EP1539849A1 - Expandierbare polyamidzusammensetzung und daraus abgeleiteter polyamidschaumstoff - Google Patents
Expandierbare polyamidzusammensetzung und daraus abgeleiteter polyamidschaumstoffInfo
- Publication number
- EP1539849A1 EP1539849A1 EP03760760A EP03760760A EP1539849A1 EP 1539849 A1 EP1539849 A1 EP 1539849A1 EP 03760760 A EP03760760 A EP 03760760A EP 03760760 A EP03760760 A EP 03760760A EP 1539849 A1 EP1539849 A1 EP 1539849A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- polyamide
- composition according
- composition
- compound
- temperature
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 105
- 239000004952 Polyamide Substances 0.000 title claims abstract description 85
- 229920002647 polyamide Polymers 0.000 title claims abstract description 85
- 239000006260 foam Substances 0.000 title claims abstract description 40
- 150000001875 compounds Chemical class 0.000 claims abstract description 49
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 44
- 238000000034 method Methods 0.000 claims abstract description 22
- 239000002253 acid Substances 0.000 claims description 25
- 229940126062 Compound A Drugs 0.000 claims description 23
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims description 23
- 239000005056 polyisocyanate Substances 0.000 claims description 23
- 229920001228 polyisocyanate Polymers 0.000 claims description 23
- 125000006239 protecting group Chemical group 0.000 claims description 15
- LVTJOONKWUXEFR-FZRMHRINSA-N protoneodioscin Natural products O(C[C@@H](CC[C@]1(O)[C@H](C)[C@@H]2[C@]3(C)[C@H]([C@H]4[C@@H]([C@]5(C)C(=CC4)C[C@@H](O[C@@H]4[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@@H](O)[C@H](O[C@H]6[C@@H](O)[C@@H](O)[C@@H](O)[C@H](C)O6)[C@H](CO)O4)CC5)CC3)C[C@@H]2O1)C)[C@H]1[C@H](O)[C@H](O)[C@H](O)[C@@H](CO)O1 LVTJOONKWUXEFR-FZRMHRINSA-N 0.000 claims description 11
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 claims description 10
- 238000010511 deprotection reaction Methods 0.000 claims description 9
- 229920000642 polymer Polymers 0.000 claims description 8
- 239000003795 chemical substances by application Substances 0.000 claims description 7
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- 238000002844 melting Methods 0.000 claims description 6
- 230000008018 melting Effects 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 5
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 claims description 5
- 150000003951 lactams Chemical class 0.000 claims description 5
- -1 matifiers Substances 0.000 claims description 5
- 239000002519 antifouling agent Substances 0.000 claims description 4
- 239000002216 antistatic agent Substances 0.000 claims description 4
- 239000012867 bioactive agent Substances 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 4
- 125000005442 diisocyanate group Chemical group 0.000 claims description 4
- 239000000975 dye Substances 0.000 claims description 4
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000012760 heat stabilizer Substances 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
- 239000004014 plasticizer Substances 0.000 claims description 4
- 239000012763 reinforcing filler Substances 0.000 claims description 4
- 239000004094 surface-active agent Substances 0.000 claims description 4
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 3
- 229920002292 Nylon 6 Polymers 0.000 claims description 3
- 239000005083 Zinc sulfide Substances 0.000 claims description 3
- 125000001931 aliphatic group Chemical group 0.000 claims description 3
- 239000003063 flame retardant Substances 0.000 claims description 3
- 239000002667 nucleating agent Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- 239000004408 titanium dioxide Substances 0.000 claims description 3
- 229910052984 zinc sulfide Inorganic materials 0.000 claims description 3
- DRDVZXDWVBGGMH-UHFFFAOYSA-N zinc;sulfide Chemical compound [S-2].[Zn+2] DRDVZXDWVBGGMH-UHFFFAOYSA-N 0.000 claims description 3
- 125000003118 aryl group Chemical group 0.000 claims description 2
- 125000005842 heteroatom Chemical group 0.000 claims description 2
- 125000000623 heterocyclic group Chemical group 0.000 claims description 2
- 239000004611 light stabiliser Substances 0.000 claims description 2
- 150000001732 carboxylic acid derivatives Chemical group 0.000 abstract description 8
- 238000006243 chemical reaction Methods 0.000 description 13
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 12
- 210000004027 cell Anatomy 0.000 description 12
- 238000002360 preparation method Methods 0.000 description 11
- 239000002245 particle Substances 0.000 description 10
- 239000000843 powder Substances 0.000 description 10
- 239000013638 trimer Substances 0.000 description 10
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 8
- 229910002092 carbon dioxide Inorganic materials 0.000 description 7
- 238000001125 extrusion Methods 0.000 description 7
- 239000001569 carbon dioxide Substances 0.000 description 6
- 239000003054 catalyst Substances 0.000 description 6
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Natural products OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 description 6
- RZVAJINKPMORJF-UHFFFAOYSA-N Acetaminophen Chemical compound CC(=O)NC1=CC=C(O)C=C1 RZVAJINKPMORJF-UHFFFAOYSA-N 0.000 description 5
- 238000009826 distribution Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- 239000005297 pyrex Substances 0.000 description 5
- NFDXQGNDWIPXQL-UHFFFAOYSA-N 1-cyclooctyldiazocane Chemical compound C1CCCCCCC1N1NCCCCCC1 NFDXQGNDWIPXQL-UHFFFAOYSA-N 0.000 description 4
- OVSKIKFHRZPJSS-UHFFFAOYSA-N 2,4-D Chemical compound OC(=O)COC1=CC=C(Cl)C=C1Cl OVSKIKFHRZPJSS-UHFFFAOYSA-N 0.000 description 4
