EP1520323A1 - Positioning of flat conductors - Google Patents
Positioning of flat conductorsInfo
- Publication number
- EP1520323A1 EP1520323A1 EP03739844A EP03739844A EP1520323A1 EP 1520323 A1 EP1520323 A1 EP 1520323A1 EP 03739844 A EP03739844 A EP 03739844A EP 03739844 A EP03739844 A EP 03739844A EP 1520323 A1 EP1520323 A1 EP 1520323A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- stripped
- error
- ffc
- flat conductor
- overlapping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/61—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connecting to flexible printed circuits, flat or ribbon cables or like structures
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49174—Assembling terminal to elongated conductor
- Y10T29/49181—Assembling terminal to elongated conductor by deforming
- Y10T29/49185—Assembling terminal to elongated conductor by deforming of terminal
- Y10T29/49192—Assembling terminal to elongated conductor by deforming of terminal with insulation removal
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49194—Assembling elongated conductors, e.g., splicing, etc.
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49002—Electrical device making
- Y10T29/49117—Conductor or circuit manufacturing
- Y10T29/49194—Assembling elongated conductors, e.g., splicing, etc.
- Y10T29/49201—Assembling elongated conductors, e.g., splicing, etc. with overlapping orienting
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/53—Means to assemble or disassemble
- Y10T29/5313—Means to assemble electrical device
- Y10T29/532—Conductor
- Y10T29/53209—Terminal or connector
- Y10T29/53213—Assembled to wire-type conductor
- Y10T29/53217—Means to simultaneously assemble multiple, independent conductors to terminal
Definitions
- the invention relates to the positioning of flat conductors (FFC), more precisely the positioning of stripped points of two flat conductors to be electrically connected and mechanically connected to one another.
- FFC flat conductors
- the inclusion of an image processing device in the positioning and connecting process of flat conductor cables improves the accuracy of the connection and thus improves the conductivity.
- the advantage of the invention is shown by a worst-case estimate for both methods, for the classic method previously used, which, however, does not represent a previously published state of the art but internal knowledge of the applicant, and the image processing method.
- FIG. 1 shows the effects of the stroke error
- FIG. 2 the additional effects of the robot error
- FIGS. 3 and 4 the effects of the output data errors
- FIGS. 5 to 8 the formation of the coverage error
- FIG. 9 the overlap error
- 10 the stroke error
- FIG. 11 the robot error
- FIGS. 12 to 14 the effects of twists
- FIG. 15 the effect of the combinations of the individual errors
- FIG. 16 the situation of a single window in the image processing method
- FIG 17 the combinations of the individual errors in the image processing method
- FIGS. 18 and 19 the basic situation in the case of several windows
- 20 to 24 the effects on the individual windows
- FIGS. 25 to 28 representations analogous to FIGS. 20-24 but with the image processing method, FIGS. 29 to 32 and 33 on the one hand and FIGS. 34 to 37 representations on the other the overlap of the windows in the classic or in the image processing method.
- the less favorable case for image processing is dealt with, in which no deviations occur during production.
- the camera In order to be better than the classic method with image processing, the camera must not deviate by more than 0.08475 mm in accuracy.
- a major advantage of image processing is the detection of defective products and the possibility of specifying a threshold value for the common contact surface, below which the workpiece (or workpieces) are rejected.
- Stop - The process of connecting starts when the lower flat conductor cable is attached to a stop. This deviation from the ideal stop (stop error) is also taken from the data sheet and represents the lateral tolerance outside the copper tracks of ⁇ 0.12 mm.
- Robot positioning - A robot grips the flat cable and positions it on the carrier using a vacuum suction device.
- the inaccuracies in the positioning of the robot gripper are included in the calculation.
- An estimation of the repetition accuracy and the rotational error must be carried out.
- Stop - The second (upper) flat conductor cable is placed against the stop. The same tolerance estimates apply as for the first stroke error.
- Robot positioning - The second flat conductor cable is also positioned on the carrier by the robot gripper. This cable is rotated by 90 ° relative to the first (lower) flat conductor cable.
- connection processes are conductively connected to the carrier at the defined and exposed copper windows using a material or non-positive connection process. Welding, soldering, crimping or similar processes can be used as connection processes, provided that they produce an electrically conductive connection. Because the same robotic arm is used for positioning, the same error estimate can be used.
- Stop The first flat conductor cable is also placed against a stop in the image processing process. Errors that occur here are interpreted and compensated for by the camera as translation or rotation of the matrix on the flat conductor cable. The stroke error is not included in the accuracy in the image processing process.
