EP1687467A1 - Adjustment of the carding machine elements to thermal expansion effects - Google Patents
Adjustment of the carding machine elements to thermal expansion effectsInfo
- Publication number
- EP1687467A1 EP1687467A1 EP04725869A EP04725869A EP1687467A1 EP 1687467 A1 EP1687467 A1 EP 1687467A1 EP 04725869 A EP04725869 A EP 04725869A EP 04725869 A EP04725869 A EP 04725869A EP 1687467 A1 EP1687467 A1 EP 1687467A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- card
- elements
- carding
- working
- drum
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000009960 carding Methods 0.000 title claims abstract description 40
- 230000000694 effects Effects 0.000 title description 13
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000002657 fibrous material Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 24
- 239000000835 fiber Substances 0.000 description 13
- 238000013459 approach Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000012937 correction Methods 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000009415 formwork Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 210000002105 tongue Anatomy 0.000 description 2
- 238000010792 warming Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012805 post-processing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000009416 shuttering Methods 0.000 description 1
- 238000007514 turning Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/26—Arrangements or disposition of carding elements
Definitions
- the invention relates to elements for a card which, after a possible warm-up period in the production of card slivers for a specific production, obtain the desired surface shape which guarantee an equal distance between the clothing of the roll and the counter element over the working width of the roll.
- Garnished rolls are used in many places in the spinning machine sector. These rollers usually have at least two roller shields or flanges on the end face, in which the roller is rotatably mounted on the one hand and which on the other hand can include support elements for receiving and / or supporting additional working elements.
- the working elements have in common that they are slightly longer than the working width of the roller and lie on the support elements on the left and right, for example segment arches, convertible top segments or (flexible) arches, some of which are also adjustable.
- stationary work elements which are arranged in a fixed position, for example carding elements, formwork elements, knives, gratings, or guide elements
- moving work elements which can be moved using an endless belt, for example a chain or a belt, pulled over the support surface of the support elements, for example the lids of a card.
- Rolls in spinning machines are surrounded not only by shuttering segments but also by knives, grates, carding segments or guide elements.
- These can be in the form of plates or bars, possibly provided with a set, for example saw tooth set, and they always have a side which is arranged opposite the set of the roller. The distance between this side and the roller set is set as precisely as possible.
- this setting influences, among other things, the carding quality and / or the amount of Trash removal.
- a narrow distance increases the carding quality of the card and reduces the number of nits in the card sliver.
- An optimal setting is achieved when the desired distance is the same over the entire working width during operation. Since these settings are in the range of tenths of a millimeter, deviations from
- the card When the card is started up, ie during the production of the card sliver, the card goes through a warm-up period.
- the duration of the warm-up period and the warm-up generated is influenced by the drum speed, the production height and the selected settings of the elements to one another.
- the warm-up time takes approximately the same time; however, the heat generated is higher with high production.
- the various components expand due to the heat.
- a high-performance card uses high production, which leads to additional heating. Especially tight settings between the carding element, lid or knife, and drum pose a danger because the elements can touch.
- a desired carding gap between a carding element, formed from an aluminum profile and the drum is 0.5 mm when the setting is cold - before the card is put into operation.
- the effective gap is only 0.2 mm.
- This reduction of 0.3 mm is due to the thermal expansion of the drum surface and the carding surface and the thermal expansion of the working elements, as well as to the fiber / metal friction that occurs between carding elements during card sliver production.
- WO 79/00983 a method for checking the working conditions in a card with two rotating drums is known. Among other things, the distance between the two drums is changed to compensate for heating.
- This change takes place by means of cylinders which are designed to be variable in length such that they can change the distance between the axes of the drums in accordance with the present temperature.
- a card with a drum and a revolving cover assembly is also shown.
- the distance of the revolving cover assembly from the axis of the drum is changed with a cylinder.
- the respective temperature on the drum is recorded with a sensor, which causes the cylinder to be changed via a control.
- a disadvantage of this device is the great effort that must be made to control the system.
- Sensors and control devices and adjusting elements are required, which must be coordinated with one another in order to effect a change in the distance of the drum from the revolving cover assembly or the distance between the two drums from one another in accordance with predetermined conditions. Failure of the control elements results in incorrect production, since the distance from the drum to the revolving cover assembly is no longer at the required distance and the fibers can no longer be carded with the required accuracy.
- Warming up not only creates thermal expansion over the entire working width of the card, but also creates thermal gradients over the embodiments of the various components of the card. For example, a temperature of 45 ° C can occur on the drum surface. A fixed carding segment arranged on the drum will also approximately reach this temperature on the side of the drum set. On the other hand, the side of the carding segment facing away from the drum, which due to its construction (due to the working width and the accuracy of the elements) has spines several centimeters high, the temperature will reach a significantly lower value (e.g. 28 ° C) Fixed card segment can thus be a few degrees Celsius.
