EP1509458A1 - A method and unit load for distributing articles - Google Patents

A method and unit load for distributing articles

Info

Publication number
EP1509458A1
EP1509458A1 EP03733697A EP03733697A EP1509458A1 EP 1509458 A1 EP1509458 A1 EP 1509458A1 EP 03733697 A EP03733697 A EP 03733697A EP 03733697 A EP03733697 A EP 03733697A EP 1509458 A1 EP1509458 A1 EP 1509458A1
Authority
EP
European Patent Office
Prior art keywords
unit load
loading
articles
loading ledges
ledges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
EP03733697A
Other languages
German (de)
English (en)
French (fr)
Inventor
Allan Dickner
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Inter Ikea Systems BV
Original Assignee
Inter Ikea Systems BV
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Inter Ikea Systems BV filed Critical Inter Ikea Systems BV
Publication of EP1509458A1 publication Critical patent/EP1509458A1/en
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D71/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans or pop bottles; Bales of material
    • B65D71/0088Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D71/0092Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck provided with one or more rigid supports, at least one dimension of the supports corresponding to a dimension of the load, e.g. skids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G57/00Stacking of articles
    • B65G57/02Stacking of articles by adding to the top of the stack
    • B65G57/16Stacking of articles of particular shape
    • B65G57/20Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
    • B65G57/22Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement
    • B65G57/24Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical in layers each of predetermined arrangement the layers being transferred as a whole, e.g. on pallets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38Details or accessories
    • B65D19/40Elements for spacing platforms from supporting surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65DCONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2571/00Bundles of articles held together by packaging elements for convenience of storage or transport, e.g. portable segregating carrier for plural receptacles such as beer cans, pop bottles; Bales of material
    • B65D2571/00006Palletisable loads, i.e. loads intended to be transported by means of a fork-lift truck
    • B65D2571/0008Load supporting elements
    • B65D2571/00086Feet or isolated supports, not formed by the articles

