EP1741532B1 - Method for manufacturing a manhole - Google Patents
Method for manufacturing a manhole Download PDFInfo
- Publication number
- EP1741532B1 EP1741532B1 EP06013902A EP06013902A EP1741532B1 EP 1741532 B1 EP1741532 B1 EP 1741532B1 EP 06013902 A EP06013902 A EP 06013902A EP 06013902 A EP06013902 A EP 06013902A EP 1741532 B1 EP1741532 B1 EP 1741532B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- mold
- layer
- bottom layer
- concrete
- manhole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 14
- 238000004519 manufacturing process Methods 0.000 title description 9
- 239000000463 material Substances 0.000 claims description 14
- 239000004033 plastic Substances 0.000 claims description 10
- 229920003023 plastic Polymers 0.000 claims description 10
- 230000002787 reinforcement Effects 0.000 claims description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 6
- 229920002635 polyurethane Polymers 0.000 claims description 5
- 239000004814 polyurethane Substances 0.000 claims description 5
- 229920001296 polysiloxane Polymers 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910052742 iron Inorganic materials 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 2
- 229910052751 metal Inorganic materials 0.000 claims description 2
- 239000004576 sand Substances 0.000 claims 2
- 238000007711 solidification Methods 0.000 claims 1
- 230000008023 solidification Effects 0.000 claims 1
- 238000000465 moulding Methods 0.000 description 8
- 239000002689 soil Substances 0.000 description 8
- 238000013461 design Methods 0.000 description 6
- 239000003795 chemical substances by application Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 239000011152 fibreglass Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- NFGXHKASABOEEW-GYMWBFJFSA-N (S)-methoprene Chemical compound COC(C)(C)CCC[C@H](C)C\C=C\C(\C)=C\C(=O)OC(C)C NFGXHKASABOEEW-GYMWBFJFSA-N 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010137 moulding (plastic) Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000011837 pasties Nutrition 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000008093 supporting effect Effects 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0038—Machines or methods for applying the material to surfaces to form a permanent layer thereon lining the outer wall of hollow objects, e.g. pipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
- B28B19/0046—Machines or methods for applying the material to surfaces to form a permanent layer thereon to plastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/16—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
- B28B7/168—Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes for holders or similar hollow articles, e.g. vaults, sewer pits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
Definitions
- the invention relates to a method for producing a manhole base made of concrete with individually designable channel using a mold with a mold core surrounded by a mold core, on which at least one channel of the manhole bottom predetermining reusable moldings is placed on the preferably a demolding aid forming separating medium is applied, a concrete mixture filled into the mold and the manhole base thus produced is removed from the mold after at least partial consolidation.
- the molded body which may be composed of individual segments, consists in particular of a rigid foam plastic, which is removed from the finished manhole base as is knocked out. If the individual segments or the shaped body have a rough surface, a cut film or a liquid or pasty substance can be applied to this, which facilitates demolding. Independently of this, the molded body or its segments are arranged directly on the preferably roof-shaped inclined outside of the bottom of the mold core and releasably connected, for example by means of screws.
- the mandrel has a tapering towards the bottom of the manhole base to be produced shape, wherein at least two Gerinneform stresses are provided adjacent to the outer surface of the mandrel.
- the EP-B-0 755 760 relates to a method for producing a manhole base made of concrete, according to the preamble of claim 1 and an apparatus for forming sewer manholes, wherein the manhole and flumes form a monolith.
- To form the channel several molds forming a mold are arranged on the mold core, via which the gradient of the channel is predetermined.
- shaft bottoms For the production of sewer manholes prefabricated shaft bottoms can be used, which can be used in existing Schalumgssysteme.
- the shaft bottoms are made separately from the manholes, so that a storage is required to produce manholes with individual course and inclination of the channel or the berm (see prospectus PRECO, ZNL PV Holding AG, D-31600 Uchte).
- the shaft bottom shaft inside of polyurethane and has on the back a Splitting with this protruding reinforcement.
- a plastic molding as a lining or cover element is the DE-A-28 55 201 refer to.
- a concrete shaft will after the US-A-5,271,193 provided on the inside with a fiberglass-containing layer to allow protection against liquid or corrosive gases.
- the present invention has for its object to provide a method of the type mentioned in such a way that can be made on site shaft floors with customizable gutter and Bermenverlauf, with rework after removal from the mold or other work on the manhole base, as far as its berm and flume affected are not required.
