EP1589132A1 - Carding machine with a rotating suction transfer device - Google Patents

Carding machine with a rotating suction transfer device Download PDF

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Publication number
EP1589132A1
EP1589132A1 EP04370011A EP04370011A EP1589132A1 EP 1589132 A1 EP1589132 A1 EP 1589132A1 EP 04370011 A EP04370011 A EP 04370011A EP 04370011 A EP04370011 A EP 04370011A EP 1589132 A1 EP1589132 A1 EP 1589132A1
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EP
European Patent Office
Prior art keywords
cylinder
detaching
fiber web
card
condenser
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP04370011A
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German (de)
French (fr)
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EP1589132B1 (en
Inventor
Jean-Lois Dupont
Gauthier Berteloot
Marc Brabant
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asselin Thibeau SAS
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Thibeau SA
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Publication date
Application filed by Thibeau SA filed Critical Thibeau SA
Priority to DE602004006962T priority Critical patent/DE602004006962T2/en
Priority to EP20040370011 priority patent/EP1589132B1/en
Priority to ES04370011T priority patent/ES2286577T3/en
Priority to CN 200510065693 priority patent/CN1690265B/en
Publication of EP1589132A1 publication Critical patent/EP1589132A1/en
Application granted granted Critical
Publication of EP1589132B1 publication Critical patent/EP1589132B1/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/46Doffing or like arrangements for removing fibres from carding elements; Web-dividing apparatus; Condensers

Definitions

  • the present invention relates to the production of nonwovens by means of a card of the type comprising at least one detaching cylinder ensuring the recovery of a fiber web at the exit of the card with a point of turn back up.
  • Her main objects are a new card whose output has been perfected so as to improve the quality of the veil of fibers produced.
  • the invention preferably, but not exclusively, its application to high-speed production of nonwovens composed of synthetic fibers of the polypropylene, polyethylene, ... fiber type natural cotton type, ..., or viscose-type artificial fibers, ...
  • a first known card output configuration allowing the production of a parallel fiber web, implements in, for cylinders for forming the fiber web, one or more rollers successive.
  • a second known card output configuration allowing the production of a scrambled fiber veil, uses, as cylinders formation of the fiber web, a cylinder commonly referred to as "counter-drum Followed by a doffer cylinder.
  • a third known card output configuration allowing the production of a condensed fiber web, uses, as a cylinders forming the fiber veil, a doffer cylinder, followed by less a condenser cylinder.
  • a fourth known card output configuration implements, as cylinders forming the fiber web, a counter-drum cylinder followed by a doffer cylinder and a condenser cylinder.
  • the fiber web produced by the card is then to be consolidated by any appropriate means (calendering, needling, ...) in order to forming a consolidated nonwoven having a greater mechanical strength. More particularly, in the case of forming multi-layer nonwovens, this fiber veil is superimposed before consolidation with one or more fiber sails which may, depending on the case, be produced in parallel with the means of the same card (frame with several outputs) or cards different. Also in the case of the formation of nonwovens composites, this fiber web can be superimposed with one or more other layers of fibers obtained by different techniques ( fiber type "melt-blown," spun ", ...)
  • the term "detacher” is used to designate a Cylinder whose peripheral seal is neutral (ie, unoriented) in contrast with the oriented lining of the sail forming cylinders (condenser, doffer, counter-drum). Most of the time, this is a cylinder having an isosceles tip seal. It can also be of a cylinder having longitudinal grooves all over its periphery, a smooth cylinder, or a perforated cylinder with a fixed suction sector such as for example that described in the patent French No. 1,500,746.
  • the detaching cylinder [EP 0704561: cylinder (4) or (22) / EP 1300492: cylinder (15a) or (15b) / EP 1318217: cylinder (31)] takes up the fiber web at the periphery of the last sail formation cylinder of the card with a cusp down, the veil of fibers thus being taken up in the lower part by the detacher cylinder. It is the same with regard to the solution of the FIG. 1 of the European patent application EP 1046731 [release cylinder (4)].
  • the detaching cylinder [EP 1046731: FIG. - cylinder (4) or (4a)] takes up the veil of fibers at the periphery of the last sail formation cylinder of the card with a cusp upwards, the veil of fibers being thus taken up in the upper part by the cylinder spotter.
  • Carding configuration for the formation of a fiber web condensed illustrated in Figure 2 of the European patent application EP 1046731 has the advantage of implementing a single cylinder condenser [cylinder (22) or (24)] at the end of the card, and is therefore more advantageous for example that the card configuration of the request for European patent EP 1 300492 which implements two cylinders successive condensers [figure 1 - successive condenser cylinders (12a) / 13 (a) or condenser cylinders (12b) / 13b)].
  • the present invention aims to improve the quality of a fiber web produced by means of a card, and taken out of the card by a cylinder detacher with a cusp up, and more particularly aims to reduce the risk of bubble formation in such a sail.
  • the invention which has for its first object a card for the formation of at least one veil of fibers, which is of the type of of FIG. 2 of the European patent application EP 1 046 731 in that it comprises on the one hand a detaching cylinder whose function is to collect on its periphery and with a cusp up, the veil of fibers previously formed, and on the other hand a conveying surface of the veil of fibers, positioned downstream of the detaching cylinder.
  • a transfer member rotating rotor with the function of transferring the fiber webs between the detaching cylinder and the transport surface while maintaining by suction the fiber veil.
  • the suction of the transfer member is adjusted so as to reduce, and preferably so as to avoid the formation of bubbles in the fiber web.
  • Another object of the invention is a training method a carded fiber web.
  • This process is known, in particular by FIG. of the European Patent Application EP 1046731, in that a veil is formed fibers by means of one or more successive cylinders of a card, detach this fiber web from the periphery of the last formation cylinder of sail by means of a detaching cylinder and with a point of curl upward, and the fiber web is deposited on a surface transport.
  • the veil of fibers between the detaching cylinder and the transport surface by keeping it by suction against the surface of a rotary transfer member.
  • the detaching cylinder is rotated with a circumferential speed of at least 130 m / min and more preferably still greater than or equal to 150 m / min.
  • FIG. 1 shows a first variant embodiment of a card which conforms to the invention and which, in the particular example illustrated, has two upper and lower outputs for production in parallel of two fibrous webs V1 and V2.
  • the card could only have one exit.
  • This card features usual way a main carding drum 1 (commonly called “big drum") which allows the parallelization of fibers in cooperating in a manner known per se with carding members mounted to the periphery of the carding drum.
  • main carding drum 1 commonly called “big drum”
  • European patent EP 1318217 of the applicant For a complete description of these elements (carding members and card elements upstream of the drum of carding 1), reference should be made to the description of the application for European patent EP 1318217 of the applicant.
  • the two outputs lower and upper of the card are identical, the two fibrous webs V1 and V2 products being similar.
  • the two outputs could present different configurations.
  • Each output of the card of Figure 1 comprises successively from the carding drum 1: a doffer cylinder 2, a cylinder condenser 3, a detacher cylinder 4 with isosceles tips 4a, a cylinder of suction transfer 5, and a conveyor belt 6.
  • the comb cylinder 2 and the condenser cylinder 3 constitute the cylinders for forming the fibrous web (V1 or V2).
  • these cylinders make it possible to form a condensed fibrous web (V1 or V2), presenting a better isotropy of its mechanical properties, comparatively for example to a parallel veil.
  • the cylinders Comber 2 and condenser 3 comprise, in a known manner, a filling oriented device 2a, 3a whose teeth are inclined in the direction contrary to the rotation of these cylinders; the condenser cylinder 3 is driven rotation in the opposite direction of the doffer cylinder 2, and with a circumferential speed significantly lower than that of the doffer cylinder 2.
  • the detaching cylinder 4 is driven by rotation in the same direction as the condenser cylinder 3 and with a circumferential speed at least equal to and preferably greater than of the condenser cylinder 3, and draws the condensed web (V1 or V2) from the periphery of the condenser cylinder 3. More precisely, the fibrous veil arrives in the sampling zone from above the condenser cylinder 3, and is picked up by the detaching cylinder 4 with a cusp P to the high ; in other words, the detaching cylinder 4, which is rotated in the same direction as the last sail forming cylinder (i.e. condenser cylinder 3 in the example of FIG. 1) takes up the fibrous veil on its periphery to route it up.
  • the fibrous web is conveyed to the periphery of the detaching cylinder 4 to the suction transfer cylinder 5.
  • the suction transfer cylinder has a cylindrical envelope 5a which is perforated over its entire surface and which is rotatable, and a chamber fixed suction defined by two fixed inner walls 5c.
  • This room 5b suction extends over the entire length of the cylindrical casing 5a and on a limited sector of this envelope (suction sector AB).
  • This chamber 5b is connected to a fan or equivalent allowing depressurize the suction chamber 5b, and thereby create through the cylindrical shell 5a and the suction sector AB, a sufficient suction to press the fibrous web to the surface of the cylinder of transfer 5.
  • the perforated cylindrical casing 5a of the cylinder of transfer 5 is rotated, for example by means of an engine individual, in the opposite direction of the detaching cylinder 4.
  • the speed circumferential circumference of the cylindrical envelope 5a of the transfer cylinder 5 can as the case may be equal to or greater than the circumferential speed of the detaching cylinder 4, or being less than the circumferential speed of the detachment cylinder 4.
  • the fibrous veil is removed, without cusp, from the periphery of the detaching cylinder by the cylinder of transfer 5, and is conveyed by the suction transfer cylinder 5 to the surface of the conveyor belt 6. Between the detacher cylinder 4 and the belt transport 6, the fibrous web is constantly maintained by suction against the cylindrical casing 5a of the transfer cylinder 5.
  • the veil fibrous material Downstream of the suction section (AB) of the transfer cylinder 5, the veil fibrous material is deposited on the surface of the conveyor belt 6.
  • the conveyor belt is permeable to the air, and to help the recovery of the fibrous veil by the transport 6, the fibrous web is aspirated locally through the web of transport 6, and over the entire width of this band, by means of a box 7.
  • the man of the trade will refer to the description of the European patent application EP 0 704 561 from the applicant.
  • the fibrous veil is thus plated by suction against the conveyor belt 6.
  • the conveyor belt 6 is driven at a linear speed which, depending on the case, may be greater or equal to the circumferential speed of the transfer cylinder 5, or on the contrary less than the circumferential speed of the transfer cylinder 5 (condensation of the veil during its transfer on the conveyor belt 6).
  • Table I below corresponds to a nonlimiting example of operation of the card just described, for the parallel production of two substantially identical condensed fiber webs V1 and V2 formed from a fiber mixture.
  • polypropylene and viscose fibers of average length of the order of 38mm.
  • organs Large drum (1) Pewear Cylinder (2) Condenser Cylinder (3) Cylinder Detacher (4) Transfer Cylinder (5) Transport band (6) Weight of the veil (gr / m 2 ) / 8.5 15.6 / 1 / Circumferential (or linear) speed (m / min) 1000-1560 220 120 130-200 130-200 150-200
  • the cylindrical envelope 5a of the transfer cylinder 5 was perforated a multitude of identical holes regularly distributed throughout the the surface of the envelope, and with a perforation rate (ie the ratio between the total area of the perforations and the total area of the envelope cylindrical) of between 25% and 35%.
  • a perforation rate ie the ratio between the total area of the perforations and the total area of the envelope cylindrical
  • the air speeds through the perforations of the cylindrical envelope 5a were included between 0.5m / s and 3m / s.
  • the invention is not limited to these parameters particular of the aspiration which are given only as an indication. he particularly those skilled in the art to adapt on a case-by-case basis parameters, and in particular to adjust the power of the suction of such so that it is sufficient for the veil of fibers to be transferred without bubble formation in the veil.
  • a suction on the transfer cylinder 5 is capable of producing, especially at high speed (typically greater than 150 m / min) a quality fibrous web, free of bubbles.
  • the aspiration to transfer cylinder level would physically maintain in place the fibers of the veil during its transfer to the strip of transport, and incidentally reduce the phenomenon of loosening of fibers sufficiently to prevent the formation of bubbles.
  • the plaintiff however, is not bound by this explanation.
  • FIG. 3 shows another variant embodiment of a card according to the invention, which differs from the variant of FIG. by the implementation on each output only of a doffer cylinder 2, the condenser cylinders having been removed.
  • the detaching cylinder 4 takes directly the fibrous veil at the periphery of the doffer cylinder 2, with a cusp P upwards. This card allows output two parallel fiber veils.
  • the variant of Figure 4 is similar to that of Figure 1 (on this Figure 4 the carding drum 1 has not been shown), and differs from it by optimizing the position of the suction transfer cylinder 5 by relative to the detaching cylinder 4.
  • aspirant of the variant of Figure 4 is closer to the last cylinder of formation of the veil (condenser cylinder 3), and the course of the veil between the last veil forming cylinder (condenser cylinder 3) and the transport 6 is shorter (especially at the periphery of the stripper cylinder 4), which further reduces the risk of loosening fibers.
  • the detaching cylinder 4 is advantageously a suction cylinder so that the fiber web in output of the doffer cylinder is constantly maintained by suction at the periphery of the detacher cylinder 4, up to the area of recovery by the cylinder suction transfer 5. This avoids the risk of loosening fibers from the web to the periphery of the detaching cylinder 4.
  • the card has three outputs of Identical sail formation (doffer cylinder 2 / condenser cylinder 3 / cylinder detacher 4) and a single rotary 5 'suction transfer member common to the three cylinders detacher 4.
  • This sucking transfer member 5 ' has a transport belt 5'a inclined and permeable to air, and a aspiration through and over the entire width of said strip is implemented by means of suction boxes 5'b.
  • This aspiration is implemented on the entire area of the conveyor belt that extends from the cylinder detacher 4 up to the area of recovery by the conveyor belt 6.
  • the three fiber webs V1, V2, V3 are superimposed on the surface of the suction belt 5'a, being constantly maintained by suction on the surface of this band 5'a, then are deposited on the strip of transport 6.
  • FIG. 7 differs from that of FIG. the orientation of the conveyor belt 6, and by the implementation of a suction cylinder 8, which is positioned in the junction zone between transport belts 5'a and 6, which is used to transfer the sails superimposed V1, V2 and V3 between the conveyor belt 5'a and the strip of transport 6.
  • the conveyor belt 6 could be provided for two-way operation, and allow the transport of the fiber web or sails to two different consolidation according to the training direction of the band of transport.
  • the invention is not limited to particular embodiments have been described with reference to the appended figures.
  • the invention may apply to any card output configuration in which the detaching cylinder takes from the periphery the veil of fibers previously formed, with a cusp (P) upward.
  • the cylinders of formation of sail arranged upstream of the detacher cylinder are not limited to the types of cylinders of the appended figures (that is to say, doffer, condenser or transfer).
  • the invention can also be applied to a card having a counter-drum cylinder as a formation cylinder sailing.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Abstract

