EP1645866B1 - Dispositif et méthode pour l'identification de récipients et conteneurs - Google Patents

Dispositif et méthode pour l'identification de récipients et conteneurs Download PDF

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Publication number
EP1645866B1
EP1645866B1 EP05021871A EP05021871A EP1645866B1 EP 1645866 B1 EP1645866 B1 EP 1645866B1 EP 05021871 A EP05021871 A EP 05021871A EP 05021871 A EP05021871 A EP 05021871A EP 1645866 B1 EP1645866 B1 EP 1645866B1
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EP
European Patent Office
Prior art keywords
camera
light
illuminating device
containers
flasks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
EP05021871A
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German (de)
English (en)
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EP1645866A3 (fr
EP1645866A2 (fr
Inventor
Rainer Dr. Kwirandt
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Krones AG
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Krones AG
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Filing date
Publication date
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Publication of EP1645866A2 publication Critical patent/EP1645866A2/fr
Publication of EP1645866A3 publication Critical patent/EP1645866A3/fr
Application granted granted Critical
Publication of EP1645866B1 publication Critical patent/EP1645866B1/fr
Expired - Fee Related legal-status Critical Current
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04Sorting according to size
    • B07C5/12Sorting according to size characterised by the application to particular articles, not otherwise provided for
    • B07C5/122Sorting according to size characterised by the application to particular articles, not otherwise provided for for bottles, ampoules, jars and other glassware