- the object is achieved essentially by the fact that on the reusable molding a bottom of the manhole base forming in the form of hardening soil layer is applied to the directly or indirectly, the concrete mixture is poured into the mold. Indirectly means that on the soil layer before its curing, a connection to the concrete enabling compound layer is applied.
- a Bermendeckel and one or more of the channel predetermining mold elements are arranged on the mandrel, wherein the Bermendeckel forms with the or the mold elements, the shaped body.
- the shaped body comprises a reusable Bermendeckel, so that regardless of the design of the surface of the mandrel desired inclinations of the berm are easily produced.
- the berm and the channel may consist of a material that is designed for the use of manhole base, so z. B. is chemically resistant or resistant to service water.
- a plastic material for forming the bottom layer is applied to the shaped body as is sprayed on.
- B. in the form of a Besplittung or sanding and / or in the soil layer is introduced in sections in this extending reinforcement. This can be one or more iron wires such as spirals.
- the reinforcement is based solely on the soil layer.
- the bottom layer Since the reusable molded body is of high stability, that is, the bottom layer does not have to perform self-supporting function in producing the manhole base, as is the case with the prefabricated manhole bottoms separately manufactured according to the prior art and to be transported to the manufacturing location of the manhole base, the bottom layer can be formed relatively thin.
- the invention provides, in particular, for the bottom layer to be applied with a thickness d of 1 mm ⁇ d ⁇ 10 mm, in particular 2 mm ⁇ d ⁇ 8 mm.
- a silicone material can be used, which can also be brushed or sprayed onto the molding.
- the use of films or other suitable materials is also possible.
- the bottom layer itself ensures that a problem-free demolding of Schachtunteils is possible, can be dispensed with the release agent.
- a mold 10 for producing a sewer manhole base is shown.
- the mold 10 consists in a known manner from a mold shell 12, which surrounds a mandrel 14. Height-adjustable inserts 16 may be provided in the floor area in order to make the upper edge of the manhole base part to the desired extent.
- the mold jacket 12 may consist of steel or fiberglass reinforced UP in the usual way. The same applies to the mold core 14th
- socket connections 24 which are individually interpretable in their dimensions and depending on the use of manhole base to be produced. Muff connectors 24 and attachment chute 22 may also be composable components.
- a separating layer 26 is preferably applied to it. This is in particular a substance based on silicone.
- the release layer 26 may be brushed or sprayed on. The use of release liners is also possible.
- a reinforcement 34 may preferably be introduced in the form of iron spirals, which extends in regions both in the bottom layer 28 and the Be attitude or Besandung. Subsequently, the concrete 32 is filled in the mold 10.
- its thickness or its diameter should be at least 3.8 mm.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Underground Structures, Protecting, Testing And Restoring Foundations (AREA)
- Sewage (AREA)
Description
Die Erfindung bezieht sich auf ein Verfahren zur Herstellung eines Schachtunterteils aus Beton mit individuell gestaltbarem Gerinne unter Verwendung einer Form mit einem von einem Formmantel umgebenen Formkern, auf den zumindest ein das Gerinne des Schachtunterteils vorgebender wieder verwendbarer Formkörper angeordnet wird, auf den vorzugsweise ein eine Entformhilfe bildendes Trennmedium aufgebracht wird, eine Betonmischung in die Form eingefüllt und das so hergestellte Schachtunterteil nach zumindest Teilverfestigung entformt wird.The invention relates to a method for producing a manhole base made of concrete with individually designable channel using a mold with a mold core surrounded by a mold core, on which at least one channel of the manhole bottom predetermining reusable moldings is placed on the preferably a demolding aid forming separating medium is applied, a concrete mixture filled into the mold and the manhole base thus produced is removed from the mold after at least partial consolidation.
Ein entsprechendes Verfahren ist der
Nachteil des bekannten Verfahrens ist es, dass das Entfernen des Formkörpers häufig zu Problemen führt. Auch ist festzustellen, dass in Abhängigkeit zum einen von dem Material des nicht wieder verwendbaren Formkörpers und zum anderen von der aufgebrachten Betonmasse ein teilweises Zusammendrücken des Formkörpers erfolgt, so dass eine Nachbearbeitung des Gerinnes nach dem Entformen des Schachtunterteils erforderlich ist.Disadvantage of the known method is that the removal of the molding often leads to problems. It should also be noted that, depending on the one of the material of the non-reusable shaped body and on the other hand of the applied concrete mass, a partial compression of the shaped body takes place, so that a reworking of the channel after demolding of the manhole base is required.
