ouvrante destiné à être monté essentiellement dans le plan d'un toit, ledit cadre comportant des parties supérieure, inférieure et latérales entourant une ouverture, lesquelles parties latérales sont fabriquées sous la forme d'une construction en sandwich comprenant un premier élément isolant (4) fixé à un premier élément de support (3) sur un côté opposé à l'ouverture, le premier élément de support (3) étant fixé à un second élément de support (5) sur une longueur importante des parties latérales, caractérisé en ce que le second élément de support est agencé au niveau d'un côté des premiers éléments de support opposé à l'ouverture et au niveau du côté extérieur du cadre dans une zone de cadre, laquelle, lorsque le cadre est monté sur une construction de toit d'un bâtiment, est située à l'extérieur du bâtiment.
  2. Cadre de fenêtre de toit (1) selon la revendication 1, dans lequel le second élément de support (5) du cadre de fenêtre de toit (1) est agencé de sorte que, dans la position montée du cadre, il sera placé à l'extérieur d'un bâtiment dans lequel le cadre de fenêtre de toit (1) est monté.
  3. Cadre de fenêtre de toit (1) selon la revendication 1 ou 2, dans lequel le second élément de support (5) est constitué de métal, tel qu'un profilé en acier configuré en U.
  4. Cadre de fenêtre de toit (1) selon l'une quelconque des revendications précédentes, dans lequel le premier élément de support (3), sur un côté faisant face à l'ouverture, supporte un second élément isolant 2.
  5. Cadre de fenêtre de toit (1) selon l'un quelconque des revendications précédentes, comprenant, de plus, une latte (6) disposée à l'intérieur sur le premier élément isolant (4).
  6. Procédé de fabrication d'un cadre de fenêtre pour une fenêtre de toit ouvrante en vue d'être monté essentiellement dans le plan d'un toit selon l'une quelconque des revendications précédentes, caractérisé en ce que le procédé comporte les étapes consistant à :
    fournir un ensemble de premiers éléments de support, et à assembler les premiers éléments de support selon une sous-structure de cadre faite des premiers éléments de support entourant une ouverture,
    fournir un ensemble de seconds éléments de support au niveau d'un côté des premiers éléments de support opposé à l'ouverture et au niveau du côté extérieur du cadre dans une zone du cadre, qui, lorsque le cadre est monté sur une construction de toit d'un bâtiment, est située à l'extérieur du bâtiment le long d'une partie importante des parties latérales du cadre de fenêtre, et
    fournir des premiers éléments isolants au niveau d'un côté des premiers éléments de support opposé à l'ouverture.
  7. Procédé selon la revendication 6, dans lequel l'étape consistant à fournir des premiers éléments isolants est exécutée en plaçant la sous-structure de cadre dans un moule et à faire un moulage par expansion in situ.
  8. Procédé selon la revendication 6 dans lequel les premiers éléments isolants sont découpés à la forme et fixés au premier élément de support.
  9. Procédé selon l'une quelconque des revendications 6 à 8, dans lequel les premiers éléments isolants sont constitués de mousse de polyuréthanne ayant une densité se situant dans la plage de 100 à 150 kg/m3.
  10. Procédé selon l'une quelconque des revendications 6 à 9, dans lequel un film est fourni sur la surface extérieure des premiers éléments isolants.
EP05388077A 2005-09-05 2005-09-05 Cadre de fenêtre de toit et son procédé de fabrication Not-in-force EP1760220B1 (fr)

Priority Applications (8)

Application Number Priority Date Filing Date Title
EP09160736A EP2088256B1 (fr) 2005-09-05 2005-09-05 Cadre de lucarne de toit et son procédé de fabrication
AT05388077T ATE434094T1 (de) 2005-09-05 2005-09-05 Dachfensterrahmen und dessen herstellungsverfahren
ES09160736T ES2385177T3 (es) 2005-09-05 2005-09-05 Marco de ventana de techo y método de fabricación del mismo
PL09160736T PL2088256T3 (pl) 2005-09-05 2005-09-05 Ościeżnica okna dachowego i sposób jej wytwarzania
AT09160736T ATE555262T1 (de) 2005-09-05 2005-09-05 Dachfensterrahmen und herstellungsverfahren dafür
EP05388077A EP1760220B1 (fr) 2005-09-05 2005-09-05 Cadre de fenêtre de toit et son procédé de fabrication
PL05388077T PL1760220T3 (pl) 2005-09-05 2005-09-05 Rama okna dachowego oraz sposób jej wytwarzania
DE602005014977T DE602005014977D1 (de) 2005-09-05 2005-09-05 Dachfensterrahmen und dessen Herstellungsverfahren

