EP1568451B1 - Procédé et dispositif pour découper une matière filtrante - Google Patents
Procédé et dispositif pour découper une matière filtrante Download PDFInfo
- Publication number
- EP1568451B1 EP1568451B1 EP05405211A EP05405211A EP1568451B1 EP 1568451 B1 EP1568451 B1 EP 1568451B1 EP 05405211 A EP05405211 A EP 05405211A EP 05405211 A EP05405211 A EP 05405211A EP 1568451 B1 EP1568451 B1 EP 1568451B1
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- EP
- European Patent Office
- Prior art keywords
- material web
- insert
- punching
- cutting edge
- die
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/74—Auxiliary operations
- B31B50/81—Forming or attaching accessories, e.g. opening devices, closures or tear strings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/3846—Cutting-out; Stamping-out cutting out discs or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/10—Means for treating work or cutting member to facilitate cutting by heating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
- B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
- B26F1/38—Cutting-out; Stamping-out
- B26F1/40—Cutting-out; Stamping-out using a press, e.g. of the ram type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/18—Toggle-link means
Definitions
- the present invention relates to a method and an apparatus for punching inserts from a liner web of a non-woven material.
- the invention is particularly in the field of production of coffee capsules with deposits of polyurethane nonwoven settled.
- containers are often provided with inserts that can perform the most diverse functions.
- containers containing moisture-sensitive powder may be provided with a liner which absorbs the moisture and keeps the powder dry.
- Other containers containing liquids may be provided with self-sealing inserts so as to prevent leaking of the contents despite damage to the container.
- Other applications are to provide inserts which upon activation release a substance into the main space, e.g. for capsules or cups for drinking water could be the case, in which after a piercing o.ä. a disinfectant is dispensed in controlled doses.
- Self-sealing inserts are also used for coffee powder capsules.
- the deposits are usually provided on the bottom of the coffee powder capsules.
- the capsules are pierced in the coffee machine with a needle or with 3 Stichmessem distributed on the floor surface and water is introduced through the coffee powder in the capsules. After the coffee has been prepared and the needle has been pulled out again, the coffee powder capsules remain tight due to the self-sealing insert. This avoids that when removing the coffee powder capsules leftovers of hot cooking water leak and scald the user and contamination of the capsule chamber of the coffee machine is prevented.
- the containers are made of a container material web, for example a Aluminum band, shaped. They are punched out of a web and then made by forming, such as deep drawing or blow molding.
- Inserts themselves are punched out of a band-shaped pad material web before they are sealed onto the aluminum band.
- the stamping and insertion of deposits is, especially in self-sealing deposits, often associated with technical difficulties: self-sealing deposits have tensile stress on a high elasticity, so they puncture the hole immediately when drilling through the container wall together with the insert by their inherent elasticity.
- the surfaces of such self-sealing inserts have a certain adhesiveness, so that the hole edges adhere to each other in a perforation of the self-sealing inserts and reinforce the seal.
- the high elasticity of the liner material on the one hand means that a feed movement of the Einlagenmaterialbandes can be done only with low speed or that only low tensile forces can act on the liner material, on the other hand, together with other material properties to the fact that the punching process must be carried out typically consuming so that the punching is always guaranteed, especially at high production speeds.
- the manufacturing process can only be made economical if the containers are provided with inserts at high clock rates and produced.
- a punching tool for the production of apertures in workpieces made of thermoplastic material in which with a frontally rotating cutting edge, can be brought in a working with a cutting insert into engagement and arranged between its cutting edge and the cutting workpiece to produce a wall breakthrough in the cutting direction penetrating locally heated punch, wherein the punch of the punching tool is formed as a one-piece, heatable cutting punch with a frontally circumferential cutting edge with a V-shaped cutting geometry.
- the punch can intervene as an option in a conical, widening in the direction away from the punch directional breakthrough in the cutting plate, and the punched part is then apparently ejected over this breakthrough.
- the invention is therefore an object of the invention to provide a method, or a device available, which allows a reliable and high speeds accessible punching process, even when punching deposits from a Einlagematerialbahn of a difficult to process non-woven material.
- the solution to this problem is achieved in that the process in a first step, the Einlagenmaterialbahn between a punched opening having a cutting die and a punching in the punching area tapered cutting surface having corresponding cutting edge is performed, and in a second step, the cutting die and the cutting edge in one Direction substantially perpendicular to the plane of the Einlagenmaterialbahn be supplied to each other in such a way that the cutting edge partially engages in the punching opening of the cutting die and the intermediate Einlagenmaterialbahn is separated to form the insert, wherein the cutting edge and / or the Schneidmatrize be maintained at a temperature at which at least a partial melting of the deposit material takes place.
- the core of the invention is therefore to support the mechanical punching process by the application of elevated temperature, and thus to facilitate the classic way only mechanically performed punching process or to improve.
- inserts are typically punched by a ball-and-socket cutting edge which must rotate to separate with trapped liner material within the cutting die to produce sufficient release effect at all.
