EP1705142B1 - Winding device for continuously fed weblike or tapelike material - Google Patents

Winding device for continuously fed weblike or tapelike material Download PDF

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Publication number
EP1705142B1
EP1705142B1 EP06090019A EP06090019A EP1705142B1 EP 1705142 B1 EP1705142 B1 EP 1705142B1 EP 06090019 A EP06090019 A EP 06090019A EP 06090019 A EP06090019 A EP 06090019A EP 1705142 B1 EP1705142 B1 EP 1705142B1
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EP
European Patent Office
Prior art keywords
winding
bearing
winding device
winding shaft
turnstile
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EP06090019A
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German (de)
French (fr)
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EP1705142A2 (en
EP1705142A3 (en
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Sondermaschinenbau Kothen GmbH
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Sondermaschinenbau Kothen GmbH
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00Winding webs
    • B65H18/02Supporting web roll
    • B65H18/021Multiple web roll supports
    • B65H18/0212Turrets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/22Changing the web roll in winding mechanisms or in connection with winding operations
    • B65H19/2207Changing the web roll in winding mechanisms or in connection with winding operations the web roll being driven by a winding mechanism of the centre or core drive type
    • B65H19/2215Turret-type with two roll supports
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2408/00Specific machines
    • B65H2408/20Specific machines for handling web(s)
    • B65H2408/23Winding machines
    • B65H2408/231Turret winders
    • B65H2408/2315Turret winders specified by number of arms
    • B65H2408/23152Turret winders specified by number of arms with two arms

Definitions

  • the invention relates to a winding device for continuously fed web or strip-shaped material with at least two winding shafts for the flying wave change.
  • Winding devices for continuously fed web or belt-shaped material usually have at least two winding shafts which are movable on a closed path in order to be able to exchange a wound winding shaft for an empty winding shaft without interrupting the supply of material, that is to say without any rest.
  • the EP-A-0 427 408 discloses a winding device with two pairs of turret arms for receiving bobbins for flying wave change and with Rollenabsenkarmen for removal of the wound reel.
  • a winding device with a turret winder for non-stop wave change are mounted in two oppositely disposed about an axis rotatably driven rotary members at least two driven winding shafts.
  • a pressure roller constantly presses the material against the roll of material in order to ensure a wrinkle-free and bubble-free winding.
  • the turning process is carried out by gradually turning the wound first winding shaft during the winding process into a removal position and the unwound second winding shaft into the winding position with the rotary movement of the rotary members.
  • the winding devices described above are disadvantageous in that on the one hand the removal of the roll of material is associated with a considerable effort, since the roll of material remains on the winding roll and this must first be removed, and on the other hand carrying a Hilfsand Wegwalze in a pivoting range of 180 ° and is connected in the required for error-free winding system to the role with an unreasonable amount of effort.
  • the invention has for its object to provide in a winding device with flying wave change during the winding process during the turning process for supporting the free end of the winding tube provided with a winding shaft effective support arrangement, the sufficiently large swivel range and error-free winding process in the turning process a structurally and drive side small Effort required.
  • the core of the invention is in a winding device with pivotable on a circular path in the removal position, one side mounted on a rotary member winding shafts with removable winding tube, the arrangement of a pneumatically, hydraulically or mechanically supported and both pivotable and in height movable support frame, one leg during pivoting the wound winding shaft whose shared journal is grasped and whose other leg is pivotally and releasably coupled to the rotating shaft in the respective position pivoting rotary member in the ongoing winding operation, so that the drive for moving the free bearing pin supporting leg during pivoting the wound winding shaft is caused from the winding position to the removal position solely by the rotational movement of the rotary member.
  • the main advantage of this proposal is the simple and inexpensive design of the support without separate drive.
  • the pivot arms of an auxiliary pressure roller are directly coupled to the legs of the support frame for pressing the material web during the pivoting process and forcibly guided.
  • the auxiliary pressure roller With a positive drive mechanism coupled to the pivoting movement of the wound winding shaft or the support frame, the auxiliary pressure roller can be automatically adjusted in height so that its axis during the pivoting operation substantially at the height of the axis of the winding shaft - that is approximately in a 3.00 - 4.00 o'clock. Position - is.
  • the auxiliary pressure roller can be designed structurally and drivingly simple. Ultimately, a trouble-free turning operation is ensured with the drive side little consuming support device in combination with the positively driven auxiliary pressure roller.
  • the legs of the support frame are connected via a cross member.
  • the cross member is pivotally mounted on both sides in carriages, which are guided in a straight guide in machine stands of the winding device.
  • a pneumatic or hydraulic cylinder is articulated to compensate for the heavy weight of the support frame on one side supported roll of material.
  • the winding device comprises a rotatably driven turnstile 1, on which - offset by 180 ° and each driven to rotate - a connected to winding tubes 26 first and second winding shaft 2, 3 is held in bearings 4, 5.
  • an existing from three bearing rollers 7 to 9 bearing 10 is mounted in which is stored during normal winding operation of the free bearing pin 6 located in the winding position first or second winding shaft 2 or 3.
  • the bearing roller 7 is how Fig. 2 shows, attached to one of a pneumatic cylinder 11a actuated pivot arm 11 and can be pivoted out of the bearing 10 during the turning operation for replacing the winding shafts 2, 3.
  • For pressing the material supplied via a roller system 28 to the winding shaft 2 located in the winding position or 3 or to the roll of material 27 is a held on a pivot frame 12a pressure roller.
  • the winding device further comprises a vertically movable and pivotable U-shaped support frame 13, which consists of a cross member 16 and a driver leg 14 and a support leg 15.
  • the cross member 16 is rotatably mounted at the ends in a carriage 18 which is guided vertically displaceably in straight guides 17a of two machine stands 19.
  • the support frame 13 is supported for balancing the high weight of the roll of material 27 via a spar 13 a on a hinged pneumatic cylinder 22 from.
  • entrainment claw 21 is provided which can be opened and closed and in the closed state in each case the winding shaft located in winding operation 2 or 3 surrounds.
  • a carriage (not shown) is slidably mounted in a guide.
  • each pivot arm 23 is articulated.
  • the free ends of the pivot arms 23 are connected to each other by a rotatably mounted auxiliary pressure roller 24.
  • the auxiliary pressure roller 24 is pressed against the roll of material 27, while this is pivotable in the removal position in a continuous winding process.
  • a locking device 30 is provided on the machine frame 29 of the winding device in order to be able to lock the turnstile 1, which is adjustable by means of a drive (not shown), in the respective position.
  • the first winding shaft 2 which is heavily loaded with the material roll 27, is supported at its free end (bearing journal 6) by the support leg 15 of the support frame 13. Since the support leg 15 is coupled via the spar 16 and the driver leg 14 to the turnstile 1 is and the support frame 13 also guided vertically in linear guides 17 of the machine stand 19, follows the support leg 15, which does not have its own drive exactly the pivotal movement of the loaded winding shaft 2.
  • the forces acting on the support leg 15 forces are from the on the spar 13 a of Support frame 13 hinged pneumatic cylinder 22 added.
  • the material web 31 is no longer pressed by the pressure roller provided for the normal winding process, but by the auxiliary pressure roller 24, which is held on the support frame 13 and thus follows its movement, to the roll of material 27.
  • the pivot arms 23 of the auxiliary pressure roller 24 are arranged to be movable in the longitudinal direction of the driver and the support leg 14, 15 of the support frame 13 and either forcibly with the pivoting of the support frame 13 (or with a separate controllable drive means) in height adjustable, the Auxiliary pressure roller 24 according to the change in position of the roll of material 27 during the pivoting operation constantly and automatically change their position so that they always in a 3:00 clock position, in which the axis of the winding shaft and the auxiliary pressure roller at the same level, rests against the roll of material 27.
  • the 3.00 to 4.00 o'clock position of the auxiliary pressure roller 24 ensures complete contact with the roll of material 27 over the length thereof and ensures even during the pivoting process a faultless and - especially with several arranged on the winding shaft material rolls - a straight-edge winding.
  • a lift truck (not shown) is driven, which supports the roll of material 27.
  • the entrainment claw 21 is locked to the bearing 5 of the second winding shaft 3 and simultaneously positioned the support leg 15 under the bearing pin 6 of the second winding shaft 3.
  • the roll of material 27 is withdrawn including winding tube 26 by means of the lift truck from the first winding tube 2. After the first winding shaft 2 has been fitted with a new winding tube 26, it is available for a new winding process.