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP05388077A EP1760220B1 (fr) 2005-09-05 2005-09-05 Cadre de fenêtre de toit et son procédé de fabrication

Related Child Applications (1)

Application Number Title Priority Date Filing Date
EP09160736A Division EP2088256B1 (fr) 2005-09-05 2005-09-05 Cadre de lucarne de toit et son procédé de fabrication

Publications (2)

Publication Number Publication Date
EP1760220A1 EP1760220A1 (fr) 2007-03-07
EP1760220B1 true EP1760220B1 (fr) 2009-06-17

Family

ID=35589664

Family Applications (2)

Application Number Title Priority Date Filing Date
EP05388077A Not-in-force EP1760220B1 (fr) 2005-09-05 2005-09-05 Cadre de fenêtre de toit et son procédé de fabrication
EP09160736A Not-in-force EP2088256B1 (fr) 2005-09-05 2005-09-05 Cadre de lucarne de toit et son procédé de fabrication

Family Applications After (1)

Application Number Title Priority Date Filing Date
EP09160736A Not-in-force EP2088256B1 (fr) 2005-09-05 2005-09-05 Cadre de lucarne de toit et son procédé de fabrication

Country Status (5)

Country Link
EP (2) EP1760220B1 (fr)
AT (2) ATE555262T1 (fr)
DE (1) DE602005014977D1 (fr)
ES (1) ES2385177T3 (fr)
PL (2) PL1760220T3 (fr)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL2466032T3 (pl) * 2010-12-17 2018-02-28 Vkr Holding A/S Izolacyjny człon zawierający dwa elementy z różnego materiału oraz sposób izolowania okna w nachylonej konstrukcji dachu za pomocą tego izolacyjnego członu
GB201110481D0 (en) * 2011-06-21 2011-08-03 Keylite Roof Windows Ltd An insulated roof window
ES2569673T3 (es) * 2011-10-04 2016-05-12 Vkr Holding A/S Un marco para una ventana y un método para fabricar un marco
PL236003B1 (pl) 2013-08-28 2020-11-30 Fakro Pp Spolka Z Ograniczona Odpowiedzialnoscia Ościeżnica z okuciem dla okna dachowego
DK179827B1 (en) * 2015-08-04 2019-07-17 Vkr Holding A/S An insulating member, a roof window and a method for insulating a roof window
DK201600395A1 (en) * 2016-07-01 2018-01-29 Vkr Holding As A roof window, a kit including a bottom flashing member and a roof window, and a sloping roof structure
DK179723B1 (en) 2017-02-15 2019-04-12 Vkr Holding A/S A method for attaching a pane element to a sash and a pane module including a pane element
WO2021080445A1 (fr) * 2019-10-24 2021-04-29 Glogowski Henryk Fenêtre de toit avec renfort de battant de fenêtre
PL3783161T3 (pl) * 2020-02-03 2022-05-16 Vkr Holding A/S Świetlik

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3417527A (en) * 1967-01-12 1968-12-24 Brunswick Corp Skylight dome
CH674545A5 (en) * 1988-02-19 1990-06-15 Marquart Daecher Ag Skylight-installation equipment - comprises hollow top and bottom frames fitting together and containing insulating material
FR2697272A1 (fr) * 1992-10-22 1994-04-29 Haras Ste Ind Costière métallique à double peau pour coupole d'éclairage.
DE9406932U1 (de) * 1994-04-26 1994-06-16 Roto Frank Ag, 70771 Leinfelden-Echterdingen Futterkasten
US6052956A (en) * 1997-01-02 2000-04-25 Fox Lite, Inc. Skylight assembly
US6263624B1 (en) 1997-01-02 2001-07-24 Fox Lite, Inc. Skylight assembly
DK0954659T3 (da) 1997-01-14 2002-12-30 Vkr Holding As Isolerings- og monteringsramme for et ovenlysvindue og fremgangsmåde ved indbygning af et ovenlysvindue under anvendelse af en sådan ramme
DK199900873A (da) 1999-06-18 2001-04-02 Vkr Holding As Isoleringsramme for et ovenlysvindue

Also Published As

Publication number Publication date
ATE555262T1 (de) 2012-05-15
PL1760220T3 (pl) 2009-11-30
ATE434094T1 (de) 2009-07-15
EP2088256B1 (fr) 2012-04-25
PL2088256T3 (pl) 2012-09-28
EP2088256A1 (fr) 2009-08-12
ES2385177T3 (es) 2012-07-19
DE602005014977D1 (de) 2009-07-30
EP1760220A1 (fr) 2007-03-07

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