- a large punching force is required to produce a sufficient effect at all. Due to the additional application of heat, the punching force can be correspondingly reduced because the smallest fibers are melted off.
- Such a method can be used in particular when it is at the insert material web around a polyurethane nonwoven fabric, preferably made of a thermoplastic polyurethane based on polyester or polyether, in which case particularly preferably the cutting edge and / or the cutting die is maintained at a temperature in the range of 75 ° -90 ° C.
- the polyurethane nonwoven is a polyurethane nonwoven with an air permeability of more than 300 l / m 2 / s and a pore size in the range of 10 to 40 ⁇ m, preferably at a thickness of in the range of 0.1 to 0.3 mm.
- such material can be punched very efficiently with the proposed method.
- the method is carried out using a cutting die having a substantially cylindrical, preferably circular-cylindrical punched opening, and wherein the cutting surface of the cutting edge with the cylinder axis at an acute angle, particularly preferably in the range of 30 to 60 ° ( preferably about 45 °) includes.
- the blade is designed such that it engages upon contact of the cutting surface with the cutting die only by a few tenths of a millimeter, for example, only 1 / 10mm in the punching opening of the cutting die.
- the cutting edge as a cutting edge, which has within the cutting surface via an opening through which a stamp is guided perpendicular to the plane of the insert material web, wherein, in a third step of the method, the punch discharges the insert through the punched opening, and wherein, in particular, this removal preferably takes place on a second material web.
- the insert can preferably be guided through the punch opening and be brought into contact with the second material web, wherein particularly preferably the insert is connected to the second material web.
- the heating of the cutting edge and / or cutting die it proves to be advantageous, according to a further preferred embodiment, to induce them inductively.
- the heating should be ensured at least at the moment of merging of cutting and / or cutting die at the desired temperature, preferably in the range of 50 to 150 ° C, particularly preferably in the range of 75 to 100 ° C.
- the cutting edge is kept at this temperature.
- the method is a method for producing cup-shaped, provided with a liner containers (especially coffee capsules), which is characterized in that the inserts are punched out before forming the cup-shaped container, applied at the points be made at which the containers in a subsequent operation by forming, and that the cup-shaped container is then punched out of a container material web and then formed in a forming process, preferably in one step between 6 and 12 deposits, more preferably 8 deposits are punched out ,
- the inserts are preferably punched out of a Einlagenmaterialbahn, and the Einlagenmaterialbahn and the container material web are supplied in such a way one above the other, that the deposits immediately after their punching out of the Einlagenmaterialbahn on the below resp. applied overlying container material web and can be connected to this.
- order patterns are punched out alternately from at least two Einlagenmaterialb skilledn, wherein the second Einlagenmaterialbahn is moved to punching in the work area.
- the present invention also relates to a device, in particular for carrying out a method as described above.
- the apparatus is provided for punching inserts from a lay-up material web of a non-woven material, and comprises a cutting die having a punch opening and a cutting edge between which the insert web is separated.
- the device is characterized in particular by the fact that the cutting edge has a cutting surface tapering in the punching area to the punching opening, that the cutting die and the cutting edge are mounted in a direction essentially perpendicular to the plane of the insert material web such that they can be fed to each other, wherein the cutting edge in the piercing opening of the cutting die at least partially engages and the intermediate Einlagenmaterialbahn is separated to form the insert, wherein means are arranged, by means of which the cutting edge and / or the Schneidmatrize be maintained at a temperature at which takes place at least a partial melting of the deposit material.
- the cutting die has a substantially cylindrical, preferably circular cylindrical punch opening, and the cutting surface of the cutting edge (16) forms an acute angle with the associated cylinder axis, particularly preferably in the range of 30 to 60 °, preferably in the range of 45 °.
- the stamp is intended to discharge the insert through the punching opening substantially immediately after the punching process, whereby preferably this removal, preferably in a linear movement (eg parallel to the relative direction of movement of the cutting and cutting die), takes place on a second material web , and wherein in particular preferably further means are provided by means of which the insert can be connected to the second material web.
- the funds may be a seal heating, with the help of which the deposit with the second material web in a marriage sealing process can be connected.
- the heat seal is particularly preferably arranged on the side facing away from the insert of the second material web, and the seal heater is maintained at a temperature which activates a sealing material disposed on the side facing the insert of the second material web (can on the insert or on the second Material web already be provided) triggers.
- the proposed device can be used in particular in the production of cup-shaped containers provided with a liner, such as coffee powder capsules.
- a Einlagenmaterialbahn the Einlagenmaterialbahn in a work area overlapping container material web and a punching device arranged in the work area are provided, through which the deposits are punched out at arranged in a predetermined order pattern punching positions and can be applied in predetermined container positions on the container material web, preferably a feed device is present, by which the punching device and the Einlagenmaterialbahn are movable relative to each other at least at a portion of the displacement steps substantially transverse to the web direction of the Einlagenmaterialbahn.