Landscapes

  • Replacement Of Web Rolls (AREA)
  • Winding Of Webs (AREA)

Description

Die Erfindung betrifft eine Wickelvorrichtung für kontinuierlich zugeführtes bahn- oder bandförmiges Material mit mindestens zwei Wickelwellen für den fliegenden Wellenwechsel.The invention relates to a winding device for continuously fed web or strip-shaped material with at least two winding shafts for the flying wave change.

Wickelvorrichtungen für kontinuierlich zugeführtes bahn- oder bandförmiges Material weisen üblicherweise mindestens zwei auf einer geschlossenen Bahn bewegliche Wickelwellen auf, um ohne Unterbrechung der Materialzufuhr, das heißt stillstandslos, eine bewickelte Wickelwelle gegen eine leere Wickelwelle austauschen zu können.Winding devices for continuously fed web or belt-shaped material usually have at least two winding shafts which are movable on a closed path in order to be able to exchange a wound winding shaft for an empty winding shaft without interrupting the supply of material, that is to say without any rest.

Die EP-A-0 427 408 offenbart eine Wickelvorrichtung mit zwei Paaren von Revolverarmen zur Aufnahme von Wickelrollen zum fliegenden Wellenwechsel und mit Rollenabsenkarmen zur Entnahme der bewickelten Wickelrolle.The EP-A-0 427 408 discloses a winding device with two pairs of turret arms for receiving bobbins for flying wave change and with Rollenabsenkarmen for removal of the wound reel.

Bei einer weiteren bekannten Wickelvorrichtung mit einem Wendewickler zum stillstandslosen Wellenwechsel sind in zwei gegenüberliegend angeordneten, um eine Achse drehbar angetriebenen Drehorganen mindestens zwei angetriebene Wickelwellen gelagert. Während des Bewickelns der in der Wickelposition befindlichen ersten Wickelwelle drückt eine Andrückwalze das Material ständig an die Materialrolle, um ein falten- und blasenfreies Aufwickeln zu gewährleisten. Sobald die Materialrolle den gewünschten Durchmesser annähernd erreicht hat, wird der Wendevorgang ausgeführt, indem mit der Drehbewegung der Drehorgane die bewickelte erste Wickelwelle während des Wickelvorgangs allmählich in eine Entnahmeposition und die unbewickelte zweite Wickelwelle in die Wickelposition verschwenkt wird.In another known winding device with a turret winder for non-stop wave change are mounted in two oppositely disposed about an axis rotatably driven rotary members at least two driven winding shafts. During the winding of the first winding shaft located in the winding position, a pressure roller constantly presses the material against the roll of material in order to ensure a wrinkle-free and bubble-free winding. As soon as the material roll has approximately reached the desired diameter, the turning process is carried out by gradually turning the wound first winding shaft during the winding process into a removal position and the unwound second winding shaft into the winding position with the rotary movement of the rotary members.

