EP1736615A2 - Herstellungsverfahren eines Polymerschwimmbeckens - Google Patents

Herstellungsverfahren eines Polymerschwimmbeckens Download PDF

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Publication number
EP1736615A2
EP1736615A2 EP06356066A EP06356066A EP1736615A2 EP 1736615 A2 EP1736615 A2 EP 1736615A2 EP 06356066 A EP06356066 A EP 06356066A EP 06356066 A EP06356066 A EP 06356066A EP 1736615 A2 EP1736615 A2 EP 1736615A2
Authority
EP
European Patent Office
Prior art keywords
elements
pool
edges
assembly
swimming pool
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP06356066A
Other languages
English (en)
French (fr)
Other versions
EP1736615B1 (de
EP1736615A3 (de
Inventor
Pascal Yves Bernard Gonichon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to PL06356066T priority Critical patent/PL1736615T3/pl
Publication of EP1736615A2 publication Critical patent/EP1736615A2/de
Publication of EP1736615A3 publication Critical patent/EP1736615A3/de
Application granted granted Critical
Publication of EP1736615B1 publication Critical patent/EP1736615B1/de
Not-in-force legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H4/00—Swimming or splash baths or pools
    • E04H4/0018—Easily movable or transportable swimming pools
    • E04H4/0043—Easily movable or transportable swimming pools mainly made of panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H4/00—Swimming or splash baths or pools
    • E04H4/0018—Easily movable or transportable swimming pools
    • E04H4/0031—Easily movable or transportable swimming pools with shell type elements