- a feed device is present, by which the punching device and the Einlagenmaterialbahn are movable relative to each other at least at a portion of the displacement steps substantially transverse to the web direction of the Einlagenmaterialbahn.
- the sealing stamp has means, in particular in the form of means for applying a negative pressure (eg vacuum lines with openings on the top of the stamp, wherein the vacuum is applied depending on the punching cycle in each case substantially only during the Transport takes place on a second material web), by means of which the insert between the punching and the application to the second material web can be held on the seal die.
- a negative pressure eg vacuum lines with openings on the top of the stamp, wherein the vacuum is applied depending on the punching cycle in each case substantially only during the Transport takes place on a second material web
- the cutting die in a first stationary plane (in a die holder), above which first stationary plane the second material web (eg container material web) and above this second material web a seal heater (for securing the inserts on the container material web) are arranged.
- first stationary plane in a die holder
- second material web eg container material web
- seal heater for securing the inserts on the container material web
- a cutting edge preferably designed as a ring cutting edge (designed for partial engagement in the cutting die) is displaceably mounted perpendicularly to the first stationary plane, and a sealing die is mounted so as to be axially displaceable within the annular cutting edge.
- the insert material web is fed between the cutting edge and the cutting die, first the insert is punched between the cutting edge and the cutting die, and these are subsequently applied directly to the above-guided second material web in a linear movement from below, without any intermediate storage, large displacement or the like. and be connected to this with the aid of the seal heater. Subsequently, for example, a material web thus provided with the inserts can be further processed into coffee capsules in a forming process (in combination with a further punching process of the second material web).
- Fig. 1 shows an axial schematic section through a punching device according to a first embodiment.
- the punching device stands on a base plate 1, on which guide columns 2 are fixed.
- a punching device normally comprises four such guide columns 2, but a plurality of punching devices can be guided by such a group of four guide columns 2 (see below in connection with FIGS. 3 and 4).
- the cover plate 4 and a die holder 11 arranged below it are fixedly arranged with respect to the base plate 1 and the guide columns 2, respectively.
- the cover plate 4 and the die holder 11 can be fixedly connected to the guide columns 2 for fixing, but can also be attached to other fastening devices be fixed in relation to the guide columns 2.
- the punching device described in the context of this embodiment is designed, inter alia, initially to punch out a deposit 39 from a deposit material web 26 in a combined process, and to apply this deposit immediately afterwards onto a container material web 27.
- the container material web 27 is guided above the die holder 11 and, as it were, resting on it.
- the Insert material web 26 is below the die holder.
- the ultimate goal is to apply deposits to the container material web 20 and, in a subsequent process, independent of the present stamping device, to produce coffee capsules from the container material web in a forming process.
- the movable elements of the punching device are now arranged below the die holder 11.
- the punching device is shown on the right half-side in the open state, and on the left half-side in the closed state immediately upon application of the liner to the sealing film 27, d. H. on the container material web.
- the movable elements of the punching devices comprise a lower holder 5, which is mounted displaceably via a toggle lever 24 on the guide columns 2 in the vertical direction.
- the upper holder 6 may be mentioned, which is also slidably mounted on the guide columns 2 in the vertical direction.
- the upper holder 6 can be moved relative to the lower holder 5 to a certain extent, and this relative mobility is crucial for the functioning of the stamping process.
- the upper holder 6 is connected via a guide rod 10 slidably connected to the lower holder 5.
- the parallel to the guide columns 2 arranged guide rod 10 is fixedly connected to the upper holder 6 and is slidably guided on the lower holder 5 via a guide holder 7, in which a sliding bearing 9 is arranged.
- the maximum distance from the upper holder 6 and lower holder 5 is determined via an adjusting nut 30. This maximum distance is enforced by at least one cutting compression spring 23. In other words, the upper level 6 can be approximated only against the spring force of the cutting compression spring 23 to the lower level 5, and this only up to another stop, then, namely, when the guide rod 10 and the adjusting nut 30 with the surface of the lower holder 5 comes into contact.
- an insulation 12 is first arranged, on which then a bobbin 13 is placed.
- an electric coil 14 is arranged, which serves to inductively heat a disposed above the bobbin 13 annular cutting edge 16.
- a temperature sensor 29 is also arranged.
- the annular cutting edge 16 is fastened on the bobbin 13 via a clamping ring 15.
- the annular cutting edge 16 is designed essentially as a circular ring which is essentially cut out on the inside and whose outer surface facing the cutting die 20, the cutting surface 44, is tapered, d. H. It forms a cutting tip.
- the cutting surface 44 encloses an angle of 30-45 ° with the axis of the annular cutting edge 16.
- the cutting tip of the annular cutting edge 16 is adapted to the inner diameter of the cutting die 20 fastened to the die holder 11.
- the cutting die 20 is, just like the annular cutting edge 16 of a hardened metal and is replaceable and formed in the form of a circular ring.