Um auch während des Verschwenkens der ersten Wickelwelle in die Entnahmeposition und dabei andauerndem Wickelprozess ein fehlerfreies Aufwickeln zu gewährleisten, ist es - beispielsweise aus der DE 41 04 635 oder der EP 1 391 406 - weiterhin bekannt, während des Verschwenkens eine Hilfsandrückwalze mit der ersten Wickelwelle mitzuführen, die das aufzuwickelnde Material an die Rolle andrückt.In order to ensure an error-free winding during the pivoting of the first winding shaft in the removal position and thereby ongoing winding process, it is - for example from the DE 41 04 635 or the EP 1 391 406 - Further known to carry during the pivoting a Hilfsandrückwalze with the first winding shaft, which presses the material to be wound on the roller.

Die zuvor beschriebenen Wickelvorrichtungen sind insofern nachteilig, als zum einen die Entnahme der Materialrolle mit einem erheblichen Aufwand verbunden ist, da die Materialrolle auf der Wickelrolle verbleibt und diese erst demontiert werden muss, und zum anderen das Mitführen einer Hilfsandrückwalze in einem Schwenkbereich von 180° und in der für ein fehlerfreies Aufwickeln erforderlichen Anlage an der Rolle mit einem unvertretbar hohen Aufwand verbunden ist.The winding devices described above are disadvantageous in that on the one hand the removal of the roll of material is associated with a considerable effort, since the roll of material remains on the winding roll and this must first be removed, and on the other hand carrying a Hilfsandrückwalze in a pivoting range of 180 ° and is connected in the required for error-free winding system to the role with an unreasonable amount of effort.

Zur Vereinfachung der Entnahme der fertigen Materialrolle ist es außerdem bekannt, das Material auf eine auf der Wickelwelle angebrachte Hülse zu wickeln und die Wickelwelle während des normalen Wickelvorgangs auf der nicht angetriebenen Seite in einem lösbaren Lager abzustützen. Beim Wendevorgang wird die Wickelwelle mit der bewickelten Wickelhülse - nach dem Öffnen des Lagers - in die Entnahmeposition geschwenkt, so dass die fertige Rolle zusammen mit der Hülse auf einfache Weise von der Wickelwelle abgezogen werden kann. Der einseitigen Lagerung der Wickelwelle während des Wendevorgangs steht jedoch eine übermäßig hohe Belastung des verbleibenden antriebsseitigen Lagers sowie der Wickelwelle entgegen. Zur Lösung dieses Problems wird in der EP 0 313 859 eine Wickelvorrichtung vorgeschlagen, bei der das freie Ende der Wickelwelle während des Wendevorgangs durch eine Stützanordnung gehalten ist, die einen entlang eines Führungssegments geführten Greifer umfasst. Der bauliche Aufwand bei dieser Stützvorrichtung ist hoch. Bei der in der DE 41 04 635 beschriebenen Anordnung ist die Nachführung der Hilfsanlagewalze beim Wendevorgang auf 90° beschränkt.To simplify the removal of the finished roll of material, it is also known to wrap the material on a mounted on the winding shaft sleeve and support the winding shaft during the normal winding operation on the non-driven side in a detachable bearing. During the turning process, the winding shaft with the wound winding tube - after opening the bearing - pivoted into the removal position, so that the finished roll can be pulled off together with the sleeve in a simple manner from the winding shaft. However, the one-sided storage of the winding shaft during the turning process is opposed to an excessively high load on the remaining drive-side bearing and the winding shaft. To solve this problem is in the EP 0 313 859 proposed a winding device, wherein the free end of the winding shaft during the turning operation by a support assembly is held, which comprises a guided along a guide segment gripper. The structural complexity of this support device is high. When in the DE 41 04 635 described arrangement, the tracking of the auxiliary roll when turning is limited to 90 °.

Der Erfindung liegt die Aufgabe zugrunde, bei einer Wickelvorrichtung mit fliegendem Wellenwechsel während des Wickelprozesses eine während des Wendevorgangs zum Abstützen des freien Endes der mit einer Wickelhülse versehenen Wickelwelle wirksame Stützanordnung anzugeben, die bei ausreichend großem Schwenkbereich und fehlerfreiem Wickelprozess im Wendevorgang einen baulich und antriebsseitig geringen Aufwand erfordert.The invention has for its object to provide in a winding device with flying wave change during the winding process during the turning process for supporting the free end of the winding tube provided with a winding shaft effective support arrangement, the sufficiently large swivel range and error-free winding process in the turning process a structurally and drive side small Effort required.

Erfindungsgemäß wird die Aufgabe mit einer gemäß den Merkmalen des Patentanspruchs 1 ausgebildeten Wickelvorrichtung gelöst. Vorteilhafte Weiterbildungen und zweckmäßige Ausgestaltungen der Erfindung ergeben sich aus den Unteransprüchen.According to the invention the object is achieved with a trained according to the features of claim 1 winding device. Advantageous developments and expedient embodiments of the invention will become apparent from the dependent claims.

