EP1509469B1 - Device and method for winding a material web - Google Patents

Device and method for winding a material web Download PDF

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Publication number
EP1509469B1
EP1509469B1 EP03727208A EP03727208A EP1509469B1 EP 1509469 B1 EP1509469 B1 EP 1509469B1 EP 03727208 A EP03727208 A EP 03727208A EP 03727208 A EP03727208 A EP 03727208A EP 1509469 B1 EP1509469 B1 EP 1509469B1
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EP
European Patent Office
Prior art keywords
material web
rollers
take
winding
cylinders
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EP03727208A
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German (de)
French (fr)
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EP1509469A1 (en
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Ibrahim Bogocli
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/10—Mechanisms in which power is applied to web-roll spindle
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00—Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/08—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades
    • E01C23/081—Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for roughening or patterning; for removing the surface down to a predetermined depth high spots or material bonded to the surface, e.g. markings; for maintaining earth roads, clay courts or like surfaces by means of surface working tools, e.g. scarifiers, levelling blades by thermal or cryogenic treatment, excluding heating to facilitate mechanical working
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2405/00—Parts for holding the handled material
    • B65H2405/40—Holders, supports for rolls
    • B65H2405/42—Supports for rolls fully removable from the handling machine
    • B65H2405/422—Trolley, cart, i.e. support movable on floor

Definitions

  • the invention relates to a device and a method for winding a material web, in particular of thin or thick film for road marking, with a receiving device, wherein the receiving device has a winding roller for rolling up the material web. Furthermore, the invention relates to a receiving device with a winding roll for rolling up the material web.
  • Devices and methods of the type in question here are mainly used in the paper industry, the devices used there often fill entire workshops and conveyor belts or similar mechanical transport devices are arranged downstream.
  • DE 41 09 103 A1 for example, a device for winding webs of paper, foil or the like is known in which a winding roll is mounted in two support levers, which are associated with a support block.
  • roadway marking films are usually applied after being peeled off the roadway, i.e., on the roadway. after a single use, stripped off and transported away as bulk material, a device suitable for this purpose is disclosed in US Pat. No. 6,174,104.
  • the present invention is therefore based on the object, such a device and a method of the type mentioned in such a way and further, that a material web can easily be wound up at different locations with simple means.
  • a device for winding a web with the features of claim 1.
  • a device for winding a material web is characterized by a vehicle for preferably reversible coupling with the receiving device.
  • the receiving device could be assigned to a person-conveying vehicle.
  • a person-conveying vehicle has the advantage that the operator of the device during the winding process is not fatigued by running or walking, as it is transported by the vehicle. In addition, the operator can be protected from the weather when used outdoors.
  • the vehicle could include a drive and one or more wheels driven by the drive. That way, one is special realized easy to operate and even on difficult Untergund movable device, since the force of the drive can usually easily overcome obstacles on the road and supports an operator in any pushing the vehicle.
  • the vehicle could be provided with a chain drive, as it is known for example by caterpillars in construction or military vehicles. This embodiment has the advantage that the vehicle can be moved even in particularly difficult terrain with good grip.
  • the drive could be designed as an internal combustion engine. In such an embodiment it is ensured that the device can be supplied at almost all filling stations with common fuels such as gasoline or diesel oil. In addition, it ensures that high performance drives can be used that can handle heavy loads.
  • the drive could be designed as an electric motor.
  • the electric motor accesses a fixed network or is provided with batteries, which allows a mobile use of the device.
  • the receiving device could comprise a drive for the winding roll. This ensures that the winding roller can apply a tensile force to the material web, so that these, if it is attached to the road, can be easily removed or replaced.
  • the drive of the receiving device could be designed as an internal combustion engine.
  • an easy availability of common fuels such as gasoline or diesel oil at most gas stations in different locations is possible.
  • a high performance of the drive is made possible when large tensile forces must be exerted on the material web.
  • the drive of the receiving device could be designed as an electric motor. This embodiment realizes a low-emission version of the device, since rechargeable Batteries, batteries or even an existing power grid can be used.
  • the receiving device could comprise at least one and preferably three rollers or rollers for transporting the material web to the winding roll.
  • the provision of rollers or rollers allows a particularly precise feeding of the material web to the winding roll, since the rollers or rollers can stabilize or move the moving material web. In the case of three rolls, a particularly stable guidance is realized, since the material web can be moved without vibration due to its contact with several rollers or rollers.
  • the axes of rotation of the rollers or rollers could be oriented parallel to each other. This arrangement ensures a particularly material-saving and twist-free transport of the material web, since the material web is subject in this arrangement during winding no twists.
  • the axes of rotation of the rollers or rollers could be oriented parallel to the wheel axles of the vehicle. This ensures that the material web can be removed from the roadway without any twisting or twisting, since tensile forces can be exerted on the material web which pull the material web almost vertically upwards.
  • At least one and preferably two rollers or rollers could have a rubber coating or be made of rubber.
  • This embodiment allows a particularly grippy transport of the web through the rollers or rollers, since the static friction coefficient between rubber and most materials is very high.
  • a rubber coating of rollers contributes to a material-saving transport of the material web, since the material web is guided on a soft abutment.
  • the material web could be feasible between at least two rollers or rollers, wherein the lateral surfaces of the rollers or rollers roll on both sides of the material web.
  • This very specific embodiment contributes in an advantageous manner This way, possible bumps or creases are thrown out of the material web and this is smoothed.
  • the material web could be quasi clamped during the leadership. This prevents slippage of the material web on the rollers or rollers and contributes to the fact that the material web is wound over one another without supernatants on the winding roll.
  • the material web could be feasible via a third or further roller or roller to the winding roll.
  • a third or further roller or roller enables a particularly favorable guidance of the material web, since the exit angle of the material web from its upstream rollers or rollers can be influenced by the third or further roller or roller in such a way that all of the rollers or rollers are freed from stresses ,
  • a tension-free guidance of the material web not only helps to protect the material web, but also protects the bearings of the rollers or rollers.
  • rollers or rollers could be assigned at least one lubricating device for lubricating the peripheral surfaces of the rollers or rollers.
  • This embodiment has the advantage that the material web during winding on the winding roll, the rollers or rollers can pass without adhesion due to, for example, adhesive residues or similar contaminants on the web.
  • the lubricating device could be designed as a rod-shaped lubricant dispenser rolling on at least one roller or roller.
  • the rod-shaped lubricant dispenser could have a length which corresponds to the width of a circumferential surface of a roller or roller. This specific embodiment allows a constant supply of rollers or rollers with a lubricating film during rotation.
  • the lubricant could be soapy water. Soap water is a particularly cost-effective and environmentally friendly lubricant that is easily available and disposable.
  • the receiving device could comprise a heating device for heating the material webs. This has the advantage that the Verbffenungen or bonding of the webs of material can be dissolved before winding and removal from the road.
  • a particularly common and easily operated heating device could be a gas burner, the gas flame can be directed with simple design means on the road or the material web.
  • a method for winding a material web having the features of claim 21 is configured such that the receiving device is moved on a roadway while the web is removed from the road and wound onto the winding roll.
  • the traversing speed of the vehicle could be adjusted to the angular speed of the winding roll so that the material web is pulled off the road almost vertically upwards.
  • Such a procedure has the advantage that almost no shearing forces are exerted on the material web by the winding roller.
  • the thin film could be replaced by the tensile force of the winding roll from the road after heat and fed through rollers or rollers of the winding roll. As a result, a material-friendly detachment and winding process is possible.
  • the thick-film foil comprises a relatively stable tissue structure, which makes it possible to detach it from the roadway without prior heating.
  • the thick film could therefore be removed without prior heating alone by the force of the winding roll from the road and wound directly onto the winding roll.
  • Fig. 1 shows the first embodiment of the device according to the invention for winding a material web 3 in a schematic view.
  • the device has a receiving device 1, which comprises a winding roller 2 for rolling up the material web 3.
  • the receiving device 1 is coupled to a vehicle 4.
  • the vehicle 4 has wheels 10 and is provided with a drive, not shown, for driving on a roadway 5.
  • the receiving device 1 comprises a heating device 6 for heating the material web 3.
  • Fig. 2 shows the second embodiment of the device according to the invention for winding a material web in a schematic view.
  • the device has a receiving device 1 with a winding roller 2 for rolling up the material web 3.
  • the receiving device 1 is coupled to a vehicle 4.
  • the receiving device 1 comprises three rollers 7, 8 for transporting the material web 3 to the winding roll 2.
  • the axes of rotation of the rollers 7, 8 are oriented parallel to each other.
  • the axes of rotation of the rollers 7, 8 are oriented parallel to the wheel axles of the vehicle 4.
  • the material web 3 is carried out between the rollers 7, wherein the lateral surfaces of the rollers roll on both sides of the material web 3.
  • the material web 3 is guided over a third roller 8 to the winding roll 2.
  • the roller 7 is associated with a lubricating device 9 for lubricating its peripheral surface.
  • the lubricating device 9 is designed as a roll-shaped rod-shaped lubricant dispenser rolling on the roller 7.
  • the receiving device 1 comprises a heating device 6 for heating the material web 3.

