EP1589132B1 - Carding machine with a rotating suction transfer device - Google Patents

Carding machine with a rotating suction transfer device Download PDF

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Publication number
EP1589132B1
EP1589132B1 EP20040370011 EP04370011A EP1589132B1 EP 1589132 B1 EP1589132 B1 EP 1589132B1 EP 20040370011 EP20040370011 EP 20040370011 EP 04370011 A EP04370011 A EP 04370011A EP 1589132 B1 EP1589132 B1 EP 1589132B1
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EP
European Patent Office
Prior art keywords
cylinder
card
takeoff
web
fibre web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
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EP20040370011
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German (de)
French (fr)
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EP1589132A1 (en
Inventor
Jean-Lois Dupont
Gauthier Berteloot
Marc Brabant
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Asselin Thibeau SAS
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Asselin Thibeau SAS
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Priority to EP20040370011 priority Critical patent/EP1589132B1/en
Priority to DE602004006962T priority patent/DE602004006962T2/en
Priority to ES04370011T priority patent/ES2286577T3/en
Priority to CN 200510065693 priority patent/CN1690265B/en
Publication of EP1589132A1 publication Critical patent/EP1589132A1/en
Application granted granted Critical
Publication of EP1589132B1 publication Critical patent/EP1589132B1/en
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G15/00Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
    • D01G15/02Carding machines
    • D01G15/12Details
    • D01G15/46Doffing or like arrangements for removing fibres from carding elements; Web-dividing apparatus; Condensers

Definitions

  • the present invention relates to the production of nonwovens by means of a card of the type comprising at least one detaching cylinder ensuring the recovery of a fiber web at the card outlet with a point of upward curl.
  • Its main objects are a new card whose output has been perfected so as to improve the quality of the fiber veil produced.
  • the invention preferably, but not exclusively, applies to the high-speed production of nonwovens composed of synthetic fibers of the polypropylene, polyethylene, ... type of natural fibers of the cotton type, ..., or of artificial fibers. viscose type, ...
  • a first known card output configuration allowing the production of a parallel fiber web, uses, as forming rolls of the fiber web, one or more successive combing rollers.
  • a second known card output configuration allowing the production of a scrambled fiber web, uses, as formation cylinders of the fiber web, a cylinder commonly referred to as a "counter-drum” followed by a doffer cylinder. .
  • a third known card output configuration allowing the production of a condensed fiber web, uses, as formation cylinders of the fiber web, a doffer cylinder, followed by at least one condenser cylinder.
  • a fourth known card output configuration uses, as forming cylinders of the fiber web, a counter-drum cylinder followed by a doffer cylinder and a condenser cylinder.
  • the fiber web produced by means of the card must then be consolidated by any appropriate means (calendering, needling, ...) so as to form a consolidated nonwoven having a greater mechanical strength. More particularly, in the case of formation of multilayer nonwovens, this fiber veil is superimposed before consolidation with one or more other fiber webs which can, depending on the case, be produced in parallel by means of the same card (a frame comprising several outputs) or different cards. Also in the case of the formation of composite nonwovens, this fiber web can be superimposed with one or more other layers of fibers obtained by different techniques (layers of fibers such as "melt-blown", "spun”, etc. )
  • the term "detacher” is used to designate a cylinder whose peripheral lining is neutral (that is to say, unoriented) in contrast with the oriented lining of the sail-forming rolls (condenser, doffer, against -drum). Most of the time, it is a cylinder with an isosceles tip trim. It may also be a cylinder having longitudinal grooves around its entire periphery, a smooth cylinder, or a perforated cylinder having a fixed suction sector such as for example that described in FIG. French Patent No. 1,500,746 .
  • the detaching cylinder [ EP 0704561 : cylinder (4) or (22) / EP 1300492 : cylinder (15a) or (15b) / EP 1318217 : Cylinder (31)] takes up the fiber web at the periphery of the last sail-forming cylinder of the card with a point of crawling downwards, the fiber web being thus taken up in the lower part by the detaching cylinder.
  • the detaching cylinder [ EP 1046731 FIG. 2 - cylinder (4) or (4a)] takes up the fiber web at the periphery of the last web-forming cylinder of the card with a point of upward curl, the fiber web thus being taken up in the upper part. by the detaching cylinder.
  • the card configuration for the formation of a condensed fiber web illustrated in Figure 2 of the application for European patent EP 1046731 has the advantage of implementing a single condenser cylinder [cylinder (22) or (24)] at the card outlet, and is therefore more advantageous for example than the card configuration of the request for European patent EP 1 300492 which implements two successive condenser cylinders [FIG. 1 - successive condenser cylinders (12a) / 13 (a) or condenser cylinders (12b) / 13b)].
  • the present invention aims to improve the quality of a web of fibers produced by means of a card, and taken at the card outlet by a detaching cylinder with a point of upward curl, and more particularly aims at reducing the risks of bubble formation in such a veil.
  • the invention which firstly relates to a card for the formation of at least one fiber web, which is of the type shown in FIG. European patent EP 1 046 731 in that it comprises, on the one hand, a detaching cylinder whose function is to take off on its periphery and with a point of upward twisting, the web of fibers previously formed, and secondly a transport surface of the fiber web, positioned downstream of the detaching cylinder.
  • a suction rotary transfer member whose function is to transfer the fiber webs between the detaching cylinder and the transport surface by holding the web of fibers.
  • the suction of the transfer member is adjusted so as to reduce, and preferably so as to avoid, the formation of bubbles in the fiber web.
  • Another object of the invention is a training method a carded fiber web.
  • This process is known, in particular by FIG. 2 of the application for European patent EP 1046731 in that a web of fibers is formed by means of one or more successive cylinders of a card, this fiber web is detached from the periphery of the last sail-forming cylinder by means of a detaching cylinder and with a cusp up, and the fiber web is deposited on a transport surface.
  • the fiber web is transferred between the detaching roll and the transport surface by holding it against the surface of a rotary transfer member by suction.
  • the detaching roll is rotated with a circumferential speed of at least 130 m / min and more preferably still greater than or equal to 150 m / min.
  • FIG. 1 shows a first embodiment of a card which conforms to the invention and which, in the particular example illustrated, comprises two upper and lower outputs for the parallel production of two fibrous webs V1. and V2.
  • the card could have only one output.
  • This card comprises in the usual manner a main carding drum 1 (commonly called "large drum") which allows the parallelization of the fibers cooperating in a manner known per se with carding members mounted at the periphery of the carding drum.
  • main carding drum 1 commonly called "large drum”
  • FIG. 1 shows a complete description of these elements (carding members and card elements upstream of the carding drum 1), reference should be made to the description of the request for European patent EP 1318217 of the plaintiff.
  • the two outputs lower and upper of the card are identical, the two fiber webs V1 and V2 produced being similar.
  • the two outputs could have different configurations.
  • Each output of the card of FIG. 1 comprises successively from the carding drum 1: a doffer cylinder 2, a condenser cylinder 3, a detacher cylinder 4 with isosceles tips 4a, a suction transfer cylinder 5, and a conveyor belt 6 .
  • the doffer cylinder 2 and the condenser cylinder 3 constitute the formation cylinders of the fibrous web (V1 or V2).
  • these cylinders make it possible to form a condensed fibrous web (V1 or V2), having a better isotropy of its mechanical properties, compared for example with a parallel web.
  • the doffer rollers 2 and condenser 3 comprise, in known manner, an oriented peripheral lining 2a, 3a whose teeth are inclined in the direction opposite to the rotation of these rolls; the condenser cylinder 3 is driven in the opposite direction of the doffer cylinder 2, and with a circumferential speed much lower than that of the doffer cylinder 2.
  • the detaching cylinder 4 is rotated in the same direction as the condenser cylinder 3 and with a circumferential speed at least equal to and preferably greater than that of the condenser cylinder 3, and removes the condensed web (V1 or V2) of the periphery of the condenser cylinder 3. More specifically, the fibrous web arrives in the sampling zone from above the condensing cylinder 3, and is taken up by the detaching cylinder 4 with a cusp P upwards; in other words, the detaching roll 4, which is driven in rotation in the same direction as the last sail-forming roll (that is to say, the condenser roll 3 in the example of FIG. fibrous veil on its periphery to route it upwards.
  • the fibrous web is conveyed to the periphery of the detaching cylinder 4 to the suction transfer cylinder 5.
  • the suction transfer cylinder has a cylindrical envelope 5a which is perforated over its entire surface and which is rotatable, and a fixed suction chamber defined by two fixed inner walls 5c.
  • This suction chamber 5b extends over the entire length of the cylindrical envelope 5a and on a limited sector of this envelope (suction sector AB).
  • This chamber 5b is connected to a fan or the like allowing the suction chamber 5b to be depressurized, thereby creating through the cylindrical envelope 5a and on the suction sector AB a sufficient suction to press the fibrous web on the surface of the transfer cylinder 5.
  • the perforated cylindrical casing 5a of the transfer cylinder 5 is rotated, for example by means of an individual motor, in the opposite direction of the detaching cylinder 4.
  • the circumferential speed of the cylindrical casing 5a of the cylinder of transfer 5 may be equal to or greater than the circumferential speed of the detaching roll 4, or may be less than the circumferential speed of the detaching roll 4.
  • the fibrous haze is removed, without a cusp, from the periphery of the detaching roll by the transfer cylinder 5, and is conveyed by the sucking transfer cylinder 5 to the surface of the transport belt 6. Between the detaching cylinder 4 and the transport belt 6, the fibrous web is constantly maintained by suction against the cylindrical casing 5a of the transfer cylinder 5.
  • the fibrous web Downstream of the suction sector (AB) of the transfer cylinder 5, the fibrous web is deposited on the surface of the conveyor belt 6.
  • the conveyor belt is permeable to air, and to help the recovery of the fibrous web by the conveyor belt 6, the fibrous web is locally aspirated through the conveyor belt 6, and over the entire width of this strip, by means of a box of 7.
  • this aspiration one skilled in the art will refer to the description of the application for European patent EP 0 704 561 of the plaintiff.
  • the fibrous web is thus pressed by suction against the conveyor belt 6.
  • the conveyor belt 6 is driven at a linear speed which according to the case may be greater than or equal to the circumferential speed of the transfer cylinder 5, or on the contrary lower than the circumferential speed of the transfer cylinder 5 (condensation of the web during its transfer on the conveyor belt 6).
  • Table I corresponds to a nonlimiting example of operation of the card just described, for the parallel production of two substantially identical condensed fiber webs V1 and V2 formed from a fiber mixture.
  • polypropylene and viscose fibers of average length of the order of 38mm.
  • Table I ⁇ / u>: organs Large drum (1) Pewear Cylinder (2) Condenser Cylinder (3) Cylinder Detacher (4) Transfer Cylinder (5) Transport band (6) Weight of the veil (gr / m 2 ) / 8.5 15.6 / / / Circumferential (or linear) speed (m / min) 1000-1560 220 120 130-200 130-200 150-200
  • the cylindrical envelope 5a of the transfer cylinder 5 was perforated with a multitude of identical holes regularly distributed over the entire surface of the envelope, and with a perforation rate (that is to say the ratio between the total area perforations and the total surface of the cylindrical envelope) of between 25% and 35%.
  • a perforation rate that is to say the ratio between the total area perforations and the total surface of the cylindrical envelope
  • the air velocities through the perforations of the cylindrical envelope 5a were between 0.5m / s and 3m / s.
  • the invention is not limited to these particular parameters of suction which are given for information only. It is particularly for those skilled in the art to adapt these parameters on a case-by-case basis, and in particular to adjust the power of the suction so that it is sufficient for the fiber web to be transferred. without bubble formation in the veil.
  • suction on the transfer cylinder 5 is capable of producing, especially at high speed (typically greater than 150 m / min) a fibrous web. quality, free of bubbles.
  • the suction at the transfer cylinder would physically maintain in place the fibers of the veil during its transfer to the transport belt, and incidentally reduce the phenomenon of relaxation of the fibers sufficiently to avoid the formation of bubbles.
  • the plaintiff however, is not bound by this explanation.
  • suction at the transfer cylinder advantageously makes it possible to increase the adjustment range of the operating speed of the detaching cylinder 4, for given operating speeds of the doffer 2 and condenser cylinders. 3.
  • FIG. 3 shows another alternative embodiment of a card according to the invention, which is different from the variant of FIG. 2, by the implementation on each output only of a doffer cylinder 2, the condenser cylinders having been removed.
  • the detaching cylinder 4 directly takes up the fibrous web at the periphery of the doffer cylinder 2, with a cusp P upwards. This card makes it possible to produce two sails of parallel fibers at the exit.
  • the variant of FIG. 4 is similar to that of FIG. 1 (in this FIG. 4, the carding drum 1 has not been shown), and differs by an optimization of the position of the suction transfer cylinder 5 by relative to FIG. 1, the suction cylinder of the variant of FIG. 4 is closer to the last formation cylinder of the web (condenser cylinder 3), and the path of the web between the last forming cylinder of the web (condenser cylinder 3) and the conveyor belt 6 is shorter (especially at the periphery of the detacher cylinder 4), which further reduces the risk of loosening of the fibers.
  • the detaching cylinder 4 is preferably a suction cylinder so that the fiber web at the output of the doffer cylinder is constantly maintained by suction at the periphery of the detacher cylinder 4, to the recovery zone by the suction transfer cylinder 5. This avoids the risk of loosening the fibers of the web at the periphery of the detaching cylinder 4.
  • the card has three identical sail-forming outputs (combo cylinder 2 / condenser cylinder 3 / detacher cylinder 4) and a single rotary transfer member 5 'common to the three detaching cylinders 4.
  • This member 5 'suction transfer conveyor comprises a conveying belt 5'a inclined and permeable to air, and suction through and across the width of said strip is implemented by means of suction boxes 5'b. This aspiration is carried out over the entire region of the conveyor belt which extends from the upper detachment cylinder 4 to the recovery zone by the conveyor belt 6.
  • the three fiber webs V1, V2 , V3 are superimposed on the surface of the suction strip 5'a, being constantly held by suction on the surface of this band 5'a, then are deposited on the conveyor belt 6.
  • FIG. 7 is different from that of FIG. 6 by the orientation of the conveyor belt 6, and by the implementation of a suction cylinder 8, which is positioned in the junction zone between the conveyor belts. transport 5'a and 6, and which is used to transfer the superimposed webs V1, V2 and V3 between the conveyor belt 5'a and the conveyor belt 6.
  • the conveyor belt 6 could be provided to have bidirectional operation, and allow the routing of the fiber web or sails to two positions of different consolidation depending on the drive direction of the conveyor belt.
  • the invention is not limited to the particular embodiments which have been described with reference to the appended figures, but is determined by the content of the claims.
  • the invention can be applied to any card output configuration in which the detaching cylinder removes the previously formed fiber web on its periphery, with a cusp point (P) upwards.
  • the sail forming rollers arranged upstream of the detaching roll are not limited to the types of rolls of the accompanying figures (ie, doffer, condenser or transfer).
  • the invention can also be applied to a card having a counter drum cylinder as a sail forming cylinder.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Preliminary Treatment Of Fibers (AREA)