Kern der Erfindung ist bei einer Wickelvorrichtung mit auf einer Kreisbahn in die Entnahmeposition verschwenkbaren, einseitig an einem Drehorgan gelagerten Wickelwellen mit abnehmbarer Wickelhülse die Anordnung eines pneumatisch, hydraulisch oder mechanisch abgestützten und sowohl schwenkbar als auch in der Höhe beweglichen Stützrahmens, dessen einer Schenkel beim Verschwenken der bewickelten Wickelwelle deren freigegebenen Lagerzapfen unterfasst und dessen anderer Schenkel an das die Wickelwellen bei fortlaufendem Wickelvorgang in die jeweilige Position verschwenkende Drehorgan gelenkig und lösbar gekoppelt ist, so dass der Antrieb für das Bewegen des den freien Lagerzapfen abstützenden Schenkels beim Verschwenken der bewickelten Wickelwelle von der Wickelposition in die Entnahmeposition allein durch die Drehbewegung des Drehorgans bewirkt wird. Der wesentliche Vorteil dieses Vorschlags besteht in der einfachen und kostengünstigen Ausbildung der Abstützung ohne separaten Antrieb. Gemäß einem weiteren wichtigen Merkmal der Erfindung sind unmittelbar an den Schenkeln des Stützrahmens die Schwenkarme einer Hilfsandrückwalze zum Andrücken der Materialbahn auch während des Schwenkprozesses drehgelenkig gekoppelt und zwangsgeführt. Mit einer an die Schwenkbewegung der bewickelten Wickelwelle bzw. des Stützrahmens gekoppelten Zwangsantriebsmechanik kann die Hilfsandrückwalze automatisch so in der Höhe verstellt werden, dass deren Achse während des Schwenkvorgangs im Wesentlichen in Höhe der Achse der Wickelwelle - das heißt etwa in einer 3.00 - 4.00 Uhr-Stellung - liegt. Dadurch ist auch während des Verschwenkens der bewickelten Wickelwelle ein blasen- und faltenfreies sowie kantengerades Aufwickeln möglich. Zudem kann die Hilfsandrückwalze konstruktiv und antriebsmäßig einfach ausgebildet werden. Letztlich ist mit der antriebsseitig wenig aufwändigen Stützvorrichtung in Kombination mit der zwangsgeführten Hilfsandrückwalze ein störungsfreier Wendebetrieb gewährleistet.The core of the invention is in a winding device with pivotable on a circular path in the removal position, one side mounted on a rotary member winding shafts with removable winding tube, the arrangement of a pneumatically, hydraulically or mechanically supported and both pivotable and in height movable support frame, one leg during pivoting the wound winding shaft whose shared journal is grasped and whose other leg is pivotally and releasably coupled to the rotating shaft in the respective position pivoting rotary member in the ongoing winding operation, so that the drive for moving the free bearing pin supporting leg during pivoting the wound winding shaft is caused from the winding position to the removal position solely by the rotational movement of the rotary member. The main advantage of this proposal is the simple and inexpensive design of the support without separate drive. According to a further important feature of the invention, the pivot arms of an auxiliary pressure roller are directly coupled to the legs of the support frame for pressing the material web during the pivoting process and forcibly guided. With a positive drive mechanism coupled to the pivoting movement of the wound winding shaft or the support frame, the auxiliary pressure roller can be automatically adjusted in height so that its axis during the pivoting operation substantially at the height of the axis of the winding shaft - that is approximately in a 3.00 - 4.00 o'clock. Position - is. As a result, even during the pivoting of the wound winding shaft, a bubble-free, wrinkle-free and straight-edged winding is possible. In addition, the auxiliary pressure roller can be designed structurally and drivingly simple. Ultimately, a trouble-free turning operation is ensured with the drive side little consuming support device in combination with the positively driven auxiliary pressure roller.

In weiterer Ausbildung der Erfindung sind die Schenkel des Stützrahmens über einen Querholm verbunden. Der Querholm ist beidseitig drehgelenkig in Schlitten gelagert, die in einer Geradführung in Maschinenständern der Wickelvorrichtung geführt sind. An einem weiteren Holm des Stützrahmens ist zum Ausgleich des hohen Gewichts der auf dem Stützrahmen einseitig abgestützten Materialrolle ein Pneumatik- oder Hydraulikzylinder angelenkt.In a further embodiment of the invention, the legs of the support frame are connected via a cross member. The cross member is pivotally mounted on both sides in carriages, which are guided in a straight guide in machine stands of the winding device. At a further spar of the support frame a pneumatic or hydraulic cylinder is articulated to compensate for the heavy weight of the support frame on one side supported roll of material.

Ein Ausführungsbeispiel der Erfindung wird anhand der Zeichnung erläutert. Es zeigen:

Fig. 1
eine perspektivische Ansicht einer Wickelvorrichtung mit einer bewickelten Wickelwelle in der Wickelposition;
Fig. 2
eine Ansicht der Vorrichtung nach Fig. 1 beim Verschwenken der bewickelten Wickelwelle in die Entnahmeposition und der unbewickelten Wickelwelle in die Wickelposition; und
Fig. 3
die Wickelvorrichtung am Ende des Schwenkprozesses mit einer in der Wickelposition befindlichen unbewickelten Wickelwelle und einer in der Entnahmeposition befindlichen bewickelten Wickelwelle.
An embodiment of the invention will be explained with reference to the drawing. Show it:
Fig. 1
a perspective view of a winding device with a wound winding shaft in the winding position;
Fig. 2
a view of the device according to Fig. 1 during pivoting of the wound winding shaft in the removal position and the unwound winding shaft in the winding position; and
Fig. 3
the winding device at the end of the pivoting process with a present in the winding position unwound winding shaft and located in the removal position wound winding shaft.