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Replacement Of Web Rolls (AREA)
  • Tension Adjustment In Filamentary Materials (AREA)
  • Basic Packing Technique (AREA)
  • Winding Of Webs (AREA)

Abstract

The invention relates to a device for winding a material web, in particular thin or thick films used for road marking. Said device comprises a receiving unit (1), which has a winding reel (2) for rolling up the material web (3). The aim of the invention is to wind a material web (3) using simple resources at different locations without problems. This is achieved by a vehicle (4) that can preferably be reversibly coupled to the receiving unit (1). In addition, the invention relates to a method for winding a material web, in particular thin or thick films used for road marking. Said method comprises a receiving unit (1), whereby the latter (1) has a winding reel (2) for rolling up the material web (3). According to said method, the receiving unit (1) is driven along a carriageway (5) whilst the material web (3) is removed from said carriageway (5) and wound onto the winding reel (2). The invention further relates to a receiving unit (1) comprising a winding reel (2) for rolling up the material web (3).

Description

Die Erfindung betrifft eine Vorrichtung sowie ein Verfahren zum Aufwickeln einer Materialbahn, insbesondere von Dünn- oder Dickschichtfolien zur Fahrbahnmarkierung, mit einer Aufnahmeeinrichtung, wobei die Aufnahmeeinrichtung eine Wickelrolle zum Aufrollen der Materialbahn aufweist. Des Weiteren betrifft die Erfindung eine Aufnahmeeinrichtung mit einer Wickelrolle zum Aufrollen der Materialbahn.The invention relates to a device and a method for winding a material web, in particular of thin or thick film for road marking, with a receiving device, wherein the receiving device has a winding roller for rolling up the material web. Furthermore, the invention relates to a receiving device with a winding roll for rolling up the material web.

Vorrichtungen und Verfahren der hier in Rede stehenden Art finden vor allem in der Papierindustrie Anwendung, wobei die dort verwendeten Vorrichtungen oftmals ganze Werkhallen ausfüllen und Förderbändern oder ähnlichen mechanischen Transporteinrichtungen nachgeordnet sind. Aus der DE 41 09 103 A1 ist beispielsweise eine Vorrichtung zum Aufwickeln von Bahnen aus Papier, Folie oder dergleichen bekannt, bei der eine Wickelrolle in zwei Traghebeln gelagert ist, die einem Tragblock zugeordnet sind.Devices and methods of the type in question here are mainly used in the paper industry, the devices used there often fill entire workshops and conveyor belts or similar mechanical transport devices are arranged downstream. From DE 41 09 103 A1, for example, a device for winding webs of paper, foil or the like is known in which a winding roll is mounted in two support levers, which are associated with a support block.

