WO2001079643A1 - Porte à rideau à âme en mousse - Google Patents

Porte à rideau à âme en mousse Download PDF

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Publication number
WO2001079643A1
WO2001079643A1 PCT/US2001/011337 US0111337W WO0179643A1 WO 2001079643 A1 WO2001079643 A1 WO 2001079643A1 US 0111337 W US0111337 W US 0111337W WO 0179643 A1 WO0179643 A1 WO 0179643A1
Authority
WO
WIPO (PCT)
Prior art keywords
edge
sheet
sheet member
door
core
Prior art date
Application number
PCT/US2001/011337
Other languages
English (en)
Inventor
Kent H. Forsland
Original Assignee
Forsland Kent H
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Forsland Kent H filed Critical Forsland Kent H
Priority to CA002405232A priority Critical patent/CA2405232A1/fr
Priority to US10/240,888 priority patent/US20030221803A1/en
Priority to AU2001251422A priority patent/AU2001251422A1/en
Publication of WO2001079643A1 publication Critical patent/WO2001079643A1/fr

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/32—Arrangements of wings characterised by the manner of movement; Arrangements of movable wings in openings; Features of wings or frames relating solely to the manner of movement of the wing
    • E06B3/48—Wings connected at their edges, e.g. foldable wings
    • E06B3/485—Sectional doors
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/54—Fixing of glass panes or like plates
    • E06B3/58—Fixing of glass panes or like plates by means of borders, cleats, or the like
    • E06B3/5892—Fixing of window panes in openings in door leaves
    • E—FIXED CONSTRUCTIONS
    • E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
    • E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
    • E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
    • E06B3/70—Door leaves
    • E06B3/7015—Door leaves characterised by the filling between two external panels
    • E06B2003/7023—Door leaves characterised by the filling between two external panels of foam type