- WADSJYLPJPTMLN-UHFFFAOYSA-N 3-(cycloundecen-1-yl)-1,2-diazacycloundec-2-ene Chemical compound C1CCCCCCCCC=C1C1=NNCCCCCCCC1 WADSJYLPJPTMLN-UHFFFAOYSA-N 0.000 description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- KKEYFWRCBNTPAC-UHFFFAOYSA-N benzene-dicarboxylic acid Natural products OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 4
- 239000012973 diazabicyclooctane Substances 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 150000002513 isocyanates Chemical class 0.000 description 4
- 238000002156 mixing Methods 0.000 description 4
- 239000004616 structural foam Substances 0.000 description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical compound COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Chemical compound OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 239000003431 cross linking reagent Substances 0.000 description 3
- 150000002148 esters Chemical class 0.000 description 3
- 235000019253 formic acid Nutrition 0.000 description 3
- 238000000227 grinding Methods 0.000 description 3
- 238000000265 homogenisation Methods 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 238000009413 insulation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 125000002924 primary amino group Chemical class [H]N([H])* 0.000 description 3
- 239000000454 talc Substances 0.000 description 3
- 229910052623 talc Inorganic materials 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- YXRKNIZYMIXSAD-UHFFFAOYSA-N 1,6-diisocyanatohexane Chemical compound O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O.O=C=NCCCCCCN=C=O YXRKNIZYMIXSAD-UHFFFAOYSA-N 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 2
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 2
- 239000004604 Blowing Agent Substances 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 2
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Natural products CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 2
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001412 amines Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000004202 carbamide Substances 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000006114 decarboxylation reaction Methods 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- NNOZGCICXAYKLW-UHFFFAOYSA-N 1,2-bis(2-isocyanatopropan-2-yl)benzene Chemical compound O=C=NC(C)(C)C1=CC=CC=C1C(C)(C)N=C=O NNOZGCICXAYKLW-UHFFFAOYSA-N 0.000 description 1
- ZTNJGMFHJYGMDR-UHFFFAOYSA-N 1,2-diisocyanatoethane Chemical compound O=C=NCCN=C=O ZTNJGMFHJYGMDR-UHFFFAOYSA-N 0.000 description 1
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 1
- MFVFDTCSVFBOTL-UHFFFAOYSA-N 1,3-diazetidine Chemical compound C1NCN1 MFVFDTCSVFBOTL-UHFFFAOYSA-N 0.000 description 1
- PCHXZXKMYCGVFA-UHFFFAOYSA-N 1,3-diazetidine-2,4-dione Chemical compound O=C1NC(=O)N1 PCHXZXKMYCGVFA-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- CDMDQYCEEKCBGR-UHFFFAOYSA-N 1,4-diisocyanatocyclohexane Chemical compound O=C=NC1CCC(N=C=O)CC1 CDMDQYCEEKCBGR-UHFFFAOYSA-N 0.000 description 1
- 229940008841 1,6-hexamethylene diisocyanate Drugs 0.000 description 1
- ICLCCFKUSALICQ-UHFFFAOYSA-N 1-isocyanato-4-(4-isocyanato-3-methylphenyl)-2-methylbenzene Chemical group C1=C(N=C=O)C(C)=CC(C=2C=C(C)C(N=C=O)=CC=2)=C1 ICLCCFKUSALICQ-UHFFFAOYSA-N 0.000 description 1
- JEWLAPHZCZBXJS-UHFFFAOYSA-N 1-isocyanato-4-(4-isocyanato-3-phenylphenyl)-2-phenylbenzene Chemical group O=C=NC1=CC=C(C=2C=C(C(N=C=O)=CC=2)C=2C=CC=CC=2)C=C1C1=CC=CC=C1 JEWLAPHZCZBXJS-UHFFFAOYSA-N 0.000 description 1
- RQBUVIFBALZGPC-UHFFFAOYSA-N 1-isocyanato-4-(4-isocyanatophenyl)benzene Chemical group C1=CC(N=C=O)=CC=C1C1=CC=C(N=C=O)C=C1 RQBUVIFBALZGPC-UHFFFAOYSA-N 0.000 description 1
- QFGCFKJIPBRJGM-UHFFFAOYSA-N 12-[(2-methylpropan-2-yl)oxy]-12-oxododecanoic acid Chemical compound CC(C)(C)OC(=O)CCCCCCCCCCC(O)=O QFGCFKJIPBRJGM-UHFFFAOYSA-N 0.000 description 1
- JITXMLLVGWGFGV-UHFFFAOYSA-N 2-chloro-4-(3-chloro-4-isocyanatophenyl)-1-isocyanatobenzene Chemical group C1=C(N=C=O)C(Cl)=CC(C=2C=C(Cl)C(N=C=O)=CC=2)=C1 JITXMLLVGWGFGV-UHFFFAOYSA-N 0.000 description 1
- NPUQCECELINJML-UHFFFAOYSA-N 2-ethylimidazole Chemical group CCC1=NC=C[N]1 NPUQCECELINJML-UHFFFAOYSA-N 0.000 description 1
- NEAQRZUHTPSBBM-UHFFFAOYSA-N 2-hydroxy-3,3-dimethyl-7-nitro-4h-isoquinolin-1-one Chemical class C1=C([N+]([O-])=O)C=C2C(=O)N(O)C(C)(C)CC2=C1 NEAQRZUHTPSBBM-UHFFFAOYSA-N 0.000 description 1
- MKBBSFGKFMQPPC-UHFFFAOYSA-N 2-propyl-1h-imidazole Chemical compound CCCC1=NC=CN1 MKBBSFGKFMQPPC-UHFFFAOYSA-N 0.000 description 1
- QZWKEPYTBWZJJA-UHFFFAOYSA-N 3,3'-Dimethoxybenzidine-4,4'-diisocyanate Chemical group C1=C(N=C=O)C(OC)=CC(C=2C=C(OC)C(N=C=O)=CC=2)=C1 QZWKEPYTBWZJJA-UHFFFAOYSA-N 0.000 description 1
- SDXAWLJRERMRKF-UHFFFAOYSA-N 3,5-dimethyl-1h-pyrazole Chemical compound CC=1C=C(C)NN=1 SDXAWLJRERMRKF-UHFFFAOYSA-N 0.000 description 1
- VALUMXGSLBMNES-UHFFFAOYSA-N 4,5-dimethyl-2h-triazole Chemical compound CC=1N=NNC=1C VALUMXGSLBMNES-UHFFFAOYSA-N 0.000 description 1
- XKVUYEYANWFIJX-UHFFFAOYSA-N 5-methyl-1h-pyrazole Chemical compound CC1=CC=NN1 XKVUYEYANWFIJX-UHFFFAOYSA-N 0.000 description 1
- YXMRXFHNTUWZHS-UHFFFAOYSA-N 6,9-bis(isocyanatomethyl)-3-methyltricyclo[6.2.1.02,7]undecane Chemical compound C12C(C)CCC(CN=C=O)C2C2C(CN=C=O)CC1C2 YXMRXFHNTUWZHS-UHFFFAOYSA-N 0.000 description 1
- SFHYNDMGZXWXBU-LIMNOBDPSA-N 6-amino-2-[[(e)-(3-formylphenyl)methylideneamino]carbamoylamino]-1,3-dioxobenzo[de]isoquinoline-5,8-disulfonic acid Chemical compound O=C1C(C2=3)=CC(S(O)(=O)=O)=CC=3C(N)=C(S(O)(=O)=O)C=C2C(=O)N1NC(=O)N\N=C\C1=CC=CC(C=O)=C1 SFHYNDMGZXWXBU-LIMNOBDPSA-N 0.000 description 1
- PFPSOZSOSPOAPX-UHFFFAOYSA-N 7-(7-oxoazepane-2-carbonyl)azepan-2-one Chemical compound C1CCCC(=O)NC1C(=O)C1CCCCC(=O)N1 PFPSOZSOSPOAPX-UHFFFAOYSA-N 0.000 description 1