Die Wickelvorrichtung umfasst ein drehbeweglich angetriebenes Drehkreuz 1, an dem - um 180° versetzt und jeweils drehbeweglich angetrieben - eine mit Wickelhülsen 26 verbundene erste und zweite Wickelwelle 2, 3 in Lagern 4, 5 gehalten ist. Am Maschinenrahmen ist ein aus drei Lagerrollen 7 bis 9 bestehendes Lager 10 angebracht, in dem während des normalen Wickelbetriebes der freie Lagerzapfen 6 der in der Wickelposition befindlichen ersten oder zweiten Wickelwelle 2 oder 3 gelagert ist. Die Lagerrolle 7 ist, wie Fig. 2 zeigt, an einem von einem Pneumatikzylinder 11a betätigten Schwenkarm 11 befestigt und kann während des Wendebetriebs zum Austausch der Wickelwellen 2, 3 aus dem Lager 10 herausgeschwenkt werden. Zum Andrücken des über ein Walzensystem 28 zugeführten Materials an die in der Wickelposition befindliche Wickelwelle 2 oder 3 bzw. an die Materialrolle 27 dient eine an einem Schwenkrahmen 12a gehaltene Andrückwalze.The winding device comprises a rotatably driven turnstile 1, on which - offset by 180 ° and each driven to rotate - a connected to winding tubes 26 first and second winding shaft 2, 3 is held in bearings 4, 5. On the machine frame, an existing from three bearing rollers 7 to 9 bearing 10 is mounted in which is stored during normal winding operation of the free bearing pin 6 located in the winding position first or second winding shaft 2 or 3. The bearing roller 7 is how Fig. 2 shows, attached to one of a pneumatic cylinder 11a actuated pivot arm 11 and can be pivoted out of the bearing 10 during the turning operation for replacing the winding shafts 2, 3. For pressing the material supplied via a roller system 28 to the winding shaft 2 located in the winding position or 3 or to the roll of material 27 is a held on a pivot frame 12a pressure roller.

Die Wickelvorrichtung umfasst weiterhin einen senkrecht beweglichen und verschwenkbaren U-förmigen Stützrahmen 13, der aus einem Querholm 16 sowie einem Mitnehmerschenkel 14 und einem Stützschenkel 15 besteht. Der Querholm 16 ist an den Enden drehbeweglich in einem Schlitten 18 gelagert, der in Geradführungen 17a von zwei Maschinenständern 19 vertikal verschiebbar geführt ist. Der Stützrahmen 13 stützt sich zur Ausbalancierung des hohen Gewichts der Materialrolle 27 über einen Holm 13a an einem gelenkig befestigten Pneumatikzylinder 22 ab. Am freien Ende des Mitnehmerschenkels 14 ist eine mit Rollen 20 versehene Mitnehmerklaue 21 vorgesehen, die geöffnet und geschlossen werden kann und in geschlossenem Zustand jeweils die im Wickelbetrieb befindliche Wickelwelle 2 oder 3 umgreift. In dem Mitnehmerschenkel 14 und dem Stützschenkel 15 des Stützrahmens 13 ist in einer Führung jeweils ein Schlitten (nicht dargestellt) verschiebbar gelagert. An die beiden Schlitten ist jeweils ein Schwenkarm 23 angelenkt. Die freien Enden der Schwenkarme 23 sind durch eine drehbar gelagerte Hilfsandrückwalze 24 miteinander verbunden. Über an den Schwenkarmen 23 angreifende Pneumatikzylinder 25 wird die Hilfsandrückwalze 24 an die Materialrolle 27 gedrückt, während diese bei fortlaufendem Wickelprozess in die Entnahmeposition verschwenkbar ist. An dem Maschinenrahmen 29 der Wickelvorrichtung ist eine Arretiervorrichtung 30 vorgesehen, um das mit Hilfe eines Antriebs (nicht dargestellt) verstellbare Drehkreuz 1 in der jeweiligen Position arretieren zu können.The winding device further comprises a vertically movable and pivotable U-shaped support frame 13, which consists of a cross member 16 and a driver leg 14 and a support leg 15. The cross member 16 is rotatably mounted at the ends in a carriage 18 which is guided vertically displaceably in straight guides 17a of two machine stands 19. The support frame 13 is supported for balancing the high weight of the roll of material 27 via a spar 13 a on a hinged pneumatic cylinder 22 from. At the free end of the Mitnehmerschenkels 14 provided with rollers 20 entrainment claw 21 is provided which can be opened and closed and in the closed state in each case the winding shaft located in winding operation 2 or 3 surrounds. In the Mitnehmerschenkel 14 and the support leg 15 of the support frame 13 in each case a carriage (not shown) is slidably mounted in a guide. To the two carriages each pivot arm 23 is articulated. The free ends of the pivot arms 23 are connected to each other by a rotatably mounted auxiliary pressure roller 24. About acting on the pivot arms 23 pneumatic cylinder 25, the auxiliary pressure roller 24 is pressed against the roll of material 27, while this is pivotable in the removal position in a continuous winding process. On the machine frame 29 of the winding device, a locking device 30 is provided in order to be able to lock the turnstile 1, which is adjustable by means of a drive (not shown), in the respective position.