Definitions

  • the present invention generally relates to doors used to selectively open and close openings in structures. More specifically, the present invention relates to doors used with buildings having doorways located in a vertical position to close the doorway and a horizontal position to open the doorway.
  • lateral roll doors were developed.
  • the lateral roll doors have a number of vertical sections hinged together in side-by-side relation.
  • the doors are supported on right angle tracks for movement along the tracks between a closed position and an open position.
  • the tracks are mounted on headers above the doorways and also include side supports extending inwardly to the part of the garage where vehicles are typically housed.
  • This typical arrangement of lateral roll doors makes it difficult to access and egress the garage when a side of the vehicles is located adjacent the doors in the open position.
  • Roll-up overhead doors were developed to reduce the access and egress problems. Typically, roll-up overhead doors have horizontal sections hinged together between sections.
  • rollers mounted on the sections engage side tracks having vertical and horizontal sections to locate the door in a vertical closed position and an overhead horizontal position.
  • An example of a roll-up garage door having hinged sections is shown in U.S. Patent No. 5,168,915. These roll-up doors are heavy and, in some cases, have been usually not efficient at keeping the elements out of the interior of the garage. Improvements are desired. Summary of the Invention
  • the invention of the present application relates to a lightweight, strong, and economical overhead door having a plurality of transverse sections for closing a doorway in a structure, such as a garage.
  • Each section comprises a one- piece, sturdy rigid structure that has a hig strength against bending and twisting.
  • Adjacent sections are connected with hinges to allow the door to articulate from a vertical position to a horizontal position as it moves along side tracks supporting the door adjacent a doorway.
  • each section is a rigid, laminated panel having a foam plastic core bonded to an inside sheet member and an exterior sheet member.
  • the inside sheet member comprises plywood sheet bonded with an adhesive to one side of the core.
  • the exterior sheet member comprises an exterior siding, for example, cedar siding, bonded with an adhesive to the opposite side of the foam plastic core.
  • Border members located between the peripheral edges of the sheet members surround the foam plastic core.
  • One or more sections may include a window assembly.
  • the window assembly typically includes means for framing a window pane.
  • FIG. 1 is a front elevational view of an example embodiment of a roll-up door
  • FIG. 2 is a side elevational view of the door of FIG. 1;
  • FIG. 3 is a rear elevational view of the door of FIG. 1;
  • FIG. 4 is a top plan view of FIG. 3;
  • FIG. 5 is a bottom plan view of FIG. 3;
  • FIG. 6 is an enlarged sectional view taken along line 6-6 of FIG. 1;
  • FIG. 7 is an enlarged sectional view taken along line 7-7 of FIG. 1;
  • FIG. 8 is an enlarged sectional view taken along line 8-8 of FIG. 1;
  • FIG. 9 is an enlarged foreshortened sectional view taken along the line 9-9 of FIG. 1;
  • FIG. 10 is a front elevational view of a second example embodiment of a roll-up door
  • FIG. 11 is a side elevational view of the door of FIG. 10;
  • FIG. 12 is an enlarged sectional view taken along line 12-12 of FIG. 10;
  • FIG. 13 is a rear elevational view of the door of FIG. 10;
  • FIG. 14 is a top plan view of FIG. 12;
  • FIG. 15 is a bottom plan view of FIG. 12;
  • FIG. 16 is a front elevational view of a third example embodiment of a roll-up door
  • FIG. 17 is a side elevational view of FIG. 16;
  • FIG. 18 is a rear elevational view of FIG. 16;
  • FIG. 19 is a top plan view of FIG. 18;
  • FIG. 20 is a bottom plan view of FIG. 18;
  • FIG. 21 is an enlarged front plan view of the top section of the door of FIG. 16 showing a window assembly;
  • FIG. 22 is an enlarged foreshortened sectional view taken along line 22-22 of FIG. 21.
  • FIGs. 1 -5 One example embodiment of a roll-up door 20 is shown in FIGs. 1 -5.
  • Door 20 includes an upper section 21 and a lower section 22 pivotally coupled using one or more hinges 23, 24 and 25.
  • One or more brackets 26, 27 are secured to opposite upper corners of the portion of section 21 located inside the garage when door 20 is in the closed position.
  • Support brackets 28, 29 are mounted on opposed corners of inside portion of section 22.
  • Rollers (not shown) mounted on hinges 23 and 25 and brackets 26 and 29 movably support door 20 on tracks that guide door 20 between open and closed positions.
  • upper section 21 is a one-piece laminated panel further including one or more window assemblies 31, 32.
  • window assemblies 31 there are many alternative window assemblies can be used with section 21.
  • a single window assembly or multiple window assemblies may be incorporated in section 21.
  • the size and arrangement of the window assemblies can vary to fit the length and height of section 21.
  • upper section 21 is a solid continuous panel without window assemblies.
  • paneling of section 22 is shown in
  • Section 22 includes a flat internal core 33.
  • core 33 is fabricated from expanded or foamed plastic.
  • core 33 is a continuous body of rigid polystyrene or rigid expanded polyurethane.
  • foamed, closed-cell plastic can be used to fabricate core 33.
  • a plywood sheet member 34 is coupled with a layer of adhesive
  • Member 34 may be a 0.25 inch plywood sheet having a finished outer surface 340 that is generally planar.
  • An outer sheet member 37 typically is coupled with an adhesive 38 to a second surface 302 of core 33.
  • outer sheet member 37 is 0.375 inch, 3-ply siding.
  • sheet member 37 is
  • one or more linear border members 39, 41 are located between the peripheral edge portions of sheet members 34 and 37.
  • border members 29 and 41 are coupled to sheet members 34 and 37 with adhesive 36, 38.
  • Upper section 21 further includes first edge 401, a second edge 401, a third edge 403 and a fourth edge 404.
  • sheet members 34, 37 have edges located coextensive with the corresponding edge of section 21.
  • section 22 includes a stepped border member 43 having a first surface 430 and a second surface 432.
  • First surface 430 of border member 43 typically is coupled to sheet member 34 using adhesive 36.
  • Second surface 432 of border member 43 also typically is coupled to sheet member 37 using adhesive 38.
  • Border members 39, 41, 43 surround core 33 and engage flat outer peripheral surfaces of core 33.
  • border members 39, 40 and 41 are coextensive with the outer edges of sheet members 34 and 27.
  • Lower section 22 further includes a first edge 405, a second edge 406, a third edge 407 and a fourth edge 408.
  • sheet members 34, 37 have edges located coextensive with the corresponding edge on the section 22.