- 239000004956 Amodel Substances 0.000 description 1
- KXDHJXZQYSOELW-UHFFFAOYSA-M Carbamate Chemical compound NC([O-])=O KXDHJXZQYSOELW-UHFFFAOYSA-M 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 241000551547 Dione <red algae> Species 0.000 description 1
- JHWNWJKBPDFINM-UHFFFAOYSA-N Laurolactam Chemical compound O=C1CCCCCCCCCCCN1 JHWNWJKBPDFINM-UHFFFAOYSA-N 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-L Malonate Chemical compound [O-]C(=O)CC([O-])=O OFOBLEOULBTSOW-UHFFFAOYSA-L 0.000 description 1
- 150000007945 N-acyl ureas Chemical class 0.000 description 1
- 229920000571 Nylon 11 Polymers 0.000 description 1
- 229920000299 Nylon 12 Polymers 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
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- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 1
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 1
- PXAJQJMDEXJWFB-UHFFFAOYSA-N acetone oxime Chemical compound CC(C)=NO PXAJQJMDEXJWFB-UHFFFAOYSA-N 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
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- 125000005907 alkyl ester group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
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- 150000001413 amino acids Chemical class 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- 229910052797 bismuth Inorganic materials 0.000 description 1
- JCXGWMGPZLAOME-UHFFFAOYSA-N bismuth atom Chemical compound [Bi] JCXGWMGPZLAOME-UHFFFAOYSA-N 0.000 description 1
- AYOCQODSVOEOHO-UHFFFAOYSA-N carbamoyl carbamate Chemical compound NC(=O)OC(N)=O AYOCQODSVOEOHO-UHFFFAOYSA-N 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 210000003850 cellular structure Anatomy 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 150000004985 diamines Chemical class 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000007306 functionalization reaction Methods 0.000 description 1
- 230000009477 glass transition Effects 0.000 description 1
- 150000005165 hydroxybenzoic acids Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 239000012212 insulator Substances 0.000 description 1
- 239000011872 intimate mixture Substances 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 125000001261 isocyanato group Chemical group *N=C=O 0.000 description 1
- HCWCAKKEBCNQJP-UHFFFAOYSA-N magnesium orthosilicate Chemical compound [Mg+2].[Mg+2].[O-][Si]([O-])([O-])[O-] HCWCAKKEBCNQJP-UHFFFAOYSA-N 0.000 description 1
- 239000000391 magnesium silicate Substances 0.000 description 1
- 229910052919 magnesium silicate Inorganic materials 0.000 description 1
- 235000019792 magnesium silicate Nutrition 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Natural products C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- DNYZBFWKVMKMRM-UHFFFAOYSA-N n-benzhydrylidenehydroxylamine Chemical compound C=1C=CC=CC=1C(=NO)C1=CC=CC=C1 DNYZBFWKVMKMRM-UHFFFAOYSA-N 0.000 description 1
- WHIVNJATOVLWBW-UHFFFAOYSA-N n-butan-2-ylidenehydroxylamine Chemical compound CCC(C)=NO WHIVNJATOVLWBW-UHFFFAOYSA-N 0.000 description 1
- 125000004957 naphthylene group Chemical group 0.000 description 1
- DLTZIQGUEWGCCS-UHFFFAOYSA-N octahydro-2,5-bis(isocyanatomethyl)-4,7-methano-1h-indene Chemical compound C1C2CC(CN=C=O)C1C1C2CC(CN=C=O)C1 DLTZIQGUEWGCCS-UHFFFAOYSA-N 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N phenylbenzene Natural products C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920005862 polyol Polymers 0.000 description 1
- 150000003077 polyols Chemical class 0.000 description 1
- 229920006375 polyphtalamide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229920000915 polyvinyl chloride Polymers 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- 150000003217 pyrazoles Chemical class 0.000 description 1
- MVGBKLTYYAYYGY-DUXPYHPUSA-N pyruvatoxime Chemical compound O\N=C(/C)C(O)=O MVGBKLTYYAYYGY-DUXPYHPUSA-N 0.000 description 1
- 230000001172 regenerating effect Effects 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 229920006012 semi-aromatic polyamide Polymers 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 150000001420 substituted heterocyclic compounds Chemical class 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- KNXVOGGZOFOROK-UHFFFAOYSA-N trimagnesium;dioxido(oxo)silane;hydroxy-oxido-oxosilane Chemical compound [Mg+2].[Mg+2].[Mg+2].O[Si]([O-])=O.O[Si]([O-])=O.[O-][Si]([O-])=O.[O-][Si]([O-])=O KNXVOGGZOFOROK-UHFFFAOYSA-N 0.000 description 1
- AVWRKZWQTYIKIY-UHFFFAOYSA-N urea-1-carboxylic acid Chemical compound NC(=O)NC(O)=O AVWRKZWQTYIKIY-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/0061—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof characterized by the use of several polymeric components
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/2805—Compounds having only one group containing active hydrogen
- C08G18/281—Monocarboxylic acid compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/60—Polyamides or polyester-amides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/02—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof using blowing gases generated by the reacting monomers or modifying agents during the preparation or modification of macromolecules
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2377/00—Characterised by the use of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2475/00—Characterised by the use of polyureas or polyurethanes; Derivatives of such polymers
Definitions
- the present invention relates to an expandable polyamide composition and a polyamide foam obtained from this composition, as well as to a process for obtaining the foam.