Definitions

  • the invention relates to a device and a method for detecting containers and containers in particular of containers in containers, such as bottles in bottle crates.
  • bottles are found with the bottle mouth down instead of up in the boxes and must be recognized before for removal from the boxes accordingly.
  • the bottle case is lit from above through a semi-transparent mirror and from a laterally mounted camera, which looks at the semi-transparent mirror, also viewed from above.
  • orifice diameters can be determined.
  • the camera and lamp are each disposed obliquely above the box, so that the light reflected from the bottle mouth surfaces is detected by the camera.
  • a box of dark material filled with open and closed bottles may serve.
  • the open bottles are recognized by the reflections on the bottle mouth. Lighting that creates these reflections, but also causes reflections on the horizontal parts of the box and on the closures of the closed bottles.
  • the bright reflected light means that neither the color of the box nor the imprint and the color of the closures can be determined properly.
  • an illumination of advantage which emphasizes diffuse scattering surface properties.
  • the WO 02/054051 A2 shows a method and an apparatus for the optical inspection of bottles.
  • the WO 98/19150 shows an inspection device for bottles or the like.
  • the EP 0060918 shows an arrangement for bottle inspection.
  • Object of the present invention is therefore to improve the known device and the known method.
  • An optimal inspection can be achieved by using several types of lighting. By combining the results of the various methods, more comprehensive and accurate statements can be made about the state and content of a box. (Such a comprehensive inspection could consist of the following stations: height detection with ultrasound, glass-PET discrimination, transmitted-light station, recording of the reflexes, recording of the diffuse features, box logo recognition, etc.).
  • the lighting and camera are designed so that the camera once captures an image with directly reflected light from horizontal surfaces.
  • the light is reflected, for example, the bottle mouth surface, closures, bottom of the box or the top of a beverage box directly from the lighting device into the camera. These surfaces act as mirror surfaces.
  • the illumination device and the camera are designed such that the horizontally lying surfaces, such as the mouth surfaces of upright bottles or the upper flat sides of beverage crates, can reflect the light from the illumination device into the camera.
  • the bottom of the bottle, with the bottle mouth facing downwards, is also horizontal and can reflect light into the camera.
  • the second shot uses a light source that is shallow into the box and no reflections on the horizontal surfaces are seen by the camera. This allows the color of box and bottle caps are recognized. Even the imprints of the closures can be detected undisturbed.
  • the oblique light radiation causes the depth of the box remains dark and only features appear as labels in the shoulder area or open PET mouths.
  • the second illumination device is advantageously arranged so that horizontal lying surfaces the light on the camera brieflyreflektieren, so as to avoid disturbing direct reflections; d. H. the light is directed onto diffusely scattering surfaces of the containers and containers in such a way that the camera can record these surfaces with the diffusely scattered light. Disturbing light reflections are thus avoided.
  • the two camera images are taken with the camera in one and the same position.
  • two images are successively taken and only one illumination device illuminates one image and only the second illumination device in the second image.
  • the first illumination device illuminates the containers and / or the containers substantially vertically from above, since then with the camera, which is likewise arranged vertically above containers and / or containers, a characteristic image can be taken in which the Muzzle surfaces can be detected. With this camera arrangement can also be made a well-evaluated recording with the second illumination.
  • the second illumination device emits light on the container and / or the container, which is radiated from at an angle of more than 60 ° to the vertical, since then the reflections on the horizontal surfaces are suppressed and the lateral parts of container and containers are well lit and can be detected with the camera.
  • Possible light sources for the first or second illumination device are a flash lamp, fluorescent tubes, a laser LED lamp, for example, an LED lamp may include multiple LEDs.
  • Flashlamps and LEDs have the advantage over fluorescent tubes in that they consume much less energy and produce less waste heat: a fluorescent tube must be switched on permanently and thus essentially generates light Times in which no camera recording takes place and the light generation is therefore unnecessary.
  • the flashlamps or an LED lamp it is possible to turn them on only for a short time only when a camera recording is to be made.
  • the flashing allows the two shots to be taken with the different illuminations in the same place and with the same camera.
  • the first lighting device must, to be able to produce the reflections in the box corners, be much larger than the box; typically the lamp has more than 4 times the box area. Since a large-area and sufficiently bright LED lighting is also associated with increased costs, the first lighting device can consist, for example, of a flashlamp which cooperates with a Fresnel lens and / or a diffusing screen so that light from above can be emitted over as large a area as possible the containers and the containers can hit.
  • Fresnel lens further reflective surfaces may be provided, the light that would laterally pass the container and the container in the direction of the container or the container directs. These reflectors reflect the Fresnel lens, so that the box sees a much larger lamp than is actually available. As a result, the size of this lamp can be limited to an acceptable level.
  • the second illumination device comprises an arrangement of light sources which are arranged at least approximately on a circular ring. This is possible as uniform as possible illumination of the male container or container, which are located (seen from above) within the annulus. Furthermore, it is advantageous if the light sources are arranged above the container or container, so that the incidence of light occurs obliquely from above, since then the characteristic features of containers and containers can be well illuminated and detected.