  • One method of fabricating section 22 includes arranging core 33, sheet members 34, 37, border members 39, 41, 43 and adhesive 36, 38 in their preferred positions and subjecting the entire assembly to pressure. This method provides for sheet members 34, 37 and border members 39, 41, 43 to be coupled to core 33.
  • section 22 is a strong and rigid and relatively light weight structure that has substantial strength against bending and twisting.
  • reinforcing webs and ribs are not required to inhibit horizontal and vertical bending of the section 22, thus reducing manufacturing cost as well as reducing the labor and materials required to fabricate door 20.
  • material used for core 33 provides door 20 with sound and thermal insulation.
  • Upper section 21 has essentially the same laminated panel structure as lower section 22. Parts of the panel of section 21 that correspond with the parts of the panel of section 22 have the same reference numbers with the leading digit 4.
  • the bottom border member 443, as shown in FIG. 8, includes a reverse or downward facing step border member 44 is located adjacent to and is shaped complimentary to the step of border member 43.
  • step surfaces of border members 43 and 443 contact each other, thereby inhibiting air, water, snow and dirt from flowing through door 20.
  • window assembly 31 fits in a rectangular hole 46 cut into the panel of section 21.
  • Window assembly 32 is located in similar rectangular hole in section 21.
  • Window assembly 31 includes a first frame 47 having an outside flange 48 coupled to sheet member 237.
  • the flange 48 is joined to a rectangular body 49 having an inwardly directed shoulder 50.
  • a vertical transparent pane 51 for example glass or plastic, fits in body 49 and engages shoulder 50.
  • a lower surface 52 of body 49 slopes downwardly and outwardly from pane 51 to allow water to drain away from pane 51.
  • a second frame 53 retains pane 51 on body 49.
  • Frame 53 has an outwardly directed flange 54 secured with one or more fasteners 56, for example, bolts, to sheet member 434.
  • Flange 54 is joined to a rectangular body 57 that telescopes into body 49 and contacts pane 51.
  • Second frame 53 can be removed from the first frame 47 if it is necessary replace broken pane 51.
  • Window assembly 32 has substantially the same structure as window assembly 31.
  • Door 100 includes four rectangular sections 101, 102, 103 and 104. Adjacent sections are pivotally connected with hinges 106-114, as shown in FIGs. 11 and 12.
  • Section 101-104 each include rigid panel construction, as shown in FIGs. 6 through 9.
  • a cross section of the panel of section 103, shown in FIG. 12, includes a plywood sheet member 116 secured with an adhesive 117 layered to an core 118.
  • core 118 is fabricated from an expanded plastic, for example Styrofoam or expanded polyurethane.
  • outside sheet member 119 can be fabricated from many different materials, depending on the appearance desired for door 100. In the embodiment shown, the appearance could be accomplished by using, for example, grooved cedar siding. Sheet member 119 is coupled to core 118 with layer of an adhesive 121. An outside surface 419 of sheet member 119 includes a vertical groove 122. In the embodiment shown, sheet member 119 includes a plurality of horizontally spaced vertical grooves 122, as shown in
  • Sections 102 and 104 include corresponding vertical grooves 122 that are vertically aligned with the grooves in sheet member 119.
  • the panels of sections 102 and 104 have the same structure as section 103 as shown in FIG. 12.
  • An advantage of this example embodiment is sections 102, 103 and 104 are flat, strong, sturdy and light weight structures.
  • upper section 101 has a pair of window assemblies 123 and 124.
  • window assembly 123, 124 has three glass panes.
  • the number of window assemblies and glass panes in each window assembly can vary, depending on the appearance desired for door 100.
  • Each window assembly can have a single glass pane as shown in door 20 in FIG. 1 and 3.
  • Window assemblies 123 and 124 have frames 126 and 127 and glass pane 128 structures shown in FIG. 9.
  • the window assembly shown in FIGs. 21 and 22 can be mounted on upper section 101.
  • Door 200 includes the rigid panels shown in FIGs. 6 to 8 in rectangular door sections 201, 202 and 203. As seen in FIGs. 18 and 19, adjacent section 201 and 202 and 202 and 203 are pivotally connected with hinges 204, 205, 206, 207, 208 and 209.
  • Upper section 201 has a pair of window assemblies 211 and 212. Trim members 213, 214, 215 and 216 secured to the front of flat panel 217 surrounding window assemblies 211 and 212. Upper section 201 can have a single window assembly or more that two window assemblies, depending on the appearance desired for door 200.
  • Middle section 202 includes a flat panel 218.
  • Horizontal and vertical trim members 219, 220, 221 and 222 are secured to the front of panel 218.
  • Lower section 203 includes a flat panel 223.
  • a bottom trim member 224 is attached to the bottom of the front of panel 223.
  • Vertical trim members 225, 226 and 227 are secured to the sides and middle of the front of panel 223.
  • Panels 217, 218 and 223 are fabricated as shown in FIGs. 6 to 8, as flat, strong laminated structures having rigid sheet members secured to a foam plastic core.
  • Window assembly 212 shown in FIGS. 21 and 22 includes a rectangular frame 228 located in a rectangular opening 236 in panel 217.
  • Frame 228 includes a rectangular body 229 that fits in opening 236 and engages flat portions of panel 217 surrounding opening 236.
  • the inside end of body 229 is joined to an outwardly directed flat flange 230 located in engagement with the inside sheet member of panel 217.
  • Adhesives or other fasteners (not shown) secure flange 230 to panel 217.
  • Body 229 has an inwardly projected rib 231 having a shoulder 232.
  • a flat glass pane 233 engages shoulder 232.
  • Rib 231 has a convex outer surface to direct water and snow away from glass pane 233.
  • One or more fasteners 235 such as a screw, secure member 234 to frame 229.
  • Stop member 234 can be removed from frame 229 to allow a broken glass pane to be removed and replaced with a new glass pane.
  • Other transparent sheet members such as plastic, can be used in the window assembly in lieu of glass pane 233.
  • Window assembly 211 typically has the same structure as window assembly 212.
  • panel 217 may comprise a rigid plywood inner sheet member 237 and a rigid exterior sheet member or siding 238.
  • Panel 217 may also include an upper border member 239 and a lower border member 240.
  • Sheet members 237, 238 and border members 239, 240 typically are secured to core 243 with layers of adhesive such as 241 and 242.
  • panel 217 is a rigid, strong and sturdy structure that provides the support for window assemblies 211 and 212.
  • One advantage of the present embodiment is that sheet members 237 and 238 bonded to core 243 and border members 239 and 240 provide a panel with high strengths against bending, buckling and twisting.