- Synthetic foams are used in many fields, such as thermal or sound insulation, upholstery etc.
- Structural foams are rigid foams composed of a low density core and a skin whose density is close to that of the polymer making up the matrix. These foams can be used as lightweight structures in the aeronautics or automotive fields for example.
- Non-structural foams can be flexible or rigid.
- Rigid foams are used in the field of thermal insulation (the gas present in the cells acts as an insulator).
- Flexible foams are used in the field of furniture and upholstery, for their compressibility and cushioning properties, in the field of packaging due to their low weight, as well as in the field of insulation.
- phonic foams with open porosity have the particularity of absorbing certain frequencies).
- thermoplastic polymer foams such as polystyrene, PVC, polyethylene, polypropylene foams, etc. It is known to inject gases under pressure into the polymer in the molten state.
- foams using a chemical reaction releasing gas, such as carbon dioxide.
- a chemical reaction releasing gas such as carbon dioxide.
- polyurethane foams obtained by reaction between isocyanates, polyols and water leading to the formation of polyurethane with release of carbon dioxide.
- Polyamide foams can also be obtained chemically, by bringing together isocyanates and lactams as well as bases to activate the anionic polymerization.
- the present invention provides another chemical route for producing polyamide foams, from an expandable composition comprising a compound comprising at least one isocyanate function, a polyamide and a compound comprising at least one acid function.
- the preparation of the composition and of the foam is simple, the foam is obtained in situ without the need for the introduction of external compounds, and directly from the composition.
- the process for preparing the foam allows in particular the control of the foaming reaction. This process is also flexible: in fact foams of diverse and varied nature and properties can be easily obtained by this process, in particular by the appropriate choice of the nature and characteristics of the polyamide of the composition.
- the invention proposes, in a first object, an expandable composition comprising at least the following compounds:
- A a compound comprising at least one isocyanate function
- B a polyamide
- the invention provides in a second object a process for preparing a polyamide foam from an expandable composition as described above, comprising at least the steps following: a) heating the composition to a temperature at least equal to 80 ° C. b) stabilizing the honeycomb structure obtained The invention finally provides a polyamide foam obtained from the process described above
- the term “acid function” means any acid function which can, by reaction with an isocyanate function, allow the release of gaseous evolution, generally of carbon dioxide; by way of example, mention may be made of the carboxylic acid, phosphoric, sulfonic functions, etc. However, the carboxylic acid functions are preferred.
- the term “acid function” also means functions derived from the acid function, such as the acid anhydride, acid chloride, ester, etc. function.
- Compound C of the composition comprises at least one acid function.
- the polyamide of invention B generally also comprises carboxylic acid functions; these functions can be present at the terminal ends of the polyamide, and / or distributed along the polyamide chain.
- the acid functions along the polyamide chain in particular can be introduced to the polycondensation using a comonomer such as an aminodiacide for example, or by functionalization for example of the amide bonds by reaction with an acid aldehyde in particular.
- Compound A can also include acid functions, in particular carboxylic acid.
- the expandable composition of the invention comprises a respective amount of acid functions and isocyanate functions adapted to the evolution of gas, in particular of the desired carbon dioxide and therefore to the density of the foam which it is desired to obtain from the composition. expandable.
- the acid functions can be provided by compound C alone, by polyamide B alone, by compound A alone, by any two of these compounds A, B and C, or by the three compounds A, B and C.
- the polyamide B of the invention is a polyamide of the type of those obtained by polycondensation from dicarboxylic acids and diamines, or of the type of those obtained by polycondensation of lactams and / or amino acids.
- the polyamide B of the invention can be a mixture of polyamides of different types and / or of the same type, and / or copolymers obtained from different monomers corresponding to the same type and / or to different types of polyamide.
- the polyamide has a number of moles of acid functions greater than the number of moles of amine functions, generally speaking in this case a polyamide having an excess of acidic end groups.
- the polyamide B of the invention can be an oligomer.
- the molecular weight by number of the polyamide of the invention is advantageously greater than or equal to 1000 g / mol, preferably greater than or equal to 3000 g / mol.
- polyamide 6 As an example of a polyamide which may be suitable for the invention, mention may be made of polyamide 6, polyamide 6.6, polyamide 11, polyamide 12, polyamides 4.6; 6.10; 6.12; 12.12, 6.36; semi-aromatic polyamides, polyphthalamides obtained from terephthalic and / or isophthalic acid such as the polyamide sold under the trade name AMODEL, their copolymers and alloys.
- the polyamide is chosen from polyamide 6, polyamide 6.6, their mixtures and copolymers.
- the polyamide of the invention is a linear polyamide.
- the polyamide of the invention comprises star or H macromolecular chains, and where appropriate linear macromolecular chains.
- the polymers comprising such star or H macromolecular chains are for example described in the documents FR 2 743
- the polyamide of the invention is a copolyamide having a statistical tree structure.
- copolyamides of statistical tree structure and their process for obtaining are described in particular in document WO 99/03909.
- the polyamide of the invention can also be a composition comprising a linear polyamide and a star, H and / or tree polyamide as described above.
- the polyamide of the invention can also be a composition comprising a hyperbranched copolyamide of the type of those described in document WO 00/68298.
- the polyamide may optionally include other functions such as ester, and / or urea, and / or carbonate, and / or ether, etc. functions.
- Compound A of the invention is a compound comprising at least one isocyanate function, it may be a mixture of compounds comprising at least one isocyanate function. According to a preferred embodiment of the invention, the compound A is a polyisocyanate. By polyisocyanate is meant a compound comprising at least two isocyanate functions.
- polyisocyanates which may be suitable are isophorone diisocyanate, 1, 3- and 1, 4-cyclohexane diisocyanate, 1, 2-ethylene diisocyanate, 1, 4- tetramethylene diisocyanate, 1, 6-hexamethylene diisocyanate, 2,2,4 and 2,4,4-trimethyl-1, 6-hexamethylene diisocyanate, 1, 12-dodecane diisocyanate, .alpha.,. alpha.
