EP1602764B1 - Panier, machine et installation pour la teinture des matières textiles - Google Patents

Panier, machine et installation pour la teinture des matières textiles Download PDF

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Publication number
EP1602764B1
EP1602764B1 EP05425164A EP05425164A EP1602764B1 EP 1602764 B1 EP1602764 B1 EP 1602764B1 EP 05425164 A EP05425164 A EP 05425164A EP 05425164 A EP05425164 A EP 05425164A EP 1602764 B1 EP1602764 B1 EP 1602764B1
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EP
European Patent Office
Prior art keywords
basket
baskets
dyeing
machine
holding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
Application number
EP05425164A
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German (de)
English (en)
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EP1602764A2 (fr
EP1602764A3 (fr
Inventor
Mario Scatizzi
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Tecnorama SRL
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Tecnorama SRL
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Publication date
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Publication of EP1602764A2 publication Critical patent/EP1602764A2/fr
Publication of EP1602764A3 publication Critical patent/EP1602764A3/fr
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Publication of EP1602764B1 publication Critical patent/EP1602764B1/fr
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Classifications

    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/04—Carriers or supports for textile materials to be treated
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/14—Containers, e.g. vats

Definitions

  • the present invention refers to a basket, a machine and a plant for dyeing textile materials.
  • the dyeing of textiles is known to be carried out by means of special machines.
  • these machines there are some of so-called “overflow” or “jet” type in jargon, in which the material is loop treated, that is, sewn end-to-end to form a ring which is caused to move within a dyeing bath.
  • the loading and unloading of the material to be treated, as well as the end-to-end sewing, are carried out by hand directly in correspondence of the machine, so that, prior to start a deying cycle with a machine, it is necessary to wait for the completion of the previous cycle, and then unloading the dyed material in order to load the material to be dyed.
  • EP 1344859 discloses a basket and a process for dyeing textile materials.
  • Said basket comprises a cylindrical perforated structure inside which it is positioned a reel apt to rotate about a horizontal axis.
  • the textile material to be dyed passes over the said reel and forms a ring closed by an end-to end seam.
  • the shaft of the reel is driven into rotation by means a mechanical transmission comprising a vertical shaft provided with a power takeoff on its lower end. On the opposite end, the said shaft is provided with a toothed gear engaging a corresponding toothed gear which is mounted on a horizontal shaft of the reel, so that the rotation of the vertical shaft causes the rotation of the horizontal shaft as well as the rotation of the reel. Furthermore, the shaft of the reel is made to rotate about the axis of the vertical shaft.
  • a nozzle is positioned above the reel.
  • US 5495730 discloses an adapter for using a horizontal package dyeing carrier with a treatment machine for treatment of yarn packages.
  • WO02/095113 relates to dyeing or bleaching of yarn wound on reels or similar packages.
  • EP 0 374477 relates to an automatic loading and unloading system for dyeing machines using wound-up fabric and a device for its accomplishment.
  • the main object of this invention is to eliminate or at least greatly reduce the above drawbacks.
  • the advantages deriving from the present invention lie essentially in the fact that it is possible to drastically reduce the production costs owing to the significant reduction of dead times and number of operators; that it is possible to automate the operation cycle; that the contacts of the operators with harmful or dangerous materials, such as chemical and colouring products necessary for the dyeing, are considerably reduced; that a machine and a plant according to the invention are relatively easy to make and reliable also after a prolonged service life.
  • a plant according to the present invention comprises means (MD) for preparing colouring substances - also of different chemical composition, nature and quantity of chemicals being used - to be fed to a plurality of dyeing machines (1) connected to said means (MD) through a piping (2) having a plurality of branches (3) each of which is intended to feed a corresponding machine (1) and is connected to the piping (2) via a respective solenoid valve (4).