The carding machine for making at least one fibre web (V1, V2) consists of a carding drum (1), doffing cylinders (2), condensing rollers (3), lifting cylinders (4) and transporting surfaces (6), with the lifting cylinders rotating at a speed of at least 130 m/min, and preferably 150 m/min or more. Between each lifting cylinder and transporting surface there is a rotary suction transfer roller (5) designed to transfer the fibre web between the two while holding it in place by suction. In a variant of the design each of the cylindrical transfer rollers can be replaced by a belt.

Description

DOMAINE TECHNIQUETECHNICAL AREA

La présente invention concerne la production de non-tissés au moyen d'une carde du type comportant au moins un cylindre détacheur assurant la reprise d'un voile de fibres en sortie de carde avec un point de rebroussement vers le haut. Elle a pour principaux objets une nouvelle carde dont la sortie a été perfectionnée en sorte d'améliorer la qualité du voile de fibres produit. L'invention trouve préférentiellement, mais non exclusivement, son application à la production à haute vitesse de non-tissés composés de fibres synthétiques du type polypropylène, polyéthylène,... de fibres naturelles du type coton, ... , ou de fibres artificielles de type viscose,...The present invention relates to the production of nonwovens by means of a card of the type comprising at least one detaching cylinder ensuring the recovery of a fiber web at the exit of the card with a point of turn back up. Her main objects are a new card whose output has been perfected so as to improve the quality of the veil of fibers produced. The invention preferably, but not exclusively, its application to high-speed production of nonwovens composed of synthetic fibers of the polypropylene, polyethylene, ... fiber type natural cotton type, ..., or viscose-type artificial fibers, ...

ART ANTERIEURPRIOR ART

Une carde pour la production d'un non-tissé comprend de manière usuelle :

  • au moins un tambour de cardage rotatif, encore communément désigné « tambour principal » ou « grand tambour », à la périphérie duquel sont montés des organes cardants,
  • et un ou plusieurs cylindres successifs (notamment cylindre contre-tambour et/ou cylindre(s) peigneur(s) et/ou cylindre(s) condenseur(s)), qui d'une manière générale ont pour fonction de former sur leur périphérie un voile de fibres non-tissé à partir des fibres délivrées par le tambour de cardage ; dans la suite du présent texte, ces cylindres seront désignés généralement par « cylindres de formation d'un voile de fibres».
A card for the production of a nonwoven comprises in the usual manner:
  • at least one rotary carding drum, still commonly referred to as a "main drum" or "large drum", on the periphery of which carding members are mounted,
  • and one or more successive cylinders (in particular counter-drum cylinder and / or doffer cylinder (s) and / or condenser cylinder (s)), which in general have the function of forming on their periphery a web of nonwoven fibers from the fibers delivered by the carding drum; in the rest of this text, these cylinders will be generally referred to as "rolls of formation of a fiber web".