- the invention has for its object to provide card elements of the type described above, which avoid the disadvantages mentioned, which in particular design the elements of the card so that the heat effects after the warm-up period are eliminated and constant carding distances are achieved in a given production.
- the inventive solution can in principle be used on all the card elements which have a surface which are or come in contact with fiber material.
- These are both the working elements, for example carding segments, knives, tongues or lids, as well as all rollers, for example drum roller, take-off roller, licker-in roller.
- the element on the side that can come into contact with the fiber material, at least in one dimension of the element, is concave over the working width of the card, or in other words the element has a concave arch shape the working width of the card.
- An example would be a hollow profile with a production of 60 kg / h and a drum speed of 850 min-1. This production is very often used for slivers intended for high quality yarns (eg combed ring spun yarns).
- the hollow profile has a maximum difference of, for example, 0.2 mm between the center of the element and the end face, or in other words: the profile was made 0.2 mm hollow.
- the element After the warm-up phase, the element is thermostable or, in other words, in a stationary heat state. Due to the various warming-up effects, this thermal stabilization has resulted in the element being shaped again as a straight line.
- the hollow profile is designed over the working width in such a way that the heat effect has been balanced, preferably in the production of high quality yarns.
- All the rollers and working elements are preferably constructed in a hollow shape in such a way that they form a straight surface after the warm-up phase (when the steady state of heat of the card is reached).
- the drum and the associated working elements are most suitable for this inventive construction.
- the narrowest settings on the card are selected on the drum. Due to the narrow settings and the high peripheral speed of the drum (the highest on the card), the fiber / metal friction between the drum and working elements is highest, which leads to the greatest heat development on the card. This is where the distances between the elements and the card are most influenced. The smaller this distance and the more precisely this can be set and kept over the working width of the card, the higher the quality of the card sliver or end product (e.g. yarn) produced.
- the correction should be designed for an ideal production quantity, in particular the card as a whole can be designed for an ideal production quantity.
- the expansions to be expected should be taken into account in such a way that no collision between them is possible and that in particular no adjustment of the distance between the individual components is necessary.
- a card according to the invention described has shaped the individual elements so hollow that the correction of all elements results in an even working gap.
- the invention is not only restricted to the card as such, it can in particular also be used for individual assemblies. The invention is further explained on the basis of the figures. The same reference numbers are used for all drawings.
- Figure 1 Schematic side view of a card.
- Figure 1 shows a revolving card, e.g. B. the Rieter card C60 with a working width of 1.5 meters, with a filling shaft 1.
- Fiber flakes are transported through transport channels (not shown) through the various blowroom process stages and finally fed to the carding machine in the filling shaft. This then passes the fiber flakes on to the card as cotton wool.
- the feed roller 3 and feed trough 4 together feed the fiber flakes to the lickerins 5a, 5b and 5c.
- the licker open the fiber flakes and remove some of the dirt particles.
- the last licker-in roller 5c transfers the fibers to the card drum 6.
- the card drum 6 works together with the lids 7 and thereby parallelizes the fibers even further. After the fibers have, in part, carried out several revolutions on the card drum 6, they are removed from the card drum 6 by the take-off roller 8, fed to the squeeze roller 9 and finally deposited as card tape 10 in a can stick in a can (not shown).
- Stationary working elements can basically be assigned to each roller of the card.
- the licker-in 5a, 5b and 5c and the drum 6 are very often equipped with cleaning elements such as knives 18 or carding elements 17.
- the exact number of work elements and their sequence can vary from card to card. Basically, however, most rollers are completely covered so that no fibers, dirt and dust can escape. At the takeover point of Roll to roll you will find guiding elements, or a tongue.
- stationary working elements can also be arranged in the rollers in the filling shaft, for example EP 787841 discloses cleaning elements which are assigned to the opening point.
- the drum 6 can be divided into four areas.
- the revolving cover 11 forms the main carding zone 13, while the pre-, post- and sub-carding zones are mostly equipped with stationary working elements.
- stationary working elements can be cover elements or formwork elements 16, carding elements 17, knives possibly with a suction device 18, or guide elements 19.
- FIGS. 2A to 2E schematically illustrate the problem of thermal expansion and the inventive approaches.
- a combination of a stationary working element 20 and a roller 21 was chosen as an example.
- the inventive solution can also be used in other combinations such as two rollers or a flat bar can be applied to one roller.
- the working gap 22 is shown evenly over the entire working width.
- the steady state of work is the desired situation. In order to avoid a collision between the two elements, this working gap is very often set a little further in practice when the card is cold. After the card has reached its steady state of heat, the working gap is adjusted to the desired size.