Hingegen werden Folien zur Fahrbahnmarkierung üblicherweise nach dem Abziehen von der Fahrbahn, d.h. nach einmaliger Verwendung, abgezogen und als Schüttgut abtransportiert, eine dazu geeignete Vorrichtung ist in der US 6 174 104 offenbart.On the other hand, roadway marking films are usually applied after being peeled off the roadway, i.e., on the roadway. after a single use, stripped off and transported away as bulk material, a device suitable for this purpose is disclosed in US Pat. No. 6,174,104.

Bei den bereits bekannten Vorrichtungen ist nachteilig, dass diese aufgrund ihrer Dimensionen und Gewichte nur unter erheblichem Aufwand an den jeweiligen Arbeitsstätten positioniert und in Betrieb genommen werden können. Nachteilig ist auch, dass das Aufwickeln von Materialbahnen auf Wickelrollen umfangreiche Transporteinrichtungen wie Förderbänder erfordert, die ebenfalls einen erheblichen Raum beanspruchen und unter erheblichem Montageaufwand den Wickelrollen zugeordnet werden müssen.In the already known devices is disadvantageous that these can be positioned and put into operation only at considerable expense due to their dimensions and weights at the respective workplaces. Another disadvantage is that the winding of webs on bobbins requires extensive transport facilities such as conveyor belts, which also require a considerable amount of space and must be assigned to the bobbins under considerable assembly costs.

Mit anderen Worten ist es mit den bekannten Vorrichtungen und Verfahren nur unter erheblichem Montageaufwand und Raumbedarf möglich, eine Materialbahn einer Wickelrolle zuzuführen und aufzuwickeln.In other words, it is possible with the known devices and methods only with considerable installation effort and space required to supply a web of a winding roll and wind up.

Der vorliegenden Erfindung liegt daher die Aufgabe zugrunde, eine Vorrichtung und ein Verfahren der eingangs genannten Art derart auszugestalten und weiterzubilden, dass eine Materialbahn mit einfachen Mitteln an verschiedenen Orten problemlos aufwickelbar ist.The present invention is therefore based on the object, such a device and a method of the type mentioned in such a way and further, that a material web can easily be wound up at different locations with simple means.

Erfindungsgemäß wird die voranstehende Aufgabe hinsichtlich einer Vorrichtung zum Aufwickeln einer Materialbahn mit den Merkmalen des Patentanspruchs 1 gelöst. Danach ist eine Vorrichtung zum Aufwickeln einer Materialbahn durch ein Fahrzeug zur vorzugsweise reversiblen Kopplung mit der Aufnahmeeinrichtung gekennzeichnet.According to the invention the above object is achieved in terms of a device for winding a web with the features of claim 1. Thereafter, a device for winding a material web is characterized by a vehicle for preferably reversible coupling with the receiving device.

In erfindungsgemäßer Weise ist erkannt worden, dass eine Kopplung der Aufnahmeeinrichtung, die eine Wickelrolle trägt, mit einem Fahrzeug die obige Aufgabe auf überraschend einfache Weise löst. Hierdurch ist eine mobile Anwendung der Vorrichtung zum Aufwickeln einer Materialbahn ermöglicht, da die Aufnahmeeinrichtung in einfacher Weise an verschiedene Orte verfahren werden kann. Darüber hinaus ist in erfindungsgemäßer Weise erkannt worden, dass auf umfangreiche Transporteinrichtungen wie Förderbänder verzichtet werden kann, da eine Materialbahn auf einem Untergrund, beispielsweise auf einer Fahrbahn, abgelegt werden kann und von dort lediglich durch Überfahren der Materialbahn von der Aufnahmeeinrichtung aufgerollt werden kann.In the inventive manner has been recognized that a coupling of the receiving device, which carries a winding roll, with a vehicle solves the above problem in a surprisingly simple manner. As a result, a mobile application of the device for winding a material web is made possible because the receiving device can be moved in a simple manner to different locations. In addition, it has been recognized in accordance with the invention that can be dispensed with extensive transport facilities such as conveyor belts, since a material web on a substrate, for example on a roadway, can be stored and can be rolled up from there only by driving over the web of the receiving device.

Folglich ist eine Vorrichtung zum Aufwickeln einer Materialbahn angegeben, durch die ein Aufwickeln einer Materialbahn an verschiedenen Orten mit einfachen Mitteln problemlos realisierbar ist.Consequently, a device for winding a material web is indicated by the winding of a material web at different locations with simple means can be easily realized.

In ganz besonders vorteilhafter Weise könnte die Aufnahmeeinrichtung einem personenbefördernden Fahrzeug zugeordnet sein. Eine solche Ausgestaltung hat den Vorteil, dass der Bediener der Vorrichtung während des Aufwickelprozesses nicht durch Laufen oder Gehen ermüdet, da er durch das Fahrzeug befördert wird. Darüber hinaus kann der Bediener bei einem Einsatz im Freien vor Witterungseinflüssen geschützt werden.In a particularly advantageous manner, the receiving device could be assigned to a person-conveying vehicle. Such a configuration has the advantage that the operator of the device during the winding process is not fatigued by running or walking, as it is transported by the vehicle. In addition, the operator can be protected from the weather when used outdoors.