- the cutting dies 20 likewise have a cylindrical central opening whose diameter is approximately 2/10 mm larger than the diameter of the cutting tip of the annular cutting edge 16.
- the annular cutting edge 16 thus moves easily into the cutting die 20 when the annular cutting edge 16 is brought onto the cutting die 20 , And the material to be separated is clamped on the one hand by the cutting tip and on the other hand between the cutting surface 44 and the inner edge of the cutting die 20, respectively. separated.
- a seal stamp 17 made of plastic or a plunger 21 is arranged, which is also mounted displaceably in the vertical direction.
- This the plunger 21 is first performed on the lower side in the guide holder 7 of the lower holder 5 in a sliding bearing.
- a seal-compression spring 22 Against the stop of an adjusting nut 25 of the plunger 21 is clamped over a seal-compression spring 22 upwards, ie the plunger 21 can be moved against the spring force of the seal-compression spring 22 against the lower holder 25 down.
- the Seal 17 arranged, and this is firmly connected to the plunger 21.
- the sealing stamp 17 has a shoulder which engages in a corresponding shoulder formed by the bobbin 13 and the annular cutting edge 16, so that the unit of sealing stamp 17 and ram 22 only reach the upper holder 6 until this paragraph is reached can be inserted.
- the illustrated in the right half-plane open position of the punch of the sealing die 17 is adjusted via the adjusting nut 25 such that the upper level of the seal punch 17 comes to lie substantially in a plane with the cutting tip of the annular cutting edge 16.
- a system of vacuum lines is provided, which is acted upon on the underside of the plunger 21 via a vacuum port 28 with vacuum.
- the vacuum lines open at the upper-side inner surface of the sealing die 17 in small holes, and serve to hold the punched insert 39 during their transport up to the container material web 27 on the seal 17 stamp.
- a sealing heater 18 is arranged coaxially with the movable just described below arranged elements of the punch. This heat seal 18 is attached via an insulation 19 on the cover plate 4.
- the sealing heater 18 is substantially formed as a cylindrical punch, which is electrically maintained at a temperature which allows sealing of the inserts 39 with the container material web 27. In this case, the sealing heater 18 is arranged above the container material web 27 such that a distance of approximately 1 ⁇ 2 mm remains between the container material web 27 and the sealed heater 18.
- the individual elements lower holder 5, upper holder 6 and plunger 21 with seal stamp 17 attached thereto are in other words adjustable relative to each other displaceable and movable, and the mobility will be described below with reference to the description of the operation in a punching operation.
- the punching device is shown in the open state on the right side. In this open state, the annular cutting edge 16 of the Cutting die 20 spaced.
- the insert material web 26 is guided, preferably so that it touches neither the cutting die 20 nor the annular cutting edge 16.
- an insert material web in this case is a web of non-woven of polyurethane Estane ® having a basis weight of 50 grams per square meter.
- a sealing film 27 and a container material web is guided. It is a metal track resp. a sheet of, for example, aluminum, which is already provided with a coating which allows application and simultaneous securing of the inserts 39 to the container material web 27 by simple local heating (typically the coating is an acrylic based heat sealing lacquer).
- the coating must be present on the container material web 27 at least on the side facing away from the sealing heater 18.
- the container material web 27 is guided at a distance from the sealing heater 18, it should remain at least a distance of 1/2 mm between seal heater and container material web.
- both the container material web 27 and the insert material web 26 have reached the desired position, the entire unit, as shown in the right half-plane of FIG. 1, is moved upwards via the toggle lever 24. After a corresponding displacement, first a contact between the annular cutting edge 16 (and optionally the surface of the sealing stamp 17) with the insert material web 26 will take place. Since the insert material web 26 is flexible, it is pressed upwards against the further displacement of the sealing punch 17 and annular cutting edge 16 and finally against the cutting die 20. At the moment in which the insert material web 26 is pressed between the annular cutting edge 16 and the cutting dies 20, a separation of the insert material web will take place to form the inserts 39.
- this separation takes place due to the mechanical separation effect between annular cutting edge 16 (respectively cutting surface 44) and cutting die 20, but on the other hand, according to the invention, a more extensive separation effect is achieved the heating of the annular cutting edge 16 is reached. Namely, the ring cutter 16 is maintained at a temperature of 75-90 ° C or more at least at the moment of punching, and accordingly, thin fibers which are not sufficiently separated by the mechanical action are separated by the heat.
- the sealing heater 18, which is held at a temperature of about 160 ° or depending on the melting point of the sealing medium, now causes the insert between the punch 17 and container material web 27 and seal heater 18 is pressed and heated, so that arranged on the container material web 27 Coating at least partially melts and leads to a firm connection between liner and container material web 27.
- the pressure applied is determined by the sealing pressure spring 22.
- the toggle lever is stretched out in this position, and a further rotation then leads again to a movement apart of the punch.
- Container material web 27 and insert material web 26 can now be moved to the next required position.