Aus der
Die
Zur Herstellung von Kanalisationsschächten können vorgefertigte Schachtböden verwendet werden, die in vorhandene Schalumgssysteme einsetzbar sind. Die Schachtböden werden getrennt von den Kanalschächten hergestellt, so dass eine Lagerhaltung erforderlich ist, um Schächte mit individuellem Verlauf und Neigung des Gerinnes bzw. der Berme herstellen zu können (siehe Prospekt PRECO, ZNL P.V. Holding AG, D-31600 Uchte). Dabei besteht der Schachtboden schachtinnenseitig aus Polyurethan und weist rückseitig eine Besplittung mit aus dieser vorstehender Bewehrung auf.For the production of sewer manholes prefabricated shaft bottoms can be used, which can be used in existing Schalumgssysteme. The shaft bottoms are made separately from the manholes, so that a storage is required to produce manholes with individual course and inclination of the channel or the berm (see prospectus PRECO, ZNL PV Holding AG, D-31600 Uchte). In this case, the shaft bottom shaft inside of polyurethane and has on the back a Splitting with this protruding reinforcement.
Der
Ein Kunststoff-Formteil als Auskleidungs- oder Abdeckungselement ist der
Nach der
Ein Betonschacht wird nach der
Der
Zum Sanieren eines Schachtes wird nach der
Der vorliegenden Erfindung liegt die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art so weiterzubilden, dass vor Ort Schachtböden mit individuell gestaltbarem Gerinne und Bermenverlauf hergestellt werden können, wobei Nacharbeiten nach dem Entformen bzw. sonstige Arbeiten an dem Schachtunterteil, soweit dessen Berme und Gerinne betroffen sind, nicht erforderlich sind.The present invention has for its object to provide a method of the type mentioned in such a way that can be made on site shaft floors with customizable gutter and Bermenverlauf, with rework after removal from the mold or other work on the manhole base, as far as its berm and flume affected are not required.
Die Aufgabe wird erfindungsgemäß im Wesentlichen dadurch gelöst, dass auf dem wieder verwendbaren Formkörper eine einen Boden des Schachtunterteils bildende in der Form aushärtende Bodenschicht aufgebracht wird, auf die mittelbar oder unmittelbar die Betonmischung in die Form eingefüllt wird. Mittelbar bedeutet dabei, dass auf die Bodenschicht vor deren Aushärten ein eine Verbindung zu dem Beton ermöglichende Verbindungsschicht aufgebracht wird.The object is achieved essentially by the fact that on the reusable molding a bottom of the manhole base forming in the form of hardening soil layer is applied to the directly or indirectly, the concrete mixture is poured into the mold. Indirectly means that on the soil layer before its curing, a connection to the concrete enabling compound layer is applied.
Insbesondere werden auf dem Formkern ein Bermendeckel und ein oder mehrere das Gerinne vorgebende Formelemente angeordnet, wobei der Bermendeckel mit dem bzw. den Formelementen den Formkörper bildet.In particular, a Bermendeckel and one or more of the channel predetermining mold elements are arranged on the mandrel, wherein the Bermendeckel forms with the or the mold elements, the shaped body.
Abweichend vom vorbekannten Stand der Technik werden zur Ausbildung der Berme und des Gerinnes wiederverwendbare Formkörper benutzt, so dass eine geringere Lagerhaltung erforderlich ist. Gleichzeitig ergibt sich der Vorteil, dass die Formkörper überaus stabil ausgebildet werden können, so dass die Gefahr, dass beim Einfüllen des Betons eine Verformung erfolgt, ausgeschlossen ist. Von besonderem Vorteil ist des Weiteren, dass der Formkörper einen wieder verwendbaren Bermendeckel umfasst, so dass unabhängig von der Gestaltung der Oberfläche des Formkerns gewünschte Neigungen der Berme problemlos herstellbar sind.Notwithstanding the prior art, reusable moldings are used to form the berm and the channel so that less storage is required. At the same time there is the advantage that the moldings can be made extremely stable, so that the risk that a deformation occurs during the filling of the concrete is excluded. It is furthermore of particular advantage that the shaped body comprises a reusable Bermendeckel, so that regardless of the design of the surface of the mandrel desired inclinations of the berm are easily produced.