- Robot positioning The robot gripper positions the first workpiece on the carrier. Errors that occur here are interpreted and compensated for by the camera as translation or rotation of the matrix on the flat conductor cable. The robot error in the image processing method does not affect the accuracy of the first flat conductor cable.
- Image processing The flat conductor cable lying on the carrier is picked up by the camera in reflected and / or backlit mode. The window size, the matrix structure and the position of the windows with respect to the conductor strips are determined. The image processing calculates a center cross of the matrix and center crosses of the individual copper windows detected. The camera error is included in the calculation here.
- Stop - The second (upper) flat conductor cable is placed against the stop. Image processing also compensates for any errors here and the accuracy is not affected by this step.
- Robot positioning - The robot gripper holds the second flat conductor cable with the contact side in the camera. Any positioning errors are compensated for by the camera.
- Image processing The flat cable held in the camera is picked up by the camera in reflected and / or backlit mode. The window size, the matrix structure and the position of the windows with respect to the conductor strips are determined. The image processing calculates a center cross of the matrix and center crosses of the individual copper windows detected. The camera error is included in the calculation here.
- Robot positioning - The robot gripper positions the second workpiece according to the calculated trajectory after a 90 ° rotation over the first cable. This step can no longer be checked by the camera and errors that occur are included in the accuracy in the second robot positioning as well as in the classic process.
- the stroke error is assumed to be ⁇ 0.12 mm from the data sheet.
- the I&T FFC data sheet was used as the basis for the tolerances in cable production.
- the worst case for the camera error is the deviation from a full pixel (currently 0.025 mm).
- the image processing method recognizes several errors in the course of the entire production process and can compensate for them.
- the behavior and function of both manufacturing processes under optimal starting conditions, i.e. no tolerances in the production of the cables can be estimated.
- the window is reduced by the stop error to a 1.38 mm x 1.38 mm window, which still represents 84.64% of the original contact area.
- the coverage window is thus reduced to 1.281 mm x 1.281 mm or 72.93% of the original area.
- the impact error is compensated for by the image processing on both flat conductor cables.
- the robot error only occurs once (when the second cable is removed after image processing).
- the window is reduced to a 1.4505 mm x 1.4505 mm square, which has 93.51% of the original area.
- the camera error limits the accuracy for both workpieces.
- the camera error must be less than 0.08475 mm.
- the same lower limit for the camera error is also obtained for other single window sizes (up to 19 mm x 19 mm possible according to the data sheet). This value is also undercut under the worst case assumption of a deviation of a full pixel of 0.025 mm and leads to a contact area square of 1.4005 mm x 1.4005 mm or 87.17% of the original area.
- Conductor stripe offset ( ⁇ 0.15 mm) Conductor thickness change ( ⁇ 0.05 mm) Matrix offset ( ⁇ 0.12 mm) Window size change ( ⁇ 0.05 mm)
- a 1.5 mm x 1.5 mm window assumes that the conductor strip offset and the matrix offset are maximally offset from one another. In addition, both window size and stripline thickness are reduced to a minimum.
- Such a worst-case window has dimensions of 1.45 mm x 1.2 mm instead of 1.5 mm x 1.5 mm and the visible copper area has dropped to 77.33%.
- Cables have a size of 1.45 mm x 1.20 mm and are shifted to the left and up.
- the second workpiece is turned and positioned on the first workpiece rotated by 90 °. If the same position dimensions apply to both flat conductor cables, in the worst case the overlap looks as follows:
- the full overlap on the narrow side is also given in the worst case (previously only manufacturing tolerances and coverage errors were taken into account).
- the contact area is a 1.2 mm x 1.2 mm window, which still has an area of 64% of the original window size.
- the stop error has the greatest influence on the accuracy if both the lower and the upper flat conductor cable at the stop are too narrow by the full tolerance of 0.12 mm. When considering the worst case in the classic method, it must then be assumed that this deviation can be found in both workpieces.
- Fig. 10 stop error
- the 90 ° rotation of the upper flat conductor cable reduces the copper contact surface by 0.12 mm in height and in the side due to the stop error.
- the resulting contact area is a 1.09 mm x 1.09 mm square when considered worst case, which is only 52.80% of the original size.
- the repetition accuracy of the positioning robot is 0.07 mm, based on the TCP. In conjunction with the other errors, the worst case occurs when the deviation vectors point left-up or right-down in the coordinates.