Description

DOMAINE TECHNIQUETECHNICAL AREA

La présente invention concerne la production de non-tissés au moyen d'une carde du type comportant au moins un cylindre détacheur assurant la reprise d'un voile de fibres en sortie de carde avec un point de rebroussement vers le haut. Elle a pour principaux objets une nouvelle carde dont la sortie a été perfectionnée en sorte d'améliorer la qualité du voile de fibres produit. L'invention trouve préférentiellement, mais non exclusivement, son application à la production à haute vitesse de non-tissés composés de fibres synthétiques du type polypropylène, polyéthylène,... de fibres naturelles du type coton, ... , ou de fibres artificielles de type viscose,...The present invention relates to the production of nonwovens by means of a card of the type comprising at least one detaching cylinder ensuring the recovery of a fiber web at the card outlet with a point of upward curl. Its main objects are a new card whose output has been perfected so as to improve the quality of the fiber veil produced. The invention preferably, but not exclusively, applies to the high-speed production of nonwovens composed of synthetic fibers of the polypropylene, polyethylene, ... type of natural fibers of the cotton type, ..., or of artificial fibers. viscose type, ...

ART ANTERIEURPRIOR ART

Une carde pour la production d'un non-tissé comprend de manière usuelle :

  • au moins un tambour de cardage rotatif, encore communément désigné « tambour principal » ou « grand tambour », à la périphérie duquel sont montés des organes cardants,
  • et un ou plusieurs cylindres successifs (notamment cylindre contre-tambour et/ou cylindre(s) peigneur(s) et/ou cylindre(s) condenseur(s)), qui d'une manière générale ont pour fonction de former sur leur périphérie un voile de fibres non-tissé à partir des fibres délivrées par le tambour de cardage ; dans la suite du présent texte, ces cylindres seront désignés généralement par « cylindres de formation d'un voile de fibres».
A card for the production of a nonwoven comprises in the usual manner:
  • at least one rotary carding drum, still commonly referred to as a "main drum" or "large drum", on the periphery of which carding members are mounted,
  • and one or more successive cylinders (in particular counter-drum cylinder and / or doffer cylinder (s) and / or condenser cylinder (s)), which in general have the function of forming on their periphery a web of nonwoven fibers from the fibers delivered by the carding drum; in the rest of this text, these cylinders will be generally referred to as "rolls of formation of a fiber web".