Dadurch, dass die Bodenschicht im Vergleich zu Schichten mit vorgefertigten Böden keine Tragwirkung ausüben muss, kann auf zusätzliche Verstärkungsmaßnahmen beim Gießen verzichtet werden.Due to the fact that the soil layer does not have to carry any supporting effect in comparison to layers with prefabricated soils, it is possible to dispense with additional reinforcing measures during casting.
Nach dem Entformen des Schachtunterteils bedarf es im Bereich des Bodens des Schachtunterteils keiner Bearbeitung mehr, so dass insbesondere ausgeschlossen ist, dass eine Beschädigung des Gerinnes erfolgt, ein Nachteil, der beim Ausschlagen des Formkörpers nach dem gattungsbildenden Stand der Technik gegeben ist. Gleichzeitig können die Berme und das Gerinne aus einem Material bestehen, das auf den Einsatz des Schachtunterteils ausgelegt ist, also z. B. chemisch resistent oder gegenüber Brauchwasser widerstandsfähig ist.After demolding of the manhole base no further processing is required in the region of the bottom of the manhole base, so that it is particularly excluded that damage to the channel takes place, a disadvantage that is given when knocking out the shaped body according to the generic state of the art. At the same time, the berm and the channel may consist of a material that is designed for the use of manhole base, so z. B. is chemically resistant or resistant to service water.
Gegenüber den vorgefertigten Schachtböden ergibt sich der Vorteil, dass unmittelbar vor Ort unter Verwendung einer modularen Bauweise ein Zusammensetzen der Formkörper und somit eine individuelle Gestaltung des Schachtunterteilbodens erfolgen kann, so dass Kostenersparnisse gegeben sind. Auch erübrigt sich ein Transport von vorgefertigten Schachtböden zu den Herstellungsorten der Schachtunterteile.Compared to the prefabricated shaft bottoms there is the advantage that directly on site using a modular design, a composition of the moldings and thus an individual design of the manhole base can be done so that cost savings are given. It is also unnecessary to transport prefabricated shaft bottoms to the production locations of the manhole bases.
In Weiterbildung der Erfindung ist vorgesehen, dass ein Kunststoffmaterial zur Bildung der Bodenschicht auf den Formkörper aufgetragen wie aufgespritzt wird. Hierdurch ergibt sich erwähntermaßen der Vorteil, dass eine individuelle Ausbildung des Schachtunterteilbodens in Abhängigkeit von dem Einsatz des Schachtunterteils erfolgt, also eine Auslegung auf die durch das Schachtunterteil fließende Flüssigkeit erfolgt. Insbesondere kann jedoch als Kunststoffmaterial Polyurethan verwendet werden.In a further development of the invention, it is provided that a plastic material for forming the bottom layer is applied to the shaped body as is sprayed on. This results, as mentioned, in the advantage that an individual design of the manhole base takes place in dependence on the use of the manhole base, that is to say a design takes place on the liquid flowing through the manhole base. In particular, however, polyurethane can be used as the plastic material.
Um eine gute Verbindung zwischen dem abzubindenden Beton und der Bodenschicht zu erzielen, ist des Weiteren vorgesehen, dass vor dem Einfüllen des Betons in die Verbindungsschicht z. B. in Form einer Besplittung bzw. Besandung und/oder in die Bodenschicht ein sich abschnittsweise in diese erstreckende Bewehrung eingebracht wird. Hierbei kann es sich um einen oder mehrere Eisendrähte wie -spiralen handeln.In order to achieve a good connection between the concrete to be bonded and the bottom layer, it is further provided that before filling the concrete in the connecting layer z. B. in the form of a Besplittung or sanding and / or in the soil layer is introduced in sections in this extending reinforcement. This can be one or more iron wires such as spirals.
Ist eine Verbindungsschicht, die eine gute Verbindung zwischen der Bodenschicht und dem Beton sicherstellen soll, nicht vorgesehen, so geht die Bewehrung allein von der Bodenschicht aus.If a connecting layer, which is intended to ensure a good bond between the soil layer and the concrete, is not provided, then the reinforcement is based solely on the soil layer.