- the laser-applied window can be 0.05 mm too large and 0.12 mm too deep (or too high) on the flat cable. Together, these deviations result in a streak stood from x - 0.345 mm. Since the spacing of the strips is in practice more than 1 mm (i.e. significantly more than 0.345 mm), there can be no short-circuit, even in the worst case, if the tolerances are observed.
- the relative error is 0.016% in each case.
- Fig. 14 Effect of twisting
- the window is now no longer approximated 1.45 mm x 1.20 mm but only 1.45 mm x 1.1787 mm, which corresponds to a surface coverage of less than 1.8%. Since the common contact area only drops by less than 1.8% under worst-case conditions, the rotation errors of the robot gripper can also be neglected when considering the matrix. With the positioning method with image processing, it could also be reduced.
- a worst-case improvement of 31.80% for the image processing method compared to the classic method can be specified for single window viewing.
- the stop error can occur for both cables and thus reduce the contact area to 45.79% of the original area.
- the robot error occurs again twice and has the contact area reduced to a 0.916 mm x 0.916 mm square, the size of which corresponds to 37.29% of the original size.
- the surface of the joined copper-copper connection is 0.8665 mm x 0.8665 mm and thus 33.37% of the original coverage area.
- the worst case for the contact area square is 1.1725 mm x 1.1725 mm side length and thus with a contact area of 61.10% of the original area.
- the stroke error is not included in the accuracy calculation - this error is compensated for by the image processing.
- the robot error only has to be taken into account once, namely when the second flat conductor cable is positioned on the first cable after analysis by the camera. If you deduct the effects of this one robot error from the contact area, you get a copper-copper coverage area of 56.05% of the original area (1.123 mm x 1.123 mm instead of 1.5 mm x 1.5 mm).
- the camera error has to be taken into account twice.
- the camera error has to be less as 0.1035 mm based on the TCP.
- the camera test in practice confirms a deviation of 0.025 mm as a worst case error.
- the center point of the remaining contact area is shifted right-up compared to the ideal center point
- the "relatively smallest area” is not necessarily the one with the smallest area, but usually the one that is to be regarded as the most critical due to the width of the copper conductor to be connected and / or the intended specific current load If, for example, there are two overlapping areas of the same geometry with different current loads, the area with the higher expected current load is the "relatively smaller area”.
- the invention is not limited to the examples described, but can be modified in various ways.
- a corresponding application can be made for flat conductor cables to be connected to one another at an angle (and not at right angles, at 90 °).
- the invention can be used for all types of robots and flat cables (laminated and extruded, with mutually identical copper conductors or with mutually different, etc.), the stripping can be done in many different ways, even if special attention was paid in the application to laser ablation of the insulation ,
- the shape of the stripped surfaces does not have to be rectangular, circular or oval shapes are also possible.
- All devices that are controlled by an electronic control and that are able to manipulate an FFC with repeatable accuracy can be considered as robots. In principle, it does not matter whether it is gripped by suction cups or clamps.
- the invention also relates to a device for performing the method, the at least one robot that can handle the FFC, a fixing device for the positioned FFC on a carrier, a camera, a device that provides the electrical connection, and a control device for the robot, which also processes the signals coming from the camera.
- the control device does not have to be a physical unit; the description and the claims include the sum of the (mostly electronic) components and devices together with their sensors, which in total allow the inventive method described above to be carried out.
- the FFC Since the FFC is positioned in its end position after the optical detection, without necessarily using a stop, the FFCs only have to be fixed in their end position, which is possible, for example, using suction devices, pressure devices, etc., which are preferably mounted on the carrier is.
- the carrier can be a flat plate (for example a work table), or it can have the shape of an elongated storage surface, for example the surface of an extruded profile.
- the fixing devices are preferably mounted on the carrier, since this is the easiest way to prevent or minimize any undetected and thus undesirable movement of the FFC during fixing.
- the FFC is placed and held by the robot on the carrier, then the fixing devices (here in the description always addressed in the majority, without that this would be a technical necessity) and only then does the robot let go of the now fixed FFC.
- the second FFC is also deposited by the robot, preferably the same as for the first FFC, after the calculation of the desired end position and fixed by the fixing devices assigned to it before the robot releases it.
- the tool of the connecting device is then brought into the desired position and activated so that it produces the electrically conductive and mechanical connection between the two FFCs by connecting the exposed and brought into contact with one another at the first window.
- the tool is then brought into the appropriate position for the connection in the region of the second window and activated, etc., etc., until the conductor tracks of all windows of the matrix are connected to one another.