Plusieurs configurations de sortie de carde mettant en oeuvre un ou plusieurs cylindres successifs de formation d'un voile de fibres sont connues à ce jour. A titre d'exemples non exhaustifs sont donnés ci-après les quatre configurations de sortie de carde les plus répandues.Several card output configurations using one or more successive cylinders for forming a fiber web are known to date. By way of non-exhaustive examples are given below the four most popular card output configurations.

Une première configuration de sortie de carde connue, permettant la production d'un voile de fibres parallèle, met en oeuvre en, guise de cylindres de formation du voile de fibres, un ou plusieurs cylindres peigneurs successifs.A first known card output configuration, allowing the production of a parallel fiber web, uses, as forming rolls of the fiber web, one or more successive combing rollers.

Une deuxième configuration de sortie de carde connue, permettant la production d'un voile de fibres brouillé, met en oeuvre, en guise de cylindres de formation du voile de fibres, un cylindre communément désigné «contre-tambour » suivi d'un cylindre peigneur.A second known card output configuration, allowing the production of a scrambled fiber web, uses, as formation cylinders of the fiber web, a cylinder commonly referred to as a "counter-drum" followed by a doffer cylinder. .

Une troisième configuration de sortie de carde connue, permettant la production d'un voile de fibres condensé, met en oeuvre, en guise de cylindres de formation du voile de fibres, un cylindre peigneur, suivi d'au moins un cylindre condenseur.A third known card output configuration, allowing the production of a condensed fiber web, uses, as formation cylinders of the fiber web, a doffer cylinder, followed by at least one condenser cylinder.

Une quatrième configuration de sortie de carde connue met en oeuvre, en guise de cylindres de formation du voile de fibres, un cylindre contre-tambour suivi d'un cylindre peigneur et d'un cylindre condenseur.A fourth known card output configuration uses, as forming cylinders of the fiber web, a counter-drum cylinder followed by a doffer cylinder and a condenser cylinder.

Le voile de fibres produit au moyen de la carde doit ensuite être consolidé par tout moyen approprié (calandrage, aiguilletage,...) en sorte de former un non-tissé consolidé présentant une plus grande tenue mécanique. Plus particulièrement, en cas de formation de non-tissés multi-couches, ce voile de fibres est superposé avant consolidation avec un ou plusieurs autres voiles de fibres qui peuvent selon le cas être produits en parallèle au moyen de la même carde (cadre comportant plusieurs sorties) ou de cardes différentes. Egalement dans le cas de la formation de non-tissés composites, ce voile de fibres peut être superposé avec une ou plusieurs autres couches de fibres obtenues par des techniques différentes (couches de fibres type « melt-blown, « spun »,...)The fiber web produced by means of the card must then be consolidated by any appropriate means (calendering, needling, ...) so as to form a consolidated nonwoven having a greater mechanical strength. More particularly, in the case of formation of multilayer nonwovens, this fiber veil is superimposed before consolidation with one or more other fiber webs which can, depending on the case, be produced in parallel by means of the same card (a frame comprising several outputs) or different cards. Also in the case of the formation of composite nonwovens, this fiber web can be superimposed with one or more other layers of fibers obtained by different techniques (layers of fibers such as "melt-blown", "spun", etc. )

Pour reprendre le voile de fibres formé en sortie de carde, et l'acheminer vers les étapes de traitement ultérieur (notamment étape de consolidation), il est usuel d'utiliser un cylindre détacheur associé à une bande de transport, le cylindre détacheur ayant pour fonction de prélever le voile de fibres de la périphérie du dernier cylindre de formation de voile de la sortie de carde, et de transférer ce voile de fibres sur la bande de transport. Ce type de solution est par exemple décrit dans les demandes de brevet européen EP 0704561 , EP 1 300 492 et EP 1318 217 de la demanderesse ou encore dans la demande de brevet européen EP 1046731 .To take up the fiber web formed at the end of the card, and to route it to the subsequent processing steps (in particular the consolidation step), it is customary to use a detaching cylinder associated with a conveyor belt, the detaching cylinder having as its function to take the fiber web from the periphery of the last sail-forming cylinder of the card outlet, and to transfer this fiber web to the conveyor belt. This type of solution is for example described in the requests for European patent EP 0704561 , EP 1 300 492 and EP 1318 217 of the plaintiff or in the application for European patent EP 1046731 .

Dans le présent texte, on désigne par cylindre « détacheur», un cylindre dont la garniture périphérique est neutre (c'est-à-dire non orientée) par contraste avec la garniture orientée des cylindres de formation de voile (condenseur, peigneur, contre-tambour). La plupart du temps, il s'agit d'un cylindre comportant une garniture à pointes isocèles. Il peut également s'agir d'un cylindre comportant des cannelures longitudinales sur toute sa périphérie, d'un cylindre lisse, ou encore d'un cylindre perforé comportant un secteur d'aspiration fixe tel que par exemple celui décrit dans le brevet français N° 1 500 746 .In the present text, the term "detacher" is used to designate a cylinder whose peripheral lining is neutral (that is to say, unoriented) in contrast with the oriented lining of the sail-forming rolls (condenser, doffer, against -drum). Most of the time, it is a cylinder with an isosceles tip trim. It may also be a cylinder having longitudinal grooves around its entire periphery, a smooth cylinder, or a perforated cylinder having a fixed suction sector such as for example that described in FIG. French Patent No. 1,500,746 .

Dans les demandes de brevet européens précitées EP 0704561 , EP 1300492 et EP 1318217 de la demanderesse, le cylindre détacheur [ EP 0704561 : cylindre (4) ou (22) / EP 1300492 : cylindre (15a) ou (15b) / EP 1318217 : cylindre (31)] reprend le voile de fibres à la périphérie du dernier cylindre de formation de voile de la carde avec un point de rebroussement vers le bas, le voile de fibres étant ainsi repris en partie basse par le cylindre détacheur. Il en est de même en ce qui concerne la solution de la figure 1 de la demande de brevet européen EP 1046731 [cylindre détacheur (4)].In the aforementioned European patent applications EP 0704561 , EP 1300492 and EP 1318217 of the applicant, the detaching cylinder [ EP 0704561 : cylinder (4) or (22) / EP 1300492 : cylinder (15a) or (15b) / EP 1318217 : Cylinder (31)] takes up the fiber web at the periphery of the last sail-forming cylinder of the card with a point of crawling downwards, the fiber web being thus taken up in the lower part by the detaching cylinder. The same is true of the solution in Figure 1 of the application for European patent EP 1046731 [detaching cylinder (4)].

A l'inverse, dans la solution de la figure 2 de la demande de brevet européen précitée EP 1046731 , le cylindre détacheur [ EP 1046731 : figure 2 - cylindre (4) ou (4a)] reprend le voile de fibres à la périphérie du dernier cylindre de formation de voile de la carde avec un point de rebroussement vers le haut, le voile de fibres étant ainsi repris en partie haute par le cylindre détacheur.Conversely, in the solution of FIG. 2 of the abovementioned European patent application EP 1046731 , the detaching cylinder [ EP 1046731 FIG. 2 - cylinder (4) or (4a)] takes up the fiber web at the periphery of the last web-forming cylinder of the card with a point of upward curl, the fiber web thus being taken up in the upper part. by the detaching cylinder.

La configuration de carde pour la formation d'un voile de fibres condensé illustrée sur la figure 2 de la demande de brevet européen EP 1046731 présente l'avantage de mettre en oeuvre un unique cylindre condenseur [cylindre (22) ou (24)] en sortie de carde, et est de ce fait plus avantageuse par exemple que la configuration de carde de la demande de brevet européen EP 1 300492 qui met en oeuvre deux cylindres condenseurs successifs [figure 1 - cylindres condenseurs successifs (12a)/13(a) ou cylindres condenseurs (12b)/13b)].The card configuration for the formation of a condensed fiber web illustrated in Figure 2 of the application for European patent EP 1046731 has the advantage of implementing a single condenser cylinder [cylinder (22) or (24)] at the card outlet, and is therefore more advantageous for example than the card configuration of the request for European patent EP 1 300492 which implements two successive condenser cylinders [FIG. 1 - successive condenser cylinders (12a) / 13 (a) or condenser cylinders (12b) / 13b)].