Plusieurs configurations de sortie de carde mettant en oeuvre un ou plusieurs cylindres successifs de formation d'un voile de fibres sont connues à ce jour. A titre d'exemples non exhaustifs sont donnés ci-après les quatre configurations de sortie de carde les plus répandues.Several card output configurations implementing one or several successive cylinders for forming a fiber web are known nowadays. By way of non-exhaustive examples are given below the four most popular card output configurations.

Une première configuration de sortie de carde connue, permettant la production d'un voile de fibres parallèle, met en oeuvre en, guise de cylindres de formation du voile de fibres, un ou plusieurs cylindres peigneurs successifs.A first known card output configuration, allowing the production of a parallel fiber web, implements in, for cylinders for forming the fiber web, one or more rollers successive.

Une deuxième configuration de sortie de carde connue, permettant la production d'un voile de fibres brouillé, met en oeuvre, en guise de cylindres de formation du voile de fibres, un cylindre communément désigné «contre-tambour » suivi d'un cylindre peigneur.A second known card output configuration, allowing the production of a scrambled fiber veil, uses, as cylinders formation of the fiber web, a cylinder commonly referred to as "counter-drum Followed by a doffer cylinder.

Une troisième configuration de sortie de carde connue, permettant la production d'un voile de fibres condensé, met en oeuvre, en guise de cylindres de formation du voile de fibres, un cylindre peigneur, suivi d'au moins un cylindre condenseur.A third known card output configuration, allowing the production of a condensed fiber web, uses, as a cylinders forming the fiber veil, a doffer cylinder, followed by less a condenser cylinder.

Une quatrième configuration de sortie de carde connue met en oeuvre, en guise de cylindres de formation du voile de fibres, un cylindre contre-tambour suivi d'un cylindre peigneur et d'un cylindre condenseur.A fourth known card output configuration implements, as cylinders forming the fiber web, a counter-drum cylinder followed by a doffer cylinder and a condenser cylinder.

Le voile de fibres produit au moyen de la carde doit ensuite être consolidé par tout moyen approprié (calandrage, aiguilletage,...) en sorte de former un non-tissé consolidé présentant une plus grande tenue mécanique. Plus particulièrement, en cas de formation de non-tissés multi-couches, ce voile de fibres est superposé avant consolidation avec un ou plusieurs autres voiles de fibres qui peuvent selon le cas être produits en parallèle au moyen de la même carde (cadre comportant plusieurs sorties) ou de cardes différentes. Egalement dans le cas de la formation de non-tissés composites, ce voile de fibres peut être superposé avec une ou plusieurs autres couches de fibres obtenues par des techniques différentes (couches de fibres type « melt-blown, « spun »,...)The fiber web produced by the card is then to be consolidated by any appropriate means (calendering, needling, ...) in order to forming a consolidated nonwoven having a greater mechanical strength. More particularly, in the case of forming multi-layer nonwovens, this fiber veil is superimposed before consolidation with one or more fiber sails which may, depending on the case, be produced in parallel with the means of the same card (frame with several outputs) or cards different. Also in the case of the formation of nonwovens composites, this fiber web can be superimposed with one or more other layers of fibers obtained by different techniques ( fiber type "melt-blown," spun ", ...)

Pour reprendre le voile de fibres formé en sortie de carde, et l'acheminer vers les étapes de traitement ultérieur (notamment étape de consolidation), il est usuel d'utiliser un cylindre détacheur associé à une bande de transport, le cylindre détacheur ayant pour fonction de prélever le voile de fibres de la périphérie du dernier cylindre de formation de voile de la sortie de carde, et de transférer ce voile de fibres sur la bande de transport. Ce type de solution est par exemple décrit dans les demandes de brevet européen EP 0704561, EP 1 300 492 et EP 1318 217 de la demanderesse ou encore dans la demande de brevet européen EP 1046731.To take again the veil of fibers formed at the exit of card, and forward it to the subsequent processing steps (in particular step consolidation), it is customary to use a detaching cylinder associated with a conveyor belt, the detaching cylinder having the function of taking the fiber sail from the periphery of the last sail forming cylinder of the out of the card, and to transfer this veil of fibers on the conveyor belt. This type of solution is for example described in the patent applications EP 0704561, EP 1 300 492 and EP 1318 217 of the Applicant or in the European patent application EP 1046731.

Dans le présent texte, on désigne par cylindre « détacheur», un cylindre dont la garniture périphérique est neutre (c'est-à-dire non orientée) par contraste avec la garniture orientée des cylindres de formation de voile (condenseur, peigneur, contre-tambour). La plupart du temps, il s'agit d'un cylindre comportant une garniture à pointes isocèles. Il peut également s'agir d'un cylindre comportant des cannelures longitudinales sur toute sa périphérie, d'un cylindre lisse, ou encore d'un cylindre perforé comportant un secteur d'aspiration fixe tel que par exemple celui décrit dans le brevet français N° 1 500 746.In the present text, the term "detacher" is used to designate a Cylinder whose peripheral seal is neutral (ie, unoriented) in contrast with the oriented lining of the sail forming cylinders (condenser, doffer, counter-drum). Most of the time, this is a cylinder having an isosceles tip seal. It can also be of a cylinder having longitudinal grooves all over its periphery, a smooth cylinder, or a perforated cylinder with a fixed suction sector such as for example that described in the patent French No. 1,500,746.

Dans les demandes de brevet européens précitées EP 0704561, EP 1300492 et EP 1318217 de la demanderesse, le cylindre détacheur [EP 0704561 : cylindre (4) ou (22) / EP 1300492 : cylindre (15a) ou (15b) / EP 1318217 : cylindre (31)] reprend le voile de fibres à la périphérie du dernier cylindre de formation de voile de la carde avec un point de rebroussement vers le bas, le voile de fibres étant ainsi repris en partie basse par le cylindre détacheur. Il en est de même en ce qui concerne la solution de la figure 1 de la demande de brevet européen EP 1046731 [cylindre détacheur (4)].In the aforementioned European patent applications EP 0704561, EP 1300492 and EP 1318217 of the Applicant, the detaching cylinder [EP 0704561: cylinder (4) or (22) / EP 1300492: cylinder (15a) or (15b) / EP 1318217: cylinder (31)] takes up the fiber web at the periphery of the last sail formation cylinder of the card with a cusp down, the veil of fibers thus being taken up in the lower part by the detacher cylinder. It is the same with regard to the solution of the FIG. 1 of the European patent application EP 1046731 [release cylinder (4)].

A l'inverse, dans la solution de la figure 2 de la demande de brevet européen précitée EP 1046731, le cylindre détacheur [EP 1046731 : figure 2 - cylindre (4) ou (4a)] reprend le voile de fibres à la périphérie du dernier cylindre de formation de voile de la carde avec un point de rebroussement vers le haut, le voile de fibres étant ainsi repris en partie haute par le cylindre détacheur.Conversely, in the solution of Figure 2 of the patent application EP 1046731, the detaching cylinder [EP 1046731: FIG. - cylinder (4) or (4a)] takes up the veil of fibers at the periphery of the last sail formation cylinder of the card with a cusp upwards, the veil of fibers being thus taken up in the upper part by the cylinder spotter.

La configuration de carde pour la formation d'un voile de fibres condensé illustrée sur la figure 2 de la demande de brevet européen EP 1046731 présente l'avantage de mettre en oeuvre un unique cylindre condenseur [cylindre (22) ou (24)] en sortie de carde, et est de ce fait plus avantageuse par exemple que la configuration de carde de la demande de brevet européen EP 1 300492 qui met en oeuvre deux cylindres condenseurs successifs [figure 1 - cylindres condenseurs successifs (12a)/13(a) ou cylindres condenseurs (12b)/13b)].Carding configuration for the formation of a fiber web condensed illustrated in Figure 2 of the European patent application EP 1046731 has the advantage of implementing a single cylinder condenser [cylinder (22) or (24)] at the end of the card, and is therefore more advantageous for example that the card configuration of the request for European patent EP 1 300492 which implements two cylinders successive condensers [figure 1 - successive condenser cylinders (12a) / 13 (a) or condenser cylinders (12b) / 13b)].