Da der wieder verwendbare Formkörper von hoher Stabilität ist, also die Bodenschicht selbsttragende Funktion beim Herstellen des Schachtunterteils nicht ausüben muss, wie dies bei den nach dem Stand der Technik getrennt hergestellten und zum Herstellungsort des Schachtunterteils zu transportierenden vorgefertigten Schachtböden der Fall ist, kann die Bodenschicht relativ dünn ausgebildet werden.Since the reusable molded body is of high stability, that is, the bottom layer does not have to perform self-supporting function in producing the manhole base, as is the case with the prefabricated manhole bottoms separately manufactured according to the prior art and to be transported to the manufacturing location of the manhole base, the bottom layer can be formed relatively thin.
Dabei sieht die Erfindung insbesondere vor, dass die Bodenschicht mit einer Dicke d mit 1 mm ≤ d ≤ 10 mm ist, insbesondere 2 mm ≤ d ≤ 8 mm aufgebracht wird.In this case, the invention provides, in particular, for the bottom layer to be applied with a thickness d of 1 mm ≦ d ≦ 10 mm, in particular 2 mm ≦ d ≦ 8 mm.
Als Trennmittel selbst kann ein Silikonmaterial verwendet werden, das gleichfalls auf dem Formkörper aufgestrichen bzw. aufgespritzt werden kann. Die Verwendung von Folien oder anderen geeigneten Materialen ist gleichfalls möglich. Sofern jedoch die Bodenschicht selbst sicherstellt, dass ein problemloses Entformen des Schachtunteils möglich ist, kann auf das Trennmittel verzichtet werden.As the release agent itself, a silicone material can be used, which can also be brushed or sprayed onto the molding. The use of films or other suitable materials is also possible. However, if the bottom layer itself ensures that a problem-free demolding of Schachtunteils is possible, can be dispensed with the release agent.
Weitere Einzelheiten, Vorteile und Merkmale der Erfindung ergeben sich nicht nur aus den Ansprüchen, die in diesen zu entnehmenden Merkmalen - für sich und/oder in Kombination -, sondern auch aus der nachfolgenden Beschreibung eines der Zeichnung zu entnehmenden bevorzugten Ausführungsbeispiels,Further details, advantages and features of the invention will become apparent not only from the claims to be taken in these features - alone and / or in combination - but also from the following description of a drawing to be taken preferred embodiment,
Es zeigen:
- Fig. 1:
- einen Schnitt durch eine Form zur Herstellung eines Schachtunterteils mit eingefülltem Beton und
- Fig.2:
- einen Ausschnitt der Anordnung gemäß
Fig. 1 .
- Fig. 1:
- a section through a mold for producing a manhole base with filled concrete and
- Figure 2:
- a section of the arrangement according to
Fig. 1 ,
In der
Der Formmantel 12 kann in gewohnter Weise aus Stahl oder aus Glasfaser verstärktem UP bestehen. Gleiches gilt für den Formkern 14.The
Um ein Schachtunterteil vor Ort individuell in Bezug auf die Berme sowie das Gerinne auslegen zu können, ist erfindungsgemäß vorgesehen, dass auf dem Formkern 14 ein wieder verwendbarer Formkörper 18 angeordnet wird, der zum Beispiel aus Kunststoff oder Metall bestehen kann. Der Formkörper 18 umfasst einen Bermendeckel 20 und Verlauf und Geometrie des bzw. der Gerinne vorgebendes Aufsatzgerinne 22. Dabei können der Bermendeckel 20 und das Aufsatzgerinne 22 getrennte Bauteile oder integral ausgebildet sein.In order to design a manhole base on site individually with respect to the berm and the channel, the invention provides that on the
Von den Enden des Aufsatzgerinnes 22 gehen Muffenanschlüsse 24 aus, die in ihrer Dimensionierung und in Abhängigkeit der Verwendung des herzustellenden Schachtunterteils individuell auslegbar sind. Dabei können Muffenanschlüsse 24 und Aufsatzgerinne 22 ebenfalls zusammensetzbare Bauteile sein.From the ends of the
Nach Anordnen des ein- oder mehrteiligen Formkörpers 20 wird bevorzugterweise auf diesen eine Trennschicht 26 aufgebracht. Hierbei handelt es sich insbesondere um eine Substanz auf Silikonbasis. Die Trennschicht 26 kann aufgestrichen oder aufgespritzt werden. Die Verwendung von Trennfolien ist gleichfalls möglich.After arranging the one-part or multi-part molded