En revanche, la demanderesse a constaté qu'une configuration de sortie de carde du type de celle de la figure 2 de la demande de la demande de brevet européen EP 1046731 , c'est-à-dire avec cylindre détacheur assurant la reprise du voile fibreux avec un point de rebroussement vers le haut, présentait l'inconvénient d'occasionner la formation dans le voile de bulles visibles à l'oeil nu, et préjudiciable à la qualité du voile fibreux produit. Une bulle est une zone ponctuelle du voile dans laquelle les fibres sont localement relâchées et forment une sorte de boursouflure en surface du voile. Ce phénomène de formation de bulles est particulièrement prépondérant dans le cas de la formation de voiles condensés, mais est également susceptible de se produire avec des voiles parallèles ou avec des voiles brouillés. L'augmentation de la vitesse de production s'accompagne également d'une augmentation de la présence de bulles dans le voile.On the other hand, the plaintiff has found that a carding output configuration of the type shown in FIG. 2 of the application for the European patent EP 1046731 , that is to say with detaching cylinder ensuring the recovery of the fibrous web with a cusp up, had the disadvantage of causing the formation in the web of bubbles visible to the naked eye, and detrimental to the quality of the fibrous veil produced. A bubble is a point zone of the veil in which the fibers are locally released and form a kind of blister on the surface of the veil. This phenomenon of bubble formation is particularly preponderant in the case of the formation of condensed sails, but is also likely to occur with parallel sails or with scrambled sails. The increase in production speed is also accompanied by an increase in the presence of bubbles in the veil.

OBJECTIF DE L'INVENTIONOBJECTIVE OF THE INVENTION

La présente invention vise à améliorer la qualité d'un voile de fibres produit au moyen d'une carde, et prélevé en sortie de carde par un cylindre détacheur avec un point de rebroussement vers le haut, et plus particulièrement vise à réduire les risques de formation de bulles dans un tel voile.The present invention aims to improve the quality of a web of fibers produced by means of a card, and taken at the card outlet by a detaching cylinder with a point of upward curl, and more particularly aims at reducing the risks of bubble formation in such a veil.

RESUME DE L'INVENTIONSUMMARY OF THE INVENTION

L'objectif précité est atteint par l'invention qui a pour premier objet une carde pour la formation d'au moins un voile de fibres, qui est du type de celle de la figure 2 de la demande de brevet européen EP 1 046 731 en ce qu'elle comporte d'une part un cylindre détacheur qui a pour fonction de prélever sur sa périphérie et avec un point de rebroussement vers le haut, le voile de fibres préalablement formé, et d'autre part une surface de transport du voile de fibres, positionnée en aval du cylindre détacheur.The aforementioned objective is achieved by the invention which firstly relates to a card for the formation of at least one fiber web, which is of the type shown in FIG. European patent EP 1 046 731 in that it comprises, on the one hand, a detaching cylinder whose function is to take off on its periphery and with a point of upward twisting, the web of fibers previously formed, and secondly a transport surface of the fiber web, positioned downstream of the detaching cylinder.

De manière caractéristique selon l'invention, entre le cylindre détacheur et la surface de transport est interposé un organe de transfert rotatif aspirant ayant pour fonction de transférer le voiles de fibres entre le cylindre détacheur et la surface de transport en maintenant par aspiration le voile de fibres.Characteristically according to the invention, between the detaching cylinder and the conveying surface is interposed a suction rotary transfer member whose function is to transfer the fiber webs between the detaching cylinder and the transport surface by holding the web of fibers.

L'aspiration de l'organe de transfert est réglée en sorte de réduire, et de préférence en sorte d'éviter, la formation de bulles dans le voile de fibres.The suction of the transfer member is adjusted so as to reduce, and preferably so as to avoid, the formation of bubbles in the fiber web.

Plus particulièrement, et de manière non limitative et non exhaustive de l'invention, la carde comporte les caractéristiques techniques additionnelles ci-après, prises isolément ou en combinaison :

  • la carde comprend un cylindre condenseur positionné immédiatement en amont du cylindre détacheur ;
  • la carde comporte un cylindre peigneur positionné immédiatement en amont du cylindre condenseur ;
  • la carde comporte un tambour de cardage principal, et entre le tambour de cardage et le cylindre détacheur, un ou plusieurs cylindres successifs de formation de voile, dont un unique cylindre condenseur ;
  • la carde comporte un tambour de cardage principal, et une succession de cylindres qui est interposée entre le tambour de cardage principal et le cylindre détacheur, et qui est choisie parmi le groupe suivant : cylindre peigneur/cylindre condenseur, ou cylindre transfert accumulateur/cylindre peigneur /premier cylindre condenseur/deuxième cylindre condenseur, ou cylindre transfert accumulateur/cylindre peigneur ;
  • l'organe de transfert aspirant est un cylindre ;
  • l'organe de transfert aspirant est une bande de transport ;
  • le cylindre détacheur est un cylindre aspirant.
More particularly, and in a nonlimiting and non-exhaustive manner of the invention, the card has the following additional technical characteristics, taken separately or in combination:
  • the card comprises a condenser cylinder positioned immediately upstream of the detaching cylinder;
  • the card has a doffer cylinder positioned immediately upstream of the condenser cylinder;
  • the card has a main carding drum, and between the carding drum and the detaching cylinder, one or more successive formation cylinders, including a single condenser cylinder;
  • the card has a main carding drum, and a series of cylinders which is interposed between the main carding drum and the detaching cylinder, and which is selected from the following group: dancer cylinder / condenser cylinder, or accumulator transfer cylinder / dancer cylinder / first condenser cylinder / second condenser cylinder, or accumulator transfer cylinder / doffer cylinder;
  • the suction transfer member is a cylinder;
  • the suction transfer member is a conveyor belt;
  • the detaching cylinder is a suction cylinder.

L'invention a également pour autre objet un procédé de formation d'un voile de fibres cardé. Ce procédé est connu, notamment par la figure 2 de la demande de brevet européen EP 1046731 , en ce qu'on forme un voile de fibres au moyen d'un ou plusieurs cylindres successifs d'une carde, on détache ce voile de fibres de la périphérie du dernier cylindre de formation de voile au moyen d'un cylindre détacheur et avec un point de rebroussement vers le haut, et on dépose le voile de fibres sur une surface de transport.Another object of the invention is a training method a carded fiber web. This process is known, in particular by FIG. 2 of the application for European patent EP 1046731 in that a web of fibers is formed by means of one or more successive cylinders of a card, this fiber web is detached from the periphery of the last sail-forming cylinder by means of a detaching cylinder and with a cusp up, and the fiber web is deposited on a transport surface.

De manière caractéristique selon l'invention, on transfert le voile de fibres entre le cylindre détacheur et la surface de transport en le maintenant par aspiration contre la surface d'un organe de transfert rotatif.Typically according to the invention, the fiber web is transferred between the detaching roll and the transport surface by holding it against the surface of a rotary transfer member by suction.

De préférence, le cylindre détacheur est entraîné en rotation avec une vitesse circonférentielle au moins égale à 130 m/min et, plus préférentiellement encore supérieure ou égale à 150 m/min.Preferably, the detaching roll is rotated with a circumferential speed of at least 130 m / min and more preferably still greater than or equal to 150 m / min.