  • the diameter of the circular ring corresponds approximately to the size dimension of the Fresnel lens. Since the Fresnel lens and the underlying reflectors indicate the diameter of the light beam impinging on the viewing position, the light sources on a smaller diameter annulus would shade that light. A larger circle diameter would cause too little light to arrive in the viewing position. Therefore, here is a good compromise.
  • the method is carried out such that a container with containers located therein is moved between the receptacle of two containers. This allows a continuous transport of containers during the detection of the containers and containers
  • FIG. 1 and 2 a device 1 for detecting bottles 2 in open-topped crates 3 is shown.
  • a bottle crate 3 is located on a conveyor belt 13.
  • the device 1 Above the path of the bottle crate 3, the device 1 is arranged.
  • the device 1 comprises a housing 19 which is only in Fig. 1 is shown and in Fig. 2 has been omitted for clarity.
  • the device 1 comprises a flashlamp 4 in the upper part of the housing, which is surrounded by a reflector 5.
  • the reflector 5 serves to direct the light of the flashlamp 4 substantially in the direction of a Fresnel lens 6.
  • the flash lamp 4 or the inside of the reflector 5 can in this case be designed so that here diffused light is emitted.
  • the light emitted by the flashlamp 4 can be largely collimated by a Fresnel lens 6.
  • the Fresnel lens 6 can in this case have a size of up to 80 or 110 cm. It is therefore advantageous not to hang the Fresnel lens 6 unsupported, but to hang it on a suitable base, such as a glass pane 7. So that the Fresnel lens does not become dirty, it is advantageous to lay it down with its corrugated structure, so that a smooth, easy-to-clean surface remains on the upper side. Also, for the optical properties, it is better if the smooth side faces up, since then the spherical aberration is reduced. Therefore, Fresnel lenses are usually made with the orientation required here, so that neither a custom order nor an above protective screen are required. For further light distribution, the Fresnel lens can be supplemented or replaced by a diffuser.
  • These surfaces 11 may be, for example, glass mirrors, metal mirrors, reflective films or the like.
  • a light beam 16 can be directed with the reflective surface 11 on the bottle crate 3. Without the reflecting surface 11, this light would otherwise be lost.
  • the combination of flash lamp 4, reflector 5, Fresnel lens 6, glass plate 7 and the reflecting surfaces 11 forms a possible embodiment of the first illumination device.
  • a circular ring of LED modules 12 is provided. These modules are each equipped with a plurality of LEDs that can direct light 14 directly to the bottle 2 and the bottle crate 3, namely obliquely from above.
  • a camera 8 is arranged with a lens 9. This camera can look vertically from above on the bottle crate 3 within an angle 18 and pick up the entire box at once.
  • a light-absorbing material 10 may be arranged, which prevents disturbing reflections.
  • This may be, for example, a ring of black foam material in which the lens 9 is inserted.
  • the Fresnel lens 6 is reflected in the lateral reflecting surface 11.
  • the effective size of the light source consisting of the flashlamp 4, the reflector 5 and the Fresnel lens 6 is thus increased by the reflecting surfaces 11.
  • the LED modules 12 are arranged on a support ring 20. This is again in Fig. 3 shown.
  • the modules 12 may be adjustable in their emission direction in order to obtain optimal illumination.
  • the emission angle can be varied with respect to the vertical.
  • the emission angle is more than 60 ° relative to the vertical in order to achieve a flat light irradiation.
  • the LED modules 12, i. the second illumination device is arranged so that they do not shadow the light of the first illumination device or only slightly, but not too far away from the position of the container or the container.
  • the camera 8 and both lighting devices, d. H. Flash lamp 4 and LED modules 12 are controlled by a controller S and indeed as a function of the conveying movement of the crates. 3
  • Fig. 4 the reflection and diffuse scattering of the light is explained in more detail.
  • a bottle crate 3 and a bottle 2 is shown.
  • the bottle crate 3 has a horizontally-lying surface 25 located at the top (box edge).
  • the bottle 2 has on its upper side an orifice surface 26, which is also horizontal.
  • Light striking the surface 25 or 26 from the first light source along the light beam 27 is reflected to the camera according to the light reflection law. This results in bright reflections of the surfaces 25 and 26 in the camera image.
  • Light that strikes the side surfaces 24 of the bottle crate 3 or the label 23 is diffused here substantially diffuse.
  • a bottle crate 3 with bottles 2 is conveyed in the direction of arrow 15 on a conveyor 13 under the device 1, wherein the movement and current position by sensors, not shown, and possibly rotary pulse pulse generator on the conveyor of the controller S can be detected. Then, a flash of light is generated with the flash lamp 4, which is directed with the reflector 5, the Fresnel lens 6 and the reflective surfaces 11 on the bottles 2 and the bottle crate 3. The reflected light on the horizontally-lying surfaces 25 and 26 of the bottles 2 and the bottle crate 3 is received by the camera 8 through the lens. Here, the second illumination device 12 is turned off.
  • the second illumination device 12 is turned on and the flash lamp 4 is no longer used. Then, under illumination by the second illumination device 12 with the camera 8, a second image is taken.
  • the diffuse features of the horizontally lying surfaces 25 and 26 are detected without disturbing reflections.
  • the two images thus obtained are evaluated in an image evaluation device, not shown, to recognize the bottle type.
  • This may, for example, shape and size of the bottle mouth 26, shape and size of the bottle 2, imprint of the labels 23, arrangement of the labels 23, color the labels 23, color of the bottles 2, shape, color and size of the crates 3 etc. include.