- FIG. 2 A further embodiment of a punching device is indicated in Fig. 2, wherein corresponding parts are designated the same as in Fig. 1. Accordingly, only the essential differences between Fig. 1 and 2 will be discussed below.
- the die holder 11 and the cover plate 4 are not attached to the guide columns 2, but rather to further support columns 33.
- the guide columns 2 are bounded at their upper end by a closure plate 34, on which typically the insert material web 26 is guided.
- the annular cutting edge 16 and the cutting die 20 are replaceable provided in the event of wear.
- the cover plate 4 can be tilted upwards over a first axis of rotation 31 and equally the die holder 11 via a second axis 32nd
- FIG. 3 now shows a plan view of a device in which 8 inserts 39 are punched out simultaneously and synchronously by means of 8 punching devices as shown in FIG. 1 and FIG. 2, respectively.
- Fig. 3 is visible how the container material web 27 is transported in a first main feed direction 35, and the insert material web in a second main feed direction 36, which is perpendicular to the first feed direction 35.
- two insert material webs 40 and 41 are guided parallel to each other and traversed according to a specific pattern (see Fig. 4).
- the method for the sequential processing of individual punching positions in the insert material web 40 reference should be made to the US Pat CH 0739/03 referenced in detail.
- Fig. 4 With regard to the method for the sequential processing of individual punching positions in the insert material web 40, reference should be made to the US Pat CH 0739/03 referenced in detail.
- both webs of liner are shifted to a second position such that the first lower and unprocessed liner web 41 is available for the next die sequence while the first liner web 42 is in the upper position in the direction 36 can be removed.
- FIG. 1 the container material web 27, which is completely filled with inserts 39, is shown, it becomes visible how the container material web, which has a width a of approximately 469 mm, is fitted with inserts 39 under maximum material utilization (the diameter 38 is 63.5 mm).
- This is represented by the displacement pattern as it is represented in the middle section by the sequence of digits within the Einlagematerialbahn 43 is indicated, with simultaneous optimal utilization of the material of the insert material web 43 achieved.
- the method used allows to perform 85 punches per minute.
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- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
- Filtering Materials (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Claims (26)
- Procédé de découpe d'inserts (39) à partir d'une bande (26) de matière d'inserts en une matière non-tissée, dans lequel
dans une première étape, la bande (26) de matière d'inserts est guidée entre une matrice de découpage (20) comportant une ouverture de découpage (45) et une surface tranchante (44) comportant un tranchant (16) correspondant dans la zone de découpe de l'ouverture de découpage (45), et
dans une deuxième étape, la matrice de découpage (20) et le tranchant (16) sont approchés l'un de l'autre dans une direction sensiblement perpendiculaire au plan de la bande (26) de matière d'inserts de telle sorte que le tranchant (16) s'engage partiellement dans l'ouverture de découpage (45) de la matrice de découpage (20), et découpe la bande (26) de matière d'inserts située entre, en formant l'insert (39), le tranchant (16) et/ou la matrice de découpage (20) étant maintenus à une température à laquelle a lieu une fusion, au moins partielle, de la matière d'inserts,
caractérisé en ce que
le tranchant (16) est réalisé sous la forme d'un tranchant annulaire, qui dispose d'une ouverture à l'intérieur de la surface tranchante (44), à travers laquelle un poinçon (17) peut être guidé perpendiculairement au plan de la bande (26) de matière d'inserts et en ce que, dans une troisième étape, le poinçon (17) évacue l'insert (39) par l'ouverture de découpage (45), cette évacuation étant effectuée sur une deuxième bande (27) de matière. - Procédé selon la revendication 1, caractérisé en ce que, en ce qui concerne la bande (26) de matière d'inserts, il s'agit d'un non-tissé de polyuréthanne, de préférence d'un polyuréthanne thermoplastique à base de polyester ou de polyéther, et en ce qu'il est notamment préféré que le tranchant (16) et/ou la matrice de découpage (20) soient maintenus à une température minimale de l'ordre de 75° - 90 °C.
- Procédé selon la revendication 2, caractérisé en ce que, en ce qui concerne le non-tissé de polyuréthanne, il s'agit d'un non-tissé de polyuréthanne d'une perméabilité à l'air supérieure à 300 l/m2/s et d'une grosseur de pores dans la plage de 10 à 40 µm, ayant de préférence une épaisseur dans la plage de 0,1 à 0,3 mm.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que la matrice de découpage (20) comporte une ouverture de découpage (45) sensiblement cylindrique, de préférence cylindrique circulaire, et en ce que la surface tranchante (44) du tranchant (16) forme avec l'axe du cylindre un angle aigu, qui est notamment de préférence situé dans la plage de 30 à 60°.
- Procédé selon l'une des revendications précédentes, caractérisé en ce que l'insert (39) est guidé à travers l'ouverture de découpage (45) et est mis en contact avec la deuxième bande (27) de matière, l'insert (39) étant notamment de préférence relié à la deuxième bande (27) de matière.