Definitions

  • the invention relates to a method of manufacturing a swimming pool, in particular a polymer pool, and to a swimming pool made by such a method.
  • One-piece pools are known, of various sizes and shapes.
  • a gel coat is spray-applied onto a shape or a shaper. Then, by projection or in sheets, reinforcing fibers are deposited on the gel coat. These reinforcing fibers are embedded in a resin in the presence of a hardener. These fibers make it possible to strengthen and maintain the geometry of the pool thus stiffened.
  • glass fiber or polymer such as polyester are used as reinforcing fibers.
  • Such pools can be stiffened by mechanical reinforcements, such as struts arranged on their outer face. These pools, have, more or less long term, an alteration of their walls. It is the appearance, on the inner side of the pool, of spots and / or blackish blisters. This phenomenon is known as the "osmosis of the gel coat". It occurs following prolonged contact of this resin with water, especially chlorinated or treated water used in swimming pools. This is a chemical degradation of the gel coat which no longer serves as a watertight barrier. This osmosis causes a passage of water in the layers of reinforcing fibers, which generates the appearance of traces of moisture and blisters. We know, to remedy this phenomenon, protective paints applied on the gel coat.
  • the invention intends to remedy more particularly by proposing a method of manufacturing a swimming pool, easy to implement, avoiding any risk of osmosis and preserving the watertightness and the quality of the walls of the pool. swimming pool.
  • thermoformable material By realizing the different elements of the pool in a thermoformable material, the phenomenon of osmosis of the gel coat is avoided, while having a process that is easy to implement because of the variety of shapes and dimensions possible for a pool made in from these unit wall elements.
  • the fact of making several elements corresponding to at least two types of elements allows a great modularity when designing a swimming pool.
  • the invention also relates to a swimming pool made according to the method described above and comprising at least one bottom element assembled to another side wall element or corner.
  • a wall element as shown in FIGS. 1 to 3 is made from a plate or sheet of a thermoformable material P.
  • the material is a polymer or a mixture of polymers based on acrylic resin such as ABS.
  • the thermoformable material is, for example, PVC or impact polystyrene.
  • Such flat plates P are easy to manufacture and exist in thicknesses generally between 1 and 15 millimeters with a width close to 2.60 meters.
  • thermoforming The shaping of the wall elements from an acrylic resin-based polymer plate is carried out by thermoforming, as illustrated in FIG. 10 for the element represented in FIG. 3.
  • This technique known per se, consists of heating a plate P and applying it to the frame of a negative mold M, sealingly. By suction, by evacuating between the mold M and the plate P, is deformed the plate P which bears against the inner wall of the mold M by matching the shapes of the latter. Thus, the plate P deforms without losing its mechanical properties and certain dimensional characteristics, especially its thickness. After cooling, an acrylic resin wall element having the desired shape is obtained.
  • This technique makes it possible, in series, to produce several wall elements such as those illustrated in FIGS. 1 to 3.
  • bottom elements are adapted to cooperate with bottom elements 1 as shown in Figure 1 in order to achieve long fund.
  • the wall element 3 shown in FIG. 2 is a side wall element of a swimming pool.
  • This lateral element 3 comprises a peripheral zone forming an upper rim 4 facing the outside of the pool.
  • This upper outer rim 4 has preferably a U-shaped section, which improves the rigidity of the upper edge and the establishment of a curb surrounding the pool.
  • a peripheral rim 5, made on the edge opposite that provided with the flange 4, is directed towards the inside of the pool.
  • This lower rim is a foot support 5 ground. During the assembly of the different wall elements, the foot 5 participates in the bottom of the pool 2.
  • the element 6, represented in FIG. 3, constitutes a corner element of the pool and comprises two walls 6a, 6b connected by a rounded zone 6c constituting a corner of the pool 2.
  • These corner elements 6 comprise, as the elements 3, upper flanges 4 and lower 5.
  • Such a rim 4, alternatively, can be added, for example, by gluing, welding or screwing, once the assembly of the elements 3, 6 carried out, preferably before reinforcement of the swimming pool.
  • walls can be made in free or non-rectilinear form.
  • an upwardly directed flange is formed on at least one edge of a bottom member 1. This flange is during assembly, a lower portion of a wall element 3 or 6. The latter are then without foot 5.
  • thermoforming molds corresponding to the elements or modules 1, 3, 6, all shapes and sizes of pool of commonly encountered sizes, for example 7 m long by 3.6 m wide, 8 m, are produced. long by 3.8m wide, 9m long by 4m wide or 10m long by 4.2m wide. It should be noted that larger sizes are achievable, as long as the pool can be easily transported by land, rail, sea or air.
  • thermoforming molds corresponding to the elements 3 and 6 are used, the bottom element 1 being made of a plate of thermoformable material, without shaping of the latter.
  • thermoforming molds corresponding to the elements 1 and 6 illustrated in Figures 1 and 3, to achieve a rectangular pool 2 of common dimensions about 12 meters long and 5 meters wide.
  • the elements 6 are then devoid of upper rim 4 and lower 5, the rim 4 can be added after assembly.
  • an additional step is performed after the first step of thermoforming the elements.
  • the reinforcing fibers 8 are placed on one side of the elements.
  • reinforcing fibers 8 are deposited, in particular glass or polymer fibers such as polyester, "loose" or woven into sheets 20 on the outer face of the elements 1, 3, 6 as shown in FIG.
  • the number of sheets 20 or the amount of bulk fibers 8 required is deposited by forming layers or strata until the desired reinforcement of the element is obtained.
  • the fibers 8 or the sheets 20 are held together by means of a resin 80 impregnating the fibers 8 or the sheets 20 of fibers.
  • This resin 80 is associated, in use, with a hardener which ensures rapid polymerization of the resin 80 thus reinforced by the fibers 8 or the sheets 20.
  • the actual assembly of the elements is, according to a first example illustrated in Figures 5 and 6, by overlapping the edges of adjacent elements. In this case, during the thermoforming step a), the edges are configured so as to overlap. This assembly is done before the step of depositing the fibers 8 or the reinforcing sheets 20.
  • an element 1, 3, 6 has a recess D with one of its edges B sufficient for an edge B 'complementary to another element 1, 3, 6 to be positioned thereon.
  • the elements are assembled, for example by gluing or welding, so that their two internal faces are coplanar.
  • the reinforcement by the fibers 8 or the sheets 20 and the resin 80 is then carried out.
  • Resin 80 is suitable to fix in a strong and perennial manner on a bottom element 1 or 3.6 wall.
  • edges B, B ' are overlapped without the elements 1, 3, 6 having their coplanar internal faces at the level of the assembly zone Z.
  • the elements are glued or welded.
  • a seal 10 is arranged on either side of the assembly zone Z. This seal 10 also makes it possible to stiffen the assembly zone and to avoid the appearance of angular and unsightly zones at the level of the internal side of the pool.
  • FIGS. 7 to 9 the edges B, B ', identical, of two adjacent elements 1, 3, 6 are abutted as shown in FIGS. 7 to 9.
  • a seal 11 T-section covers the entire assembly area Z. This seal 11 can be glued. It also improves the appearance of the internal surface of the pool.
  • Figure 8 illustrates another example of assembly.
  • the edges 30 of two adjacent elements 1, 3, 6 are configured in L and secured for example by screwing, gluing, bolting or riveting.
  • the edges 30 are oriented towards the outside of the pool 2, which makes it possible to obtain a smooth and regular internal face.
  • the fibers 8 or the reinforcing sheets 20 are deposited on the outer face of the elements 1, 3, 6 where the actual assembly takes place. The tightness of the assembly can be improved by the insertion of a seal, not shown, between the edges 30 thus assembled.
  • This type of assembly is particularly suitable for in situ mounting.
  • the resin 80 armed with fibers 8 or sheets 20 covers the joined edges 30. In this case, the assembly must be done in the factory.
  • Figure 9 illustrates a preferred mode of assembly of the elements.
  • the seal 12 is generally configured in H with a leg 120 substantially shorter than the other leg 121. This configuration allows a more effective maintenance of the seal in position and an optimal seal compared to the assemblies illustrated in FIGS. 7 and 8.
  • the edges B , B 'adjacent elements 1, 3, 6 are inserted into the housings defined on either side of the body of the gasket 12 by the legs 120, 121.
  • the leg 120 is asymmetrical relative to the body of the seal 12. It is shorter on one side than the other.
  • a housing with an edge B or B 'defined by the legs 120, 121 has sides of different lengths and the other housing of the other edge B' or B has flanks of the same length.
  • FIG. 4 To obtain a pool 2 as illustrated in FIG. 4, it is sufficient to assemble, as partially shown in FIG. 10, four corner elements 6 and two bottom elements 1. In the example, the elements 6 are without edge 4. A side wall element 3 is inserted on one of the short sides of the pool 3. At the opposite side, this pool 2 is equipped with a staircase 7 also thermoformed in a plate based on acrylic resin.
  • thermoforming the wall members after the first step of thermoforming the wall members, these are stored for future use. In the case of subsequent use, the final assembly of the pool is done either in the factory or in situ.
  • the assembly takes place at the factory.
  • the deposition of the fibers 8 or reinforcing sheets 20 and the resin 80 is performed on the elements in the assembly position on a shaper or a form.
  • a shape or conformation is used, constituting a template G in negative of the pool 2.
  • the side wall elements 3, 6 and bottom 1 are positioned. If necessary, other elements are positioned. such as a staircase 7. During this positioning, it is necessary to put the face of the element intended to be in contact with the water as shown in FIG. 10, that is to say in contact with the shaper , to avoid an assembly "upside down".
  • thermoformed elements can be reinforced individually before assembly.
  • the fibers are covered by a protective outer layer, for example, paint.
  • longitudinal and / or vertical mechanical reinforcements such as struts, are arranged on the outer face of the elements.
  • Passages for ducts or ducts allowing, for example, the use of filtration and / or lighting devices may be provided in the wall elements.
  • wall elements may be made to form, for example, round, oval or complex shaped pools.
  • the wall elements can be colored or tinted in the mass, advantageously before thermoforming.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)
EP06356066.8A 2005-06-20 2006-06-12 Herstellungsverfahren eines Polymerschwimmbeckens Not-in-force EP1736615B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL06356066T PL1736615T3 (pl) 2005-06-20 2006-06-12 Sposób wytwarzania polimerowego basenu pływackiego