- isocyanurate trimers such as Tolonate HDT® from the company Rhodia, biurets such as tolonate HDB® from the company RHODIA.
- isocyanate oligomers are the oligomers is aliphatic ocyanates such as isophorone diisocyanate dimer or trimer, asymmetric hexamethylene diisocyanate trimer, as well as derivatives of high functionality and low viscosity hexamethylene diisocyanate, and norbomene diisocyanate dimers and trimers.
- the polyisocyanate is a mixture of polyisocyanate compounds of average functionality of between 2 and 8 (limits included), preferably of functionality between 3 and 7 (limits included). Functionality is defined as the number of isocyanate functions carried by each of the constituent molecules of the mixture.
- polyisocyanate mixtures that may be mentioned are isocyanurate trimers such as hexamethylene diisocyanate trimer (HDT), isophorone diisocyanate trimer (IPDT) standard, the average functionality of which is approximately 3.5. It is also possible to use the polyisocyanate isocyanurate derivatives of toluene diisocyanate (TDI) or of methane diphenyl isocyanate (MDI).
- the polyisocyanate is a diisocyanate, that is to say a polyisocyanate comprising two isocyanate functions, or a triisocyanate, that is to say a polyisocyanate comprising three isocyanate functions.
- the polyisocyanate is an isocyanurate.
- the compound A comprising at least one isocyanate function is different from a prepolymer or a polymer.
- the isocyanate functions of compound A are wholly or partly protected by a protective group, generally linked to the isocyanate function by covalent bond.
- the protected polyisocyanate of the invention is preferably a polyisocyanate of formula (II) below:
- lactams such as caprolactam or dodecalactam may be mentioned; oxymes such as 2-butanonoxime, pyruvatoxime, acetonoxime or benzophenoxime; optionally substituted heterocyclic compounds such as derivatives of pyrazole, triazole, imidazole, benzotriazole or their alkyl derivatives such as dimethyl pyrazole, methyl pyrazole, dimethyl triazole, 2 ethyl or propyl imidazole; alcohols or phenols and their derivatives such as tert-butanol, methanol, ethanol, phenol, para or ortho hydroxybenzoic acids or their (cyclo) alkyl esters, dialkyl malonate, hydroxamic acids etc.
- oxymes such as 2-butanonoxime, pyruvatoxime, acetonoxime or benzophenoxime
- optionally substituted heterocyclic compounds such as derivatives of pyrazole, triazole, imidazo
- a particular case of protection of the isocyanate functions is the case of uretidine diones which consists in protecting the isocyanate function by itself.
- the isocyanate functions can also be protected in the form of N acylurea by reaction of the isocyanate functions with amide functions, the latter possibly being those of polyamide.
- Protected polyisocyanates are liquid compounds or solid formulations. In general these formulations do not contain solvents.
- the protective groups of the invention are preferably lactams and more preferably caprolactam.
- the polyisocyanate compounds may optionally include other functions such as urea and / or biuret bonds, and or carbamate and / or allophanate and / or ester and / or carbonates and / or ether.
- the temperature of "deprotection" of the isocyanate functions of compound A is greater than or equal to the melting or softening temperature of polyamide B.
- the temperature of “Deprotection” of the isocyanate functions of compound A is the temperature at which the cleavage of the covalent bond between the protective group and the isocyanate function is observed, and beyond which the isocyanate function is again free and reactive.
- the “deprotection” temperature of the isocyanate functions varies in particular as a function of the nature of the protective group; the choice of the protective group can therefore be adapted, for example to the melting point of the polyamide B chosen for the composition.
- the softening temperature of the polyamide is the temperature from which the polyamide is deformed when a given stress is applied to it.
- the protection of the isocyanate functions of compound A is generally carried out prior to the preparation of the composition of the invention. It can however also be used during the preparation of the composition of the invention, for example by introduction of the protective group at the time of bringing the constituents of the composition into contact.
- isocyanate function of compound A within the meaning of the invention is understood to mean both the isocyanate functions protected by a protective group and the unprotected isocyanate functions. For example, when talking about the number of moles of isocyanate functions of compound A, if these functions are protected by a protective group or a mixture of protective groups, it will be the number of moles of isocyanate functions protected.
- Compound C comprising at least one acid function is preferably a polyacid, that is to say a compound comprising at least two acid functions. Mixtures of different C compounds can be used.
- Compound C can also be a compound comprising an acid function and another function, reactive with the carboxylic or amine function of the polyamide, mention may therefore be made, as an example of a reactive function, of the primary or secondary amine functions, alcohols, sulfhydrides, etc. .
- a reactive function of the primary or secondary amine functions, alcohols, sulfhydrides, etc.
- citric acid As an example of such compound C, mention may be made of citric acid.
- the preferred reactive functions are the primary or secondary amino functions.
- Compound C of the invention is preferably a dicarboxylic acid. Mention may be made, as an example of a dicarboxylic acid, of adipic acid, dodecanedioic acid, terephthalic acid, etc.
- the expandable composition of the invention may also comprise, in addition to compounds A, B, and C, blowing agents which will make it possible to amplify the foaming phenomenon during the preparation of the foam from the composition.
- blowing agents are known to those skilled in the art.
- the expandable composition of the invention may also comprise other additives useful for the subsequent preparation of the foam, such as surfactants, nucleators such as talc, plasticizers, etc. These additives are known to those skilled in the art.
- the composition may also include reinforcing fillers such as glass fibers, matifiers such as titanium dioxide or zinc sulfide, pigments, dyes, heat or light stabilizers, bioactive agents, anti-fouling agents, antistatic agents, flame retardants, high or low density fillers etc. This list is not exhaustive.
- composition of the invention comprising compounds A, B, and C. It is possible, for example, to produce an intimate mixture of the powders of the various compounds. It is also possible to introduce compounds A and C into the polyamide
- the mixing can for example be carried out in an extrusion device.
- Polyamide B can also be in the form of granules, which are coated with compounds A and C.
- Another mode of preparation of the composition suitable in the context of the invention is the pasting of the various compounds.
- the composition When the composition is prepared using an extrusion device for example, it can then be put into the form of granules. These granules can then be used as such or for example be ground in the form of powder - of suitable particle size - prior to the preparation of foam from the expandable composition.