Sodann wird eine Bodenschicht 28 aufgetragen, deren Material auf den Einsatzzweck des Schachtunterteils ausgelegt ist. Insbesondere besteht die Bodenschicht 28 aus Kunststoff, wobei bevorzugterweise Polyurethan zu nennen ist. Die Bodenschicht 28 wird vorzugsweise aufgespritzt.Then, a
Vor dem Aushärten der Bodenschicht 28 kann diese besplittet bzw. besandet werden, um eine als Verbindungsschicht zu bezeichnende Schicht 30 herzustellen, die eine gute Verbindung zu dem in die Form 10 einzufüllenden Beton 32 sicherstellt. Zusätzlich kann eine Bewehrung 34 vorzugsweise in Form von Eisenspiralen eingebracht werden, die sich bereichsweise sowohl in der Bodenschicht 28 als auch der Besplittung bzw. Besandung erstreckt. Anschließend wird der Beton 32 in die Form 10 gefüllt.Prior to curing the
Nach dem erforderlichen Abbinden des Betons 32 erfolgt sodann ein Entformen, wobei der Formkörper 20 problemlos von dem Schachtunterteil entfernt werden kann, um sodann für die Herstellung eines weiteren Schachtunterteil wieder verwendet zu werden.After the necessary setting of the concrete 32 then takes a demolding, wherein the shaped
Die Schichten 26, 28 30 sollten vorzugsweise folgende Dicken aufweisen bzw. aus nachstehenden Materialien bestehen:
Als Material für den Formkörper kommen insbesondere Stahl oder Kunststoff in Frage. Dabei besteht auch die Möglichkeit, dass der Formkörper aus Einzelteilen zusammengesetzt ist, wobei Steck-, Schraub- oder Magnetverbindungen bevorzugt zu nennen sind, um die Teile zu verbinden.As a material for the molding, in particular steel or plastic come into question. In this case, there is also the possibility that the molded body is composed of individual parts, wherein plug-in, screw or magnetic connections are preferred to call to connect the parts.
Bezüglich der Bewehrung ist anzumerken, dass deren Stärke bzw. deren Durchmesser mindestens 3,8 mm betragen sollte.With regard to the reinforcement, it should be noted that its thickness or its diameter should be at least 3.8 mm.
Claims (10)
- Method for making a manhole bottom section of concrete with individually designable channel using a mold (10) with a mold core (14) surrounded by a mold shell (12), on which core is arranged at least one reusable mold body (18) predetermining the channel of the manhole bottom, on which mold body is preferably applied a separation medium (26) forming a mold removal aid, where a concrete mixture is being poured into the mold and the manhole bottom section thus made is removed from the mold after at least partial solidification,
wherein
a bottom layer (28) forming a bottom of the manhole bottom section and setting inside the mold is deposited onto the reusable mold body (18), onto which bottom layer the concrete mixture is poured indirectly or directly into the mold. - Method according to Claim 1,
wherein
a connecting layer (30) permitting a connection to the concrete (32) is deposited onto the bottom layer (28) before it sets. - Method according to Claim 2,
wherein
a gravel or sand layer is used as the connecting layer (30). - Method according to at least one of the preceding claims,
wherein
a berm cover (20) is arranged on the mold core (14) and on said berm cover one or more mold elements (22) predetermining the channel are arranged, where the berm cover with the mold element(s) form the mold body (18), where preferably the berm cover and the mold element(s) are designed integrally and in particular a mold body of plastic or metal such as steel is used. - Method according to at least one of the preceding claims,
wherein
a plastic material is deposited onto the mold body to form the bottom layer, where in particular the plastic material is sprayed into the mold body. - Method according to at least one of the preceding claims,
wherein
polyurethane is used as the plastic material. - Method according to at least one of the preceding claims,
wherein
a multi-part body is used as the mold body (18), the parts of which are connected by plug, bolted or magnetic connection. - Method according to at least one of the preceding claims,
wherein
before pouring of the concrete mixture into the connecting layer (30) such as gravel or sand and/or into the bottom layer (28), a reinforcement extending in sections inside said connecting or said bottom layer is emplaced, where one or more iron wires such as coils are preferably used for the reinforcement. - Method according to at least one of the preceding claims,