  • the said branches (3) are in number of four, likewise the machines (1) intended to receive the solutions preparared and delivered by the means (MD), the latter being of a type known to those skilled in the art.
  • the means (MD) for preparing the colouring substances and delivering them to the machines (1) can be of the type disclosed in the US Patent 6588464 or in the US Patent 5642940 .
  • the means for preparing the solutions can be manual means, that is, of the type commonly used in this sector for preparing and metering the solutions by hand, although this would imply a reduction of the whole level of automation of the system.
  • the said machines (1) are of kier type, with a tank (10) of essentially cylindrical shape, into which a solution prepared by said means (MD) is introduced via a corresponding branch (3) of said piping (2), a porthole (11) being provided in said tank to allow visual inspection thereof.
  • the tank (10) of each machine (1) is intended to receive and hold a preset amount of water for a corresponding dyeing bath.
  • Mean (N) - for the supply of water and for the discharge, recirculation and possible heating of the dyeing bath - which are associated with each machine (1) of the plant.
  • the said means (N) are of a type known to those skilled in the art and, will not therefore be described in greater details.
  • each machine (1) Projecting downwards from a side of the tank (10) of each machine (1) is a pair of shafts (55) parallel to each other (see figures 3A, 3B ) - that is, oriented parallel to the longitudinal axis of the tank (10) - and of preset lenght, which are associated with a corresponding electric motor (56) via a belt-and-gear drive (57) which drive them into contemporary and opposite rotation.
  • the said drive (57) is of a type commonly used to move simultaneously two shafts by only one driving member and will not therefore be described in greater detail.
  • the function of said shafts (55) will be explained later on in the present description.
  • duct (58) Projecting inwardly on the same side of tank (10) is a duct (58) associated with said means (N) and disposed centrally further down with respect to said shafts (55).
  • the function of said duct (58) will also result evident form the present description herebelow.
  • Each of said machines (1) is provided with a baskets-holding structure (5) associated with two corresponding linear actuators (6) which drives it into motion from and to the relevant tank (10) to allow the positioning thereof outside or respectively inside said tank.
  • the said baskets-holding structure (5) is developed and dimensioned in such a way as to be fully introduced within the tank (10), and is provided with a front section (50) having the two actuators (6) engaged on opposite sides thereof, which acts as a tank (10)-closing element when the same structure is introduced thoroughly therein.
  • each of said actuators (6) is engaged to a stationary part of the machine (1).
  • each of said structures (5) exhibits two longitudinal bars (51) having "V" profile and intended to make up a bearing element for the feet (74) of baskets (7) within which the material (M) to be dyed is disposed.
  • the motion of the structure (5) associated with the actuators (6) is facilitated by the presence of two wheels (52) fixed to the lower side of the front section (50) and intended to roll onto a horizontal plane below (53).
  • two cradle-like supports (54) are mounted on diametrically opposite sides with respect to the vertical plane of symmetry (S) of the same front section (50).
  • the said supports (55) are at such a height as to allow any of them to support one end of the axis (75) of rotation of the racer (70) carried by any basket (7) being made to rest by its respective feet (74) onto the said supporting bars (51). Moreover, the said supports (55) are advantageously in number of two to allow using, without difficulty, both the baskets (7) with right-hand racer (70) (that is, of the type illustrated in Fig. 6A ) and the baskets (7) with left-hand racer (70) (that is, of the type illustrated in Fig. 6C ).
  • the first machine (1) on the left is in stand-by condition, waiting for a basket (7), and thus with relevant baskets-holding structure (5) being drawn out, the second machine (1) is in working condition likewise the fourth, and the third one is waiting for the removal of the basket (7) carried by the relevant baskets-holding structure.
