Classifications

• • D—TEXTILES; PAPER
  • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
  • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
  • D21F1/00—Wet end of machines for making continuous webs of paper
• • D—TEXTILES; PAPER
  • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
  • D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
  • D21F1/00—Wet end of machines for making continuous webs of paper
  • D21F1/0027—Screen-cloths
  • D21F1/0036—Multi-layer screen-cloths

Definitions

• the invention relates to a sieve, in particular a papermaking fabric, comprising at least two fabric layers, wherein an upper fabric layer is formed of machine direction yarns and of transverse direction yarn, wherein a lower fabric layer is formed of machine direction yarns and of transverse direction yarns, and wherein yarn bridges are formed for the individual fabric layers are that they have over a predeterminable Wegstrek- ke within a binding repeat no involvement with other threads.
• the pulp suspension used here are mixtures of suitable fibers, fillers, chemical auxiliaries and water, which forms the predominant amount of the mixture.
• the mentioned filtration process is also referred to in the paper industry with sheet formation and takes place in the so-called wet or sheet forming part of the paper machine.
• gap or gap formers are used. These are characterized, inter alia, by the fact that the pulp suspension is injected directly into a gap between two paper machine sieves and dewatered by both sieves. With this type of paper machines, the filtration process could be accelerated so that today production speeds of 2000 m / min and more are possible.
• Hygiene papers such as handkerchiefs, toilet paper, towels od.
• the paper grades used here are characterized by particularly low basis weights, depending on the intended use between 10 and 20 g / m 2 lie.
• graphic paper grades are between 42 and 120 g / m 2 .
• connection of two single-layer fabrics to the papermaking fabric in which longer yarn bridges are formed by transverse yarn, is disclosed in EP 0 889 160 A1.
• the paper side (upper side) is realized by a four-shaft twill weave and the running side (underside) by a four-shaft plain weave.
• the connection between the two layers takes place by a connection of a paper-side machine direction yarn to a running-side transverse yarn.
• This type of fabric is characterized by both a higher dewatering performance as well as a good fiber support due to the long thread bridges. In the known solution, it comes to a no longer acceptable mark, which is caused by the nature of the layer connection.
• the wear potential is limited, ie the run or machine side, which is mainly formed by the machine direction threads is exposed directly to the wear and consequently it can in use Seam or sieve come. Further, the lateral bending stiffness is limited due to the four-shaft running side and a difficult to control automatic stitching caused by the parallel lower machine direction threads.
• the invention is based on the object, while maintaining the advantages of the known sieve solutions to further improve this to the effect that in particular in the field of production of tissue papers a very high drainage performance and fiber support is given.
• the fabric should be thin but nevertheless mechanically stable against waviness and warpage and still have good bending stiffness values in the transverse direction and ensure the possibility of an advantageous seaming for connecting the wire ends.
• This object is achieved by a screen, in particular paper machine screen, with the features of claim 1 in its entirety.
• the yarn bridges of the upper transverse yarns within a binding repeat are at least over nine machine direction yarns and highest under one machine direction yarn, that the yarn yarns of the lower transverse yarns within the weave repeat are at least below six and over at least two machine direction yarns run, and that between two machine direction yarns, which run over a cross-direction yarn, at least one other machine direction yarn under the same cross-direction thread, you always get on the top or paper side required for a good fiber support long cross-stitch yarn bridges, in conjunction with the open chain also has the required permeability for the required high drainage performance guaranteed.
• the long yarn bridges are advantageous in terms of high transverse bending stability of the wire.
• the lower or running side guarantees high stability with regard to diagonal distortion due to the double integration of the lower cross-direction yarns.
• the applied tension in the machine direction causes the two binding machine direction threads to move toward one another at the binding point, thereby additionally enlarging the open areas of the screen.
• the permeability increases and, on the other hand, the lower cross-direction thread is more strongly bent and protrudes further out of the lower or running side and can thus be "sanded off" to a greater extent in the paper machine
• the number of cross-direction yarns is higher on the top or paper side than on the bottom or side of the run.There is no fixed assignment of individual machine direction yarns to either side of the machine
• the two layers of fabric together can be made in different ways, for example in the form of the use of additional binding threads, which can be formed as cross-direction threads or machine direction threads
• a further possibility of the connection is the so-called integral connection with the aid of the existing binding. own threads, also called structural threads, such as machine direction thread or cross-direction thread that can be designed both
• FIG. 1 b is a plan view of a section of the upper or Verysei- te
• Fig.l c is a plan view of a section of the lower or running side, without upper transverse direction yarn as a section between the fabric layers 1T and 1 B of FIG. 1 a.
• FIG. 2a shows the course of the machine direction threads in a second embodiment of the wire along the section line B - B in Figure 2b and in Figure 2c, wherein the layer connection is realized by an exchange of the machine direction yarns.
• Fig.2b is a plan view of a section of the top or paper side;
• Figure 2c is a plan view of a section of the lower or running side, without upper transverse direction yarn as a section between the fabric layers 2T and 2B of FIG. 2a.
• FIG 3a shows the course of the machine direction threads in a third embodiment of the wire along the section line C - C in Figure 3b and in Figure 3c, wherein the layer connection is realized by an exchange of the machine direction yarns.
• 3b shows a plan view of a section of the top or paper side
• 3c shows a plan view of a section of the lower or running side, without upper transverse direction yarn as a section between the fabric layers 3T and 3B according to FIG. 3a;
• 4a shows the course of the machine direction threads in a fourth embodiment of the wire along the section line D - D in Figure 4b and in Figure 4c, wherein the layer connection is realized by an exchange of the machine direction yarns.
• 4b is a plan view of a section of the top or paper side;
• 4c is a plan view of a section of the lower or running side, without upper transverse direction of the cross section as a section between the fabric layers 4T and 4B of FIG. 4a.
• the screen shown in FIGS. 1a, 1b, 1c in the form of a papermaking fabric realizes the fabric according to the invention with a ratio of the transverse direction yarns from upper side (121 to 130) to lower side (141 to 145) of 2: 1 and a connection of the two Fabric layers 1T and 2T by replacing two directly adjacent machine direction yarns 101 to 110 used as a functional pair.
• the following machine direction yarns are to be considered as pairs, namely, 101, 102; 103, 104; 105, 106; 107,108 and 109 and 110. If the reference numbers have a superscript, that is, for example, 101 'instead of 101, this means that the following rapport is addressed.
• the second exemplary embodiment according to FIGS. 2 a to 2 c relates to a papermaking wire according to the invention, as described above, wherein a modified arrangement of the points of application of the machine direction yarns 201 to 210 on the upper side has achieved a modified character of the paper side such that it only comes to low marks in the paper. Also in this embodiment, the ratio of the cross-direction yarns from top side 121 to 130 to bottom side 141 to 145 is 2: 1, and the connection of fabric layers 2T and 2B is made by exchanging two directly adjacent machine direction yarns 201 to 210 used as a functional pair.
• the fabric according to the invention is with a ratio of the transverse direction yarns from upper side 321 to 335 to bottom side 341 to 350 of 3: 2 and a connection of the two fabric layers 3T and 3B by connection of the upper machine direction threads 301 to 305 realized on the lower transverse yarns 341 to 350.
• the binding site is chosen so that it is located exactly between the binding of the lower machine direction threads 306 to 310 and thus protected against wear from the bottom.
• the fourth exemplary embodiment according to FIGS. 4a, 4b, 4c shows the fabric according to the invention with a ratio of the transverse direction yarns from upper side 441 to 455 to bottom side 371 to 480 of 3: 2 and a connection of the two fabric layers 4T and 4B by a separate binder yarn 461 to 465, which is designed here as a cross-direction thread.
• the diameter of the upper machine direction yarns may be equal to the diameter of the lower machine direction yarns; However, it is also possible to choose the diameter of the upper machine direction threads smaller than or equal to the diameter of the lower machine direction threads. Further, the diameter of the upper cross-direction thread may be smaller than that of the lower cross-direction thread. Insofar as machine direction threads are addressed in the application text, these represent the so-called warp threads of the fabric and the machine transverse direction threads are the so-called weft threads. If the bending stiffness of the screen is addressed in the transverse direction, the transverse direction in the screens is perpendicular to the same, for example perpendicularly along the line A - A in FIG. 1 b.
• the machine direction can then be seen parallel to the line A - A in Figure 1 b.