wherein
the bottom layer (28) is deposited with a thickness d of 1 mm ≤ d ≤ 10 mm, in particular 2 mm ≤ 8 mm. - Method according to at least one of the preceding claims,
wherein
a silicone material is used as the separation medium.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL06013902T PL1741532T3 (en) | 2005-07-08 | 2006-07-05 | Method for manufacturing a manhole |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102005032323A DE102005032323B3 (en) | 2005-07-08 | 2005-07-08 | Method for producing a manhole base |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1741532A2 EP1741532A2 (en) | 2007-01-10 |
EP1741532A3 EP1741532A3 (en) | 2009-10-07 |
EP1741532B1 true EP1741532B1 (en) | 2013-01-16 |
Family
ID=37192582
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06013902A Active EP1741532B1 (en) | 2005-07-08 | 2006-07-05 | Method for manufacturing a manhole |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1741532B1 (en) |
DE (1) | DE102005032323B3 (en) |
PL (1) | PL1741532T3 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014167135A1 (en) | 2013-04-12 | 2014-10-16 | Bfs Betonfertigteilesysteme Gmbh | Method and device for producing a sewer component |
DE102014211030A1 (en) | 2014-06-10 | 2015-12-17 | Bfs Betonfertigteilesysteme Gmbh | Method and device for producing a sewer pipe element |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010030241A1 (en) * | 2010-06-17 | 2011-12-22 | Bfs Betonfertigteilesysteme Gmbh | Process for producing a negative mold for the production of concrete elements |
CN110978256B (en) * | 2019-12-20 | 2021-04-23 | 辽宁衍水水工水泥制品集团有限公司 | Method for vertically producing precast concrete box culvert |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0755760A2 (en) * | 1995-07-28 | 1997-01-29 | Konstantin Varvaroussis | Apparatus for making manholes |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3340126A (en) * | 1964-06-03 | 1967-09-05 | Du Pont | Method of forming a laminar tank |
DE2855201A1 (en) * | 1978-12-21 | 1980-07-10 | Bernhard Buecker | Glass fibre reinforced synthetic mouldings with grit surfaces - forming claddings and protective covers for concrete drain pipes |
US5271193A (en) * | 1992-02-21 | 1993-12-21 | Olsen Robert W | Concrete products and methods of fabrication |
US5303518A (en) * | 1993-02-11 | 1994-04-19 | Strickland Industries, Inc. | Lined manhole assembly and liner |
AT1821U1 (en) * | 1996-11-29 | 1997-12-29 | Julius Posch Ges M B H Ing | SHAPE FOR THE MANUFACTURE OF CHAMBERS |
US6223475B1 (en) * | 2000-03-15 | 2001-05-01 | Jamie Hume | Method and apparatus for lining manholes |
DE10315560B3 (en) * | 2003-04-05 | 2004-09-09 | Hobas Engineering Gmbh | Stabilising waste water pipework, comprises cutting a reversibly formed pipe axially, rolling it up and placing it in the pipe, unrolling it and sealing it at its edges |
DE10317321B4 (en) * | 2003-04-15 | 2008-06-26 | SCHLÜSSELBAUER, Johann | Method and device for producing manhole bases made of concrete |
-
2005
- 2005-07-08 DE DE102005032323A patent/DE102005032323B3/en not_active Expired - Fee Related
-
2006
- 2006-07-05 EP EP06013902A patent/EP1741532B1/en active Active
- 2006-07-05 PL PL06013902T patent/PL1741532T3/en unknown
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0755760A2 (en) * | 1995-07-28 | 1997-01-29 | Konstantin Varvaroussis | Apparatus for making manholes |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014167135A1 (en) | 2013-04-12 | 2014-10-16 | Bfs Betonfertigteilesysteme Gmbh | Method and device for producing a sewer component |
DE102013206616A1 (en) | 2013-04-12 | 2014-11-06 | Bfs Betonfertigteilesysteme Gmbh | Method and device for producing a duct component |
DE102014211030A1 (en) | 2014-06-10 | 2015-12-17 | Bfs Betonfertigteilesysteme Gmbh | Method and device for producing a sewer pipe element |
Also Published As
Publication number | Publication date |
---|---|
PL1741532T3 (en) | 2013-05-31 |
DE102005032323B3 (en) | 2007-02-01 |
EP1741532A3 (en) | 2009-10-07 |
EP1741532A2 (en) | 2007-01-10 |
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