  • the said baskets (7) comprise, according to the example illustrated in the figures (see in particular Fig. 6A ) of the accompanying drawings, a sheet-structure with two side panels (72) having a substantially triangular profile with horizontal base, between which a perforated cradle (73) is disposed whose height is less than that of the side panels (72).
  • a foot (74) Provided in correspondence of each of the two vertexes at the base of each of said side panels (72) is a foot (74).
  • Each of the baskets (7) comprises also a reel (70) whose shaft is borne, above the cradle (73), by said side panels (72).
  • the shaft (75) of reel (70) is supported, projecting on both sides, by two lateral appendixes (76) of side panels (72), so as to cause the shaft (75) to protrude on each side from a corresponding appendix (76) by a predetermined extent.
  • the ends of shaft (75) projecting from the side panels (72) are shaped as power takeoffs.
  • Each of said appendixes (76) forms a preset angle ( ⁇ ) to the median vertical axis of the respective side panels (72), so that the reel (70) results offset with respect to the two side panels (72).
  • the latter in addition, support a nozzle for the injection or circulation of the dyeing bath (77) by means of two pipes (78) disposed on opposite sides with respect to the nozzle (77) and each leading, on one side, to the nozzle (77) and having, on the opposite side, a sleeve (99) centrally protruding, on the external side of the respective supporting side panel, further down with respect to the shaft (75) of reel (70).
  • the nozzle (77) results on the opposite side of the reel (70) relative to the side panels (72), so that, if the nozzle (77) is on the right, the reel (70) is on the left, and vice versa.
  • each basket (7) is provided with all the elements necessary for supporting the material (such as the reel 70 and relevant shaft 75) and for circulating the dyeing bath onto the material to be dyed (such as the nozzle 77).
  • the material is disposed to form a ring, closed by an end-to-end seam, over the reel (70) and made to pass through the nozzle (77), in the same way as provided for the conventional dyeing systems.
  • this operation is carried out when the basket (7) is parked, that is, out of the tank of machine (1) to which is intended for.
  • the removal of dyed material from each basket (7) is carried out after the basket (7) has been removed from the tank of machine (1) in which the dyeing has been performed.
  • the dyeing takes place inside the machines (1), with the baskets (7) disposed inside the relevant tanks (10), that is, with the basket-holders (5) inside the tanks.
  • the material (M) being dyed moves driven by the reel (70) along an annular trajectory by passing internally of nozzle (77) to the inside of the cradle and over the reel (70).
  • Each of the baskets (7) is intended for being picked up, moved and successively released, by a mechanical arm (8) which is associated with respective driving means which allow the positioning thereof in correspondence of a preset plurality of locations of the plant. More precisely, as best described later on, the said arm (8) is intended for picking up, one at a time, the baskets (7) from a parking region subdivided into two areas sideway of the machines (1), disposing them in correspondence of the basket-holders (5) and removing them therefrom when necessary.
  • the parking condition of the baskets (7) is advantageously provided by means of a structure (9) having more bars (91) with "V" profile for the feet (74) of baskets (7) to rest thereon, the said bars (91) being disposed by the two sides of the machines (1) and oriented parallel to the same machines (1). The latter, therefore, result inside the two areas into which the parking of baskets (7) is subdivided.
  • Said mechanical arm (8) is made up, according the example represented in the figures of the attached drawings, of an operating cylinder whose skirt (800) is solid to a carriage (81) slidingly mounted on a straight guide (810) which, in turn, rests on two belts (820) orthogonal thereto and supported by fixed elements at a preset and identical height with respect to the parking region of the baskets (7): the said belts (820) being supported - spaced apart by a preset extent so as to result on the two opposite sides of said parking region - by a plurality of fixed metal uprights (821) disposed around said region.
  • the said carriage (81) is associated with a corresponding transmission driven by an electric motor (80) to allow moving it bidirectionally along a guide (810).