Das Fahrzeug könnte einen Antrieb und eines oder mehrere Räder umfassen, die durch den Antrieb angetrieben werden. Auf diese Weise ist eine besonders komfortabel bedienbare und auch auf schwierigem Untergund bewegbare Vorrichtung realisiert, da die Kraft des Antriebs Hindernisse auf der Fahrbahn meist leicht überwinden kann und einen Bediener bei eventuellem Schieben des Fahrzeugs unterstützt. Das Fahrzeug könnte mit einem Kettenantrieb, wie er beispielsweise von Raupen im Baubetrieb oder Militärfahrzeugen bekannt ist, versehen sein. Diese Ausgestaltung hat den Vorteil, dass das Fahrzeug auch in besonders schwierigem Gelände mit guter Bodenhaftung bewegt werden kann.The vehicle could include a drive and one or more wheels driven by the drive. That way, one is special realized easy to operate and even on difficult Untergund movable device, since the force of the drive can usually easily overcome obstacles on the road and supports an operator in any pushing the vehicle. The vehicle could be provided with a chain drive, as it is known for example by caterpillars in construction or military vehicles. This embodiment has the advantage that the vehicle can be moved even in particularly difficult terrain with good grip.

Der Antrieb könnte als Verbrennungsmotor ausgebildet sein. Bei einer solchen Ausgestaltung ist gewährleistet, dass die Vorrichtung an fast allen Tankstellen mit gängigen Treibstoffen wie Benzin oder Dieselöl versorgbar ist. Darüber hinaus ist gewährleistet, dass Antriebe mit hoher Leistung verwendet werden können, die auch schwere Lasten bewegen können.The drive could be designed as an internal combustion engine. In such an embodiment it is ensured that the device can be supplied at almost all filling stations with common fuels such as gasoline or diesel oil. In addition, it ensures that high performance drives can be used that can handle heavy loads.

Vor dem Hintergrund eines abgasarmen Einsatzes der Vorrichtung könnte der Antrieb als Elektromotor ausgebildet sein. Bei dieser Variante wäre denkbar, dass der Elektromotor auf ein Festnetz zugreift oder mit Akkus versehen wird, was einen mobilen Einsatz der Vorrichtung ermöglicht.Against the background of a low-emission use of the device, the drive could be designed as an electric motor. In this variant, it would be conceivable that the electric motor accesses a fixed network or is provided with batteries, which allows a mobile use of the device.

Die Aufnahmeeinrichtung könnte einen Antrieb für die Wickelrolle umfassen. Hierdurch ist gewährleistet, dass die Wickelrolle eine Zugkraft auf die Materialbahn aufbringen kann, so dass diese, sofern sie an der Fahrbahn befestigt ist, problemlos abgezogen bzw. abgelöst werden kann.The receiving device could comprise a drive for the winding roll. This ensures that the winding roller can apply a tensile force to the material web, so that these, if it is attached to the road, can be easily removed or replaced.

Der Antrieb der Aufnahmeeinrichtung könnte als Verbrennungsmotor ausgebildet sein. So ist eine leichte Verfügbarkeit gängiger Treibstoffe wie Benzin oder Dieselöl an den meisten Tankstellen an verschiedenen Einsatzorten möglich. Darüberhinaus wird eine hohe Leistung des Anriebs ermöglicht, wenn große Zugkräfte auf die Materialbahn ausgeübt werden müssen.The drive of the receiving device could be designed as an internal combustion engine. Thus, an easy availability of common fuels such as gasoline or diesel oil at most gas stations in different locations is possible. In addition, a high performance of the drive is made possible when large tensile forces must be exerted on the material web.

Der Antrieb der Aufnahmeeinrichtung könnte als Elektromotor ausgebildet sein. Diese Ausgestaltung realisiert eine abgasarme Version der Vorrichtung, da wiederaufladbare Batterien, Akkus oder sogar ein bestehendes Stromnetz genutzt werden können.The drive of the receiving device could be designed as an electric motor. This embodiment realizes a low-emission version of the device, since rechargeable Batteries, batteries or even an existing power grid can be used.

Die Aufnahmeeinrichtung könnte mindestens eine und vorzugsweise drei Walzen oder Rollen zum Transportieren der Materialbahn zur Wickelrolle umfassen. Die Vorkehrung von Walzen oder Rollen ermöglicht ein besonders präzises Zuführen der Materialbahn zur Wickelrolle, da die Walzen bzw. Rollen die bewegte Materialbahn stabilisieren bzw. lenken können. Im Falle dreier Walzen wird eine besonders stabile Führung realisiert, da die Materialbahn aufgrund ihrer Anlage an mehreren Walzen oder Rollen schwingungsfrei bewegt werden kann.The receiving device could comprise at least one and preferably three rollers or rollers for transporting the material web to the winding roll. The provision of rollers or rollers allows a particularly precise feeding of the material web to the winding roll, since the rollers or rollers can stabilize or move the moving material web. In the case of three rolls, a particularly stable guidance is realized, since the material web can be moved without vibration due to its contact with several rollers or rollers.

Die Drehachsen der Walzen oder Rollen könnten parallel zueinander orientiert sein. Diese Anordnung gewährleistet einen besonders materialschonenden und verdrillungsfreien Transport der Materialbahn, da die Materialbahn bei dieser Anordnung beim Aufwickeln keinen Verwindungen unterliegt.The axes of rotation of the rollers or rollers could be oriented parallel to each other. This arrangement ensures a particularly material-saving and twist-free transport of the material web, since the material web is subject in this arrangement during winding no twists.

In ganz besonders vorteilhafter Weise könnten die Drehachsen der Walzen oder Rollen parallel zu den Radachsen des Fahrzeugs orientiert sein. Hierdurch ist gewährleistet, dass die Materialbahn ohne jegliche Verwindung oder Verdrillung von der Fahrbahn entfernt werden kann, da auf die Materialbahn Zugkräfte ausübbar sind, die die Materialbahn nahezu senkrecht nach oben abziehen.In a particularly advantageous manner, the axes of rotation of the rollers or rollers could be oriented parallel to the wheel axles of the vehicle. This ensures that the material web can be removed from the roadway without any twisting or twisting, since tensile forces can be exerted on the material web which pull the material web almost vertically upwards.