- the particle size of the composition in powder form is advantageously less than or equal to 1 mm, preferably less than or equal to 500 ⁇ m.
- composition of the invention can also be presented or be in the form of a liquid or a gel for example, using any means known to those skilled in the art.
- the temperature used during the preparation of the composition is preferably lower than the “deprotection” temperature of the isocyanate functions.
- the invention relates to a process for preparing a polyamide foam from an expandable composition as described above, comprising at least the following steps: a) heating the composition to a temperature at least equal at 80 ° C b) stabilize the honeycomb structure obtained
- step a) The temperature of step a) must be sufficient for there to be a reaction between the isocyanate functions and the carboxylic acid functions of the composition, as well as a gaseous evolution generally of carbon dioxide and the formation of a cellular structure. .
- the temperature and the kinetics of the decarboxylation reaction are dependent on the nature of the various constituents of the foam, that is to say of the compounds A, B and C, and on the presence or absence of catalysts. In general this temperature is at least equal to 80 ° C.
- the temperature during step a) is higher than the melting or softening temperature of polyamide B.
- Step a) is generally carried out in the molten state.
- An extrusion device can be used during this step.
- step a) varies depending on the device used.
- a catalyst or a mixture of catalysts can be used during this step.
- a catalyst can for example be used to accelerate the deprotection kinetics or lower the deprotection temperature of the isocyanate functions of compound A.
- Mention may be made, as example of catalyst, of metal derivatives such as those of tin (such as tin dibutyldilaurate), zinc (such as zinc octoate), bismuth, tertiary amines such as diazabicyclooctane (DABCO), diazabicycloundecene (DBU).
- DABCO diazabicyclooctane
- DBU diazabicycloundecene
- Another catalyst can be used to accelerate the reaction for decarboxylation of the carbamic anhydride and of the acid obtained by reaction of the acid function with the isocyanate function; by way of example, mention may be made of tertiary amines such as diazabicyclooctane (DABCO), diazabicycloundecene (DBU), triethylamine.
- DABCO diazabicyclooctane
- DBU diazabicycloundecene
- triethylamine triethylamine
- step a) is greater than or equal to the temperature of "deprotection" of the isocyanate functions of compound A.
- Pore-forming agents can be introduced during step a), as well as surfactants, nucleating agents such as talc, plasticizers, etc.
- Other compounds can also be introduced during step a), such as reinforcing fillers such as glass fibers, matifiers such as titanium dioxide or zinc sulfide, pigments, dyes, heat stabilizers or light, bioactive agents, antifouling agents, antistatic agents, flame retardants etc. This list is not exhaustive.
- Step b) of stabilization of the alveolar structure can be obtained for example by chemical route -by crosslinking of the polyamide- and / or by physical route -for example by cooling to a temperature lower than or equal to the glass transition temperature or polyamide melting.
- Crosslinking of the polyamide can be carried out using crosslinking agents known to those skilled in the art. They are generally compounds comprising at least two reactive functions with the acid and / or amino functions of the polyamide. Generally, these compounds comprise at least three reactive functions. Examples of crosslinking agents that may be mentioned include carbonylbislactams such as carbonylbiscaprolactam, bisoxazine, bisoxazoline. These crosslinking agents are preferably introduced during the preparation of the composition to be expanded.
- the foam structure obtained can be shaped into granules which can be melted or not subsequently, or shaped by molding for example.
- the invention relates to polyamide foams obtained by the process described above.
- the foams obtained according to this process advantageously have a density less than or equal to 0.5 g / cm 3 , preferably less than or equal to 0.3 g / cm 3
- Compound B2 copolyamide 6 / 6.6 (60/40) of relative viscosity measured in 90% formic acid at 25 ° C of 120 ml / g
- Compound B3 copolyamide 6 / 6.6 (60/40) of relative viscosity measured in 90% formic acid at 25 ° C of 140 ml / g
- Compound A1 isophorone diisocyanate trimer (IPDT) whose isocyanate functions are protected by ⁇ -caprolactam, having an isocyanate titer of 3200 meq / kg.
- IPDT isophorone diisocyanate trimer
- Compound A2 mixture of isophorone diisocyanate (IPDI) and isophorone diisocyanate trimer (IPDT), the isocyanate functions of which are protected by ⁇ -caprolactam, sold by the company Bayer under the reference Crelan LS2256®
- Compound D1 talc (magnesium silicate) sold by the company Luzenac Europe under the reference Mistron Vapor RP6®, having a particle size of 7 ⁇ m.
- Compoose D2 silica marketed by the company Rhodia under the reference Tixosil 365® and with an average particle size of 3.5 ⁇ m.
- compositions prepared are detailed in Table 1. The proportions are indicated in percentages by weight in the composition.
- Composition E is obtained by mixing the various compounds in a BRABENDER single-screw extruder, having a length / diameter ratio equal to 20.
- the extrusion conditions are as follows:
- the extruded composition is cooled in water to room temperature. It has a density of 1.1.
- the composition is coarsely ground until a particle size of 1-2 mm is obtained.
- composition E is replaced by compound A1 alone in Example 1, the density of the test piece obtained is 1.1.
- composition E 10 g of composition E as obtained in Example 1 (with a particle size of 1-2 mm) are freeze-ground until a powder with an average particle size of 300 ⁇ m is obtained. 3 g of this composition is placed in a pyrex mold previously coated with release agent. The mold is heated at a temperature of 190 ° C for 30 min in a fan oven. A rigid expanded polyamide specimen of density 0.2 is thus obtained. Cell distribution is of the closed type, and is fairly regular. The size of the cells varies between 0.1 and 0.2 mm in diameter.
- composition F The various compounds of composition F are mixed in the form of a powder, then the mixture obtained is freeze-ground until a powder with a particle size of less than 300 ⁇ m is obtained. Homogenization is carried out during the grinding process. 3 g of this composition are then placed in a pyrex mold previously coated with release agent. The mold is heated at a temperature of 190 ° C for 30 min in a fan oven. A semi-rigid expanded polyamide specimen of density 0.2 is thus obtained. Cell distribution is of the closed type, and is fairly regular. The size of the cells varies between 0.1 and 0.2 mm in diameter.