- FIG. 2B shows the situation after the card elements have been heated, the surface of the elements being cambered (or bulbous) deformed by the thermal expansion.
- the greatest expansion effects are in the middle of the working width, indicated in the drawing as 23.
- the working gap here has become considerably narrower than in the edge areas.
- FIG. 2C shows the temperature differences over the outside and center 24. Depending on the nature and position of the elements, this can take place either in the direction of the working width, as shown for the roller or radially, as shown for the working element. With working elements such as flat bars or stationary working elements, for example, this can lead to an overall curvature of the entire element.
- FIG. 2D An inventive approach is shown in Figure 2D.
- the working side is machined or straightened sufficiently so that after the warm-up phase the carding gap is again uniform across the entire working width.
- the dimension of the hollow machining 25 corresponds to the thermal expansion to be expected in the desired production.
- Opposing elements are preferably corrected in such a way that together they achieve the desired working gap after the thermal expansion, without the need to readjust.
- Figure 2E shows a further inventive variant. With this variant, only one of the two elements is corrected, e.g. in the drawing the working element while the opposite roller is not corrected. After heat stabilization, a working gap is created which is constant over the entire working width, although the shape of the gap itself is not straight, as described in FIG. 2A. This approach has the advantage that only part of the card elements have to be adjusted.
- the elements can either only be edited on the desktop or the element as a whole can be straightened.
- the processing can take place during the production of the element and / or in the post-processing. For example, turning, bending, milling or grinding are suitable as working methods.
- the correction is generally greater than the manufacturing tolerance that is normally stopped during the production of card elements.
- the inventive solution can be used regardless of the choice of material for the individual components.
- Carding segment 18. Knife with possibly a suction device 19.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10325273A DE10325273A1 (en) | 2003-06-03 | 2003-06-03 | Adaptation of the card elements to thermal expansion effects |
PCT/CH2004/000216 WO2004106602A1 (en) | 2003-06-03 | 2004-04-06 | Adjustment of the carding machine elements to thermal expansion effects |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1687467A1 true EP1687467A1 (en) | 2006-08-09 |
EP1687467B1 EP1687467B1 (en) | 2007-11-28 |
EP1687467B2 EP1687467B2 (en) | 2016-02-10 |
Family
ID=33482501
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04725869.4A Expired - Lifetime EP1687467B2 (en) | 2003-06-03 | 2004-04-06 | Adjustment of the carding machine elements to thermal expansion effects |
Country Status (6)
Country | Link |
---|---|
US (1) | US20070137000A1 (en) |
EP (1) | EP1687467B2 (en) |
CN (1) | CN100564624C (en) |
BR (1) | BRPI0410939A (en) |
DE (2) | DE10325273A1 (en) |
WO (1) | WO2004106602A1 (en) |
Families Citing this family (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004035771A1 (en) | 2004-07-23 | 2006-03-16 | Trützschler GmbH & Co KG | Device on a card with a drum, the drum opposite garnished and / or non-garnished elements and fixed side panels |
DE102006014419B4 (en) * | 2006-03-27 | 2021-04-15 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a spinning preparation machine, in particular card, card or the like, for setting the carding distance |
CH700550A2 (en) | 2009-03-10 | 2010-09-15 | Rieter Ag Maschf | Revolving flat. |
DE102009031978A1 (en) * | 2009-07-06 | 2011-01-13 | TRüTZSCHLER GMBH & CO. KG | Device on a card or carding machine for adjusting the working distance between the drum and at least one adjacent roller |
DE102009042464A1 (en) * | 2009-09-23 | 2011-03-31 | TRüTZSCHLER GMBH & CO. KG | Device on a card or card, in which at least one Festkardierelement is present |
DE102009042367A1 (en) * | 2009-09-23 | 2011-03-24 | TRüTZSCHLER GMBH & CO. KG | Device on a card or card, in which at least one Festkardierelement is present |