  • said guide (810) is fixed, on both sides, to the said belts (820), the latter being associated with a corresponding electric motor (400), only visible in Fig. 2C , to allow the two-way motion thereof along with carriage (81) in the direction of belts (820).
  • a fork (840) mounted on the lower end of the rod (830) of said operating cylinder is a fork (840) whose arms are provided with a device (850) for clamping and subsequently releasing the baskets (7).
  • the device for clamping and releasing the baskets (7) is mounted on the fork (840), - which is in turn supported by the rod (830) of the operating cylinder (8), and the latter can be driven both along the guide (810) and along the guides (820), that is, both to the right and to the left as well as downwards with reference to the drawing of Fig.
  • the said device (850) comprises, according to the example illustrated in Figs.
  • a pairs of actuators (one for each of the two fork's arms) orthogonally disposed to the fork and orthogonally oriented to the same arms, the rods (855) of the said actuators, when pulled out (see Fig. 8A ) delimiting, in cooperation with the upper part of the fork, two corresponding closed lateral ports (856) and, when retracted (see Fig. 8B ) resulting external to the space delimited by the two arms of the fork.
  • Each of said actuators (850) is mounted solid to a corresponding arm of the fork (840): the said arm being suitably provided with a transverse hole (857) to allow the rod (855) of the actuator (850) to go therethrough when driven out.
  • the width (f) of the fork (840) is equal to the distance between the two side panels (72) of each basket (7).
  • the distance (g) between the inner walls of the two arms of the fork (840) is sligthly greater than the external diameter of sleeves (99) which project from the appendixes (76) of the two side panels of baskets (7).
  • the carriage (81) When a basket is to be removed from its parking spot to be disposed in a predetermined basket-holder (5) of a machine (1), the carriage (81) is positioned in correspondence of the selected basket (7) ( Fig. 5A ) and, afterwards, the rod (830) of cylinder (8) is pulled out ( Fig. 5B ) as far as to move the arms of the fork (840) astride of said sleeves (99), as schematically represented in Fig. 9 . At this point, the rods (855) of actuators (850) are pulled out, as schematically represented in Fig. 10 , so that the said sleeves (99) will result inside the said ports (856) with the rods (855) of actuators (850) below the same sleeves (99).
  • the rod (830) of cylinder (8) is again pulled out ( Fig. 5E ), thus determining the lowering of the basket (7) until the relevant feet (74) are in contact with the bearing elements (51) exhibited by the basket-holder (5) of the machine (1) on which the basket (7) of the selected machine must be made to rest.
  • the rods (855) of actuators (850) are retracted, so that the basket (7) is released, and the rod (830) of actuator (8) is retracted ( Fig. 5F ) and made suitable again for operation.
  • a reverse sequence is operated when the basket (7) must be removed from a basket-holder (5) and positioned to a preset point of the baskets-parking region.
  • the power takeoff of said shaft (75) is engaged by one or the other of the two shafts (55), depending whether the basket (7) has the reel (70) on the right or on the left.
  • the duct (58) results inserted into a corresponding sleeve (99).
  • the motor (56) and the dyeing bath-feeding pump are stopped and, after completing the removal of the bath from the tank (10) by the means (N), the basket-holder (5) is extracted with a horizontal translation movement opposite to that for the introduction thereof into the tank (10), and the basket (7) with the dyed material (M) is picked up by the mechanical arm (8) to be positioned in a corresponding and preset point of the baskets-parking region.
  • each of baskets (7) can be removed by any point of the baskets-parking region in order to be positioned on the basket-holder (5) of any of the machines (1) and vice versa.
  • the baskets (7) are in a number higher than that of the machines (1).
  • a programmable electronic unit having associated therewith the means (MD), means (N), solenoid valves (4), actuators (6), actuator (8)_, actuator (8)-driving means, and actuators (850), that is, all the active, electronically operable and controllable components of the plant.
  • the said unit (UE) is of a type known to those skilled in the art and, therefore, is not described herein in greater details.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Coloring (AREA)
  • Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
  • Pretreatment Of Seeds And Plants (AREA)