Landscapes

  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Sorting Of Articles (AREA)

Claims (18)

  1. Dispositif destiné à l'identification de récipients et de conteneurs, les récipients se trouvant dans des conteneurs, tels que par exemple bouteilles dans des caisses à bouteilles, avec un dispositif d'éclairage et une caméra, qui sont disposés et réalisés de sorte que de la lumière du dispositif d'éclairage peut être réfléchie par des parties de récipients et de conteneurs et être reçue par la caméra, caractérisé par un second dispositif d'éclairage (12) qui est réalisé de sorte qu'également les caractéristiques diffuses des parties de récipients et de conteneurs, réfléchissant auparavant lors d'une illumination par le premier dispositif d'éclairage, peuvent être reçues par la caméra (8, 9) sans être perturbées par les réflexions.
  2. Dispositif suivant la revendication 1, caractérisé en ce que le premier dispositif d'éclairage (4, 5, 6, 7, 11) est disposé et réalisé de sorte que sa lumière est réfléchie dans la caméra (8, 9) par des surfaces disposées horizontalement (25, 26) des récipients (2) et/ou des conteneurs (3).
  3. Dispositif suivant l'une des revendications 1 et 2, caractérisé en ce que le second dispositif d'éclairage (12) est disposé et réalisé de sorte que sa lumière est toujours réfléchie à côté de la caméra (8, 9) par des surfaces disposées horizontalement (25, 26) des récipients (2) et/ou des conteneurs (3).
  4. Dispositif suivant l'une des revendications 1 à 3, caractérisé en ce que la caméra (8, 9) peut recevoir dans la même position de caméra la lumière réfléchie (28) et la lumière diffusée (30).
  5. Dispositif suivant l'une au moins des revendications 1 à 4, caractérisé en ce que la caméra (8, 9) et le premier et le second dispositif d'éclairage (4, 5, 6, 7, 11, 12) sont réalisés de sorte qu'au moins deux images sont prises successivement, seul le premier dispositif d'éclairage (4, 5, 6, 7, 11) illuminant pour l'une et seul le second dispositif d'éclairage (12) illuminant pour la seconde.
  6. Dispositif suivant l'une des revendications 1 à 5, caractérisé en ce que le premier dispositif d'éclairage (4, 5, 6, 7, 11) illumine les récipients (2) et/ou les conteneurs (3) essentiellement à la verticale à partir du haut.
  7. Dispositif suivant l'une des revendications 1 à 6, caractérisé en ce que le second dispositif d'éclairage (12) illumine les récipients (2) et/ou les conteneurs (3) à partir du haut sous un angle de plus de 60° par rapport à la verticale.
  8. Dispositif suivant l'une des revendications 1 à 7, caractérisé en ce que le premier et/ou le second dispositif d'éclairage (4, 5, 6, 7, 11, 12) comporte une lampe à flash (4) et/ou un tube fluorescent et/ou un laser et/ou une lampe DEL, qui présente/présentent avantageusement un réflecteur (5) additionnel.
  9. Dispositif suivant l'une des revendications 1 à 8, caractérisé en ce que le premier dispositif d'éclairage comprend une lentille de Fresnel (6), par laquelle la lumière d'une source lumineuse (4), telle que par exemple une lampe à flash, peut être convertie en un faisceau de rayons essentiellement parallèles, par lequel peuvent être éclairés les récipients (2) et/ou les conteneurs (3).
  10. Dispositif suivant la revendication 9, caractérisé en ce qu'au moins une surface miroitante (11) est prévue au-dessous de la lentille de Fresnel (6), surface par laquelle de la lumière est déviée de la lentille de Fresnel (6), lors de l'identification, en direction de la position des récipients (2) et/ou des conteneurs (3).
  11. Dispositif suivant l'une des revendications 9 et 10, caractérisé en ce qu'une ouverture (21) est prévue au centre de la lentille de Fresnel (6), ouverture au travers de laquelle la caméra (8, 9) peut viser, lors de l'identification, sur la position des récipients (2) et/ou des conteneurs (3).
  12. Dispositif suivant l'une des revendications 1 à 11, caractérisé en ce que le second dispositif d'éclairage (12) comprend un agencement de sources lumineuses sur un anneau de cercle (19) ou une ellipse ou un rectangle, l'anneau de cercle (19) ou l'ellipse ou le rectangle, vus à partir du haut, entourant la position des récipients et/ou des conteneurs (3) lors de l'identification et les sources lumineuses (12) étant disposées au-dessus de cette position.
  13. Dispositif suivant la revendication 12, caractérisé en ce que le diamètre de l'anneau de cercle (19) correspond à peu près à la dimension maximale de la lentille de Fresnel (6).
  14. Dispositif suivant l'une des revendications 1 à 13, caractérisé en ce qu'en outre un poste d'éclairage par transmission est prévu.
  15. Procédé d'identification de récipients et de conteneurs, les récipients se situant dans des conteneurs, tels que par exemple bouteilles dans des caisses à bouteilles, dans lequel des récipients et des conteneurs sont illuminés par un dispositif d'éclairage de sorte que de la lumière du dispositif d'éclairage est réfléchie par des parties de récipients et de conteneurs et reçue par une caméra, caractérisé en ce que de la lumière est dirigée par un second dispositif d'éclairage (12) sur les surfaces (23, 24, 25, 26) des récipients (2) et du conteneur (3) et que la caméra (8, 9) reçoit sans réflexions perturbatrices la lumière (30) diffusée par ces surfaces (23, 24, 25, 26), la caméra (8, 9) prenant deux images, le premier dispositif d'éclairage (4, 5, 6, 7, 11) illuminant une fois seul et le second dispositif d'éclairage (12) illuminant une fois seul.
  16. Procédé suivant la revendication 15, caractérisé en ce que la caméra enregistre d'abord sous l'illumination du premier dispositif d'éclairage, puis sous l'illumination du second dispositif d'éclairage, ou inversement.
  17. Procédé suivant l'une des revendications 15 et 16, caractérisé en ce que le conteneur (3) est déplacé, par exemple par un convoyeur (13), et les deux images sont prises de sorte que le conteneur (3) ne s'est pas déplacé entre deux prises de vues de plus de 10 mm, de préférence 5 mm et encore plus préférentiellement d'1 mm.
  18. Procédé suivant l'une des revendications 15 à 17, caractérisé en ce que la caméra (8, 9) enregistre lors du déplacement du conteneur (3) ou lors d'un arrêt du conteneur (3).
EP05021871A 2004-10-09 2005-10-07 Dispositif et méthode pour l'identification de récipients et conteneurs Expired - Fee Related EP1645866B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200410049260 DE102004049260A1 (de) 2004-10-09 2004-10-09 Vorrichtung und Verfahren zur Erkennung von Behältern und/oder Gebinden