In der in Fig. 1 gezeigten Darstellung befindet sich die nahezu vollständig bewickelte erste Wickelwelle 2, die in den Lagern 4 und 10 gehalten ist, in der Wickelposition. Das Lager 10 umschließt zu diesem Zeitpunkt noch den freien Lagerzapfen 6 der ersten Wickelwelle 2. Der Stützrahmen 13, der mit seiner Mitnehmerklaue 21 an dem am Drehkreuz 1 angebrachten Lager 4 der ersten Wickelwelle 2 gehalten ist und in dessen am freien Ende des Stützschenkels 15 ausgebildete Aufnahme 15a der Lagerzapfen 6 der Wickelwelle 2 eingreift, befindet sich in einer nach hinten - in Richtung des Walzensystems 28 - verschwenkten Lage, das heißt, ebenfalls in der Wickelposition, in der das Material fast bis zum Ende des Wickelprozesses aufgewickelt wird. Die in dem Lager 5 am Drehkreuz 1 gehaltene zweite Wickelwelle 3, die zuvor entladen und mit einer leeren Wickelhülse 26 bestückt wurde, befindet sich in einer zur ersten Wickelwelle 2 um 180° versetzten Warteposition. Das bis dahin mit einer Arretiervorrichtung 30 am Maschinenrahmen 29 gehaltene Drehkreuz 1 sowie das die erste Wickelwelle 2 während des Wickelvorgangs haltende Lager 10 werden nun freigegeben, so dass - wie die Figuren 2 und 3 zeigen - das Drehkreuz 1 mit Hilfe eines Antriebs (nicht dargestellt) im Uhrzeigersinn allmählich in eine um 180° gedrehte Lage verschwenkt werden kann. Mit dem Verschwenken des Drehkreuzes 1 wird - ohne Unterbrechung des Wickelvorgangs - die bewickelte erste Wickelwelle 2 in die Entladeposition und die freie, mit einer leeren Wickelhülse 26 bestückte Wickelwelle 3 in die Wickelposition gebracht. Während des Verschwenkens der beiden Wickelwellen 2, 3 wird die mit der Materialrolle 27 hoch belastete erste Wickelwelle 2 an ihrem freien Ende (Lagerzapfen 6) durch den Stützschenkel 15 des Stützrahmens 13 abgestützt. Da der Stützschenkel 15 über den Holm 16 und den Mitnehmerschenkel 14 an das Drehkreuz 1 gekoppelt ist und der Stützrahmen 13 zudem in Geradführungen 17 der Maschinenständer 19 vertikal geführt ist, folgt der Stützschenkel 15, der über keinen eigenen Antrieb verfügt, genau der Schwenkbewegung der belasteten Wickelwelle 2. Die auf den Stützschenkel 15 wirkenden Kräfte werden von dem am Holm 13a des Stützrahmens 13 angelenkten Pneumatikzylinder 22 aufgenommen.In the in Fig. 1 As shown, the almost completely wound first winding shaft 2, which is held in the bearings 4 and 10, in the winding position. The bearing 10 encloses at this time still the free bearing pin 6 of the first winding shaft 2. The support frame 13 which is held with its driving claw 21 at the attached to the turnstile 1 bearing 4 of the first winding shaft 2 and formed in the free end of the support leg 15 Receiving 15a of the bearing pin 6 of the winding shaft 2 engages, is in a rearward - in the direction of the roller system 28 - pivoted position, that is, also in the winding position in which the material is wound up almost to the end of the winding process. The held in the bearing 5 at the turnstile 1 second winding shaft 3, which was previously unloaded and equipped with an empty winding tube 26, is located in a first winding shaft 2 offset by 180 ° waiting position. The previously held with a locking device 30 on the machine frame 29 turnstile 1 and the first winding shaft 2 during the winding process holding bearing 10 are now released, so that - like the Figures 2 and 3 show - the turnstile 1 by means of a drive (not shown) in the clockwise direction can be gradually pivoted into a rotated position by 180 °. With the pivoting of the turnstile 1 - without interrupting the winding process - the wound first winding shaft 2 is brought into the unloading position and the free, equipped with an empty winding tube 26 winding shaft 3 in the winding position. During the pivoting of the two winding shafts 2, 3, the first winding shaft 2, which is heavily loaded with the material roll 27, is supported at its free end (bearing journal 6) by the support leg 15 of the support frame 13. Since the support leg 15 is coupled via the spar 16 and the driver leg 14 to the turnstile 1 is and the support frame 13 also guided vertically in linear guides 17 of the machine stand 19, follows the support leg 15, which does not have its own drive exactly the pivotal movement of the loaded winding shaft 2. The forces acting on the support leg 15 forces are from the on the spar 13 a of Support frame 13 hinged pneumatic cylinder 22 added.

Während des Verschwenkens der ersten Wickelwelle 2 wird die Materialbahn 31 nicht mehr von der für den normalen Wickelprozess vorgesehenen Andrückwalze, sondern von der Hilfsandrückwalze 24, die an dem Stützrahmen 13 gehalten ist und somit dessen Bewegung folgt, an die Materialrolle 27 gedrückt. Da die Schwenkarme 23 der Hilfsandrückwalze 24 auch in Längsrichtung des Mitnehmer- und des Stützschenkels 14, 15 des Stützrahmens 13 beweglich angeordnet sind und entweder zwangsweise mit dem Verschwenken des Stützrahmens 13 (oder mit einem separaten steuerbaren Antriebsmittel) in der Höhe verstellbar sind, kann die Hilfsandrückwalze 24 entsprechend der Lageveränderung der Materialrolle 27 während des Schwenkvorgangs ihre Position ständig und selbsttätig so ändern, dass sie immer in einer 3.00 Uhr-Stellung, in der die Achse der Wickelwelle und der Hilfsandrückwalze auf gleicher Höhe liegen, an der Materialrolle 27 anliegt. Die 3.00 bis 4.00 Uhr-Stellung der Hilfsandrückwalze 24 gewährleistet den vollständigen Kontakt mit der Materialrolle 27 über deren Länge und sichert auch während des Schwenkvorgangs ein fehlerfreies und - insbesondere bei mehreren auf der Wickelwelle angeordneten Materialrollen - ein kantengerades Aufwickeln.During the pivoting of the first winding shaft 2, the material web 31 is no longer pressed by the pressure roller provided for the normal winding process, but by the auxiliary pressure roller 24, which is held on the support frame 13 and thus follows its movement, to the roll of material 27. Since the pivot arms 23 of the auxiliary pressure roller 24 are arranged to be movable in the longitudinal direction of the driver and the support leg 14, 15 of the support frame 13 and either forcibly with the pivoting of the support frame 13 (or with a separate controllable drive means) in height adjustable, the Auxiliary pressure roller 24 according to the change in position of the roll of material 27 during the pivoting operation constantly and automatically change their position so that they always in a 3:00 clock position, in which the axis of the winding shaft and the auxiliary pressure roller at the same level, rests against the roll of material 27. The 3.00 to 4.00 o'clock position of the auxiliary pressure roller 24 ensures complete contact with the roll of material 27 over the length thereof and ensures even during the pivoting process a faultless and - especially with several arranged on the winding shaft material rolls - a straight-edge winding.