Mindestens eine und vorzugsweise zwei Walzen oder Rollen könnten eine Gummibeschichtung aufweisen oder aus Gummi gefertigt sein. Diese Ausgestaltung ermöglicht einen besonders griffigen Transport der Materialbahn durch die Walzen oder Rollen, da der Haftreibungskoeffizient zwischen Gummi und den meisten Materialien sehr hoch ist. Darüber hinaus trägt eine Gummibeschichtung von Walzen einem materialschonenden Transport der Materialbahn bei, da die Materialbahn auf einem weichen Widerlager geführt wird.At least one and preferably two rollers or rollers could have a rubber coating or be made of rubber. This embodiment allows a particularly grippy transport of the web through the rollers or rollers, since the static friction coefficient between rubber and most materials is very high. In addition, a rubber coating of rollers contributes to a material-saving transport of the material web, since the material web is guided on a soft abutment.

Die Materialbahn könnte zwischen mindestens zwei Walzen oder Rollen durchführbar sein, wobei die Mantelflächen der Walzen oder Rollen beidseits der Materialbahn abrollen. Diese ganz konkrete Ausgestaltung trägt in vorteilhafter Weise dazu bei, dass eventuelle Unebenheiten oder Knitter aus der Materialbahn ausgebeult werden und diese geglättet wird. Die Materialbahn könnte während der Führung quasi eingeklemmt sein. Dies verhindert ein Verrutschen der Materialbahn auf den Walzen oder Rollen und trägt dazu bei, dass die Materialbahn ohne Überstände übereinanderliegend auf die Wickelrolle aufgewickelt wird.The material web could be feasible between at least two rollers or rollers, wherein the lateral surfaces of the rollers or rollers roll on both sides of the material web. This very specific embodiment contributes in an advantageous manner This way, possible bumps or creases are thrown out of the material web and this is smoothed. The material web could be quasi clamped during the leadership. This prevents slippage of the material web on the rollers or rollers and contributes to the fact that the material web is wound over one another without supernatants on the winding roll.

Die Materialbahn könnte über eine dritte oder weitere Walze oder Rolle zur Wickelrolle führbar sein. Eine dritte oder weitere Walze oder Rolle ermöglicht eine besonders günstige Führung der Materialbahn, da der Austrittswinkel der Materialbahn aus den ihr vorgelagerten Walzen oder Rollen durch die dritte oder weitere Walze oder Rolle so beeinflusst werden kann, dass die Walzen oder Rollen insgesamt von Spannungen befreit werden. Eine spannungsfreie Führung der Materialbahn trägt nicht nur der Schonung der Materialbahn, sondern auch einer Schonung der Lagerungen der Walzen bzw. Rollen bei.The material web could be feasible via a third or further roller or roller to the winding roll. A third or further roller or roller enables a particularly favorable guidance of the material web, since the exit angle of the material web from its upstream rollers or rollers can be influenced by the third or further roller or roller in such a way that all of the rollers or rollers are freed from stresses , A tension-free guidance of the material web not only helps to protect the material web, but also protects the bearings of the rollers or rollers.

Den Walzen oder Rollen könnte mindestens eine Schmiereinrichtung zum Schmieren der Umfangsflächen der Walzen oder Rollen zugeordnet sein. Diese Ausgestaltung hat den Vorteil, dass die Materialbahn beim Aufwickeln auf die Wickelrolle die Walzen bzw. Rollen nahezu ohne Haftung infolge von bspw. Klebstoffresten oder ähnlichen Verschmutzungen auf der Materialbahn passieren kann.The rollers or rollers could be assigned at least one lubricating device for lubricating the peripheral surfaces of the rollers or rollers. This embodiment has the advantage that the material web during winding on the winding roll, the rollers or rollers can pass without adhesion due to, for example, adhesive residues or similar contaminants on the web.

Die Schmiereinrichtung könnte als an mindestens einer Walze oder Rolle abrollender stabförmiger Schmiermittelspender ausgebildet sein. Besonders vorteilhaft könnte der stabförmige Schmiermittelspender eine Länge haben, die der Breite einer Umfangsfläche einer Walze oder Rolle entspricht. Diese konkrete Ausgestaltung ermöglicht eine ständige Versorgung der Walzen bzw. Rollen mit einem Schmierfilm während des Drehens.The lubricating device could be designed as a rod-shaped lubricant dispenser rolling on at least one roller or roller. Particularly advantageously, the rod-shaped lubricant dispenser could have a length which corresponds to the width of a circumferential surface of a roller or roller. This specific embodiment allows a constant supply of rollers or rollers with a lubricating film during rotation.

Das Schmiermittel könnte Seifenwasser sein. Seifenwasser ist ein besonders kostengünstiges und umweltfeundliches Schmiermittel, das leicht verfüg- und entsorgbar ist.The lubricant could be soapy water. Soap water is a particularly cost-effective and environmentally friendly lubricant that is easily available and disposable.

Materialbahnen, die von einer Unterlage entfernt werden, sind oftmals infolge von Verbäckungen mit dieser fest verhaftet. Vor diesem Hintergrund könnte die Aufnahmeeinrichtung eine Wärmeeinrichtung zum Erwärmen der Materialbahnen umfassen. Dies hat den Vorteil, dass die Verbäckungen oder Verklebungen der Materialbahnen vor dem Aufwickeln und Entfernen von der Fahrbahn angelöst werden können.Webs that are removed from a pad are often stuck as a result of Verbäckungen with this. Against this background, the receiving device could comprise a heating device for heating the material webs. This has the advantage that the Verbäckungen or bonding of the webs of material can be dissolved before winding and removal from the road.

Eine besonders gängige und leicht bedienbare Wärmeeinrichtung könnte ein Gasbrenner sein, dessen Gasflamme mit konstruktiv einfachen Mitteln auf die Fahrbahn bzw. die Materialbahn gerichtet werden kann.A particularly common and easily operated heating device could be a gas burner, the gas flame can be directed with simple design means on the road or the material web.