Abstract

Cette invention a trait à une porte à rideau possédant une ou plusieurs sections. Chaque section comporte une âme en matière plastique mousse entre deux plaques à l'opposée l'une de l'autre. Si les dimensions d'ensemble de ces deux plaques sont généralement les mêmes, leur fabrication se faire avec des matériaux différents. L'âme, qui est noyée entre les plaques, est, d'ordinaire, directement assujettie à celles-ci. En règle générale, les sections comportent également un ou plusieurs éléments de bordure le long du pourtour de l'âme. Des sections adjacentes de panneau sont articulées de manière à pivoter. Les éléments de bordure se trouvant le long des parties opposées à joindre des sections adjacentes de panneau sont étagés, ce qui permet de descendre ou de remonter la porte. Une section de panneau, ou plusieurs, peut (peuvent) comporter des moyens d'ouverture et de fixation pour un ou plusieurs ensembles fenêtre.
PCT/US2001/011337 2000-04-06 2001-04-06 Porte à rideau à âme en mousse WO2001079643A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CA002405232A CA2405232A1 (fr) 2000-04-06 2001-04-06 Porte a rideau a ame en mousse
US10/240,888 US20030221803A1 (en) 2001-04-06 2001-04-06 Roll-up door with foam core
AU2001251422A AU2001251422A1 (en) 2000-04-06 2001-04-06 Roll-up door with foam core