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EP1645866A2 EP1645866A2 (fr) 2006-04-12
EP1645866A3 EP1645866A3 (fr) 2006-04-19
EP1645866B1 true EP1645866B1 (fr) 2010-12-08

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DE102013223768A1 (de) * 2013-11-21 2015-05-21 Siemens Aktiengesellschaft Verfahren zum Zuordnen von Objekten zu Objektklassen
DE102014100699A1 (de) * 2014-01-22 2015-07-23 Krones Ag Vorrichtung zur optischen Inspektion von Verpackungsgegenständen in der Getränketechnologie
DE102014104078B4 (de) * 2014-03-25 2019-04-25 Krones Ag Inspektionsvorrichtung und Inspektionsverfahren zur Durchlichtinspektion von Behältern
DE102016117262A1 (de) * 2016-09-14 2018-03-15 Khs Gmbh Vorrichtung und Verfahren zur telezentrischen Inspektion eines Objekts
CN108435598A (zh) * 2018-04-13 2018-08-24 东莞理工学院 一种基于机器视觉的反光体表面检测装置、方法、系统、设备和存储介质
CN111897178B (zh) * 2020-08-03 2022-04-26 佛山科学技术学院 一种用于拍摄植物生长情况的装置和方法
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DE102004049260A1 (de) 2006-04-13
EP1645866A3 (fr) 2006-04-19
EP1645866A2 (fr) 2006-04-12
DE502005010645D1 (de) 2011-01-20

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