Selbstverständlich ist es denkbar, eine Aufnahmeeinrichtung zum Aufwickeln einer Materialbahn der hier in Rede stehenden Art auch ohne Fahrzeug zu betreiben oder die Aufnahmeeinrichtung nur in bestimmten Fällen - z. B. als Nachrüstbauteil - einem Fahrzeug zuzuordnen. Ein isolierter Betrieb der Aufnahmeeinrichtung ohne Fahrzeug kann vor dem Hintergrund eines statischen Einsatzes von Interesse sein.Of course, it is conceivable to operate a receiving device for winding a material web of the type in question here without a vehicle or the receiving device only in certain cases -. B. as a retrofit component - a vehicle assigned. An isolated operation of the receiving device without a vehicle may be of interest against the background of static use.

Des Weiteren ist die obige Aufgabe im Hinblick auf ein Verfahren zum Aufwickeln einer Materialbahn mit den Merkmalen des Patentanspruchs 21 gelöst. Danach ist ein Verfahren zum Aufwickeln einer Materialbahn der eingangs genannten Art derart ausgestaltet, dass die Aufnahmeeinrichtung auf einer Fahrbahn verfahren wird und dabei die Materialbahn von der Fahrbahn entfernt und auf die Wickelrolle aufgewickelt wird.Furthermore, the above object is achieved in terms of a method for winding a material web having the features of claim 21. Thereafter, a method for winding a material web of the type mentioned above is configured such that the receiving device is moved on a roadway while the web is removed from the road and wound onto the winding roll.

Bei Verwendung eines Fahrzeugs könnte die Verfahrgeschwindigkeit des Fahrzeugs auf die Winkelgeschwindigkeit der Wickelrolle so abgestimmt sein, dass die Materialbahn von der Fahrbahn nahezu senkrecht nach oben abgezogen wird. Ein solches Vorgehen hat den Vorteil, dass von der Wickelrolle nahezu keine Scherkräfte auf die Materialbahn ausgeübt werden.When using a vehicle, the traversing speed of the vehicle could be adjusted to the angular speed of the winding roll so that the material web is pulled off the road almost vertically upwards. Such a procedure has the advantage that almost no shearing forces are exerted on the material web by the winding roller.

Bei Fahrbahnmarkierungen, insbesondere im Baustellenbereich, finden sogenannte Dünnschicht- oder Dickschichtfolien Anwendung. Von ganz besonderem Interesse im Hinblick auf einen kostengünstigen Einsatz dieser Folien ist deren Wiederverwertung nach deren Entfernung von der Fahrbahn oder der Baustelle. Vor diesem Hintergrund könnte die Vorrichtung beim Ablösen dieser Folien von der Fahrbahn und beim Aufwickeln dieser Folien verwendet werden. Dabei ist denkbar, dass die abgelösten und aufgewickelten Folien gereinigt, erneut mit Klebstoff versehen und wiederverwendet werden.In the case of lane markings, in particular in the construction site area, so-called thin-film or thick-film foils are used. Of very special Interest in terms of cost-effective use of these films is their recycling after their removal from the road or the site. Against this background, the device could be used in detaching these films from the road and while winding these films. It is conceivable that the detached and wound films cleaned, re-provided with adhesive and reused.

Je nach Folientyp und Verbundverhältnisse mit der Fahrbahn ist eine Wärmeeinwirkung vor Ablösen der Materialbahn von der Fahrbahn unbedingt notwendig, um Beschädigungen beim Ablösen zu vermeiden.Depending on the type of film and the bonding conditions with the road surface, it is absolutely necessary to apply heat before detaching the material web from the roadway in order to avoid damage during detachment.

Die Dünnschichtfolie könnte nach Wärmeeinwirkung durch die Zugkraft der Wickelrolle von der Fahrbahn abgelöst und über Walzen oder Rollen der Wickelrolle zugeführt werden. Hierdurch ist ein materialschonender Ablöse- und Aufwickelvorgang ermöglicht.The thin film could be replaced by the tensile force of the winding roll from the road after heat and fed through rollers or rollers of the winding roll. As a result, a material-friendly detachment and winding process is possible.

Die Dickschichtfolie umfasst im Gegensatz zur Dünnschichtfolie eine relativ stabile Gewebestruktur, die deren Ablösen von der Fahrbahn ohne vorherige Erwärmung ermöglicht. Die Dickschichtfolie könnte daher ohne vorherige Erwärmung allein durch die Kraft der Wickelrolle von der Fahrbahn abgelöst und direkt auf die Wickelrolle aufgewickelt werden.In contrast to the thin-film foil, the thick-film foil comprises a relatively stable tissue structure, which makes it possible to detach it from the roadway without prior heating. The thick film could therefore be removed without prior heating alone by the force of the winding roll from the road and wound directly onto the winding roll.

Es gibt nun verschiedene Möglichkeiten, die Lehre der vorliegenden Erfindung in vorteilhafter Weise auszugestalten und weiterzubilden. Dazu ist einerseits auf die nachgeordneten Ansprüche, andererseits auf die nachfolgende Erläuterung zweier bevorzugter Ausführungsbeispiele der erfindungsgemäßen Vorrichtung anhand der Zeichnung zu verweisen. In Verbindung mit der Erläuterung der bevorzugten Ausführungsbeispiele anhand der Zeichnung werden auch im Allgemeinen bevorzugte Ausgestaltungen und Weiterbildungen der Lehre erläutert. In der Zeichnung zeigen

Fig. 1
in einer schematischen Ansicht ein erstes Ausführungsbeispiel der erfindungsgemäßen Vorrichtung zum Aufwickeln einer Materialbahn und
Fig. 2
in einer schematischen Ansicht ein zweites Ausführungsbeispiel der erfindungsgemäßen Vorrichtung zum Aufwickeln einer Materialbahn mit drei Walzen zum Transportieren der Materialbahn zur Wickelrolle.
There are now various possibilities for designing and developing the teaching of the present invention in an advantageous manner. For this purpose, on the one hand to the subordinate claims, on the other hand, to refer to the following explanation of two preferred embodiments of the device according to the invention with reference to the drawing. In conjunction with the explanation of the preferred embodiments with reference to the drawings, generally preferred embodiments and developments of the teaching are explained. In the drawing show
Fig. 1
in a schematic view of a first embodiment of the device according to the invention for winding a web and
Fig. 2
in a schematic view of a second embodiment of the inventive device for winding a web with three rollers for transporting the web to the winding roll.