DE102011009939A1 (en) | 2010-03-26 | 2011-09-29 | TRüTZSCHLER GMBH & CO. KG | Carrier apparatus for flat card or roller card has carrier body and bending component which are made of materials with different thermal expansion coefficients |
DE102011009938B4 (en) | 2010-03-26 | 2024-09-26 | Trützschler Group SE | Device on a carding machine or carding machine in which at least one working and/or functional element is present |
DE102010053178B4 (en) | 2010-12-03 | 2024-09-26 | Trützschler Group SE | Device on a carding machine or carding machine in which at least one working and/or functional element is present, e.g. fixed carding element, revolving flat |
DE102010055291A1 (en) | 2010-12-21 | 2012-06-21 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a carding machine or carding machine, in which at least one working and / or covering element is arranged |
DE102010055290A1 (en) * | 2010-12-21 | 2012-06-21 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a card or carding machine, in which at least one working and / or covering element is present |
DE102012002957A1 (en) | 2012-02-16 | 2013-08-22 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a carding machine or carding machine, in which at least one working and / or covering element is arranged |
DE102016106780B4 (en) * | 2016-04-13 | 2019-02-07 | Trützschler GmbH & Co Kommanditgesellschaft | Device on a card or card |
DE102017007723A1 (en) | 2017-08-17 | 2019-02-21 | Hubert Hergeth | Revolving flat stabilizer |
IT201700099945A1 (en) * | 2017-09-06 | 2019-03-06 | Fisi Fibre Sintetiche Spa | FIBER STRUCTURE FREE FOR PADDING. |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3402432A (en) * | 1966-05-13 | 1968-09-24 | Johnson & Johnson | Carding apparatus |
DE2816900A1 (en) * | 1978-04-19 | 1979-10-25 | Wolters Peter Fa | Carding appts. endless cover - has bars mounted on endless belt and surface facing carding drum provided with corresp. radius of curvature and fittings |
CH629544A5 (en) * | 1978-04-25 | 1982-04-30 | Rieter Ag Maschf | METHOD FOR CONTROLLING THE WORKING CONDITIONS IN A PROCESSING MACHINE OF THE STACKED FIBER SPINNING AND DEVICE FOR IMPLEMENTING THE METHOD. |
DE2846110C3 (en) * | 1978-10-23 | 1982-02-18 | Hollingsworth Gmbh, 7265 Neubulach | Carding plate |
CH644900A5 (en) * | 1980-07-16 | 1984-08-31 | Graf & Co Ag | FOR CONNECTING TO THE LID RODS OF A CARD SPECIFIC SCRATCH FITTING. |
DE3118444A1 (en) * | 1981-05-09 | 1982-11-25 | Trützschler GmbH & Co KG, 4050 Mönchengladbach | FIXED CARD ELEMENT |
CH662824A5 (en) * | 1984-02-14 | 1987-10-30 | Graf & Co Ag | CARD SEGMENT. |
JPH03180517A (en) * | 1989-12-06 | 1991-08-06 | Mas Fab Rieter Ag | Card |
EP0866153B2 (en) † | 1997-02-24 | 2004-11-24 | Maschinenfabrik Rieter Ag | High performance carding machine |
DE19806975A1 (en) * | 1998-02-19 | 1999-08-26 | Rieter Ag Maschf | System for grinding the drum clothing at a carding drum |
DE59903892D1 (en) † | 1998-05-14 | 2003-02-06 | Rieter Ag Maschf | Grinding of working elements of a card |
DE19907288A1 (en) * | 1999-02-22 | 2000-08-24 | Rieter Ag Maschf | teasel |
DE19925285B4 (en) * | 1999-06-02 | 2010-12-02 | TRüTZSCHLER GMBH & CO. KG | Device on a card with a drum, which has a cylindrical garnished lateral surface and at least two radial support elements |
DE10007268C2 (en) * | 2000-02-17 | 2002-01-17 | Gerhard Wurst | teasel |
DE10106315A1 (en) * | 2001-02-12 | 2002-08-29 | Rieter Ag Maschf | Method for operating a card and a card |
-
2003
- 2003-06-03 DE DE10325273A patent/DE10325273A1/en not_active Withdrawn
-
2004
- 2004-04-06 EP EP04725869.4A patent/EP1687467B2/en not_active Expired - Lifetime
- 2004-04-06 US US10/558,987 patent/US20070137000A1/en not_active Abandoned
- 2004-04-06 CN CNB2004800153054A patent/CN100564624C/en not_active Expired - Fee Related
- 2004-04-06 DE DE502004005625T patent/DE502004005625D1/en not_active Expired - Lifetime
- 2004-04-06 BR BRPI0410939-2A patent/BRPI0410939A/en not_active IP Right Cessation
- 2004-04-06 WO PCT/CH2004/000216 patent/WO2004106602A1/en active IP Right Grant
Non-Patent Citations (1)
Title |
---|
See references of WO2004106602A1 * |
Also Published As
Publication number | Publication date |
---|---|
EP1687467B2 (en) | 2016-02-10 |
EP1687467B1 (en) | 2007-11-28 |
DE502004005625D1 (en) | 2008-01-10 |
CN100564624C (en) | 2009-12-02 |
BRPI0410939A (en) | 2006-06-27 |
US20070137000A1 (en) | 2007-06-21 |
WO2004106602A1 (en) | 2004-12-09 |
DE10325273A1 (en) | 2004-12-23 |
CN1798884A (en) | 2006-07-05 |
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