Wenn die beiden Wickelwellen 2, 3 ihre um 180° verschwenkte Lage erreicht haben, wird das Drehkreuz 1 wieder am Maschinenrahmen 29 arretiert. Nachdem die zweite Wickelwelle 3 die Wickelposition erreicht hat und der freie Lagerzapfen 6 durch Zurückschwenken der Lagerrolle 7 von dem Lager 10 umschlossen ist, wird die Materialbahn 31 durchgetrennt und der Wickelprozess mit der jetzt angetriebenen zweiten Wickelwelle 3 fortgesetzt.When the two winding shafts 2, 3 have reached their position pivoted by 180 °, the turnstile 1 is restored locked on the machine frame 29. After the second winding shaft 3 has reached the winding position and the free bearing pin 6 is enclosed by pivoting back of the bearing roller 7 of the bearing 10, the material web 31 is severed and the winding process continues with the now driven second winding shaft 3.

Unter die erste Wickelwelle 2 mit der Materialrolle 27 wird ein Hubwagen (nicht dargestellt) gefahren, der die Materialrolle 27 abstützt. Nach dem Öffnen der Mitnehmerklaue 21 des Mitnehmerschenkels 14 wird der Stützrahmen 13 zurückgeschwenkt, die Mitnehmerklaue 21 am Lager 5 der zweiten Wickelwelle 3 arretiert und gleichzeitig der Stützschenkel 15 unter dem Lagerzapfen 6 der zweiten Wickelwelle 3 positioniert. Damit kann der oben beschriebene Schwenkvorgang auch für die zweite Wickelwelle 3 eingeleitet werden, sobald diese nahezu vollständig mit Material bewickelt ist. Die Materialrolle 27 wird einschließlich Wickelhülse 26 mit Hilfe des Hubwagens von der ersten Wickelhülse 2 abgezogen. Nachdem die erste Wickelwelle 2 mit einer neuen Wickelhülse 26 bestückt wurde, steht sie für einen erneuten Wickelvorgang zur Verfügung.Under the first winding shaft 2 with the roll of material 27, a lift truck (not shown) is driven, which supports the roll of material 27. After opening the driving claw 21 of the Mitnehmerschenkels 14 of the support frame 13 is pivoted back, the entrainment claw 21 is locked to the bearing 5 of the second winding shaft 3 and simultaneously positioned the support leg 15 under the bearing pin 6 of the second winding shaft 3. Thus, the pivoting process described above can also be initiated for the second winding shaft 3, as soon as it is almost completely wound with material. The roll of material 27 is withdrawn including winding tube 26 by means of the lift truck from the first winding tube 2. After the first winding shaft 2 has been fitted with a new winding tube 26, it is available for a new winding process.

BezugszeichenlisteLIST OF REFERENCE NUMBERS

11
Drehkreuzturnstile
22
Erste WickelwelleFirst winding shaft
33
Zweite WickelwelleSecond winding shaft
44
Lager v. 2Warehouse v. 2
55
Lager v. 3Warehouse v. 3
66
Freier Lagerzapfen v. 2, 3Free bearing journal v. 2, 3
7 bis 97 to 9
Lagerrollen v. 10Bearing rollers v. 10
1010
Lager v. 6Warehouse v. 6
1111
Schwenkarm v. 10Swivel arm v. 10
11a11a
Pneumatikzylinder v. 11Pneumatic cylinder v. 11
1212
12a12a
Schwenkrahmen v. 12Swing frame v. 12
1313
Stützrahmensupport frame
13a13a
Stützholm v. 13Support spar v. 13
1414
Mitnehmerschenkel v. 13Mitnehmerschenkel v. 13
1515
Stützschenkel v. 13 15a Aufnahme v. 15Supporting leg v. 13 15a Recording v. 15
1616
Querholm v. 13Crossbar v. 13
1717
Geradführungstraight guide
1818
Schlittencarriage
1919
Maschinenständermachine stand
2020
Rolle v. 21Role v. 21
2121
Mitnehmerklauedriving claw
2222
Pneumatikzylinder v. 13Pneumatic cylinder v. 13
2323
Schwenkarme v. 24Swivel arms v. 24
2424
HilfsandrückwalzeAuxiliary presser roller
2525
Pneumatikzylinder v. 23, 24Pneumatic cylinder v. 23, 24
2626
Wickelhülsencores
2727
Materialrollematerial roll
2828
Walzensystemroller system
2929
Maschinenrahmenmachine frame
3030
Arretiervorrichtung v. 1Locking device v. 1
3131
Materialbahnweb

Claims (9)