Fig. 1 zeigt das erste Ausführungsbeispiel der erfindungsgemäßen Vorrichtung zum Aufwickeln einer Materialbahn 3 in einer schematischen Ansicht. Die Vorrichtung weist eine Aufnahmeeinrichtung 1 auf, die eine Wickelrolle 2 zum Aufrollen der Materialbahn 3 umfasst. Die Aufnahmeeinrichtung 1 ist mit einem Fahrzeug 4 gekoppelt.Fig. 1 shows the first embodiment of the device according to the invention for winding a material web 3 in a schematic view. The device has a receiving device 1, which comprises a winding roller 2 for rolling up the material web 3. The receiving device 1 is coupled to a vehicle 4.

Das Fahrzeug 4 weist Räder 10 auf und ist mit einem nicht gezeigten Antrieb zum Verfahren auf einer Fahrbahn 5 versehen.The vehicle 4 has wheels 10 and is provided with a drive, not shown, for driving on a roadway 5.

Die Aufnahmeeinrichtung 1 umfasst eine Wärmeeinrichtung 6 zum Erwärmen der Materialbahn 3.The receiving device 1 comprises a heating device 6 for heating the material web 3.

Fig. 2 zeigt das zweite Ausführungsbeispiel der erfindungsgemäßen Vorrichtung zum Aufwickeln einer Materialbahn in einer schematischen Ansicht. Die Vorrichtung weist eine Aufnahmeeinrichtung 1 mit einer Wickelrolle 2 zum Aufrollen der Materialbahn 3 auf. Die Aufnahmeeinrichtung 1 ist mit einem Fahrzeug 4 gekoppelt.Fig. 2 shows the second embodiment of the device according to the invention for winding a material web in a schematic view. The device has a receiving device 1 with a winding roller 2 for rolling up the material web 3. The receiving device 1 is coupled to a vehicle 4.

Die Aufnahmeeinrichtung 1 umfasst drei Walzen 7, 8 zum Transportieren der Materialbahn 3 zur Wickelrolle 2. Die Drehachsen der Walzen 7, 8 sind parallel zueinander orientiert. Die Drehachsen der Walzen 7, 8 sind parallel zu den Radachsen des Fahrzeugs 4 orientiert.The receiving device 1 comprises three rollers 7, 8 for transporting the material web 3 to the winding roll 2. The axes of rotation of the rollers 7, 8 are oriented parallel to each other. The axes of rotation of the rollers 7, 8 are oriented parallel to the wheel axles of the vehicle 4.

Die Materialbahn 3 ist zwischen den Walzen 7 durchführbar, wobei die Mantelflächen der Walzen beidseits der Materialbahn 3 abrollen. Die Materialbahn 3 wird über eine dritte Walze 8 zur Wickelrolle 2 geführt.The material web 3 is carried out between the rollers 7, wherein the lateral surfaces of the rollers roll on both sides of the material web 3. The material web 3 is guided over a third roller 8 to the winding roll 2.

Der Walze 7 ist eine Schmiereinrichtung 9 zum Schmieren ihrer Umfangsfläche zugeordnet. Die Schmiereinrichtung 9 ist als an der Walze 7 abrollender stabförmiger Schmiermittelspender ausgebildet.The roller 7 is associated with a lubricating device 9 for lubricating its peripheral surface. The lubricating device 9 is designed as a roll-shaped rod-shaped lubricant dispenser rolling on the roller 7.

Die Aufnahmeeinrichtung 1 umfasst eine Wärmeeinrichtung 6 zum Erwärmen der Materialbahn 3.The receiving device 1 comprises a heating device 6 for heating the material web 3.

Schließlich sei ausdrücklich darauf hingewiesen, dass die voranstehend beschriebenen Ausführungsbeispiele lediglich zur Erörterung der beanspruchten Lehre dienen, diese jedoch nicht auf die Ausführungsbeispiele einschränken.Finally, it should be expressly understood that the embodiments described above are only for the purpose of discussion of the claimed teaching, but not limit these to the embodiments.

Claims (13)

