EP1699580A1 - Method and device for the production of a hollow cylinder from a blank - Google Patents
Method and device for the production of a hollow cylinder from a blankInfo
- Publication number
- EP1699580A1 EP1699580A1 EP04802020A EP04802020A EP1699580A1 EP 1699580 A1 EP1699580 A1 EP 1699580A1 EP 04802020 A EP04802020 A EP 04802020A EP 04802020 A EP04802020 A EP 04802020A EP 1699580 A1 EP1699580 A1 EP 1699580A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- workpiece
- forging
- clamping head
- mandrel
- piercing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- 238000005242 forging Methods 0.000 claims description 73
- 238000011144 upstream manufacturing Methods 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims 1
- 230000001360 synchronised effect Effects 0.000 abstract 1
- 239000011162 core material Substances 0.000 description 14
- 238000004080 punching Methods 0.000 description 12
- 238000003825 pressing Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000003252 repetitive effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J9/00—Forging presses
- B21J9/02—Special design or construction
- B21J9/04—Piercing presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J13/00—Details of machines for forging, pressing, or hammering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
- B21J5/06—Methods for forging, hammering, or pressing; Special equipment or accessories therefor for performing particular operations
- B21J5/10—Piercing billets
Definitions
- the invention relates to a method for producing a cylindrical hollow body from a blank, the workpiece being opened by successive forging deformations which are angularly offset relative to one another about the axis of the workpiece, and at the same time being pushed onto a mandrel.
- the piercing mandrel is essentially only used to widen the core of the workpiece that has already been opened (RU 2 010 655 C1)
- the surface cracks that occur when the core is opened can only be smoothed and partially covered by the mandrel, because the material in the crack area oxidizes so far and cools down that even with hot forging it is no longer possible to weld the cracks in the area of the piercing mandrel.
- the invention is therefore based on the object of designing a method for producing a cylindrical hollow body from a blank of the type described at the outset in such a way that the workpiece feed can be increased considerably without fear of crack formation in the inner surface area of the hollow body.
- the invention achieves the stated object in that the workpiece is pressed during the forging deformations with a predeterminable axial force against the piercing pin which can be pushed against the workpiece against this axial force and which is moved back into its starting position between the successive forging deformations synchronously with the axial feed of the workpiece.
- the piercing mandrel is advanced against the workpiece during the forging deformation of the workpiece in order to be returned to its starting position synchronously with the workpiece between the individual forging deformations during the axial workpiece feed, the workpiece feed depends on the working stroke of the piercing mandrel, so that the workpiece feed can be selected according to the respective punching conditions.
- the prerequisite is that sufficient axial force is applied to the workpiece to prevent the workpiece from yielding to the piercing mandrel during its working stroke.
- the axial force to be applied to the workpiece therefore depends, among other things, on the respective material, the temperature and the deformation properties of the workpiece and the frictional relationships between the punching tool and the workpiece.
- the workpiece is provided with a central recess on its end face facing the piercing mandrel, into which the piercing mandrel engages at the beginning of the forging deformation, deformation conditions can already be created in the region of the end face of the workpiece facing the piercing mandrel, which create a crack-free inner surface of the ensure the hollow body to be manufactured.
- the hole diameter of the workpiece can be gradually increased in successive steps under forging deformation.
- a device with at least two forging tools diametrically opposite one another with respect to the workpiece and with one forging the forging tools in the direction of advance of the workpiece can be used.
- stored clamping head which is connected to an axial feed drive and a rotary drive, and with a perforated mandrel axially displaceable via an actuating drive on the side of the forging tools opposite the upstream clamping head.
- the clamping head upstream of the forging tools is provided with an end stop for the workpiece and with a press cylinder for the workpiece supported at the end, then only the piercing mandrel needs to be axially displaceably displaceable via its actuator depending on the feed drive of the clamping head to be advanced with a corresponding axial loading of the workpiece, the piercing mandrel during the engagement of the forging tools against the workpiece feed direction between the forging tools, to the workpiece due to the piercing mandrel-related compressive stresses and the tensile stresses effective in the opening direction of the workpiece core due to the forging deformation Way to punch.