En revanche, la demanderesse a constaté qu'une configuration de sortie de carde du type de celle de la figure 2 de la demande de la demande de brevet européen EP 1046731, c'est-à-dire avec cylindre détacheur assurant la reprise du voile fibreux avec un point de rebroussement vers le haut, présentait l'inconvénient d'occasionner la formation dans le voile de bulles visibles à l'oeil nu, et préjudiciable à la qualité du voile fibreux produit. Une bulle est une zone ponctuelle du voile dans laquelle les fibres sont localement relâchées et forment une sorte de boursouflure en surface du voile. Ce phénomène de formation de bulles est particulièrement prépondérant dans le cas de la formation de voiles condensés, mais est également susceptible de se produire avec des voiles parallèles ou avec des voiles brouillés. L'augmentation de la vitesse de production s'accompagne également d'une augmentation de la présence de bulles dans le voile.On the other hand, the plaintiff found that a configuration of Card output of the type shown in Figure 2 of the application for the application European patent EP 1046731, that is to say with detaching cylinder ensuring the recovery of the fibrous veil with a cusp to the high, had the disadvantage of causing formation in the veil of bubbles visible to the naked eye, and detrimental to the quality of the fibrous veil produced. A bubble is a point area of the veil in which the fibers are locally loosened and form a kind of blister on the surface of the sail. This phenomenon of bubble formation is particularly preponderant in the case of the formation of condensed sails, but is also likely to occur with parallel sails or with scrambled sails. The increase in production speed is accompanied by also an increase in the presence of bubbles in the veil.

OBJECTIF DE L'INVENTIONOBJECTIVE OF THE INVENTION

La présente invention vise à améliorer la qualité d'un voile de fibres produit au moyen d'une carde, et prélevé en sortie de carde par un cylindre détacheur avec un point de rebroussement vers le haut, et plus particulièrement vise à réduire les risques de formation de bulles dans un tel voile.The present invention aims to improve the quality of a fiber web produced by means of a card, and taken out of the card by a cylinder detacher with a cusp up, and more particularly aims to reduce the risk of bubble formation in such a sail.

RESUME DE L'INVENTIONSUMMARY OF THE INVENTION

L'objectif précité est atteint par l'invention qui a pour premier objet une carde pour la formation d'au moins un voile de fibres, qui est du type de celle de la figure 2 de la demande de brevet européen EP 1 046 731 en ce qu'elle comporte d'une part un cylindre détacheur qui a pour fonction de prélever sur sa périphérie et avec un point de rebroussement vers le haut, le voile de fibres préalablement formé, et d'autre part une surface de transport du voile de fibres, positionnée en aval du cylindre détacheur.The aforementioned objective is achieved by the invention which has for its first object a card for the formation of at least one veil of fibers, which is of the type of of FIG. 2 of the European patent application EP 1 046 731 in that it comprises on the one hand a detaching cylinder whose function is to collect on its periphery and with a cusp up, the veil of fibers previously formed, and on the other hand a conveying surface of the veil of fibers, positioned downstream of the detaching cylinder.

De manière caractéristique selon l'invention, entre le cylindre détacheur et la surface de transport est interposé un organe de transfert rotatif aspirant ayant pour fonction de transférer le voiles de fibres entre le cylindre détacheur et la surface de transport en maintenant par aspiration le voile de fibres.Characteristically according to the invention, between the cylinder detacher and the transport surface is interposed a transfer member rotating rotor with the function of transferring the fiber webs between the detaching cylinder and the transport surface while maintaining by suction the fiber veil.

L'aspiration de l'organe de transfert est réglée en sorte de réduire, et de préférence en sorte d'éviter, la formation de bulles dans le voile de fibres.The suction of the transfer member is adjusted so as to reduce, and preferably so as to avoid the formation of bubbles in the fiber web.

Plus particulièrement, et de manière non limitative et non exhaustive de l'invention, la carde comporte les caractéristiques techniques additionnelles ci-après, prises isolément ou en combinaison :

  • la carde comprend un cylindre condenseur positionné immédiatement en amont du cylindre détacheur ;
  • la carde comporte un cylindre peigneur positionné immédiatement en amont du cylindre condenseur ;
  • la carde comporte un tambour de cardage principal, et entre le tambour de cardage et le cylindre détacheur, un ou plusieurs cylindres successifs de formation de voile, dont un unique cylindre condenseur ;
  • la carde comporte un tambour de cardage principal, et une succession de cylindres qui est interposée entre le tambour de cardage principal et le cylindre détacheur, et qui est choisie parmi le groupe suivant : cylindre peigneur/cylindre condenseur, ou cylindre transfert accumulateur/cylindre peigneur /premier cylindre condenseur/deuxième cylindre condenseur, ou cylindre transfert accumulateur/cylindre peigneur ;
  • l'organe de transfert aspirant est un cylindre ;
  • l'organe de transfert aspirant est une bande de transport ;
  • le cylindre détacheur est un cylindre aspirant.
More particularly, and in a nonlimiting and non-exhaustive manner of the invention, the card has the following additional technical characteristics, taken separately or in combination:
  • the card comprises a condenser cylinder positioned immediately upstream of the detaching cylinder;
  • the card has a doffer cylinder positioned immediately upstream of the condenser cylinder;
  • the card has a main carding drum, and between the carding drum and the detaching cylinder, one or more successive formation cylinders, including a single condenser cylinder;
  • the card has a main carding drum, and a series of cylinders which is interposed between the main carding drum and the detaching cylinder, and which is selected from the following group: dancer cylinder / condenser cylinder, or accumulator transfer cylinder / dancer cylinder / first condenser cylinder / second condenser cylinder, or accumulator transfer cylinder / doffer cylinder;
  • the suction transfer member is a cylinder;
  • the suction transfer member is a conveyor belt;
  • the detaching cylinder is a suction cylinder.

L'invention a également pour autre objet un procédé de formation d'un voile de fibres cardé. Ce procédé est connu, notamment par la figure 2 de la demande de brevet européen EP 1046731, en ce qu'on forme un voile de fibres au moyen d'un ou plusieurs cylindres successifs d'une carde, on détache ce voile de fibres de la périphérie du dernier cylindre de formation de voile au moyen d'un cylindre détacheur et avec un point de rebroussement vers le haut, et on dépose le voile de fibres sur une surface de transport.Another object of the invention is a training method a carded fiber web. This process is known, in particular by FIG. of the European Patent Application EP 1046731, in that a veil is formed fibers by means of one or more successive cylinders of a card, detach this fiber web from the periphery of the last formation cylinder of sail by means of a detaching cylinder and with a point of curl upward, and the fiber web is deposited on a surface transport.

De manière caractéristique selon l'invention, on transfert le voile de fibres entre le cylindre détacheur et la surface de transport en le maintenant par aspiration contre la surface d'un organe de transfert rotatif.In a characteristic manner according to the invention, the veil of fibers between the detaching cylinder and the transport surface by keeping it by suction against the surface of a rotary transfer member.

De préférence, le cylindre détacheur est entraíné en rotation avec une vitesse circonférentielle au moins égale à 130 m/min et, plus préférentiellement encore supérieure ou égale à 150 m/min.Preferably, the detaching cylinder is rotated with a circumferential speed of at least 130 m / min and more preferably still greater than or equal to 150 m / min.

BREVE DESCRIPTION DES FIGURESBRIEF DESCRIPTION OF THE FIGURES

D'autres caractéristiques et avantages de l'invention apparaítront plus clairement à la lecture de la description détaillée ci-après de plusieurs exemples préférés de rélasation de cardes conformes à l'invention, laquelle description détaillée est donnée à titre d'exemple non limitatif et non exhaustif de l'invention, et en référence aux dessins annexés sur lesquels :