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
FR0506219A FR2887274B1 (fr) 2005-06-20 2005-06-20 Procede de fabrication d'une piscine en polymere

Publications (3)

Publication Number Publication Date
EP1736615A2 true EP1736615A2 (de) 2006-12-27
EP1736615A3 EP1736615A3 (de) 2014-08-06
EP1736615B1 EP1736615B1 (de) 2016-11-02

Family

ID=35708912

Family Applications (1)

Application Number Title Priority Date Filing Date
EP06356066.8A Not-in-force EP1736615B1 (de) 2005-06-20 2006-06-12 Herstellungsverfahren eines Polymerschwimmbeckens

Country Status (4)

Country Link
EP (1) EP1736615B1 (de)
ES (1) ES2612262T3 (de)
FR (1) FR2887274B1 (de)
PL (1) PL1736615T3 (de)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2080855A1 (de) * 2008-01-17 2009-07-22 Polytherm Kunstoff- und Metalltechnik GmbH Schwimmbecken
ITBO20110659A1 (it) * 2011-11-18 2013-05-19 Heinz Pecher Piscina perfezionata, in particolare per ambiente esterno

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102943575B (zh) * 2012-11-01 2014-06-25 佛山市高明粤华卫生洁具有限公司 一种移动式整体泳池及其生产工艺
FR3025546B1 (fr) * 2014-09-04 2018-06-15 Pascal Gonichon Procede de fabrication d'une coque de piscine de forme parallelepipedique a partir d'elements en materiau thermoformable

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4048773A (en) * 1973-12-27 1977-09-20 Laven Merrill L Above-ground pool walls, panels therefor, and panel-manufacturing methods
US3971075A (en) * 1974-05-08 1976-07-27 Heinbaugh Kenneth D Swimming pool structure
FR2672629B1 (fr) * 1991-02-12 1996-09-20 Somethy Sa Bac demontable a goulotte de debordement.
FR2716406B1 (fr) * 1994-02-24 1996-07-05 Desjoyaux Piscines Procédé de fabrication par thermoformage d'une pièce, notamment d'un escalier, pour piscine et l'installation de mise en Óoeuvre.
FR2729422B1 (fr) * 1995-01-17 1997-04-18 Gonichon Pascal Element de paroi prefabrique pour piscine
FR2732389A1 (fr) * 1995-03-28 1996-10-04 Piscines Desjoyaux Sa Escalier thermoforme pour bassins de piscines notamment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2080855A1 (de) * 2008-01-17 2009-07-22 Polytherm Kunstoff- und Metalltechnik GmbH Schwimmbecken
ITBO20110659A1 (it) * 2011-11-18 2013-05-19 Heinz Pecher Piscina perfezionata, in particolare per ambiente esterno

Also Published As

Publication number Publication date
FR2887274B1 (fr) 2009-01-23
EP1736615B1 (de) 2016-11-02
PL1736615T3 (pl) 2017-04-28
FR2887274A1 (fr) 2006-12-22
ES2612262T3 (es) 2017-05-16
EP1736615A3 (de) 2014-08-06

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