  1. A winding device for continuously fed weblike or striplike material having at least two winding shafts (2, 3) that carry detachable winding tubes (26) for on-the-fly shaft change, characterized in that said winding shafts (2, 3) are unilaterally pivoted and driven in bearings (4, 5) on a turnstile (1) that rotates around a horizontal axis, and can be moved along a circular path using said turnstile (1), and in that they are held at the free bearing neck (6) in a detachable bearing (10) during winding operation and, while being rotated into their removal position, in a support element that includes a U-shaped support frame (13) that is held mechanically, pneumatically, or hydraulically and is rotatable, whose one support leg (15) supports the free bearing neck (6) when the wound winding shaft (2 or 3) is rotated and whose other follower leg (14) is hinged to and detachable from said turnstile (1) and contacts an auxiliary feed roller (24) pivoted to said support frame (13) and forcibly coupled to the frame's rotation at about its 3 to 4 o'clock position.
  2. The winding device according to claim 1, characterized in that the support leg (15) and follower leg (14) are rigidly interlinked by a pivoted and generally vertically running transverse strut (16).
  3. The winding device according to claim 2, characterized in that said transverse strut (16) is pivoted on both sides in generally vertically movable carriages (18) formed in straight guides (17) of machine stands (19) of said winding device.
  4. The winding device according to claim 1, characterized in that said follower leg (14) comprises at its free end a detachable claw tappet (21) equipped with rollers (20) and being detachably linked to said turnstile (1) via the turnstile-mounted bearing (4, 5) of the respective winding shaft (2 or 3) that is in winding operation.
  5. The winding device according to claim 1, characterized in that said turnstile (1) is held on the machine frame (29) by an interlocking device (30) when the respective winding shaft (2, 3) is in winding position.
  6. The winding device according to claim 1, characterized in that said detachable bearing (10) comprises at least three bearing rollers (7 through 9) that encompass the free bearing neck (6) of the respective winding shaft (2, 3) during winding operation, and that a bearing roller (7) linked to the swivel arm (11) for releasing the bearing (10) before the wound winding shaft is rotated into its removal position is rotatable.
  7. The winding device according to claim 1, characterized in that said auxiliary feed roller (24) is pivoted in swivel arms (23) that are each held on the support frame (13) in a hinge joint.
  8. The winding device according to claim 7, characterized in that said hinge joints for the swivel arms (23) are movably placed on the legs (14, 15) of said support frame (13) and can be adjusted using a forced drive mechanism coupled with its movement so that the center axles of the auxiliary feed roller (24) and the wound winding shaft (2, 3) are about at the same height when rotated.
  9. The winding device according to claim 1, characterized in that said support frame (13) is hinged to a pneumatic or hydraulic cylinder (22) to compensate the weight of the material roller (27).
EP06090019A 2005-03-23 2006-02-02 Winding device for continuously fed weblike or tapelike material Not-in-force EP1705142B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102005014140A DE102005014140B3 (en) 2005-03-23 2005-03-23 Winding device for continuous feeding of strip-like material comprises winding shafts supporting removable winding sleeves

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EP1705142A2 EP1705142A2 (en) 2006-09-27
EP1705142A3 EP1705142A3 (en) 2006-10-04
EP1705142B1 true EP1705142B1 (en) 2008-03-19

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DE (1) DE102005014140B3 (en)
ES (1) ES2302560T3 (en)

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ITMI20120741A1 (en) * 2012-05-03 2013-11-04 Torninova S R L AUTOMATIC REWINDER FOR AIR BUBBLES (OR ASSIMILABLE MATERIALS) OPERATING WITHOUT CARDBOARDS
ES2460765B1 (en) * 2012-10-09 2015-02-26 Comexi Group Industries S.A.U. Unwinder / rewinder unit for sheet strip treatment machine
WO2014057143A1 (en) * 2012-10-09 2014-04-17 Comexi Group Industries, Sau Unit for unwinding/winding a web
CN105059985B (en) * 2015-08-25 2017-01-18 王根乐 Swinging arm type feeding device equipped with damping mechanism
CN105058853B (en) * 2015-08-25 2017-06-23 王根乐 The feeding device of the Bag Making Machine that swing arm coordinates with guide rail
DE102016218106C5 (en) 2016-09-21 2023-12-21 Koenig & Bauer Ag Method and device for removing a roll of material web from a roll carrier of a machine that processes material web
WO2018054588A1 (en) 2016-09-21 2018-03-29 Koenig & Bauer Ag Method and device for removing a material web reel from a reel stand, a web-fed press, and a device for monitoring a loading state
DE102017205133B4 (en) 2017-03-27 2020-04-02 Koenig & Bauer Ag Method and device for removing a material web roll from a roll carrier of a material web processing machine
DE102016218107B4 (en) 2016-09-21 2019-08-22 Koenig & Bauer Ag Device for monitoring the state of charge of a movable on a transport path of a roller transport system transport
DE102016218108B4 (en) 2016-09-21 2019-08-29 Koenig & Bauer Ag Method and device for removing a printed in a web-fed printing press and the output side of the web press on a rewinder wound product roll
CN106429557A (en) * 2016-09-23 2017-02-22 东莞市联洲知识产权运营管理有限公司 Winding equipment on protection film production equipment
CN106429558B (en) * 2016-09-26 2017-12-08 江苏智光创业投资有限公司 A kind of portable glass decoration film coiler device
DE102017206036B4 (en) 2017-04-07 2022-10-20 Koenig & Bauer Ag Method for operating a web winder, web winder and machine with such a web winder
CN109228643B (en) * 2018-10-16 2023-11-17 台州斯巴诺机械有限公司 Digital printing conveying and drying mechanism
CN110077882A (en) * 2019-05-22 2019-08-02 芜湖金三氏数控科技有限公司 A kind of PVB film automatic coiling machine
CN112320420B (en) * 2020-11-25 2023-07-07 浙江彩汇包装科技有限公司 Convenient bag making machine winding mechanism of rolling
CN114751230A (en) * 2022-04-01 2022-07-15 深圳市世椿智能装备股份有限公司 Multi-flap RO (reverse osmosis) membrane rolling equipment and manufacturing process thereof

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US4993652A (en) * 1989-11-06 1991-02-19 The Black Clawson Company Continuous winder for web materials
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CA2082753C (en) * 1992-11-12 1996-10-08 Mirek Planeta Strip winding machine
EP1391406A1 (en) * 2002-08-17 2004-02-25 Werner Mülfarth Apparatus for winding a web of material

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ES2302560T3 (en) 2008-07-16
EP1705142A2 (en) 2006-09-27
EP1705142A3 (en) 2006-10-04

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