- the workpiece must be rotated by a predetermined angle about its axis with the help of the clamping head in front of the forging tools and axially pushed against the forging tools in accordance with the working stroke of the piercing mandrel, with the piercing mandrel in synchronism with the workpiece feed its initial position is to be moved back in order to continue and finish the perforation in repetitive deformation steps. It goes without saying that these perforations go through the length of the workpiece, but can only extend over a partial length.
- the workpiece can be axially loaded with the help of the clamping head in front of the forging tools itself if the workpiece is supported at the front in the clamping head and the press cylinder engages the clamping head. More favorable design conditions result, however, if the press cylinder is provided on the clamping head and acts on the end stop for the workpiece forming a receiving opening for the piercing mandrel. This enables the feed drive of the clamping head be separated from the press cylinder, so that the stroke of the pressing cylinder compared with the required adjustment path for the feed drive small held ⁇ th can be.
- the clamping head downstream of the forging tools must also be provided with a rotary drive. If the workpiece has to be released from the upstream clamping head when punching the end of the workpiece facing the upstream clamping head, the workpiece feed is to be ensured by the downstream clamping head, which must also rotate the workpiece with the axial workpiece feed.
- the piercing mandrel can have a piercing tool with graduated diameter sections.
- the piercing mandrel must be positioned in relation to the forging tools in accordance with the respective working area, so that the core opening can be used for piercing for each diameter section of the piercing tool.
- this step-wise punching of the workpiece need not be limited to a workpiece pass direction. It is therefore entirely possible to equip both clamping heads with a press cylinder for the frontal loading of the workpiece in order to be able to apply a corresponding axial force to the workpiece in both feed directions. In such a case, the punch must axially penetrate the press cylinder of the associated clamping head.
- This punching in opposite feed directions can be carried out with the help of a single punch. lead when the decisive for punching punch out ⁇ is replaced. But it is also possible to assign a separate punch to each clamping head, which then passes axially through the respective press cylinder.
- FIG. 1 shows a device according to the invention for producing a cylindrical hollow body in a schematic side view
- Fig. 2 shows this device in detail in the area of the forging tools and the clamping head upstream of these forging tools in a schematic axial section on a larger scale and
- Fig. 3 shows a modified embodiment of a device according to the invention in a schematic axial section in sections in the area of the forging tools on a larger scale.
- the device shown has forging tools 1 in the form of forging hammers which are diametrically opposite to one another with respect to the workpiece 2. Although only two forging tools can be seen, two pairs of hammers, which are offset by 90 ° to one another and are actuated alternately, are generally provided to increase performance.
- the clamping head 4 is rotatably mounted in a housing 5 which carries a rotary drive 6 for the clamping head 4.
- the housing 5 with the clamping head 4 is adjustable along a guide 9 by means of a carriage 7 via a feed drive 8, preferably an actuating cylinder.
- the clamping head 4 also has an end stop 10 for workpiece 2. This stop 10 is urged axially over the piston rod 11 of a pressing cylinder 12, which is flanged to the housing 5 of the Spannkop ⁇ fes. 4
- a rotary drive 13 which can be controlled synchronously with the rotary drive 6 for the clamping head 4 can be provided for the piston rod 11. Care should be taken to ensure that, despite the rotationally fixed connection, the axial displaceability of the piston rod 11 is not impaired.
- a further clamping head 14 is arranged downstream of the forging tools 1, which is likewise rotatably mounted in a housing 15 and is driven by a rotary drive 16.
- the clamping head 14 is supported with the housing 5 via a slide 17 which can be moved along a guide 19 by a feed drive 18.
- the hollow clamping head 14 is, however, penetrated by a perforated mandrel 20 which can be driven back and forth via an actuator 21 depending on the workpiece feed.
- the piercing tool 22 of the piercing mandrel 20, which projects into the area of the forging deformations of the workpiece 2 between the forging tools 1, has a tapering end 23 and a cylindrical calibration section 24 adjoining it, so that the punching and calibration are carried out in one operation can.