- Procédé selon la revendication 5, caractérisé en ce que l'insert (39) est relié à la deuxième bande (27) de matière par un processus de scellement thermique, un chauffage de scellement (18) étant notamment de préférence disposé sur la face de la deuxième bande (27) de matière opposée à l'insert (39), lequel est maintenu à une température qui déclenche une activation d'une substance de scellement prévue sur la face de la deuxième bande (27) de matière orientée vers l'insert (39).
- Procédé selon l'une des revendications précédentes, caractérisé en ce que le tranchant (16) et/ou la matrice de découpage (20) sont maintenus par induction à la température souhaitée, ou sont portés par induction à la température souhaitée se situant de préférence dans la plage de 50 à 150 °C, de façon particulièrement préférée dans la plage de 75 à 100 °C, au moins au moment du contact entre le tranchant (16) et/ou la matrice de découpage (20).
- Procédé selon l'une des revendications précédentes, destiné à la fabrication de contenants en forme de godets dotés d'un insert (39), caractérisé en ce que les inserts (39) sont découpés avant la conformation des contenants en forme de godets, sont placés aux emplacements auxquels les contenants sont fabriqués par conformation dans une phase de travail consécutive, et en ce que les contenants en forme de godets (39) sont ensuite découpés d'une bande (27) de matière de contenants et conformés dans un processus de conformation consécutif, entre 6 et 12 inserts (39), de façon particulièrement préférée 8 inserts (39), étant de préférence découpés en une phase.
- Procédé selon la revendication 8, caractérisé en ce que, en ce qui concerne les contenants en forme de godets, il s'agit de capsules de café en poudre.
- Procédé selon l'une des revendications 8 et 9, caractérisé en ce que les inserts (39) sont découpés d'une bande (26) de matière d'inserts, et en ce que la bande (26) de matière d'inserts et la bande (27) de matière de contenants sont amenées l'une au-dessus de l'autre de telle sorte que, immédiatement après leur découpe de la bande (26) de matière d'inserts, les inserts (39) soient appliqués sur la bande (27) de matière de contenants située au-dessous ou au-dessus, et reliés à celle-ci.
- Procédé selon l'une des revendications 8 à 10, caractérisé en ce que les inserts (39) sont découpés d'une bande (26) de matière d'inserts avec un dispositif de découpage dans des positions de découpage placées selon un modèle d'application prédéterminé, et en ce que les inserts (39) découpés, disposés dans des positions d'application du modèle d'application, sont appliqués sur une bande (27) de matière de contenants qui, au moins dans la zone du dispositif de découpage, est guidée dans une zone de travail en chevauchant la bande (26) de matière d'inserts, les contenants étant ensuite fabriqués à partir de la bande (27) de matière de contenants dans la zone des positions d'application, la bande (26) de matière d'inserts et le dispositif de découpage étant notamment de préférence déplacés l'un par rapport à l'autre, sensiblement dans le sens (35) transversal au sens de déroulement (36) de la bande (26) de matière d'inserts entre des modèles d'application à découper successivement, au moins au cours d'une partie des phases de translation.
- Procédé selon la revendication 11, caractérisé en ce que plusieurs modèles d'application sont découpés le long d'une bande s'étendant dans le sens (35) transversal au sens de déroulement (36) de la bande (26) de matière d'inserts, avant que le dispositif de découpage et la bande (26) de matière d'inserts soient déplacés l'un par rapport à l'autre dans le sens de déroulement (36).
- Procédé selon la revendication 11 ou 12, caractérisé en ce que plus de modèles d'application sont découpés successivement dans le sens (35) transversal au sens de déroulement (36) de la bande (26) de matière d'inserts que dans le sens de déroulement (36), plusieurs inserts (39) d'un modèle d'application disposés sensiblement les uns derrière les autres, le cas échéant décalés transversalement au sens d'avance de la bande (26) de matière d'inserts, étant de préférence découpés simultanément dans le sens (36) de la bande (26) de matière d'inserts.
- Procédé selon l'une des revendications 8 à 13, caractérisé en ce que les modèles d'application sont découpés en alternance à partir d'au moins deux bandes (42, 43) de matière d'inserts.
- Procédé selon la revendication 14, caractérisé en ce que la deuxième bande de matière d'inserts est déplacée dans la zone de travail pour le découpage.