BREVE DESCRIPTION DES FIGURESBRIEF DESCRIPTION OF THE FIGURES

D'autres caractéristiques et avantages de l'invention apparaîtront plus clairement à la lecture de la description détaillée ci-après de plusieurs exemples préférés de rélasation de cardes conformes à l'invention, laquelle description détaillée est donnée à titre d'exemple non limitatif et non exhaustif de l'invention, et en référence aux dessins annexés sur lesquels :

  • la figure 1 représente une première variante de réalisation d'une carde de l'invention à deux sorties, chaque sortie de la carde comportant successivement comme cylindres de formation de voile : un cylindre peigneur et un unique cylindre condenseur ;
  • la figure 2 représente une deuxième variante de réalisation d'une carde de l'invention à deux sorties, chaque sortie de la carde comportant successivement comme cylindres de formation de voile : un cylindre transfert accumulateur (commun aux deux sorties), un cylindre peigneur et deux cylindres condenseur ;
  • la figure 3 représente une troisième variante de réalisation d'une carde de l'invention à deux sorties, chaque sortie de la carde comportant en guise de cylindres de formation de voile : un cylindre transfert accumulateur (commun aux deux sorties), et un cylindre peigneur ;
  • la figure 4 représente une quatrième variante de réalisation d'une carde de l'invention, dont la sortie comporte les mêmes cylindres que la variante de la figure 1, mais pour laquelle la position du cylindre de transfert aspirant a été optimisée, dans le but de réduire le trajet du voile de fibres à la périphérie du cylindre détacheur ;
  • la figure 5 représente une cinquième variante de réalisation d'une carde de l'invention mettant en oeuvre un cylindre détacheur aspirant, et
  • les figures 6 et 7 représentent respectivement une sixième et une septième variante de réalisation d'une carde de l'invention, mettant en oeuvre une bande transport aspirante en guise d'organe de transfert rotatif.
Other characteristics and advantages of the invention will emerge more clearly on reading the following detailed description of several preferred examples of card reclasation according to the invention, which detailed description is given by way of non-limiting example and non-exhaustive of the invention, and with reference to the accompanying drawings in which:
  • 1 shows a first embodiment of a card of the invention with two outputs, each output of the card having successively as forming sail cylinders: a doffer cylinder and a single condenser cylinder;
  • FIG. 2 represents a second variant embodiment of a card of the invention with two outputs, each output of the card comprising successively as sail formation cylinders: an accumulator transfer cylinder (common to the two outputs), a doffer cylinder and two condenser cylinders;
  • FIG. 3 represents a third variant embodiment of a card of the invention with two outputs, each output of the card comprising, by way of formation cylinders, a cylinder accumulator transfer (common to both outputs), and a doffer cylinder;
  • FIG. 4 represents a fourth variant embodiment of a card of the invention, the output of which has the same cylinders as the variant of FIG. 1, but for which the position of the suction transfer cylinder has been optimized for the purpose to reduce the path of the fiber web at the periphery of the detaching roll;
  • FIG. 5 represents a fifth variant embodiment of a card of the invention implementing a suction detaching cylinder, and
  • Figures 6 and 7 show respectively a sixth and a seventh embodiment of a card of the invention, implementing a suction conveyor belt as a rotary transfer member.

DESCRIPTION DETAILLEE DE L'INVENTIONDETAILED DESCRIPTION OF THE INVENTION

On a représenté sur la figure 1, une première variante de réalisation d'une carde qui est conforme à l'invention et qui, dans l'exemple particulier illustré, comporte deux sorties supérieure et inférieure pour la production en parallèle de deux voiles fibreux V1 et V2. Dans une variante simplifiée, la carde pourrait ne comporter qu'une seule sortie. Cette carde comporte de manière usuelle un tambour de cardage principal 1 (communément appelé »grand tambour ») qui permet la parallèlisation des fibres en coopérant de manière connue en soi avec des organes cardants montés à la périphérie du tambour de cardage. Sur la figure 1, par soucis de simplification, ces organes cardants, ainsi que tous les autres éléments de la carde qui sont positionnés en amont du tambour de cardage 1 et qui sont usuels, n'ont pas été représentés. Pour une description complète de ces éléments (organes cardants et éléments de carde en amont du tambour de cardage 1), il convient de se reporter à la description de la demande de brevet européen EP 1318217 de la demanderesse.FIG. 1 shows a first embodiment of a card which conforms to the invention and which, in the particular example illustrated, comprises two upper and lower outputs for the parallel production of two fibrous webs V1. and V2. In a simplified variant, the card could have only one output. This card comprises in the usual manner a main carding drum 1 (commonly called "large drum") which allows the parallelization of the fibers cooperating in a manner known per se with carding members mounted at the periphery of the carding drum. In Figure 1, for the sake of simplification, these carding members, as well as all other elements of the card which are positioned upstream of the carding drum 1 and which are usual, have not been shown. For a complete description of these elements (carding members and card elements upstream of the carding drum 1), reference should be made to the description of the request for European patent EP 1318217 of the plaintiff.

Dans l'exemple particulier de la figure 1, les deux sorties inférieure et supérieure de la carde sont identiques, les deux voiles fibreux V1 et V2 produits étant similaires. Dans une autre variante, les deux sorties pourraient présenter des configurations différentes.In the particular example of Figure 1, the two outputs lower and upper of the card are identical, the two fiber webs V1 and V2 produced being similar. In another variant, the two outputs could have different configurations.

Chaque sortie de la carde de la figure 1 comporte successivement depuis le tambour de cardage 1 : un cylindre peigneur 2, un cylindre condenseur 3, un cylindre détacheur 4 à pointes isocèles 4a, un cylindre de transfert aspirant 5, et une bande de transport 6.Each output of the card of FIG. 1 comprises successively from the carding drum 1: a doffer cylinder 2, a condenser cylinder 3, a detacher cylinder 4 with isosceles tips 4a, a suction transfer cylinder 5, and a conveyor belt 6 .

Le cylindre peigneur 2 et le cylindre condenseur 3 constituent les cylindres de formation du voile fibreux (V1 ou V2). De manière usuelle, ces cylindres permettent de former un voile fibreux condensé (V1 ou V2), présentant une meilleur isotropie de ses propriétés mécaniques, comparativement par exemple à un voile parallèle. A cet effet, les cylindres peigneur 2 et condenseur 3 comportent de manière connue une garniture périphérique orientée 2a, 3a dont les dents sont inclinées dans le sens contraire de la rotation de ces cylindres ; le cylindre condenseur 3 est entraîné rotation dans le sens contraire du cylindre peigneur 2, et avec une vitesse circonférentielle nettement inférieure à celle du cylindre peigneur 2.The doffer cylinder 2 and the condenser cylinder 3 constitute the formation cylinders of the fibrous web (V1 or V2). In the usual way, these cylinders make it possible to form a condensed fibrous web (V1 or V2), having a better isotropy of its mechanical properties, compared for example with a parallel web. For this purpose, the doffer rollers 2 and condenser 3 comprise, in known manner, an oriented peripheral lining 2a, 3a whose teeth are inclined in the direction opposite to the rotation of these rolls; the condenser cylinder 3 is driven in the opposite direction of the doffer cylinder 2, and with a circumferential speed much lower than that of the doffer cylinder 2.

En fonctionnement de la carde, le cylindre détacheur 4 est entraîné en rotation dans le même sens que le cylindre condenseur 3 et avec une vitesse circonférentielle au moins égale et de préférence supérieure à celle du cylindre condenseur 3, et prélève le voile condensé (V1 ou V2) de la périphérie du cylindre condenseur 3. Plus précisément, le voile fibreux arrive dans la zone de prélèvement par le dessus du cylindre condenseur 3, et est repris par le cylindre détacheur 4 avec un point de rebroussement P vers le haut ; en d'autre termes, le cylindre détacheur 4, qui est entraîné en rotation dans le même sens que le dernier cylindre de formation de voile (c'est-à-dire cylindre condenseur 3 dans l'exemple de la figure 1) reprend le voile fibreux sur sa périphérie pour l'acheminer vers le haut.In operation of the card, the detaching cylinder 4 is rotated in the same direction as the condenser cylinder 3 and with a circumferential speed at least equal to and preferably greater than that of the condenser cylinder 3, and removes the condensed web (V1 or V2) of the periphery of the condenser cylinder 3. More specifically, the fibrous web arrives in the sampling zone from above the condensing cylinder 3, and is taken up by the detaching cylinder 4 with a cusp P upwards; in other words, the detaching roll 4, which is driven in rotation in the same direction as the last sail-forming roll (that is to say, the condenser roll 3 in the example of FIG. fibrous veil on its periphery to route it upwards.

Le voile fibreux est acheminé à la périphérie du cylindre détacheur 4 jusqu'au cylindre de transfert aspirant 5.The fibrous web is conveyed to the periphery of the detaching cylinder 4 to the suction transfer cylinder 5.