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US19507500P 2000-04-06 2000-04-06
US60/195,075 2000-04-06

Publications (1)

Publication Number Publication Date
WO2001079643A1 true WO2001079643A1 (fr) 2001-10-25

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ID=22719956

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2001/011337 WO2001079643A1 (fr) 2000-04-06 2001-04-06 Porte à rideau à âme en mousse

Country Status (3)

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AU (1) AU2001251422A1 (fr)
CA (1) CA2405232A1 (fr)
WO (1) WO2001079643A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1344889A3 (fr) * 2002-03-13 2004-09-01 Hörmann KG Brockhagen Elément de construction pour la fabrication d'un vantail d'une porte sectionnelle

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MX2022013547A (es) * 2020-05-01 2023-01-16 Clopay Corp Panel de laminado y panel de puerta de seccion elevada con paneles de laminado y una bisagra de tela universal.

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2071500A (en) * 1935-04-26 1937-02-23 Cornell Iron Works Inc Overhead acting door
US3338013A (en) * 1965-02-26 1967-08-29 Polyfoam Prod Inc Ventilated panel construction
GB1154241A (en) * 1966-01-11 1969-06-04 Venesta Mfg Ltd Laminated Panel, more especially a Door Panel
DE2401496A1 (de) * 1974-01-12 1975-07-31 Europatent Sa Leistensatz zum festhalten einer glasscheibe oder dergleichen in der oeffnung eines rahmens
NL7804224A (en) * 1978-04-20 1979-10-23 Dijk Bv Gebr Van Guided tilting door having horizontally hinged sections - with synthetic insulating panels glued to lightweight aluminium profiles
FR2659382A1 (fr) * 1990-03-06 1991-09-13 Ramonnet Jacques Panneau destine a la fabrication de volets, portails, portes.
US5265388A (en) * 1992-03-18 1993-11-30 Kent Sherwood Simplified window assembly
US5692349A (en) * 1995-12-01 1997-12-02 Concept Guillemet Inc. Molded window frame free of fasteners
BE1011525A3 (nl) * 1997-10-31 1999-10-05 Houtconstructies Wyckaert Nv Brandwerende poort.

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2071500A (en) * 1935-04-26 1937-02-23 Cornell Iron Works Inc Overhead acting door
US3338013A (en) * 1965-02-26 1967-08-29 Polyfoam Prod Inc Ventilated panel construction
GB1154241A (en) * 1966-01-11 1969-06-04 Venesta Mfg Ltd Laminated Panel, more especially a Door Panel
DE2401496A1 (de) * 1974-01-12 1975-07-31 Europatent Sa Leistensatz zum festhalten einer glasscheibe oder dergleichen in der oeffnung eines rahmens
NL7804224A (en) * 1978-04-20 1979-10-23 Dijk Bv Gebr Van Guided tilting door having horizontally hinged sections - with synthetic insulating panels glued to lightweight aluminium profiles
FR2659382A1 (fr) * 1990-03-06 1991-09-13 Ramonnet Jacques Panneau destine a la fabrication de volets, portails, portes.
US5265388A (en) * 1992-03-18 1993-11-30 Kent Sherwood Simplified window assembly
US5692349A (en) * 1995-12-01 1997-12-02 Concept Guillemet Inc. Molded window frame free of fasteners
BE1011525A3 (nl) * 1997-10-31 1999-10-05 Houtconstructies Wyckaert Nv Brandwerende poort.

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1344889A3 (fr) * 2002-03-13 2004-09-01 Hörmann KG Brockhagen Elément de construction pour la fabrication d'un vantail d'une porte sectionnelle

Also Published As

Publication number Publication date
CA2405232A1 (fr) 2001-10-25
AU2001251422A1 (en) 2001-10-30

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