- Dispositif de découpe d'inserts (39) à partir d'une bande (26) de matière d'inserts en une matière non-tissée, comportant une matrice de découpage (20) avec une ouverture de découpage (45), ainsi qu'un tranchant (16), entre lesquels la bande (26) de matière d'inserts est séparée,
le tranchant (16) comportant une surface tranchante (44) convergeant dans la zone de découpe vers l'ouverture de découpage (45),
la matrice de découpage (20) et le tranchant (16) étant positionnés dans une direction sensiblement perpendiculaire au plan de la bande (26) de matière d'inserts de telle sorte qu'ils puissent être approchés l'un de l'autre, le tranchant (16) s'engageant alors, au moins partiellement, dans l'ouverture de découpage (45) de la matrice de découpage (20), et découpant la bande (26) de matière d'inserts située entre, en formant l'insert (39), des moyens (13, 14) étant prévus, à l'aide desquels le tranchant (16) et/ou la matrice de découpage (20) sont maintenus à une température à laquelle a lieu une fusion, au moins partielle, de la matière d'inserts,
caractérisé en ce que
le tranchant (16) est réalisé sous la forme d'un tranchant annulaire, qui dispose d'une ouverture à l'intérieur de la surface tranchante (44), à travers laquelle un poinçon (17) peut être guidé perpendiculairement au plan de la bande (26) de matière d'inserts, et en ce que le poinçon (17) est prévu pour évacuer après le processus de découpage l'insert (39) par l'ouverture de découpage (45), cette évacuation étant effectuée par un mouvement linéaire sur une deuxième bande (27) de matière. - Dispositif selon la revendication 16, caractérisé en ce que la matrice de découpage (20) comporte une ouverture de découpage (45) sensiblement cylindrique, de préférence cylindrique circulaire, et en ce que la surface tranchante (44) du tranchant (16) forme avec l'axe du cylindre un angle aigu, qui est notamment de préférence situé dans la plage de 30 à 60°.
- Dispositif selon l'une des revendications 16 ou 17, caractérisé en ce que des moyens (18) sont prévus, à l'aide desquels l'insert (39) peut être relié à la deuxième bande (27) de matière.
- Dispositif selon la revendication 18, caractérisé en ce que, en ce qui concerne les moyens (18), il s'agit d'un chauffage de scellement, à l'aide duquel l'insert (39) peut être relié à la deuxième bande (27) de matière par un processus de scellement thermique, le chauffage de scellement (18) étant notamment de préférence disposé sur la face de la deuxième bande (27) de matière opposée à l'insert (39), et le chauffage de scellement (18) étant maintenu à une température qui déclenche une activation d'une substance de scellement prévue sur la face de la deuxième bande (27) de matière orientée vers l'insert (39).
- Dispositif selon l'une des revendications 18 et 19, caractérisé en ce que le dispositif est agencé pour la fabrication de contenants en forme de godets dotés d'un insert (39), tels que des capsules de café en poudre, une bande (26) de matière d'inserts, une bande (27) de matière de contenants chevauchant la bande (26) de matière d'inserts dans une zone de travail, et un dispositif de découpage disposé dans la zone de travail, avec lequel les inserts (39) peuvent être découpés dans des positions de découpe placées selon un modèle d'application prédéterminé, et appliqués sur la bande (27) de matière de contenants dans des positions prédéterminées de contenants, un dispositif d'avance étant de préférence prévu, avec lequel le dispositif de découpage et la bande (26) de matière d'inserts peuvent être entraînés en translation, pour l'essentiel transversalement au sens (36) de la bande (27) de matière d'inserts, au moins au cours d'une partie des phases de translation.
- Dispositif selon la revendication 20, caractérisé en ce que le sens (36) de la bande (27) de matière d'inserts s'étend pour l'essentiel perpendiculairement au sens (35) de la bande (27) de matière de contenants.
- Dispositif selon la revendication 20 ou 21, caractérisé en ce qu'il est prévu deux bandes (27) de matière d'inserts sensiblement parallèles, et disposées de préférence côte à côte.
- Dispositif selon la revendication 22, caractérisé en ce que les deux bandes (27) de matière d'inserts peuvent être déplacées indépendamment l'une de l'autre dans le sens de la bande.
- Dispositif selon l'une des revendications 18 à 23, caractérisé en ce que le poinçon de scellement (17) dispose de moyens (3), notamment sous la forme de moyens destinés à appliquer une dépression, à l'aide desquels l'insert (39) peut être retenu sur le poinçon de scellement (17) entre le découpage et l'application sur la deuxième bande (27) de matière.
- Dispositif selon l'une des revendications 18 à 24, caractérisé en ce que la matrice de découpage (20) est disposée dans un premier plan stationnaire, en ce que la deuxième bande (27) de matière est disposée au-dessus de ce premier plan stationnaire, et en ce qu'un chauffage de scellement (18) est disposé au-dessus de cette deuxième bande (27) de matière, un tranchant (16) réalisé sous la forme d'un tranchant annulaire (16) étant monté en translation sous le premier plan stationnaire perpendiculairement au premier plan stationnaire, et un poinçon de scellement (17) étant monté axialement en translation à l'intérieur du tranchant annulaire (16).