- composition F The different compounds of composition F are mixed in the form of a powder, then the mixture obtained is freeze-ground until a powder with a particle size of less than 300 ⁇ m is obtained. Homogenization is carried out during the grinding process.
- composition H The various compounds of composition H are mixed in the form of a powder, then the mixture obtained is freeze-ground until a powder with a particle size of less than 300 ⁇ m is obtained. Homogenization is carried out during the grinding process. 3 g of this composition are then placed in a pyrex mold previously coated with release agent. The mold is heated at a temperature of 190 ° C for 40 min in a fan oven. A 0.25 density polyamide expanded specimen is thus obtained. Cell distribution is closed, and it is regular. The size of the cells varies between 0.1 and 0.2 mm in diameter. The Young's modulus of the test piece obtained is measured on a series of 4 cylindrical test pieces with a diameter of 26.5 mm and a thickness of 15.8 mm. The measurement is carried out using the INSTRON 1185 device under the following conditions:
- FIG. 1 represents the stress-displacement curve corresponding to the test piece of composition H
- the average modulus measured is 43.4 MPa.
- Composition J is obtained by mixing the various compounds in a BUSS 46 co-kneader equipped with a submerged head cut.
- the extrusion conditions are as follows:
- the nozzle temperature is maintained at 240 ° C.
- a 0.45 density plate (skin included) is obtained.
- Example 7 Composition K is obtained by mixing the various compounds in a BUSS 46 co-kneader equipped with a submerged head cut.
- the extrusion conditions are as follows:
- Polyamide balls "ready to foam” with a diameter of 1.5mm are thus obtained. These balls are then fed into a Billion Stabilog injection press equipped with a “plate” mold of dimension 85x85x5 mm with central direct injection.
- the temperature profile on the heating elements is as follows: supply zone 165 ° C-165 ° C-190 ° C. The nozzle temperature is maintained at 240 ° C.
- a 0.45 density plate (skin included) is obtained.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Polyurethanes Or Polyureas (AREA)
- Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
- Polyamides (AREA)
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR0207714A FR2841253B1 (fr) | 2002-06-21 | 2002-06-21 | Composition polyamide expansible et mousse polyamide obtenue a partir de cette composition |
| FR0207714 | 2002-06-21 | ||
| PCT/FR2003/001900 WO2004000908A1 (fr) | 2002-06-21 | 2003-06-20 | Composition polyamide expansible et mousse polyamide obtenue a partir de cette composition_______________________________________ |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP1539849A1 true EP1539849A1 (de) | 2005-06-15 |
Family
ID=29719944
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP03760760A Withdrawn EP1539849A1 (de) | 2002-06-21 | 2003-06-20 | Expandierbare polyamidzusammensetzung und daraus abgeleiteter polyamidschaumstoff |
Country Status (10)
| Country | Link |
|---|---|
| US (1) | US8946314B2 (de) |
| EP (1) | EP1539849A1 (de) |
| JP (1) | JP4303201B2 (de) |
| CN (1) | CN100480295C (de) |
| AU (1) | AU2003255684A1 (de) |
| CA (1) | CA2490519A1 (de) |
| FR (1) | FR2841253B1 (de) |
| RU (1) | RU2326897C2 (de) |
| TW (1) | TWI287550B (de) |
| WO (1) | WO2004000908A1 (de) |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1906223A (zh) * | 2004-01-06 | 2007-01-31 | 三井化学聚氨酯株式会社 | 热固性聚酰胺发泡体及其用途、以及热固性聚酰胺的制造方法 |
| DE102008000352A1 (de) * | 2008-02-20 | 2009-08-27 | Rhein Chemie Rheinau Gmbh | Gusspolyamid-Herstellung unter Verwendung spezieller Aktivatoren |
| FR2945540B1 (fr) * | 2009-05-15 | 2012-06-08 | Rhodia Operations | Procede de preparation de mousse polyamide et mousse susceptible d'etre obtenue par ce procede |
| PL2563850T5 (pl) * | 2010-04-27 | 2022-08-29 | Basf Se | Spienialny granulat poliamidowy |
| US9427900B2 (en) * | 2010-11-12 | 2016-08-30 | Basf Se | Composite component comprising a polymer phase and a foamed phase, and processes for producing the same |
| JP2012149150A (ja) * | 2011-01-18 | 2012-08-09 | Natoko Kk | 不透明膜形成用液状組成物、不透明膜及びこれを形成する方法 |
| ES2638316T3 (es) * | 2012-06-29 | 2017-10-19 | Imerys Talc Europe | Eficacia de nucleación del talco en el comportamiento espumante y estructura celular de espumas con base en polímeros |
| FR2993270B1 (fr) * | 2012-07-12 | 2015-08-07 | Rhodia Operations | Procede de moussage chimique en presence de charges de renfort |
| PL3255075T3 (pl) | 2013-03-06 | 2020-06-29 | Ege Kimya Sanayi Ve Ticaret A.Ş. | Uretanowane polimery zawierające kobalt do suszenia na powietrzu powłok, farb i tuszy na bazie polimerów |
| BR112016009327B1 (pt) | 2013-10-29 | 2022-01-11 | Performance Polyamides, Sas | Composição de poliamida espumável, seu método de produção, espuma, seu uso, e veículo motorizado |
| JP6431546B2 (ja) * | 2014-09-30 | 2018-11-28 | 積水化成品工業株式会社 | 樹脂複合体 |