  1. Device for winding up a material web (3), in particular thin or thick layer films for road markings, having a take-up device (1), the take-up device (1) having a winding roller (2) for rolling up the material web (3), and having a vehicle (4) for preferably reversible connection to the take-up device (1),
    characterised in that the take-up device (1) comprises at least one and preferably three rotatable cylinders or rollers (7, 8) for transporting the material web (3) to the winding roller (2) and in that at least one lubrication device (9) is associated with the cylinders or rollers (7, 8) in order to lubricate the peripheral face of the cylinders or rollers (7, 8).
  2. Device according to claim 1, characterised in that the take-up device (1) is associated with a vehicle (4) which conveys persons.
  3. Device according to claim 1 or 2, characterised in that the vehicle (4) comprises a drive and at least one wheel (10) which is driven by the drive in order to move on a roadway (5), the drive preferably being constructed as an internal combustion engine or electric motor.
  4. Device according to any one of claims 1 to 3,
    characterised in that the take-up device (1) comprises a drive for the winding roller (2), the drive of the take-up device (1) preferably being constructed as an internal combustion engine or electric motor.
  5. Device according to any one of claims 1 to 4,
    characterised in that the axes of rotation of the cylinders or rollers (7, 8) are orientated parallel with each other and/or parallel with the wheel axles of the vehicle, at least one and preferably two cylinder(s) or roller(s) (7) preferably having a rubber coating or being constructed from rubber.
  6. Device according to any one of claims 1 to 5,
    characterised in that the material web (3) can be guided between at least two cylinders or rollers (7), the outer faces of the cylinders or rollers (7) rolling at both sides of the material web (3), the material web (3) preferably being able to be guided to the winding roller (2) by way of a third or additional cylinder or roller (8).
  7. Device according to any one of claims 1 to 6,
    characterised in that the lubrication device is in the form of a rod-like lubricant dispenser which rolls on at least one cylinder or roller (7) and/or in that the lubricant is soapy water.
  8. Device according to any one of claims 1 to 7,
    characterised in that the take-up device (1) comprises a heating device (6) for heating the material web (3), the heating device (6) preferably producing a gas flame.
  9. Method for winding up a material web (3), in particular thin or thick layer films for road markings, using a device according to any one of claims 1 to 8, having a take-up device (1), the take-up device (1) having a winding roller (2) for rolling up the material web (3) and the take-up device (1) being moved on a roadway (5) and the material web (3) being removed from the roadway (5) and wound onto the winding roller (2).
  10. Method according to claim 9, characterised in that the material web (3) is guided between at least two cylinders or rollers (7), the cylinders or rollers (7) rolling at both sides of the material web (3), the material web (3) preferably being guided to the winding roller (2) by way of a third or additional cylinder or roller (8).
  11. Method according to claim 9 or 10, characterised in that the movement speed of the vehicle (4) and the angular velocity of the winding roller (2) are selected in such a manner that the material web (3) is drawn off from the roadway (5) practically perpendicularly upwards.
  12. Method according to any one of claims 9 to 11,
    characterised in that the material web (3) is heated on the roadway (5) and is thereby loosened, the material web (3) preferably being removed from the roadway (5) directly after being heated and being wound up.
  13. Method according to any one of claims 9 to 12,
    characterised in that the cylinders or rollers (7, 8) are lubricated with a lubricant when the material web (3) is transported so that the material web (3) is guided in a low-friction manner, soapy water preferably being used as the lubricant.
EP03727208A 2002-04-22 2003-04-22 Device and method for winding a material web Expired - Lifetime EP1509469B1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10217938A DE10217938A1 (en) 2002-04-22 2002-04-22 Device, pick-up device and a method for winding a material web
DE10217938 2002-04-22
PCT/DE2003/001317 WO2003089351A1 (en) 2002-04-22 2003-04-22 Device, receptacle and method for winding a material web

Publications (2)

Publication Number Publication Date
EP1509469A1 EP1509469A1 (en) 2005-03-02
EP1509469B1 true EP1509469B1 (en) 2006-07-26

Family

ID=28798677

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03727208A Expired - Lifetime EP1509469B1 (en) 2002-04-22 2003-04-22 Device and method for winding a material web

Country Status (5)

Country Link
EP (1) EP1509469B1 (en)
AT (1) ATE334093T1 (en)
AU (1) AU2003233756A1 (en)
DE (2) DE10217938A1 (en)
WO (1) WO2003089351A1 (en)

Family Cites Families (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1173499B (en) * 1958-10-21 1964-07-09 Gino Eigenmann Mobile device for applying strip-shaped marking tapes on road surfaces
CH384521A (en) * 1961-04-10 1964-11-30 Vigano Vittorio Trolley for transporting fabric wound on a roller from one point to another in the processing cycle
SE408314B (en) * 1971-07-30 1979-06-05 Eigenmann Ludwig APPLIANCE FOR APPLICATION OF TRAFFIC REGULATORY MARKING BANDS ON ROADS OR OTHER TRAFFIC ROADS
GB8513206D0 (en) * 1985-05-24 1985-06-26 Eurobond 1984 Ltd Loading/unloading device
DE3838628A1 (en) * 1988-11-15 1990-05-17 Horst Vogelsang Device for laying material webs, in particular bitumen and/or plastic webs or the like
DE9205236U1 (en) * 1992-04-15 1993-08-19 Bleise, Alfred, 49838 Langen Road construction machine
DE9300268U1 (en) * 1993-01-12 1993-04-01 Bilfinger + Berger Bauaktiengesellschaft, 68165 Mannheim Device for winding and unwinding web-shaped sealing elements
DE9403419U1 (en) * 1994-03-01 1994-04-14 Basf Ag, 67063 Ludwigshafen Device for spreading or picking up heavy cover sheets
DE9422343U1 (en) * 1994-05-30 2000-08-24 LT Linnhoff Maschinenbau GmbH, 21423 Winsen Device for laying bitumen welding sheets
DE19502650A1 (en) * 1995-01-28 1996-08-01 Laetzsch Gmbh Kunststoffverarb Mobile plant for covering flat surface with matting
US5785453A (en) * 1996-06-25 1998-07-28 Minnesota Mining And Manufacturing Company Chariot for depressing pavement marking tape
US5941475A (en) * 1998-01-26 1999-08-24 Gentry, Jr.; William J. Automatic winding post
US6174104B1 (en) * 1999-01-08 2001-01-16 Douglas J. Fields Highway marking tape removal apparatus
DE20004634U1 (en) * 2000-03-13 2000-06-29 Lickfett, Uwe, Dipl.-Ing., 39393 Völpke Cover wrapping device for agricultural or forestry vehicles

Also Published As

Publication number Publication date
DE10217938A1 (en) 2003-11-06
EP1509469A1 (en) 2005-03-02
DE50304369D1 (en) 2006-09-07
WO2003089351A1 (en) 2003-10-30
ATE334093T1 (en) 2006-08-15
AU2003233756A1 (en) 2003-11-03

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