  • la figure 1 représente une première variante de réalisation d'une carde de l'invention à deux sorties, chaque sortie de la carde comportant successivement comme cylindres de formation de voile : un cylindre peigneur et un unique cylindre condenseur ;
  • la figure 2 représente une deuxième variante de réalisation d'une carde de l'invention à deux sorties, chaque sortie de la carde comportant successivement comme cylindres de formation de voile : un cylindre transfert accumulateur (commun aux deux sorties), un cylindre peigneur et deux cylindres condenseur ;
  • la figure 3 représente une troisième variante de réalisation d'une carde de l'invention à deux sorties, chaque sortie de la carde comportant en guise de cylindres de formation de voile : un cylindre transfert accumulateur (commun aux deux sorties), et un cylindre peigneur ;
  • la figure 4 représente une quatrième variante de réalisation d'une carde de l'invention, dont la sortie comporte les mêmes cylindres que la variante de la figure 1, mais pour laquelle la position du cylindre de transfert aspirant a été optimisée, dans le but de réduire le trajet du voile de fibres à la périphérie du cylindre détacheur ;
  • la figure 5 représente une cinquième variante de réalisation d'une carde de l'invention mettant en oeuvre un cylindre détacheur aspirant, et
  • les figures 6 et 7 représentent respectivement une sixième et une septième variante de réalisation d'une carde de l'invention, mettant en oeuvre une bande transport aspirante en guise d'organe de transfert rotatif.
Other features and advantages of the invention will appear more clearly on reading the following detailed description of several preferred examples of card reclasation according to the invention, which detailed description is given by way of non-limiting example and non-exhaustive of the invention, and with reference to the accompanying drawings in which:
  • 1 shows a first embodiment of a card of the invention with two outputs, each output of the card having successively as forming sail cylinders: a doffer cylinder and a single condenser cylinder;
  • FIG. 2 represents a second variant embodiment of a card of the invention with two outputs, each output of the card comprising successively as sail formation cylinders: an accumulator transfer cylinder (common to the two outputs), a doffer cylinder and two condenser cylinders;
  • 3 shows a third embodiment of a card of the invention with two outputs, each output of the card comprising by way of sail forming cylinders: a transfer cylinder accumulator (common to both outputs), and a cylinder doffer;
  • FIG. 4 represents a fourth variant embodiment of a card of the invention, the output of which has the same cylinders as the variant of FIG. 1, but for which the position of the suction transfer cylinder has been optimized for the purpose to reduce the path of the fiber web at the periphery of the detaching roll;
  • FIG. 5 represents a fifth variant embodiment of a card of the invention implementing a suction detaching cylinder, and
  • Figures 6 and 7 show respectively a sixth and a seventh embodiment of a card of the invention, implementing a suction conveyor belt as a rotary transfer member.

DESCRIPTION DETAILLEE DE L'INVENTIONDETAILED DESCRIPTION OF THE INVENTION

On a représenté sur la figure 1, une première variante de réalisation d'une carde qui est conforme à l'invention et qui, dans l'exemple particulier illustré, comporte deux sorties supérieure et inférieure pour la production en parallèle de deux voiles fibreux V1 et V2. Dans une variante simplifiée, la carde pourrait ne comporter qu'une seule sortie. Cette carde comporte de manière usuelle un tambour de cardage principal 1 (communément appelé »grand tambour ») qui permet la parallèlisation des fibres en coopérant de manière connue en soi avec des organes cardants montés à la périphérie du tambour de cardage. Sur la figure 1, par soucis de simplification, ces organes cardants, ainsi que tous les autres éléments de la carde qui sont positionnés en amont du tambour de cardage 1 et qui sont usuels, n'ont pas été représentés. Pour une description complète de ces éléments (organes cardants et éléments de carde en amont du tambour de cardage 1), il convient de se reporter à la description de la demande de brevet européen EP 1318217 de la demanderesse.FIG. 1 shows a first variant embodiment of a card which conforms to the invention and which, in the particular example illustrated, has two upper and lower outputs for production in parallel of two fibrous webs V1 and V2. In a simplified variant, the card could only have one exit. This card features usual way a main carding drum 1 (commonly called "big drum") which allows the parallelization of fibers in cooperating in a manner known per se with carding members mounted to the periphery of the carding drum. In Figure 1, for the sake of simplification, these carding organs, as well as all the other elements of the which are positioned upstream of the carding drum 1 and which are usual, have not been represented. For a complete description of these elements (carding members and card elements upstream of the drum of carding 1), reference should be made to the description of the application for European patent EP 1318217 of the applicant.

Dans l'exemple particulier de la figure 1, les deux sorties inférieure et supérieure de la carde sont identiques, les deux voiles fibreux V1 et V2 produits étant similaires. Dans une autre variante, les deux sorties pourraient présenter des configurations différentes.In the particular example of Figure 1, the two outputs lower and upper of the card are identical, the two fibrous webs V1 and V2 products being similar. In another variant, the two outputs could present different configurations.

Chaque sortie de la carde de la figure 1 comporte successivement depuis le tambour de cardage 1 : un cylindre peigneur 2, un cylindre condenseur 3, un cylindre détacheur 4 à pointes isocèles 4a, un cylindre de transfert aspirant 5, et une bande de transport 6.Each output of the card of Figure 1 comprises successively from the carding drum 1: a doffer cylinder 2, a cylinder condenser 3, a detacher cylinder 4 with isosceles tips 4a, a cylinder of suction transfer 5, and a conveyor belt 6.

Le cylindre peigneur 2 et le cylindre condenseur 3 constituent les cylindres de formation du voile fibreux (V1 ou V2). De manière usuelle, ces cylindres permettent de former un voile fibreux condensé (V1 ou V2), présentant une meilleur isotropie de ses propriétés mécaniques, comparativement par exemple à un voile parallèle. A cet effet, les cylindres peigneur 2 et condenseur 3 comportent de manière connue une garniture périphérique orientée 2a, 3a dont les dents sont inclinées dans le sens contraire de la rotation de ces cylindres ; le cylindre condenseur 3 est entraíné rotation dans le sens contraire du cylindre peigneur 2, et avec une vitesse circonférentielle nettement inférieure à celle du cylindre peigneur 2.The comb cylinder 2 and the condenser cylinder 3 constitute the cylinders for forming the fibrous web (V1 or V2). In the usual way, these cylinders make it possible to form a condensed fibrous web (V1 or V2), presenting a better isotropy of its mechanical properties, comparatively for example to a parallel veil. For this purpose, the cylinders Comber 2 and condenser 3 comprise, in a known manner, a filling oriented device 2a, 3a whose teeth are inclined in the direction contrary to the rotation of these cylinders; the condenser cylinder 3 is driven rotation in the opposite direction of the doffer cylinder 2, and with a circumferential speed significantly lower than that of the doffer cylinder 2.

En fonctionnement de la carde, le cylindre détacheur 4 est entraíné en rotation dans le même sens que le cylindre condenseur 3 et avec une vitesse circonférentielle au moins égale et de préférence supérieure à celle du cylindre condenseur 3, et prélève le voile condensé (V1 ou V2) de la périphérie du cylindre condenseur 3. Plus précisément, le voile fibreux arrive dans la zone de prélèvement par le dessus du cylindre condenseur 3, et est repris par le cylindre détacheur 4 avec un point de rebroussement P vers le haut ; en d'autre termes, le cylindre détacheur 4, qui est entraíné en rotation dans le même sens que le dernier cylindre de formation de voile (c'est-à-dire cylindre condenseur 3 dans l'exemple de la figure 1) reprend le voile fibreux sur sa périphérie pour l'acheminer vers le haut.In operation of the card, the detaching cylinder 4 is driven by rotation in the same direction as the condenser cylinder 3 and with a circumferential speed at least equal to and preferably greater than of the condenser cylinder 3, and draws the condensed web (V1 or V2) from the periphery of the condenser cylinder 3. More precisely, the fibrous veil arrives in the sampling zone from above the condenser cylinder 3, and is picked up by the detaching cylinder 4 with a cusp P to the high ; in other words, the detaching cylinder 4, which is rotated in the same direction as the last sail forming cylinder (i.e. condenser cylinder 3 in the example of FIG. 1) takes up the fibrous veil on its periphery to route it up.

Le voile fibreux est acheminé à la périphérie du cylindre détacheur 4 jusqu'au cylindre de transfert aspirant 5.The fibrous web is conveyed to the periphery of the detaching cylinder 4 to the suction transfer cylinder 5.

Le cylindre de transfert aspirant comporte une enveloppe cylindrique 5a qui est perforée sur toute sa surface et qui est rotative, et une chambre d'aspiration fixe délimitée par deux parois internes fixes 5c. Cette chambre d'aspiration 5b s'étend sur toute la longueur de l'enveloppe cylindrique 5a et sur un secteur limité de cette enveloppe (secteur d'aspiration AB). Cette chambre 5b est raccordée à un ventilateur ou équivalent permettant de mettre en dépression la chambre d'aspiration 5b, et par là-même de créer à travers l'enveloppe cylindrique 5a et sur le secteur d'aspiration AB, une aspiration suffisante pour plaquer le voile fibreux à la surface du cylindre de transfert 5.The suction transfer cylinder has a cylindrical envelope 5a which is perforated over its entire surface and which is rotatable, and a chamber fixed suction defined by two fixed inner walls 5c. This room 5b suction extends over the entire length of the cylindrical casing 5a and on a limited sector of this envelope (suction sector AB). This chamber 5b is connected to a fan or equivalent allowing depressurize the suction chamber 5b, and thereby create through the cylindrical shell 5a and the suction sector AB, a sufficient suction to press the fibrous web to the surface of the cylinder of transfer 5.