Le cylindre de transfert aspirant comporte une enveloppe cylindrique 5a qui est perforée sur toute sa surface et qui est rotative, et une chambre d'aspiration fixe délimitée par deux parois internes fixes 5c. Cette chambre d'aspiration 5b s'étend sur toute la longueur de l'enveloppe cylindrique 5a et sur un secteur limité de cette enveloppe (secteur d'aspiration AB). Cette chambre 5b est raccordée à un ventilateur ou équivalent permettant de mettre en dépression la chambre d'aspiration 5b, et par là-même de créer à travers l'enveloppe cylindrique 5a et sur le secteur d'aspiration AB, une aspiration suffisante pour plaquer le voile fibreux à la surface du cylindre de transfert 5.The suction transfer cylinder has a cylindrical envelope 5a which is perforated over its entire surface and which is rotatable, and a fixed suction chamber defined by two fixed inner walls 5c. This suction chamber 5b extends over the entire length of the cylindrical envelope 5a and on a limited sector of this envelope (suction sector AB). This chamber 5b is connected to a fan or the like allowing the suction chamber 5b to be depressurized, thereby creating through the cylindrical envelope 5a and on the suction sector AB a sufficient suction to press the fibrous web on the surface of the transfer cylinder 5.

En fonctionnement, l'enveloppe cylindrique perforée 5a du cylindre de transfert 5 est entraînée en rotation, par exemple au moyen d'un moteur individuel, dans le sens contraire du cylindre détacheur 4. La vitesse circonférentielle de l'enveloppe cylindrique 5a du cylindre de transfert 5 peut selon le cas être égale ou supérieure à la vitesse circonférentielle du cylindre détacheur 4, ou être inférieure à la vitesse circonférentielle du cylindre détacheur 4. Le voile fibreux est prélevé, sans point de rebroussement, de la périphérie du cylindre détacheur par le cylindre de transfert 5, et est acheminé par le cylindre de transfert aspirant 5 jusqu'à la surface de la bande de transport 6. Entre le cylindre détacheur 4 et la bande de transport 6, le voile fibreux est constamment maintenu par aspiration contre l'enveloppe cylindrique 5a du cylindre de transfert 5.In operation, the perforated cylindrical casing 5a of the transfer cylinder 5 is rotated, for example by means of an individual motor, in the opposite direction of the detaching cylinder 4. The circumferential speed of the cylindrical casing 5a of the cylinder of transfer 5 may be equal to or greater than the circumferential speed of the detaching roll 4, or may be less than the circumferential speed of the detaching roll 4. The fibrous haze is removed, without a cusp, from the periphery of the detaching roll by the transfer cylinder 5, and is conveyed by the sucking transfer cylinder 5 to the surface of the transport belt 6. Between the detaching cylinder 4 and the transport belt 6, the fibrous web is constantly maintained by suction against the cylindrical casing 5a of the transfer cylinder 5.

En aval du secteur d'aspiration (AB) du cylindre de transfert 5, le voile fibreux est déposé à la surface de la bande de transport 6. De préférence, mais de manière facultative selon l'invention, la bande de transport est perméable à l'air, et pour aider à la reprise du voile fibreux par la bande de transport 6, on aspire localement le voile fibreux à travers la bande de transport 6, et sur toute la largeur de cette bande, au moyen d'une boîte d'aspiration 7. Pour une description détaillée de cette aspiration, l'homme du métier se référera à la description de la demande de brevet européen EP 0 704 561 de la demanderesse. Le voile fibreux est ainsi plaqué par aspiration contre la bande de transport 6. La bande de transport 6 est entraînée à une vitesse linéaire qui selon le cas peut être supérieure ou égale à la vitesse circonférentielle du cylindre de transfert 5, ou au contraire inférieure à la vitesse circonférentielle du cylindre de transfert 5 (condensation du voile lors de son transfert sur la bande de transport 6).Downstream of the suction sector (AB) of the transfer cylinder 5, the fibrous web is deposited on the surface of the conveyor belt 6. Preferably, but optionally according to the invention, the conveyor belt is permeable to air, and to help the recovery of the fibrous web by the conveyor belt 6, the fibrous web is locally aspirated through the conveyor belt 6, and over the entire width of this strip, by means of a box of 7. For a detailed description of this aspiration, one skilled in the art will refer to the description of the application for European patent EP 0 704 561 of the plaintiff. The fibrous web is thus pressed by suction against the conveyor belt 6. The conveyor belt 6 is driven at a linear speed which according to the case may be greater than or equal to the circumferential speed of the transfer cylinder 5, or on the contrary lower than the circumferential speed of the transfer cylinder 5 (condensation of the web during its transfer on the conveyor belt 6).

Le tableau I ci-après correspond à un exemple non limitatif de fonctionnement de la carde qui vient d'être décrite, pour la production en parallèle de deux voiles de fibres condensés V1 et V2 sensiblement identiques, formés à partir d'un mélange de fibres de polypropylène et de fibres de viscose de longueur moyenne de l'ordre de 38mm. Tableau I : Organes Grand tambour (1) Cylindre Peigneur (2) Cylindre Condenseur (3) Cylindre Détacheur (4) Cylindre Transfert (5) Bande de transport (6) Poids du voile (gr/m2) / 8,5 15,6 / / / Vitesse circonférentielle (ou linéaire) (m/min) 1000-1560 220 120 130-200 130-200 150-200 Table I below corresponds to a nonlimiting example of operation of the card just described, for the parallel production of two substantially identical condensed fiber webs V1 and V2 formed from a fiber mixture. polypropylene and viscose fibers of average length of the order of 38mm. <u> Table I </ u>: organs Large drum (1) Peindre Cylinder (2) Condenser Cylinder (3) Cylinder Detacher (4) Transfer Cylinder (5) Transport band (6) Weight of the veil (gr / m 2 ) / 8.5 15.6 / / / Circumferential (or linear) speed (m / min) 1000-1560 220 120 130-200 130-200 150-200

L'enveloppe cylindrique 5a du cylindre de transfert 5 était perforée d'une multitude de trous identiques régulièrement répartis sur toute la surface de l'enveloppe, et avec un taux de perforation (c'est-à-dire le rapport entre la surface totale des perforations et la surface totale de l'enveloppe cylindrique) compris entre 25% et 35%. En fonctionnement, les vitesses d'air à travers les perforations de l'enveloppe cylindrique 5a étaient comprises entre 0,5m/s et 3m/s. L'invention n'est pas limitée à ces paramètres particuliers de l'aspiration qui sont donnés uniquement à titre indicatif. Il revient notamment à l'homme du métier d'adapter au cas par cas ces paramètres, et en particulier de régler la puissance de l'aspiration de telle sorte que celle-ci soit suffisante pour que le voile de fibres soit transféré sans formation de bulles dans le voile.The cylindrical envelope 5a of the transfer cylinder 5 was perforated with a multitude of identical holes regularly distributed over the entire surface of the envelope, and with a perforation rate (that is to say the ratio between the total area perforations and the total surface of the cylindrical envelope) of between 25% and 35%. In operation, the air velocities through the perforations of the cylindrical envelope 5a were between 0.5m / s and 3m / s. The invention is not limited to these particular parameters of suction which are given for information only. It is particularly for those skilled in the art to adapt these parameters on a case-by-case basis, and in particular to adjust the power of the suction so that it is sufficient for the fiber web to be transferred. without bubble formation in the veil.

Des essais comparatifs ont été effectués avec la carde de la figure 1, avec mise en oeuvre et sans mise en oeuvre d'une aspiration au niveau du secteur AB du cylindre de transfert 5. Ces essais ont permis de constater, qu'en l'absence d'aspiration, le voile de fibres (V1 ou V2) comportait des bulles visibles à l'oeil nu et se formant de manière aléatoire dans le voile. Il a en outre été constaté que la formation de bulles augmentait avec la vitesse de production. Typiquement, dans les essais menés, et de manière non limitative de l'invention, il a été constaté que des bulles se formaient systématiquement dans le voile fibreux à partir de vitesses de production supérieures à 150 m/min (vitesses circonférentielle du cylindre détacheur et du cylindre de transfert).Comparative tests were carried out with the card of FIG. 1, with implementation and without implementation of a suction at sector AB of the transfer cylinder 5. These tests made it possible to observe that in the absence of suction, the fiber web (V1 or V2) contained bubbles visible to the naked eye and forming randomly in the web. It has furthermore been found that the formation of bubbles increases with the speed of production. Typically, in the tests carried out, and in a nonlimiting manner of the invention, it was found that bubbles were systematically formed in the fibrous web from production speeds of greater than 150 m / min (circumferential speeds of the stripper cylinder and transfer cylinder).

A l'inverse, et de manière surprenante, en mettant en oeuvre une aspiration sur le cylindre de transfert 5 conformément à l'invention, on est capable de produire, notamment à haute vitesse (typiquement supérieure à 150 m/min) un voile fibreux de qualité, exempt de bulles.Conversely, and surprisingly, by using suction on the transfer cylinder 5 according to the invention, it is capable of producing, especially at high speed (typically greater than 150 m / min) a fibrous web. quality, free of bubbles.