- preference is given to the order from the smallest overlapping area to the largest, so as not to provoke any changes in the relative position of the FFC due to thermal expansions etc. in the most critical connection (s).
- the finished part is gripped by the robot (or another robot), released by the fixing devices and transported away for further use.
Landscapes
- Manipulator (AREA)
- Insulated Conductors (AREA)
- Length Measuring Devices By Optical Means (AREA)
- Processing Of Terminals (AREA)
Abstract
Description
Claims
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
AT0098702A AT413164B (en) | 2002-07-02 | 2002-07-02 | POSITIONING OF FLAT CABLE CABLES |
AT9872002 | 2002-07-02 | ||
PCT/AT2003/000184 WO2004006390A1 (en) | 2002-07-02 | 2003-07-02 | Positioning of flat conductors |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1520323A1 true EP1520323A1 (en) | 2005-04-06 |
EP1520323B1 EP1520323B1 (en) | 2007-03-07 |
Family
ID=30004239
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03739844A Expired - Lifetime EP1520323B1 (en) | 2002-07-02 | 2003-07-02 | Positioning of flat conductors |
Country Status (7)
Country | Link |
---|---|
US (1) | US20040200068A1 (en) |
EP (1) | EP1520323B1 (en) |
JP (1) | JP2005532772A (en) |
AT (2) | AT413164B (en) |
AU (1) | AU2003281375A1 (en) |
DE (1) | DE50306756D1 (en) |
WO (1) | WO2004006390A1 (en) |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2963392A (en) * | 1958-05-07 | 1960-12-06 | Sanders Associates Inc | Method of splicing printed circuits |
US3070650A (en) * | 1960-09-23 | 1962-12-25 | Sanders Associates Inc | Solder connection for electrical circuits |
GB954223A (en) * | 1960-11-03 | 1964-04-02 | Sanders Associates Inc | Method of joining printed circuit cables |
US3346897A (en) * | 1964-08-03 | 1967-10-17 | Lockheed Aircraft Corp | Flat conductor cable stripping machine |
US4280279A (en) * | 1979-08-30 | 1981-07-28 | Thomas & Betts Corporation | Alignment tool |
CA1285661C (en) * | 1988-08-19 | 1991-07-02 | Randy Tsang | Automatic visual measurement of surface mount device placement |
JP2500795B2 (en) * | 1993-12-24 | 1996-05-29 | 日本電気株式会社 | TCP solder connection device |
US6226862B1 (en) * | 1998-04-30 | 2001-05-08 | Sheldahl, Inc. | Method for manufacturing printed circuit board assembly |
DE10050797A1 (en) * | 2000-10-13 | 2002-04-25 | Daimler Chrysler Ag | Device for making a conductive connection of foil cable ends with anisotropic conductive glues e.g. for motor vehicle, has two plastic support halves, guiders for positioning cable ends and fasteners to keep the ends in a joined position. |
DE10050798C1 (en) * | 2000-10-13 | 2002-04-04 | Daimler Chrysler Ag | Flat laminated cable connection method has solder-coated metal strip used for bonding cable conductors of overlapping cable ends together |
-
2002
- 2002-07-02 AT AT0098702A patent/AT413164B/en not_active IP Right Cessation
-
2003
- 2003-07-02 EP EP03739844A patent/EP1520323B1/en not_active Expired - Lifetime
- 2003-07-02 JP JP2004518252A patent/JP2005532772A/en active Pending
- 2003-07-02 US US10/488,565 patent/US20040200068A1/en not_active Abandoned
- 2003-07-02 AU AU2003281375A patent/AU2003281375A1/en not_active Abandoned
- 2003-07-02 AT AT03739844T patent/ATE356448T1/en not_active IP Right Cessation
- 2003-07-02 DE DE50306756T patent/DE50306756D1/en not_active Expired - Fee Related
- 2003-07-02 WO PCT/AT2003/000184 patent/WO2004006390A1/en active IP Right Grant
Non-Patent Citations (1)
Title |
---|
See references of WO2004006390A1 * |
Also Published As
Publication number | Publication date |
---|---|
JP2005532772A (en) | 2005-10-27 |
AU2003281375A1 (en) | 2004-01-23 |
DE50306756D1 (en) | 2007-04-19 |
WO2004006390A1 (en) | 2004-01-15 |
EP1520323B1 (en) | 2007-03-07 |
ATA9872002A (en) | 2005-04-15 |
US20040200068A1 (en) | 2004-10-14 |
ATE356448T1 (en) | 2007-03-15 |
AT413164B (en) | 2005-11-15 |
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