- the workpiece 2 is provided with a central depression 25 before the actual punching process, which is drilled before the workpiece 2 is clamped, but also after clamping by the punch 22 itself or a special tool that can be positioned in the center of the machine.
- the workpiece 2 is moved step by step through the forging device by means of the feed drive 8 in the periods in which it is released by the forging tools 1 and at the same time rotated by a predetermined angular step about its axis with the aid of the rotary drive 6. The after these feed movements over the forging tools
- the piercing mandrel 20 is advanced between the forging tools 1 against the feed direction 3 of the workpiece 2 during the forging deformation of the workpiece 2, the workpiece 2 being subjected to a corresponding pressing force in the feed direction 3 by the press cylinder 12.
- the piercing mandrel 20 is returned to its starting position in synchronism with the feed drive 8 via the actuating cylinder 21, in order to be pushed against the workpiece 2 again against the feed direction 3 during the subsequent forging deformation. If the workpiece 2 is perforated over its entire axial extent, the workpiece feed in the axial direction and in the circumferential direction can no longer be carried out by the clamping head 4 upstream of the forging tools 1 as soon as the workpiece end assigned to this clamping head 4 is machined. In this case, the opposite clamping head 14 takes over the feed movements both in the axial and in the circumferential direction. The application of the workpiece 2 via the press cylinder 12 of the chuck 4 remains however.
- the end stop 10 for the workpiece 2 is provided with a receiving opening 26 for the punch 22, so that the workpiece support is continuously secured via the press cylinder 12.
- the workpiece 2 can be machined in stages.
- a Such machining with the aid of a punch 20, the punch 22 having two stepped diameter sections 27, 28 is shown in FIG. 3.
- the existing perforation is widened with the aid of the larger diameter section 28, again with simultaneous forging deformation, so that the tensile stresses effective through this forging deformation can be used advantageously for the punching process.
- the piercing mandrel 20 In order to widen the perforation, the piercing mandrel 20 must be displaced by means of the actuator 21 such that the diameter section 28 of the perforating tool 22 comes to rest in the area of the forging deformations of the workpiece 2 by the forging tools 1.
- the invention is of course not limited to the exemplary embodiments shown. All that is required is a corresponding axial loading of the workpiece during the working stroke of the piercing mandrel 20, the working stroke being carried out during the forging deformation.
- the forging can be deformed by forging hammers, but also by forging presses.
- the workpiece 2 can also be hot, semi-hot, but also cold formed in the manner described.
- the forging tools can also be controlled so that they are switched from a core-loosening to a simultaneous, core-compacting stroke sequence after perforating the workpiece.
- the piercing mandrel 20 itself can be kept non-rotatable, but can also rotate with the workpiece or can additionally be driven to rotate relative to the workpiece.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
- Shaping By String And By Release Of Stress In Plastics And The Like (AREA)