Une explication plausible (trouvée a posteriori) de ce résultat avantageux de l'invention serait la suivante. En l'absence d'aspiration sur le cylindre de transfert 5, les fibres du voile, lors du parcours du voile entre le cylindre détacheur 4 et la bande de transport 6, ne sont pas maintenues mécaniquement, et ont donc tendance à se relâcher et à se détendre de manière non contrôlée, ce qui provoquerait la formation des bulles. Ce phénomène de relâchement serait augmenté dans le cas d'un voile condensé, dans lequel les fibres du voile ont été comprimées dans le sens de leur longueur lors de l'opération de condensation par le cylindre condenseur 3, et ont donc naturellement tendance à se détendre lorsqu'on les relâche mécaniquement. Dans le cadre de l'invention, l'aspiration au niveau du cylindre de transfert permettrait de maintenir physiquement en place les fibres du voile lors de son transfert jusque sur la bande de transport, et incidemment réduirait le phénomène de relâchement des fibres de manière suffisante pour éviter la formation de bulles. La demanderesse n'est toutefois pas liée par cette explication.A plausible explanation (found a posteriori) of this advantageous result of the invention would be the following. In the absence of suction on the transfer cylinder 5, the fibers of the web, during the course of the web between the detaching cylinder 4 and the transport belt 6, are not maintained mechanically, and therefore tend to relax and to relax uncontrollably, which would cause the formation of bubbles. This loosening phenomenon would be increased in the case of a condensed web, in which the fibers of the web were compressed in the direction of their length during the condensation operation by the condenser cylinder 3, and therefore naturally tend to relax when released mechanically. In the context of the invention, the suction at the transfer cylinder would physically maintain in place the fibers of the veil during its transfer to the transport belt, and incidentally reduce the phenomenon of relaxation of the fibers sufficiently to avoid the formation of bubbles. The plaintiff however, is not bound by this explanation.

Il a également été constaté que la mise en oeuvre de l'aspiration au niveau du cylindre de transfert permettait avantageusement d'augmenter la plage réglage de la vitesse de fonctionnement du cylindre détacheur 4, pour des vitesses données de fonctionnement des cylindres peigneur 2 et condenseur 3.It has also been found that the implementation of the suction at the transfer cylinder advantageously makes it possible to increase the adjustment range of the operating speed of the detaching cylinder 4, for given operating speeds of the doffer 2 and condenser cylinders. 3.

On représenté sur la figure 2 une autre variante de réalisation d'une carde conforme à l'invention, qui se différencie de la variante de la figure 1 :

  • par la mise en oeuvre d'un cylindre transfert accumulateur T additionnel interposé entre le tambour de cardage 1, et les deux cylindres peigneurs ; pour une meilleure compréhension de la structure et de la fonction de ce cylindre transfert accumulateur T, on se référera à la demande de brevet européen EP 1 318 217 de la demanderesse, et en particulier aux explications données sur la structure et le fonctionnement du cylindre référencé (3i) sur la figure 1 de cette publication ;
  • par la mise en oeuvre d'un cylindre condenseur additionnel 3' entre le cylindre peigneur 2 et le cylindre condenseur 3.
FIG. 2 shows another alternative embodiment of a card according to the invention, which differs from the variant of FIG. 1:
  • by the implementation of an additional accumulator transfer cylinder T interposed between the carding drum 1, and the two combing rollers; for a better understanding of the structure and the function of this accumulator transfer cylinder T, reference will be made to the request for European patent EP 1 318 217 of the applicant, and in particular the explanations given on the structure and operation of the cylinder referenced (3i) in Figure 1 of this publication;
  • by the implementation of an additional condenser cylinder 3 'between the doffer cylinder 2 and the condenser cylinder 3.

On a représenté sur la figure 3, une autre variante de réalisation d'une carde conforme à l'invention, qui se différencie de la variante de la figure 2, par la mise en oeuvre sur chaque sortie uniquement d'un cylindre peigneur 2, les cylindre condenseurs ayant été supprimés. Le cylindre détacheur 4 reprend directement le voile fibreux à la périphérie du cylindre peigneur 2, avec un point de rebroussement P vers le haut. Cette carde permet de produire en sortie deux voiles de fibres parallèles.FIG. 3 shows another alternative embodiment of a card according to the invention, which is different from the variant of FIG. 2, by the implementation on each output only of a doffer cylinder 2, the condenser cylinders having been removed. The detaching cylinder 4 directly takes up the fibrous web at the periphery of the doffer cylinder 2, with a cusp P upwards. This card makes it possible to produce two sails of parallel fibers at the exit.

La variante de la figure 4 est similaire à celle de la figure 1 (sur cette figure 4 le tambour de cardage 1 n'a pas été représenté), et s'en différencie par une optimisation de la position du cylindre de transfert aspirant 5 par rapport au cylindre détacheur 4. Comparativement à la figure 1, le cylindre aspirant de la variante de la figure 4 est plus proche du dernier cylindre de formation du voile (cylindre condenseur 3), et le parcours du voile entre le dernier cylindre de formation du voile (cylindre condenseur 3) et la bande de transport 6 est plus court (notamment à la périphérie du cylindre détacheur 4), ce qui réduit encore plus les risques de relâchement des fibres.The variant of FIG. 4 is similar to that of FIG. 1 (in this FIG. 4, the carding drum 1 has not been shown), and differs by an optimization of the position of the suction transfer cylinder 5 by relative to FIG. 1, the suction cylinder of the variant of FIG. 4 is closer to the last formation cylinder of the web (condenser cylinder 3), and the path of the web between the last forming cylinder of the web (condenser cylinder 3) and the conveyor belt 6 is shorter (especially at the periphery of the detacher cylinder 4), which further reduces the risk of loosening of the fibers.

Dans la variante de la figure 5, le cylindre détacheur 4 est avantageusement un cylindre aspirant de telle sorte que le voile de fibres en sortie du cylindre peigneur est constamment maintenu par aspiration à la périphérie du cylindre détacheur 4, jusqu'à la zone de reprise par le cylindre de transfert aspirant 5. On évite ainsi les risques de relâchement des fibres du voile à la périphérie du cylindre détacheur 4.In the variant of Figure 5, the detaching cylinder 4 is preferably a suction cylinder so that the fiber web at the output of the doffer cylinder is constantly maintained by suction at the periphery of the detacher cylinder 4, to the recovery zone by the suction transfer cylinder 5. This avoids the risk of loosening the fibers of the web at the periphery of the detaching cylinder 4.

Dans la variante de la figure 6, la carde comporte trois sorties de formation de voile identiques (cylindre peigneur 2/ cylindre condenseur 3/cylindre détacheur 4) et un unique organe de transfert aspirant 5' rotatif commun aux trois cylindres détacheur 4. Cet organe de transfert aspirant 5' comporte une bande de transport 5'a inclinée et perméable à l'air, et une aspiration à travers et sur toute la largeur de ladite bande est mise en oeuvre au moyen de boîtes d'aspiration 5'b. Cette aspiration est mise en oeuvre sur toute la région de la bande de transport qui s'étend depuis le cylindre détacheur 4 supérieur jusqu'à la zone de reprise par la bande de transport 6. En fonctionnement, les trois voiles de fibres V1, V2, V3 sont superposés à la surface de la bande aspirante 5'a, en étant constamment maintenus par aspiration à la surface de cette bande 5'a, puis sont déposés sur la bande de transport 6.In the variant of FIG. 6, the card has three identical sail-forming outputs (combo cylinder 2 / condenser cylinder 3 / detacher cylinder 4) and a single rotary transfer member 5 'common to the three detaching cylinders 4. This member 5 'suction transfer conveyor comprises a conveying belt 5'a inclined and permeable to air, and suction through and across the width of said strip is implemented by means of suction boxes 5'b. This aspiration is carried out over the entire region of the conveyor belt which extends from the upper detachment cylinder 4 to the recovery zone by the conveyor belt 6. In operation, the three fiber webs V1, V2 , V3 are superimposed on the surface of the suction strip 5'a, being constantly held by suction on the surface of this band 5'a, then are deposited on the conveyor belt 6.

La variante de la figure 7 se différencie de celle de la figure 6 par l'orientation de la bande de transport 6, et par la mise en oeuvre d'un cylindre aspirant 8, qui est positionné dans la zone de jonction entre les bandes de transport 5'a et 6, et qui est utilisé pour transférer les voiles superposés V1, V2 et V3 entre la bande de transport 5'a et la bande de transport 6.The variant of FIG. 7 is different from that of FIG. 6 by the orientation of the conveyor belt 6, and by the implementation of a suction cylinder 8, which is positioned in the junction zone between the conveyor belts. transport 5'a and 6, and which is used to transfer the superimposed webs V1, V2 and V3 between the conveyor belt 5'a and the conveyor belt 6.