En fonctionnement, l'enveloppe cylindrique perforée 5a du cylindre de transfert 5 est entraínée en rotation, par exemple au moyen d'un moteur individuel, dans le sens contraire du cylindre détacheur 4. La vitesse circonférentielle de l'enveloppe cylindrique 5a du cylindre de transfert 5 peut selon le cas être égale ou supérieure à la vitesse circonférentielle du cylindre détacheur 4, ou être inférieure à la vitesse circonférentielle du cylindre détacheur 4. Le voile fibreux est prélevé, sans point de rebroussement, de la périphérie du cylindre détacheur par le cylindre de transfert 5, et est acheminé par le cylindre de transfert aspirant 5 jusqu'à la surface de la bande de transport 6. Entre le cylindre détacheur 4 et la bande de transport 6, le voile fibreux est constamment maintenu par aspiration contre l'enveloppe cylindrique 5a du cylindre de transfert 5.In operation, the perforated cylindrical casing 5a of the cylinder of transfer 5 is rotated, for example by means of an engine individual, in the opposite direction of the detaching cylinder 4. The speed circumferential circumference of the cylindrical envelope 5a of the transfer cylinder 5 can as the case may be equal to or greater than the circumferential speed of the detaching cylinder 4, or being less than the circumferential speed of the detachment cylinder 4. The fibrous veil is removed, without cusp, from the periphery of the detaching cylinder by the cylinder of transfer 5, and is conveyed by the suction transfer cylinder 5 to the surface of the conveyor belt 6. Between the detacher cylinder 4 and the belt transport 6, the fibrous web is constantly maintained by suction against the cylindrical casing 5a of the transfer cylinder 5.

En aval du secteur d'aspiration (AB) du cylindre de transfert 5, le voile fibreux est déposé à la surface de la bande de transport 6. De préférence, mais de manière facultative selon l'invention, la bande de transport est perméable à l'air, et pour aider à la reprise du voile fibreux par la bande de transport 6, on aspire localement le voile fibreux à travers la bande de transport 6, et sur toute la largeur de cette bande, au moyen d'une boíte d'aspiration 7. Pour une description détaillée de cette aspiration, l'homme du métier se référera à la description de la demande de brevet européen EP 0 704 561 de la demanderesse. Le voile fibreux est ainsi plaqué par aspiration contre la bande de transport 6. La bande de transport 6 est entraínée à une vitesse linéaire qui selon le cas peut être supérieure ou égale à la vitesse circonférentielle du cylindre de transfert 5, ou au contraire inférieure à la vitesse circonférentielle du cylindre de transfert 5 (condensation du voile lors de son transfert sur la bande de transport 6).Downstream of the suction section (AB) of the transfer cylinder 5, the veil fibrous material is deposited on the surface of the conveyor belt 6. Preferably, but optionally according to the invention, the conveyor belt is permeable to the air, and to help the recovery of the fibrous veil by the transport 6, the fibrous web is aspirated locally through the web of transport 6, and over the entire width of this band, by means of a box 7. For a detailed description of this aspiration, the man of the trade will refer to the description of the European patent application EP 0 704 561 from the applicant. The fibrous veil is thus plated by suction against the conveyor belt 6. The conveyor belt 6 is driven at a linear speed which, depending on the case, may be greater or equal to the circumferential speed of the transfer cylinder 5, or on the contrary less than the circumferential speed of the transfer cylinder 5 (condensation of the veil during its transfer on the conveyor belt 6).

Le tableau I ci-après correspond à un exemple non limitatif de fonctionnement de la carde qui vient d'être décrite, pour la production en parallèle de deux voiles de fibres condensés V1 et V2 sensiblement identiques, formés à partir d'un mélange de fibres de polypropylène et de fibres de viscose de longueur moyenne de l'ordre de 38mm. Organes Grand tambour (1) Cylindre Peigneur (2) Cylindre Condenseur (3) Cylindre Détacheur (4) Cylindre Transfert (5) Bande de transport (6) Poids du voile (gr/m 2 ) / 8,5 15,6 / 1 / Vitesse circonférentielle (ou linéaire) (m/min) 1000-1560 220 120 130-200 130-200 150-200 Table I below corresponds to a nonlimiting example of operation of the card just described, for the parallel production of two substantially identical condensed fiber webs V1 and V2 formed from a fiber mixture. polypropylene and viscose fibers of average length of the order of 38mm. organs Large drum (1) Peindre Cylinder (2) Condenser Cylinder (3) Cylinder Detacher (4) Transfer Cylinder (5) Transport band (6) Weight of the veil (gr / m 2 ) / 8.5 15.6 / 1 / Circumferential (or linear) speed (m / min) 1000-1560 220 120 130-200 130-200 150-200

L'enveloppe cylindrique 5a du cylindre de transfert 5 était perforée d'une multitude de trous identiques régulièrement répartis sur toute la surface de l'enveloppe, et avec un taux de perforation (c'est-à-dire le rapport entre la surface totale des perforations et la surface totale de l'enveloppe cylindrique) compris entre 25% et 35%. En fonctionnement, les vitesses d'air à travers les perforations de l'enveloppe cylindrique 5a étaient comprises entre 0,5m/s et 3m/s. L'invention n'est pas limitée à ces paramètres particuliers de l'aspiration qui sont donnés uniquement à titre indicatif. Il revient notamment à l'homme du métier d'adapter au cas par cas ces paramètres, et en particulier de régler la puissance de l'aspiration de telle sorte que celle-ci soit suffisante pour que le voile de fibres soit transféré sans formation de bulles dans le voile.The cylindrical envelope 5a of the transfer cylinder 5 was perforated a multitude of identical holes regularly distributed throughout the the surface of the envelope, and with a perforation rate (ie the ratio between the total area of the perforations and the total area of the envelope cylindrical) of between 25% and 35%. In operation, the air speeds through the perforations of the cylindrical envelope 5a were included between 0.5m / s and 3m / s. The invention is not limited to these parameters particular of the aspiration which are given only as an indication. he particularly those skilled in the art to adapt on a case-by-case basis parameters, and in particular to adjust the power of the suction of such so that it is sufficient for the veil of fibers to be transferred without bubble formation in the veil.

Des essais comparatifs ont été effectués avec la carde de la figure 1, avec mise en oeuvre et sans mise en oeuvre d'une aspiration au niveau du secteur AB du cylindre de transfert 5. Ces essais ont permis de constater, qu'en l'absence d'aspiration, le voile de fibres (V1 ou V2) comportait des bulles visibles à l'oeil nu et se formant de manière aléatoire dans le voile. Il a en outre été constaté que la formation de bulles augmentait avec la vitesse de production. Typiquement, dans les essais menés, et de manière non limitative de l'invention, il a été constaté que des bulles se formaient systématiquement dans le voile fibreux à partir de vitesses de production supérieures à 150 m/min (vitesses circonférentielle du cylindre détacheur et du cylindre de transfert).Comparative tests were carried out with the card of FIG. with implementation and without implementation of an aspiration at the level of sector AB of the transfer cylinder 5. These tests have shown, in the absence of suction, the fiber web (V1 or V2) contained bubbles visible to the naked eye and forming randomly in the veil. He has furthermore, it was found that bubble formation increased with speed of production. Typically, in the tests conducted, and in a non limiting of the invention, it was found that bubbles were formed systematically in the fibrous veil from production speeds greater than 150 m / min (circumferential speeds of the stripper cylinder and transfer cylinder).

A l'inverse, et de manière surprenante, en mettant en oeuvre une aspiration sur le cylindre de transfert 5 conformément à l'invention, on est capable de produire, notamment à haute vitesse (typiquement supérieure à 150 m/min) un voile fibreux de qualité, exempt de bulles.Conversely, and surprisingly, by implementing a suction on the transfer cylinder 5 according to the invention, it is capable of producing, especially at high speed (typically greater than 150 m / min) a quality fibrous web, free of bubbles.

Une explication plausible (trouvée a posteriori) de ce résultat avantageux de l'invention serait la suivante. En l'absence d'aspiration sur le cylindre de transfert 5, les fibres du voile, lors du parcours du voile entre le cylindre détacheur 4 et la bande de transport 6, ne sont pas maintenues mécaniquement, et ont donc tendance à se relâcher et à se détendre de manière non contrôlée, ce qui provoquerait la formation des bulles. Ce phénomène de relâchement serait augmenté dans le cas d'un voile condensé, dans lequel les fibres du voile ont été comprimées dans le sens de leur longueur lors de l'opération de condensation par le cylindre condenseur 3, et ont donc naturellement tendance à se détendre lorsqu'on les relâche mécaniquement. Dans le cadre de l'invention, l'aspiration au niveau du cylindre de transfert permettrait de maintenir physiquement en place les fibres du voile lors de son transfert jusque sur la bande de transport, et incidemment réduirait le phénomène de relâchement des fibres de manière suffisante pour éviter la formation de bulles. La demanderesse n'est toutefois pas liée par cette explication.A plausible explanation (found a posteriori) of this result advantageous of the invention would be the following. In the absence of suction on the transfer cylinder 5, the fibers of the veil, during the course of the veil between the detacher cylinder 4 and conveyor belt 6, are not maintained mechanically, and so tend to relax and relax from uncontrolled way, which would cause the formation of bubbles. This loosening phenomenon would be increased in the case of a veil condensed, in which the fibers of the veil were compressed in the direction of their length during the operation of condensation by the cylinder condenser 3, and therefore naturally have a tendency to relax releases them mechanically. In the context of the invention, the aspiration to transfer cylinder level would physically maintain in place the fibers of the veil during its transfer to the strip of transport, and incidentally reduce the phenomenon of loosening of fibers sufficiently to prevent the formation of bubbles. The plaintiff however, is not bound by this explanation.