- Filling Or Discharging Of Gas Storage Vessels (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0209703A AT501152B8 (en) | 2003-12-30 | 2003-12-30 | METHOD AND DEVICE FOR PRODUCING A CYLINDRICAL HOLLOW BODY FROM A BOARD |
PCT/AT2004/000458 WO2005063421A1 (en) | 2003-12-30 | 2004-12-28 | Method and device for the production of a hollow cylinder from a blank |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1699580A1 true EP1699580A1 (en) | 2006-09-13 |
EP1699580B1 EP1699580B1 (en) | 2010-04-21 |
Family
ID=34716006
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04802020A Active EP1699580B1 (en) | 2003-12-30 | 2004-12-28 | Method and device for the production of a hollow cylinder from a blank |
Country Status (7)
Country | Link |
---|---|
US (1) | US7434434B2 (en) |
EP (1) | EP1699580B1 (en) |
AT (2) | AT501152B8 (en) |
DE (1) | DE502004011081D1 (en) |
ES (1) | ES2343839T3 (en) |
RU (1) | RU2347641C2 (en) |
WO (1) | WO2005063421A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2537670C2 (en) * | 2013-03-12 | 2015-01-10 | Открытое акционерное общество "Челябинский трубопрокатный завод" | PRODUCTION OF SEAMLESS HOT-WORKED MACHINED 610×36,53×3550±50 mm PIPES FROM "15Х5М"-GRADE STEEL FOR REFINERY COMMUNICATIONS WITH STRINGENT REQUIREMENTS TO GEOMETRICAL SIZES |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20100068428A1 (en) * | 2007-05-26 | 2010-03-18 | Neumayer Tekfor Holding Gmbh | Method for Producing Hollow Shaft Base Bodies and Hollow Shaft Base Body Produced Thereby |
AT509642B1 (en) * | 2010-03-29 | 2013-03-15 | Gfm Gmbh | METHOD FOR THE PRODUCTION OF WHEEL AXES, ESPECIALLY FOR RAILWAY CARTS |
RU2454286C2 (en) * | 2010-10-12 | 2012-06-27 | Открытое акционерное общество "Научно-производственное объединение "Центральный научно-исследовательский институт технологии машиностроения" (ОАО НПО "ЦНИИТМАШ") | Method of producing seamless hot-worked boiler and steam pipes |
DE102011109071A1 (en) * | 2011-07-30 | 2013-01-31 | Sms Meer Gmbh | Pipe Forging Process with Urformed Hollow Block |
AT511748B1 (en) * | 2011-08-12 | 2014-04-15 | Gfm Gmbh | DEVICE FOR FORGING A HOLLOW BODY |
RU2545969C2 (en) * | 2013-07-16 | 2015-04-10 | Открытое акционерное общество "Челябинский трубопрокатный завод" | MANUFACTURING METHOD OF SEAMLESS HOT-ROLLED PIPES WITH DIMENSIONS OF 530×25-30 mm FOR STEAM BOILERS, STEAM LINES AND HEADERS OF PLANTS WITH HIGH AND SUPERCRITICAL STEAM PARAMETERS FROM STEEL GRADE "10Х9МФБ-Ш" |
AT514894B1 (en) * | 2013-09-25 | 2016-04-15 | Gfm Gmbh | Apparatus for forging a hollow body from a pre-punched hollow block |
DE102014218768A1 (en) * | 2014-09-18 | 2016-03-24 | Zf Friedrichshafen Ag | Shaft, gearbox and method for producing a shaft |
DE102014218766A1 (en) * | 2014-09-18 | 2016-03-24 | Zf Friedrichshafen Ag | Shaft, gearbox and method for producing a shaft |
US9638357B1 (en) * | 2015-06-24 | 2017-05-02 | Omax Corporation | Mechanical processing of high aspect ratio metallic tubing and related technology |
DE102016205549A1 (en) | 2016-04-04 | 2017-10-05 | Zf Friedrichshafen Ag | Hollow shaft for a lubricant supply of a manual transmission |
US11122741B2 (en) * | 2018-01-30 | 2021-09-21 | Cnh Industrial America Llc | Stalk roller assembly for an agricultural system |
CN111069298B (en) * | 2019-12-19 | 2021-10-08 | 太原重工股份有限公司 | Digital control system and method for puncher |
US12064893B2 (en) | 2020-03-24 | 2024-08-20 | Hypertherm, Inc. | High-pressure seal for a liquid jet cutting system |
EP4126452A1 (en) | 2020-03-26 | 2023-02-08 | Hypertherm, Inc. | Freely clocking check valve |