Claims (13)

  1. Panier porte-matériaux pour la teinture de matière textiles (M), comprenant un dévidoir (70) monté sur un arbre (75) pourvu d'un prise de force, une buse (77) dans laquelle du matériel textile (M) enroulé en forme d'anneau peut être fait passer, ladite buse (77) étant alimentée par des moyens d'alimentation d'un bain de teinture, le panier comprenant en outre une structure pourvue de pieds (74) qui en permettent l'appui sur une structure (5, 51) en assiette opérationnelle dans une vasque (10) d'une machine de teinture (1), et l'appui sur une structure de support (9, 91) en assiette d'attente ou de parking en dehors de ladite machine (1), caractérisé en ce que ladite structure comprend un berceau perforée (73) avec deux panneaux latéraux (72), en ce que ladite buse (70) est pourvue d'un tuyau d'alimentation du bain de teinture (78) présentant un goulot (99) supporté par un panneau latéral (72) de ladite structure, et en ce que ladite prise de force émerge par le même panneau latéral (72) qui supporte ledit goulot (99).
  2. Panier porte-matériaux selon la revendication 1 caractérisé en ce que lesdits panneaux latéraux (72) sont à profil fondamentalement triangulaire avec base horizontale, en ce que ledit berceau perforé (73) a un hauteur mineure de celle des panneaux latéraux (72), et en ce que en correspondance de chacun des deux sommets à la base de chacune desdits panneaux (72) un pied (74) est prévus.
  3. Panier porte-matériaux selon la revendication 1 caractérisé en ce que ledit axe (75) est soutenu, au dessus du berceau (73), par lesdits panneaux latéraux (72) de manière que de chaque côté l'axe (75) soit dépassant, d'une quantité prédéterminée, par un appendice (76) présenté par chacun desdits panneaux latéraux (72).
  4. Panier porte-matériaux selon la revendication 1 caractérisé en ce que chacune desdits appendices (76) forme un angle prédéterminé (δ) avec l'axe médian vertical du respectif panneau latéral (72), ainsi que le dévidoir (70) soit désaxé par rapport aux deux panneaux latéraux (72).
  5. Panier porte-matériaux selon la revendication 1 caractérisé en ce que lesdits panneaux latéraux (72) supportent ladite buse d'injection ou circulation du bain de teinture (77) au moyen de deux tuyaux (78) disposés de côtés opposés par rapport à la buse (77) et chacun desquels, d'un côté, est connecté à la buse (77) et, du côté opposé, présente un goulot (99) dépassant du côté externe du panneau latéral (72) respectif plus en bas par rapport à l'axe (75) du dévidoir (70).
  6. Panier porte-matériaux selon les revendications 1 et 5 caractérisé en ce que un seul desdits tuyaux (78) est actif, c'est-à-dire utilisé, lorsque le panier est en assiette opérationnelle dans ladite machine.
  7. Machine pour la teinture de matières textiles, comprenant une vasque (10) dans laquelle a lieu la teinture de matières textiles (M) placées dans le panier, la machine étant reliée avec des moyens pour la préparation et l'alimentation d'un bain de teinture, la machine comprenant en outre une structure porte-paniers (5) positionnable dans la vasque respective (10) et respectivement extractible de celle-ci, ladite structure porte-paniers ayant un panier porte-matériaux amovible disposé sur celle-ci, caractérisée en ce que est pourvue d'un arbre interne (55) traîné par un moteur respectif (56) et est aussi pourvue d'un panier porte-matériaux (7) selon la revendication 1 et est pourvue d'un conduit (58) à travers lequel est pompé le bain de teinture, ledit arbre (55) en engageand l'arbre (75) du dévidoir (70) du panier porte-matériaux (70) et ledit conduit (58) en engageand le goulot d'alimentation (99) du même panier porte-matériaux lorsque ce dernier est disposé dans la machine, le bain de teinture étant alimenté, à travers le goulot (99), a la buse (77) dudit panier porte-matériaux (7) à l'intérieur duquel la matière textile (M)est fait passer.
  8. Machine selon la revendication 7 caractérisée en ce que ladite structure (5) est pourvue d'une section (50) destinée à fermer de front la vasque (10) lorsque la structure (5) est disposée à son intérieur.
  9. Machine selon la revendication 7 caractérisée en ce que ladite structure (5) est pourvue de barres (51) de support aux paniers.
  10. Machine selon la revendication 7 caractérisée en ce que ladite structure (5) est pourvue de roues (52) appuyées sur un plan horizontal (53).
  11. Installation pour la teinture de matières textiles, caractérisée en ce que comprend une pluralité de machines de teinture selon la revendication 7, l'installation comprenant en outre une pluralité de paniers porte-matériaux (7) selon la revendication 1 chacun desquels est positionnable dans un point connu et prédéterminé de l'installation, c'est-à-dire en correspondance d'une n'importe quelle desdites machines (1) et de n'importe quel point prédéterminé d'une zone de parking des paniers, l'installation étant en outre caractérisée en ce que comprend un dispositif (8) d'abaissement et soulèvement desdits paniers (7): ledit dispositif (8) étant mouvementable au dessus de ladite zone de parking des panier (7) et desdites machines (1), et des moyens (840, 850, 855) associés audit dispositif (8) d'abaissement et soulèvement des paniers, pour la prise et respectivement le relâchement des paniers.
  12. Installation selon les revendications 10 et 11, caractérisée en ce que ladite zone de parking des paniers (7) est subdivisée en deux zones aux côtés de ladite machine (1).
  13. Installation selon les revendications 10-12, caractérisée en ce que le nombre desdits paniers (7) est majeur de celui des machines (1) de teinture.
EP05425164A 2004-03-23 2005-03-23 Panier, machine et installation pour la teinture des matières textiles Not-in-force EP1602764B1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
ITFI20040069 2004-03-23
IT000069A ITFI20040069A1 (it) 2004-03-23 2004-03-23 Cestello,macchina ed impianto per la tintura di materiali tessili