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• Paper (AREA)
• Woven Fabrics (AREA)
• Nonwoven Fabrics (AREA)
• Component Parts Of Construction Machinery (AREA)
• Crystals, And After-Treatments Of Crystals (AREA)
• Ink Jet (AREA)

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• 2004
  • 2004-03-30 DE DE102004016640A patent/DE102004016640B3/de not_active Expired - Fee Related
• 2005
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  • 2005-02-03 KR KR1020067020423A patent/KR101161336B1/ko active IP Right Grant
  • 2005-02-03 CN CN2005800072954A patent/CN1930342B/zh active Active
  • 2005-02-03 PL PL05701331T patent/PL1738020T3/pl unknown
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  • 2005-02-03 MX MXPA06011075A patent/MXPA06011075A/es active IP Right Grant
  • 2005-02-03 JP JP2007505399A patent/JP4874952B2/ja active Active
  • 2005-02-03 EP EP05701331A patent/EP1738020B1/fr active Active
  • 2005-02-03 WO PCT/EP2005/001070 patent/WO2005106115A1/fr active IP Right Grant
  • 2005-02-03 BR BRPI0509295-7A patent/BRPI0509295B1/pt active IP Right Grant
  • 2005-02-03 DE DE502005001077T patent/DE502005001077D1/de active Active
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