- Dispositif selon l'une des revendications 16 à 25, caractérisé en ce que plusieurs matrices de découpage (20) sont disposées dans un premier plan, et un nombre correspondant de tranchants (16) dans un deuxième plan, et en ce que les premier et deuxième plans sont déplacés de façon synchrone l'un par rapport à l'autre pendant le processus de découpage.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
SI200530150T SI1568451T1 (sl) | 2004-02-27 | 2005-02-25 | Postopek in naprava za izrezovanje filtrskega materiala |
EP08100430A EP1914048A3 (fr) | 2004-02-27 | 2005-02-25 | Procédé et dispositif destinés à estampiller un matériau de filtre |
PL05405211T PL1568451T3 (pl) | 2004-02-27 | 2005-02-25 | Sposób i urządzenie do wykrawania materiału filtracyjnego |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH333042004 | 2004-02-27 | ||
CH3332004 | 2004-02-27 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08100430A Division EP1914048A3 (fr) | 2004-02-27 | 2005-02-25 | Procédé et dispositif destinés à estampiller un matériau de filtre |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1568451A1 EP1568451A1 (fr) | 2005-08-31 |
EP1568451B1 true EP1568451B1 (fr) | 2008-01-16 |
Family
ID=34744474
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08100430A Withdrawn EP1914048A3 (fr) | 2004-02-27 | 2005-02-25 | Procédé et dispositif destinés à estampiller un matériau de filtre |
EP05405211A Active EP1568451B1 (fr) | 2004-02-27 | 2005-02-25 | Procédé et dispositif pour découper une matière filtrante |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08100430A Withdrawn EP1914048A3 (fr) | 2004-02-27 | 2005-02-25 | Procédé et dispositif destinés à estampiller un matériau de filtre |
Country Status (7)
Country | Link |
---|---|
EP (2) | EP1914048A3 (fr) |
AT (1) | ATE383930T1 (fr) |
DE (1) | DE502005002533D1 (fr) |
DK (1) | DK1568451T3 (fr) |
ES (1) | ES2298984T3 (fr) |
PL (1) | PL1568451T3 (fr) |
PT (1) | PT1568451E (fr) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA3124446C (fr) | 2010-07-22 | 2023-10-31 | K-Fee System Gmbh | Capsule de portion avec identifiant |
JP7498639B2 (ja) * | 2020-10-16 | 2024-06-12 | 出光ユニテック株式会社 | フィルム片の打ち抜き接合装置、フィルムの製造装置、袋状容器の製造装置、フィルム片の打ち抜き接合方法、フィルムの製造方法および袋状容器の製造方法 |
CN112677507B (zh) * | 2020-12-09 | 2022-06-21 | 青岛捷泰塑业新材料有限公司 | 一种epe发泡珍珠棉内衬包装材料及其制作加工方法 |
CN118386301B (zh) * | 2024-06-24 | 2024-09-06 | 索菲亚家居股份有限公司 | 一种覆膜人造板的同步自动化脱膜与修边装置及方法 |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS4838758B1 (fr) * | 1968-08-14 | 1973-11-19 | ||
US4823660A (en) * | 1986-02-20 | 1989-04-25 | Stelron Components Inc | Label cutting device and method |
JP2000262405A (ja) * | 1999-03-18 | 2000-09-26 | Soc Prod Nestle Sa | 飲料抽出用密封カートリッジ |
DE10032458A1 (de) * | 2000-07-04 | 2002-07-25 | Rehau Ag & Co | Stanzwerkzeug zur Herstellung von Durchbrüchen in Werkstücken aus thermoplastischem Material |
DE10208997B4 (de) * | 2002-02-28 | 2013-09-05 | Robert Bosch Gmbh | Verfahren und Vorrichtung zum Stanzen von versiegelten becherartigen Behältern |
EP1471012A3 (fr) * | 2003-04-25 | 2005-01-12 | Ideacorp AG | Procédé et dispositif pour fabriquer des récipients en forme de gobelet à partir des bandes de matériau |
-
2005
- 2005-02-25 DK DK05405211T patent/DK1568451T3/da active
- 2005-02-25 AT AT05405211T patent/ATE383930T1/de active
- 2005-02-25 EP EP08100430A patent/EP1914048A3/fr not_active Withdrawn
- 2005-02-25 DE DE502005002533T patent/DE502005002533D1/de active Active
- 2005-02-25 PT PT05405211T patent/PT1568451E/pt unknown
- 2005-02-25 EP EP05405211A patent/EP1568451B1/fr active Active
- 2005-02-25 ES ES05405211T patent/ES2298984T3/es active Active
- 2005-02-25 PL PL05405211T patent/PL1568451T3/pl unknown
Also Published As
Publication number | Publication date |
---|---|
PT1568451E (pt) | 2008-02-12 |
EP1914048A8 (fr) | 2010-06-02 |
EP1568451A1 (fr) | 2005-08-31 |
ATE383930T1 (de) | 2008-02-15 |
ES2298984T3 (es) | 2008-05-16 |
EP1914048A3 (fr) | 2008-12-10 |
PL1568451T3 (pl) | 2008-06-30 |
DE502005002533D1 (de) | 2008-03-06 |
EP1914048A2 (fr) | 2008-04-23 |
DK1568451T3 (da) | 2008-03-25 |
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