Dans une autre variante (non représentée), la bande de transport 6 pourrait être prévue pour avoir un fonctionnement bidirectionnel, et permettre l'acheminement du ou des voiles de fibres vers deux postes de consolidation différents en fonction du sens d'entraînement de la bande de transport.In another variant (not shown), the conveyor belt 6 could be provided to have bidirectional operation, and allow the routing of the fiber web or sails to two positions of different consolidation depending on the drive direction of the conveyor belt.

L'invention n'est pas limitée aux variantes particulières de réalisation qui ont été décrites en référence aux figures annexées, mais est déterminée par la teneur des revendications. En particulier, l'invention peut s'appliquer à toute configuration de sortie de carde dans laquelle le cylindre détacheur prélève sur sa périphérie le voile de fibres préalablement formé, avec un point de rebroussement (P) vers le haut. Les cylindres de formation de voile disposés en amont du cylindre détacheur ne sont pas limités aux types de cylindres des figures annexées (c'est-à-dire peigneur, condenseur ou transfert). L'invention peut également s'appliquer à une carde comportant un cylindre contre-tambour comme cylindre de formation de voile.The invention is not limited to the particular embodiments which have been described with reference to the appended figures, but is determined by the content of the claims. In particular, the invention can be applied to any card output configuration in which the detaching cylinder removes the previously formed fiber web on its periphery, with a cusp point (P) upwards. The sail forming rollers arranged upstream of the detaching roll are not limited to the types of rolls of the accompanying figures (ie, doffer, condenser or transfer). The invention can also be applied to a card having a counter drum cylinder as a sail forming cylinder.

Claims (10)

  1. A card for forming at least one fibre web (V1, V2 or V3) and comprising a takeoff cylinder (4) adapted for picking up, from the circumference thereof and with a turning-up point (P), the previously formed fibre web, and a fibre web conveying surface (6) positioned downstream from the takeoff cylinder (4), characterized in that there is included between the takeoff cylinder (4) and the conveying surface (6), a sucking rotating transfer member (5; 5')whose function is to transfer the fibre web between the takeoff cylinder (4) and the conveying surface (6) while maintaining the fibre web by suction.
  2. A card according to claim 1, characterized in that it comprises a condensing cylinder (3) positioned right upstream from the takeoff cylinder (4).
  3. A card according to claim 2, characterized in that it comprises a doffer cylinder (2) positioned right upstream from the condensing cylinder (3).
  4. A card according to claim 1, characterized in that it comprises a main carding drum (1) and, between the carding drum (1) and the takeoff cylinder (4), one or more successive web forming cylinders, including one single condensing cylinder (3).
  5. A card according to claim 1, characterized in that it comprises a main carding drum (1) and a serie of cylinders being included between the main carding drum (1) and the takeoff cylinder (4) and being selected amongst the following group : either a doffer cylinder (2)/condensing cylinder (3) or an accumulating transfer cylinder (T)/doffer cylinder (2)/first condensing cylinder (3')/second condensing cylinder (3) or an accumulating transfer cylinder (T)/doffer cylinder (2).
  6. A card according to any of claims 1 to 5, characterized in that the sucking transfer member is a cylinder (5).
  7. A card according to any of claims 1 to 5, characterized in that the sucking transfer member is a conveying belt (5').
  8. A card according to any of claims 1 to 7, characterized in that the takeoff cylinder (4) is a sucking cylinder.
  9. A method for forming a fibre web comprising the steps of forming a fibre web (V1, V2 or V3) by means of one or more successive cylinders of a card, takeoff such fibre web from the circumference of the last web forming cylinder, by means of a takeoff cylinder (4) and with a turning-up point (P) and laying down the fibre web (V1, V2 or V3) onto a conveying surface (6), characterized in that the fibre web (V1, V2 or V3) is conveyed between the takeoff cylinder and the conveying surface while being maintained by suction against the surface of a rotating transfer member (5; 5').
  10. A method according to claim 9, characterized in that the takeoff cylinder (4) is driven into rotation with a circumferential speed at least equal to 130 m/min and preferably higher or equal to 150 m/min.
EP20040370011 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device Expired - Lifetime EP1589132B1 (en)

Priority Applications (4)

Application Number Priority Date Filing Date Title
EP20040370011 EP1589132B1 (en) 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device
DE602004006962T DE602004006962T2 (en) 2004-04-22 2004-04-22 Card with a rotatable suction transfer device
ES04370011T ES2286577T3 (en) 2004-04-22 2004-04-22 CARDING MACHINE WITH AN ASPIRANT ROTARY TRANSFER ORGAN.
CN 200510065693 CN1690265B (en) 2004-04-22 2005-04-21 Carding machine with a rotating suction transfer device to reduce risk of forming air bubble, and method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP20040370011 EP1589132B1 (en) 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device

Publications (2)

Publication Number Publication Date
EP1589132A1 EP1589132A1 (en) 2005-10-26
EP1589132B1 true EP1589132B1 (en) 2007-06-13

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Family Applications (1)

Application Number Title Priority Date Filing Date
EP20040370011 Expired - Lifetime EP1589132B1 (en) 2004-04-22 2004-04-22 Carding machine with a rotating suction transfer device

Country Status (4)

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EP (1) EP1589132B1 (en)
CN (1) CN1690265B (en)
DE (1) DE602004006962T2 (en)
ES (1) ES2286577T3 (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2957092B1 (en) * 2010-03-08 2012-03-23 Asselin Thibeau MOVING CARRIER OF INPUT OF FLOORING BEAM COMPRISING A ROLL OF DETOUR WITH CANNELURES OR ANNELURES
DE102015102810A1 (en) * 2015-02-27 2016-09-01 TRüTZSCHLER GMBH & CO. KG Carding machine and method for solidifying at least one batt
CN105063892B (en) * 2015-08-04 2017-12-19 佛山市格菲林卫材科技有限公司 The process units of hot-wind nonwoven cloth fabric with bidirectional guide function
CN105200570A (en) * 2015-11-04 2015-12-30 河北宇腾羊绒制品有限公司 Cashmere carding device
CN107059246A (en) * 2017-02-21 2017-08-18 昆山盛纺非织造材料研发中心有限公司 Through-Air Thermal Bonded Nonwovens carding machine and double combing systems
DE102017118111A1 (en) * 2017-08-09 2019-02-14 TRüTZSCHLER GMBH & CO. KG teasel
FR3081885B1 (en) 2018-05-31 2020-09-11 Andritz Asselin Thibeau FIBER TILE FORMATION SYSTEM
EP3908687B1 (en) * 2019-01-08 2023-05-31 ANDRITZ Perfojet SAS Unit and method for producing non-wovens
DE102019104851A1 (en) * 2019-02-26 2020-08-27 Adler Pelzer Holding Gmbh Device for the production of needle felts

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2725216B1 (en) * 1994-09-30 1996-12-20 Thibeau Et Cie A DEVICE FOR DETACHING AND TRANSPORTING AT HIGH SPEED A FIBROUS VEIL LEAVING A CARD
FR2732042B1 (en) * 1995-03-22 1997-06-13 Thibeau & Cie Sa A SUCTION CYLINDER ALLOWS THE TRANSFER OF A FIBROUS VEIL BETWEEN A CONVEYOR BELT AND TWO CALENDER CYLINDERS
IT1307247B1 (en) * 1999-04-20 2001-10-30 Fonderie Officine Riunite F O CARDA, PARTICULARLY FOR THE PREPARATION OF VEILS FOR NONWOVEN FABRICS.
FR2830263B1 (en) * 2001-10-03 2004-08-06 Thibeau METHOD AND INSTALLATION FOR THE PRODUCTION OF A CONDENSED NONWOVEN, AND DEVICE FOR CONDENSING A NONWOVEN
DE10234803A1 (en) * 2002-07-31 2004-02-12 Erko Textilmaschinen Gmbh Device for removing a nonwoven fabric from a card, with a suction roller

Also Published As

Publication number Publication date
DE602004006962D1 (en) 2007-07-26
CN1690265B (en) 2011-04-13
EP1589132A1 (en) 2005-10-26
ES2286577T3 (en) 2007-12-01
DE602004006962T2 (en) 2008-02-07
CN1690265A (en) 2005-11-02

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