Il a également été constaté que la mise en oeuvre de l'aspiration au niveau du cylindre de transfert permettait avantageusement d'augmenter la plage réglage de la vitesse de fonctionnement du cylindre détacheur 4, pour des vitesses données de fonctionnement des cylindres peigneur 2 et condenseur 3.It was also found that the implementation of the aspiration to Transfer cylinder level advantageously allowed to increase the range setting of the operating speed of the detacher cylinder 4, for given operating speeds of the doffer rollers 2 and condenser 3.

On représenté sur la figure 2 une autre variante de réalisation d'une carde conforme à l'invention, qui se différencie de la variante de la figure 1 :

  • par la mise en oeuvre d'un cylindre transfert accumulateur T additionnel interposé entre le tambour de cardage 1, et les deux cylindres peigneurs ; pour une meilleure compréhension de la structure et de la fonction de ce cylindre transfert accumulateur T, on se référera à la demande de brevet européen EP 1 318 217 de la demanderesse, et en particulier aux explications données sur la structure et le fonctionnement du cylindre référencé (3i) sur la figure 1 de cette publication ;
  • par la mise en oeuvre d'un cylindre condenseur additionnel 3' entre le cylindre peigneur 2 et le cylindre condenseur 3.
FIG. 2 shows another alternative embodiment of a card according to the invention, which differs from the variant of FIG. 1:
  • by the implementation of an additional accumulator transfer cylinder T interposed between the carding drum 1, and the two combing rollers; for a better understanding of the structure and function of this accumulator transfer cylinder T, reference is made to the European patent application EP 1 318 217 of the applicant, and in particular to the explanations given on the structure and operation of the referenced cylinder. (3i) in Figure 1 of this publication;
  • by the implementation of an additional condenser cylinder 3 'between the doffer cylinder 2 and the condenser cylinder 3.

On a représenté sur la figure 3, une autre variante de réalisation d'une carde conforme à l'invention, qui se différencie de la variante de la figure 2, par la mise en oeuvre sur chaque sortie uniquement d'un cylindre peigneur 2, les cylindre condenseurs ayant été supprimés. Le cylindre détacheur 4 reprend directement le voile fibreux à la périphérie du cylindre peigneur 2, avec un point de rebroussement P vers le haut. Cette carde permet de produire en sortie deux voiles de fibres parallèles.FIG. 3 shows another variant embodiment of a card according to the invention, which differs from the variant of FIG. by the implementation on each output only of a doffer cylinder 2, the condenser cylinders having been removed. The detaching cylinder 4 takes directly the fibrous veil at the periphery of the doffer cylinder 2, with a cusp P upwards. This card allows output two parallel fiber veils.

La variante de la figure 4 est similaire à celle de la figure 1 (sur cette figure 4 le tambour de cardage 1 n'a pas été représenté), et s'en différencie par une optimisation de la position du cylindre de transfert aspirant 5 par rapport au cylindre détacheur 4. Comparativement à la figure 1, le cylindre aspirant de la variante de la figure 4 est plus proche du dernier cylindre de formation du voile (cylindre condenseur 3), et le parcours du voile entre le dernier cylindre de formation du voile (cylindre condenseur 3) et la bande de transport 6 est plus court (notamment à la périphérie du cylindre détacheur 4), ce qui réduit encore plus les risques de relâchement des fibres.The variant of Figure 4 is similar to that of Figure 1 (on this Figure 4 the carding drum 1 has not been shown), and differs from it by optimizing the position of the suction transfer cylinder 5 by relative to the detaching cylinder 4. Compared with FIG. aspirant of the variant of Figure 4 is closer to the last cylinder of formation of the veil (condenser cylinder 3), and the course of the veil between the last veil forming cylinder (condenser cylinder 3) and the transport 6 is shorter (especially at the periphery of the stripper cylinder 4), which further reduces the risk of loosening fibers.

Dans la variante de la figure 5, le cylindre détacheur 4 est avantageusement un cylindre aspirant de telle sorte que le voile de fibres en sortie du cylindre peigneur est constamment maintenu par aspiration à la périphérie du cylindre détacheur 4, jusqu'à la zone de reprise par le cylindre de transfert aspirant 5. On évite ainsi les risques de relâchement des fibres du voile à la périphérie du cylindre détacheur 4.In the variant of FIG. 5, the detaching cylinder 4 is advantageously a suction cylinder so that the fiber web in output of the doffer cylinder is constantly maintained by suction at the periphery of the detacher cylinder 4, up to the area of recovery by the cylinder suction transfer 5. This avoids the risk of loosening fibers from the web to the periphery of the detaching cylinder 4.

Dans la variante de la figure 6, la carde comporte trois sorties de formation de voile identiques (cylindre peigneur 2/ cylindre condenseur 3/cylindre détacheur 4) et un unique organe de transfert aspirant 5' rotatif commun aux trois cylindres détacheur 4. Cet organe de transfert aspirant 5' comporte une bande de transport 5'a inclinée et perméable à l'air, et une aspiration à travers et sur toute la largeur de ladite bande est mise en oeuvre au moyen de boítes d'aspiration 5'b. Cette aspiration est mise en oeuvre sur toute la région de la bande de transport qui s'étend depuis le cylindre détacheur 4 supérieur jusqu'à la zone de reprise par la bande de transport 6. En fonctionnement, les trois voiles de fibres V1, V2, V3 sont superposés à la surface de la bande aspirante 5'a, en étant constamment maintenus par aspiration à la surface de cette bande 5'a, puis sont déposés sur la bande de transport 6.In the variant of FIG. 6, the card has three outputs of Identical sail formation (doffer cylinder 2 / condenser cylinder 3 / cylinder detacher 4) and a single rotary 5 'suction transfer member common to the three cylinders detacher 4. This sucking transfer member 5 ' has a transport belt 5'a inclined and permeable to air, and a aspiration through and over the entire width of said strip is implemented by means of suction boxes 5'b. This aspiration is implemented on the entire area of the conveyor belt that extends from the cylinder detacher 4 up to the area of recovery by the conveyor belt 6. In operation, the three fiber webs V1, V2, V3 are superimposed on the surface of the suction belt 5'a, being constantly maintained by suction on the surface of this band 5'a, then are deposited on the strip of transport 6.

La variante de la figure 7 se différencie de celle de la figure 6 par l'orientation de la bande de transport 6, et par la mise en oeuvre d'un cylindre aspirant 8, qui est positionné dans la zone de jonction entre les bandes de transport 5'a et 6, et qui est utilisé pour transférer les voiles superposés V1, V2 et V3 entre la bande de transport 5'a et la bande de transport 6.The variant of FIG. 7 differs from that of FIG. the orientation of the conveyor belt 6, and by the implementation of a suction cylinder 8, which is positioned in the junction zone between transport belts 5'a and 6, which is used to transfer the sails superimposed V1, V2 and V3 between the conveyor belt 5'a and the strip of transport 6.

Dans une autre variante (non représentée), la bande de transport 6 pourrait être prévue pour avoir un fonctionnement bidirectionnel, et permettre l'acheminement du ou des voiles de fibres vers deux postes de consolidation différents en fonction du sens d'entraínement de la bande de transport.In another variant (not shown), the conveyor belt 6 could be provided for two-way operation, and allow the transport of the fiber web or sails to two different consolidation according to the training direction of the band of transport.

L'invention n'est pas limitée aux variantes particulières de réalisation ont été décrites en référence aux figures annexées. En particulier, l'invention peut s'appliquer à toute configuration de sortie de carde dans laquelle le cylindre détacheur prélève sur sa périphérie le voile de fibres préalablement formé, avec un point de rebroussement (P) vers le haut. Les cylindres de formation de voile disposés en amont du cylindre détacheur ne sont pas limités aux types de cylindres des figures annexées (c'est-à-dire peigneur, condenseur ou transfert). L'invention peut également s'appliquer à une carde comportant un cylindre contre-tambour comme cylindre de formation de voile.The invention is not limited to particular embodiments have been described with reference to the appended figures. In particular, the invention may apply to any card output configuration in which the detaching cylinder takes from the periphery the veil of fibers previously formed, with a cusp (P) upward. The cylinders of formation of sail arranged upstream of the detacher cylinder are not limited to the types of cylinders of the appended figures (that is to say, doffer, condenser or transfer). The invention can also be applied to a card having a counter-drum cylinder as a formation cylinder sailing.