WO2021202390A1 (en) | 2020-03-30 | 2021-10-07 | Hypertherm, Inc. | Cylinder for a liquid jet pump with multi-functional interfacing longitudinal ends |
CN116689681B (en) * | 2023-06-01 | 2023-12-15 | 江苏龙城精锻集团有限公司 | Hollow shaft rotary forging equipment and process for driving motor of new energy automobile |
Family Cites Families (13)
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AT289514B (en) * | 1969-07-02 | 1971-04-26 | Ges Fertigungstechnik & Maschb | Additional device for processing tubular workpieces in forging machines |
AT305734B (en) * | 1971-05-06 | 1973-03-12 | Gfm Gesselschaft Fuer Fertigun | Forging machine for internal profiling of tubular workpieces |
AT322329B (en) * | 1973-12-04 | 1975-05-12 | Gfm Fertigungstechnik | FORGING MACHINES FOR PRODUCING IN PARTICULAR SCRAP BARRELS |
DE2635342C2 (en) | 1976-08-03 | 1981-09-24 | Mannesmann AG, 4000 Düsseldorf | Press for hot punching a metal block |
AT346156B (en) * | 1977-04-01 | 1978-10-25 | Gfm Fertigungstechnik | FORGING MACHINE FOR FORGING LARGE PIPES OVER A LONG THORN |
US4157022A (en) * | 1977-10-03 | 1979-06-05 | Smith International, Inc. | Pressure compensating coupling for in hole motors |
SU715195A1 (en) | 1977-10-25 | 1980-02-15 | Ermakov Viktor V | Method of manufacturing hollow cylindrical blanks |
DE3432288C2 (en) * | 1984-09-01 | 1987-01-02 | Kocks Technik Gmbh & Co, 4010 Hilden | Use of inert gas in the manufacture of seamless pipes |
SU1634355A1 (en) | 1989-02-01 | 1991-03-15 | Уральский политехнический институт им.С.М.Кирова | A method for forging hollow blanks |
DE69016848T2 (en) * | 1989-06-21 | 1995-06-08 | Ngk Spark Plug Co | Process for producing a hollow body. |
RU2010655C1 (en) | 1992-05-19 | 1994-04-15 | Пермский научно-исследовательский технологический институт | Method of manufacturing thick-walled pipes and device for its realization |
RU2000160C1 (en) * | 1992-06-04 | 1993-09-07 | Московский институт стали и сплавов | Blanks with elongated axis radial reduction method |
ATE165025T1 (en) * | 1995-01-13 | 1998-05-15 | Gfm Fertigungstechnik | METHOD FOR PRODUCING A HOLLOW PROFILE |
-
2003
- 2003-12-30 AT AT0209703A patent/AT501152B8/en not_active IP Right Cessation
-
2004
- 2004-12-28 US US10/585,224 patent/US7434434B2/en active Active
- 2004-12-28 WO PCT/AT2004/000458 patent/WO2005063421A1/en active Application Filing
- 2004-12-28 DE DE502004011081T patent/DE502004011081D1/en active Active
- 2004-12-28 AT AT04802020T patent/ATE464960T1/en active
- 2004-12-28 RU RU2006127418/02A patent/RU2347641C2/en active
- 2004-12-28 ES ES04802020T patent/ES2343839T3/en active Active
- 2004-12-28 EP EP04802020A patent/EP1699580B1/en active Active
Non-Patent Citations (1)
Title |
---|
See references of WO2005063421A1 * |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
RU2537670C2 (en) * | 2013-03-12 | 2015-01-10 | Открытое акционерное общество "Челябинский трубопрокатный завод" | PRODUCTION OF SEAMLESS HOT-WORKED MACHINED 610×36,53×3550±50 mm PIPES FROM "15Х5М"-GRADE STEEL FOR REFINERY COMMUNICATIONS WITH STRINGENT REQUIREMENTS TO GEOMETRICAL SIZES |
Also Published As
Publication number | Publication date |
---|---|
US20070186604A1 (en) | 2007-08-16 |
AT501152A4 (en) | 2006-07-15 |
AT501152B1 (en) | 2006-07-15 |
ATE464960T1 (en) | 2010-05-15 |
RU2347641C2 (en) | 2009-02-27 |
EP1699580B1 (en) | 2010-04-21 |
DE502004011081D1 (en) | 2010-06-02 |
RU2006127418A (en) | 2008-02-10 |
WO2005063421A1 (en) | 2005-07-14 |
ES2343839T3 (en) | 2010-08-11 |
US7434434B2 (en) | 2008-10-14 |
AT501152B8 (en) | 2007-02-15 |
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