| JP6530812B2 (ja) * | 2015-10-27 | 2019-06-12 | ▲済▼南▲聖▼泉集団股▲フン▼有限公司Jinan Shengquan Group Share Holding Co., Ltd. | グラフェン構造を有するポリウレタン樹脂を含む複合ポリウレタンフォーム、その製造方法及び用途 |
| CA3005173A1 (en) | 2015-11-13 | 2017-05-18 | Ege Kimya San. Ve Tic. A. S. | Metal-bearing urethanized polymer soluble in a low-volatile organic compound solvent |
| JP7003115B2 (ja) * | 2016-09-06 | 2022-02-04 | コンストラクション リサーチ アンド テクノロジー ゲーエムベーハー | 採鉱における空洞を充填するための火炎伝播しないポリアミドフォーム |
| TWI647253B (zh) * | 2016-12-29 | 2019-01-11 | 大東樹脂化學股份有限公司 | 利用芳香族氨甲酸酯透過異氰酸鹽作為前驅物之經催化熱反應路徑以製備醯胺或聚醯胺的方法及由芳香胺製備芳香族氨甲酸酯前驅物的方法 |
| JP7317106B2 (ja) | 2018-09-28 | 2023-07-28 | ダウ グローバル テクノロジーズ エルエルシー | ポリアミド発泡体の調製 |
| CN111100445B (zh) * | 2018-10-25 | 2022-07-12 | 中国石油化工股份有限公司 | 一种聚酰胺组合物及其制备方法和应用 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2995531A (en) * | 1958-09-08 | 1961-08-08 | Mobay Chemical Corp | Stable coating compositions containing a polyisocyanate and a polyamide |
| DE1122697B (de) * | 1960-05-06 | 1962-01-25 | Bayer Ag | Verfahren zur Herstellung von Schaumstoffen auf Isocyanatbasis |
| US3145825A (en) | 1961-10-03 | 1964-08-25 | Meyer Geo J Mfg Co | Selective quantity ratio divider conveyor |
| GB1227146A (de) * | 1968-03-29 | 1971-04-07 | ||
| US4028287A (en) * | 1972-04-27 | 1977-06-07 | Bridgestone Tire Company Limited | Process for continuous preparation of a foam polyamide |
| US4374976A (en) * | 1977-10-25 | 1983-02-22 | Blount David H | Process for the production of polyamide silicate resinous products |
| SU1067014A1 (ru) * | 1978-06-16 | 1984-01-15 | Предприятие П/Я М-5885 | Полимерна композици |
| US4444816A (en) * | 1980-12-03 | 1984-04-24 | Raychem Corporation | Radiation cross-linking of polyamides |
| DE3628122A1 (de) * | 1986-08-19 | 1988-03-03 | Herberts Gmbh | Fremdvernetzende bindemittelkombination, diese enthaltende waessriges ueberzugsmittel und dessen verwendung |
| DE3834859A1 (de) * | 1988-10-13 | 1990-04-19 | Basf Lacke & Farben | Verfahren zur herstellung lagerstabiler schmelzklebelackloesungen sowie deren verwendung |
| DE3840817A1 (de) * | 1988-12-03 | 1990-06-07 | Bayer Ag | Verfahren zur herstellung von formkoerpern aus polyurethanschaumstoffen und die nach diesem verfahren erhaltenen formkoerper |
| NZ234512A (en) * | 1989-07-19 | 1992-05-26 | Mitsui Toatsu Chemicals | Polyols prepared by adding alkylene oxide onto a compound containing at least one ester and/or amide linkage; polyurethane resins and foams prepared therefrom |
| US5130382A (en) * | 1990-03-30 | 1992-07-14 | Texaco Chemical Company | Hydroxy terminated polyoxypropylene polyamides |
| DE19514320A1 (de) * | 1995-04-18 | 1996-10-24 | Hoechst Ag | Polyamidschäume |
| US5817425A (en) * | 1995-07-21 | 1998-10-06 | Toyo Boseki Kabushiki Kaisha | Layered polyamide film and method for producing the same |
| CN1204346A (zh) * | 1995-12-11 | 1999-01-06 | 巴斯福股份公司 | 制备任选含有增强材料、由多异氰酸酯聚合加成产物和内脱模剂的自脱模的致密或多孔模塑 |
| US5891563A (en) * | 1996-10-08 | 1999-04-06 | Bridgestone/Firestone, Inc. | Polyisocyanurate boards with reduced moisture absorbency and lower air permeability and related methods |
| DE19654179A1 (de) * | 1996-12-23 | 1998-06-25 | Basf Ag | H-förmige Polyamide |
| FR2766197B1 (fr) * | 1997-07-17 | 1999-09-03 | Nyltech Italia | Copolyamide thermoplastique, composition a base de ce copolyamide thermoplastique |
| FR2793252B1 (fr) * | 1999-05-05 | 2001-07-20 | Rhodianyl | Copolyamide hyperbranche, composition a base de ce copolyamide hyperbranche et procede d'obtention de ce dernier |
| DE10040762A1 (de) * | 2000-08-19 | 2002-03-07 | Henkel Kgaa | Formteile aus Dimerfettsäurefreie Polyamiden |
-
2002
- 2002-06-21 FR FR0207714A patent/FR2841253B1/fr not_active Expired - Fee Related
-
2003
- 2003-06-20 RU RU2005101346/04A patent/RU2326897C2/ru not_active IP Right Cessation
- 2003-06-20 AU AU2003255684A patent/AU2003255684A1/en not_active Abandoned
- 2003-06-20 CN CN 03818012 patent/CN100480295C/zh not_active Expired - Fee Related
- 2003-06-20 WO PCT/FR2003/001900 patent/WO2004000908A1/fr not_active Ceased
- 2003-06-20 TW TW92116822A patent/TWI287550B/zh not_active IP Right Cessation
- 2003-06-20 EP EP03760760A patent/EP1539849A1/de not_active Withdrawn
- 2003-06-20 CA CA002490519A patent/CA2490519A1/fr not_active Abandoned
- 2003-06-20 JP JP2004514963A patent/JP4303201B2/ja not_active Expired - Fee Related
- 2003-06-20 US US10/518,448 patent/US8946314B2/en not_active Expired - Fee Related
Non-Patent Citations (1)
| Title |
|---|
| See references of WO2004000908A1 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2005530017A (ja) | 2005-10-06 |
| US20060167124A1 (en) | 2006-07-27 |
| AU2003255684A1 (en) | 2004-01-06 |
| TWI287550B (en) | 2007-10-01 |
| FR2841253A1 (fr) | 2003-12-26 |
| US8946314B2 (en) | 2015-02-03 |
| RU2326897C2 (ru) | 2008-06-20 |
| FR2841253B1 (fr) | 2004-10-22 |
| JP4303201B2 (ja) | 2009-07-29 |
| CA2490519A1 (fr) | 2003-12-31 |
| WO2004000908A1 (fr) | 2003-12-31 |
| RU2005101346A (ru) | 2006-01-20 |
| CN100480295C (zh) | 2009-04-22 |
| TW200413472A (en) | 2004-08-01 |
| CN1671763A (zh) | 2005-09-21 |
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