Publications (3)

Publication Number Publication Date
EP1602764A2 EP1602764A2 (fr) 2005-12-07
EP1602764A3 EP1602764A3 (fr) 2006-10-04
EP1602764B1 true EP1602764B1 (fr) 2008-05-21

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Application Number Title Priority Date Filing Date
EP05425164A Not-in-force EP1602764B1 (fr) 2004-03-23 2005-03-23 Panier, machine et installation pour la teinture des matières textiles

Country Status (7)

Country Link
US (1) US20050210928A1 (fr)
EP (1) EP1602764B1 (fr)
CN (1) CN1673438A (fr)
AT (1) ATE396295T1 (fr)
DE (1) DE602005006891D1 (fr)
IT (1) ITFI20040069A1 (fr)
TW (1) TW200600633A (fr)

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Publication number Priority date Publication date Assignee Title
CN103320999B (zh) * 2013-06-21 2015-04-22 浙江和心纺织有限公司 一种窗帘布染色机
CN106087301B (zh) * 2016-06-22 2018-04-10 浙江映山红纺织科技有限公司 一种具备防水性能纱线的染整工艺及其自动浸渍机
CN108149410B (zh) * 2017-12-05 2020-12-11 江西睿泽创达科技有限公司 一种纺织品生产用高效染色设备
CN108589114B (zh) * 2018-03-19 2020-12-18 日照昱荣塑业有限公司 一种色带带基油墨浸染装置

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IT1314856B1 (it) 2000-07-06 2003-01-16 Tecnorama Srl Apparecchiatura per la preparazione automatizzata di soluzioni ed unsistema combinato per il dosaggio di prodotti liquidi, prodotti solidi
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Also Published As

Publication number Publication date
EP1602764A2 (fr) 2005-12-07
US20050210928A1 (en) 2005-09-29
EP1602764A3 (fr) 2006-10-04
ITFI20040069A1 (it) 2004-06-23
TW200600633A (en) 2006-01-01
CN1673438A (zh) 2005-09-28
DE602005006891D1 (de) 2008-07-03
ATE396295T1 (de) 2008-06-15

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