Claims (10)

Carde pour la formation d'au moins un voile de fibres (V1, V2, ou V3) et comportant un cylindre détacheur (4) qui a pour fonction de prélever, sur sa périphérie et avec un point de rebroussement (P) vers le haut, le voile de fibres préalablement formé, et une surface de transport (6) du voile de fibres positionnée en aval du cylindre détacheur (4), caractérisée en ce qu'entre le cylindre détacheur (4) et la surface de transport (6) est interposé un organe de transfert rotatif aspirant (5 ; 5') qui a pour fonction de transférer le voile de fibres entre le cylindre détacheur (4) et la surface de transport (6) en maintenant par aspiration le voile de fibres.Carde for the formation of at least one fiber web (V1, V2, or V3) and having a detaching cylinder (4) which has the function of taking, on its periphery and with a cusp (P) upwards , the fiber web previously formed, and a transport surface (6) of the fiber web positioned downstream of the detaching cylinder (4), characterized in that between the detaching cylinder (4) and the transport surface (6) a sucking rotary transfer member (5; 5 ') is arranged to transfer the fiber web between the detaching cylinder (4) and the conveying surface (6) by holding the fiber web by suction. Carde selon la revendication 1 caractérisée en ce qu'elle comprend un cylindre condenseur (3) positionné immédiatement en amont du cylindre détacheur (4).Card according to Claim 1, characterized in that it comprises a condenser cylinder (3) positioned immediately upstream of the detaching cylinder (4). Carde selon la revendication 2 caractérisée en ce qu'elle comporte un cylindre peigneur (2) positionné immédiatement en amont du cylindre condenseur (3).Card according to Claim 2, characterized in that it comprises a combing cylinder (2) positioned immediately upstream of the condenser cylinder (3). Carde selon la revendication 1 caractérisée en ce qu'elle comporte un tambour de cardage principal (1), et entre le tambour de cardage (1) et le cylindre détacheur (4), un ou plusieurs cylindres successifs de formation de voile, dont un unique cylindre condenseur (3).Card according to Claim 1, characterized in that it comprises a main carding drum (1), and between the carding drum (1) and the detaching cylinder (4), one or more successive cylinders for forming a sail, of which one single condenser cylinder (3). Carde selon la revendication 1 caractérisée en ce qu'elle comporte un tambour de cardage principal (1) et une succession de cylindres qui est interposée entre le tambour de cardage principal (1) et le cylindre détacheur (4), et qui est choisie parmi le groupe suivant : cylindre peigneur (2)/cylindre condenseur (3), ou cylindre transfert accumulateur (T)/cylindre peigneur (2)/premier cylindre condenseur (3')/deuxième cylindre condenseur (3), ou cylindre transfert accumulateur (T)/cylindre peigneur (2). Card according to Claim 1, characterized in that it comprises a main carding drum (1) and a succession of rolls which is interposed between the main carding drum (1) and the detaching roll (4), and which is chosen from the following group: combo cylinder (2) / condenser cylinder (3), or accumulator transfer cylinder (T) / combo cylinder (2) / first condenser cylinder (3 ') / second condenser cylinder (3), or accumulator transfer cylinder ( T) / combing cylinder (2). Carde selon l'une des revendications 1 à 5 caractérisée en ce que l'organe de transfert aspirant est un cylindre (5).Card according to one of claims 1 to 5 characterized in that the suction transfer member is a cylinder (5). Carde selon l'une des revendications 1 à 5 caractérisée en ce que l'organe de transfert aspirant est une bande de transport (5').Card according to one of claims 1 to 5 characterized in that the suction transfer member is a conveyor belt (5 '). Carde selon l'une quelconque des revendications 1 à 7 caractérisée en ce que le cylindre détacheur (4) est un cylindre aspirant.Card according to any one of claims 1 to 7 characterized in that the detaching cylinder (4) is a suction cylinder. Procédé de formation d'un voile de fibres selon lequel on forme un voile de fibres (V1, V2, ou V3) au moyen d'un ou plusieurs cylindres successifs d'une carde, on détache ce voile de fibres, de la périphérie du dernier cylindre de formation de voile, au moyen d'un cylindre détacheur (4) et avec un point de rebroussement (P) vers le haut, et on dépose le voile de fibres (V1, V2, ou V3) sur une surface de transport (6), caractérisé en ce qu'on transfert le voile de fibres (V1, V2, ou V3) entre le cylindre détacheur et la surface de transport en le maintenant par aspiration contre la surface d'un organe de transfert rotatif (5 ;5').A process for forming a fiber web in which a web of fibers (V1, V2, or V3) is formed by means of one or more successive rolls of a card, is detached from the periphery of the fiber web last sail forming cylinder, by means of a detaching cylinder (4) and with a cusp (P) upwards, and the fiber web (V1, V2, or V3) is deposited on a transport surface (6), characterized in that the fiber web (V1, V2, or V3) is transferred between the detaching roll and the transport surface by holding it against the surface of a rotary transfer member (5; 5 '). Procédé selon la revendication 9 caractérisé en ce que le cylindre détacheur (4) est entraíné en rotation avec une vitesse circonférentielle au moins égale à 130 m/min, et de préférence supérieure ou égale à 150 m/min.Method according to claim 9 characterized in that the detaching cylinder (4) is rotated with a circumferential speed of at least 130 m / min, and preferably greater than or equal to 150 m / min.
EP20040370011 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device Expired - Lifetime EP1589132B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
DE602004006962T DE602004006962T2 (en) 2004-04-22 2004-04-22 Card with a rotatable suction transfer device
EP20040370011 EP1589132B1 (en) 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device
ES04370011T ES2286577T3 (en) 2004-04-22 2004-04-22 CARDING MACHINE WITH AN ASPIRANT ROTARY TRANSFER ORGAN.
CN 200510065693 CN1690265B (en) 2004-04-22 2005-04-21 Carding machine with a rotating suction transfer device to reduce risk of forming air bubble, and method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20040370011 EP1589132B1 (en) 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device

Publications (2)

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EP1589132A1 true EP1589132A1 (en) 2005-10-26
EP1589132B1 EP1589132B1 (en) 2007-06-13

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EP20040370011 Expired - Lifetime EP1589132B1 (en) 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device

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EP (1) EP1589132B1 (en)
CN (1) CN1690265B (en)
DE (1) DE602004006962T2 (en)
ES (1) ES2286577T3 (en)

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EP3575455A1 (en) * 2018-05-31 2019-12-04 Andritz Asselin-Thibeau System for forming a lap of fibres
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FR2957092B1 (en) * 2010-03-08 2012-03-23 Asselin Thibeau MOVING CARRIER OF INPUT OF FLOORING BEAM COMPRISING A ROLL OF DETOUR WITH CANNELURES OR ANNELURES
DE102015102810A1 (en) * 2015-02-27 2016-09-01 TRüTZSCHLER GMBH & CO. KG Carding machine and method for solidifying at least one batt
CN105063892B (en) * 2015-08-04 2017-12-19 佛山市格菲林卫材科技有限公司 The process units of hot-wind nonwoven cloth fabric with bidirectional guide function
CN107059246A (en) * 2017-02-21 2017-08-18 昆山盛纺非织造材料研发中心有限公司 Through-Air Thermal Bonded Nonwovens carding machine and double combing systems
DE102017118111A1 (en) * 2017-08-09 2019-02-14 TRüTZSCHLER GMBH & CO. KG teasel
DE102019104851A1 (en) * 2019-02-26 2020-08-27 Adler Pelzer Holding Gmbh Device for the production of needle felts

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CN105200570A (en) * 2015-11-04 2015-12-30 河北宇腾羊绒制品有限公司 Cashmere carding device
EP3575455A1 (en) * 2018-05-31 2019-12-04 Andritz Asselin-Thibeau System for forming a lap of fibres
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EP3575455B1 (en) 2018-05-31 2022-10-05 Andritz Asselin-Thibeau System for forming a lap of fibres
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WO2020144084A1 (en) 2019-01-08 2020-07-16 Andritz Perfojet Sas Unit and method for producing non-wovens
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US11987916B2 (en) * 2019-01-08 2024-05-21 Andritz Perfojet Sas Apparatus and method for producing nonwovens

Also Published As

Publication number Publication date
DE602004006962T2 (en) 2008-02-07
ES2286577T3 (en) 2007-12-01
DE602004006962D1 (en) 2007-07-26
CN1690265B (en) 2011-04-13
CN1690265A (en) 2005-11-02
EP1589132B1 (en) 2007-06-13

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