Definitions

  • the present invention relates to a method of distributing articles in a palletized form from a supplier of the articles. It also relates to a unit load for such distribution.
  • the conventional way to distribute palletized articles is by using traditional pallets, most often wooden pallets of standardized dimensions, on which the articles are loaded and often attached, for example by straps.
  • Wooden pallets are so widely used that their advantages are rarely questioned. However, there are a number of important disadvantages with wooden pallets:
  • a wooden pallet has a short lifetime, which adds to the cost.
  • the standard size of the pallets is not optimal for many articles and carriers, such as containers, goods waggons, and trucks and trailers.
  • a prior attempt to decrease the disadvantages connected to wooden pallets is to use a loading panel of corrugated cardboard during distribution.
  • a loading panel can have a lower height and weight than the wooden panel and is intended to be discarded after one use.
  • the main object of the invention is accordingly to create a method of distributing articles in a palletized form from a supplier of the articles.
  • each ledge comprising an L- shaped profile having projections for supporting the unit load at a certain distance over its support and being positioned at a lower edge of the unit load, and transporting the unit load on its loading ledges to a receiver of the articles.
  • the formed unit load can be handled by handling equipment , * such as fork lift trucks, used for handling unit loads on wooden pallets.
  • handling equipment such as fork lift trucks, used for handling unit loads on wooden pallets.
  • the unit load is provided at the supplier
  • the unit load may be transported by ordinary transport means to a warehouse, where it may be stored for further distribution to a retailer or the like, where the article leaves the distribution system.
  • the unit load can be transported directly to the retailer or the like.
  • the loading ledges are preferably produced of recyclable plastic, for example uncoloured polypropylene (PP) .
  • the production method may be injection moulding. Other materials and production techniques are possible.
  • the loading ledges may be returned for renewed use on new unit loads, but it may be advantageous to recycle them, for example by grinding them, and to return the material to a producer of loading ledges.
  • the material can be put on the ordinary market as plastic raw material. In the latter case it ' is of special importance to have the plastic material uncoloured.
  • loading ledges as set out above it will be possible to use one size only for all applications.
  • the size of the unit load is not dependent on any pallet size but rather on the size of the articles, provided at their bottom edges with two or more loading ledges with downwardly extending projections allowing handling by traditional handling equipment. If the articles are long, two or even three loading ledges may be provided at each lower edge .
  • loading ledges means in other words that an optimal unit load may be built according to the goods or articles, not according to the pallet size as today.
  • a unit load for distribution in a palletized form from a supplier of articles in the unit load to a receiver may according to the invention have two or more loading ledges positioned at lower edges of the unit load comprised of one or more articles.
  • the unit load has one loading ledge at each opposing lower edge, but if the unit load is especially long, it may have two or more loading ledges. Also, loading ledges may be provided at all lower edges of the unit load or within the unit load.
  • Circumferential straps may be provided around opposing loading ledges.
  • a base plate may be arranged between the articles and the loading ledges .
  • Fig 1 is a perspective view of a loading ledge to be used in the method according to the invention
  • Fig 2 is an overview of the distribution method according to the invention, and Figs 3a-i show examples of unit loads with loading ledges .
  • a loading ledge 1 is shown in Fig 1. It is a preferably injection moulded, -shaped profile of recyclable plastic, preferably polypropylene (PP) . Its lower leg 2 is provided with projections 3, in the shown case three projections, for supporting a unit load above the ground or other support and allowing handling with ordinary handling equipment utilized for goods on ordinary wooden pallets presently widely used in distribution systems. Its upper leg 4 is generally plain and is to bear against a vertical side surface of a unit load to be supported by the loading ledges.
  • PP polypropylene
  • the overall length of the loading ledge 1 may be 760 mm, the widths of the lower leg 2 and the upper leg 4 180 mm and 100 mm, respectively.
  • the projections 3 may have a height of 35 mm and a width of 75 mm.
  • the central projection may have a length of 160 mm, and each of the two outer projections may have a length of 75 mm.
  • Reference numeral 10 therein indicates a producer of the loading ledges 1 to be delivered to a supplier or manufacturer 11 of articles or goods. At the supplier 11 the articles are placed on two or more loading ledges 1 to form a unit load, preferably provided with straps and/or stretch or shrink wrapping.
  • the unit loads are transported for example by a truck or lorry 12 to a central warehouse 13 for later delivery to one of several retailers 14 supplied with articles from the warehouse 13.
  • transport may alternatively occur directly from the supplier 11 to each retailer 14.
  • the use of traditional wooden pallets 15 (from a producer 16 thereof) between the warehouse 13 and the retailer 14 is suggested in Fig 2.
  • the reason for this may be that the storing system at existing retailers 14 may be based on the use of wooden pallets on store beams. As a development, the additional use of wooden pallets 15 can be suspended with.
  • loading ledges 1 can be returned from the retailer 14 to the warehouse 13.
  • the used loading ledges 1 could well be returned to the supplier or manufacturer 11 for renewed use.
  • the used ledges are accordingly ground, for example in a recycle company 17. From there the material may be delivered back as raw material to the loading ledge producer 10 or be put on the ordinary market, if this is advantageous for example from an economical viewpoint. Quite naturally, it is preferred to keep the plastic material uncoloured.
  • loading ledges as set out above may reduce the needed storage space in for example the warehouse 13 by 30-35% and also increase the filling rate at transport with some 35%. The more compact filling during transport will prevent mutual movements and decrease transport damages to a minimum.
  • Fig 3 illustrates certain possibilities to arrange unit loads.
  • Figs 3b and d represent "basic" unit loads on two loading ledges 1 each with for example two straps 20.
  • Fig 3a shows a longer unit load with two loading ledges 1 at each side and for example four straps.
  • Fig 3c three sub-unit loads - each with two loading ledges 1 and two straps 20 - are stacked and held together by two further straps 21 to form a unit load.
  • Fig 3e four articles (or cardboard boxes) are arranged on four loading ledges 1, as is further illustrated in Fig 3f. Straps, not shown, may finalize the unit load.
  • Fig 3g illustrates 32 smaller articles (or cardboard boxes) forming a unit load with two loading ledges 1.
  • a base plate 22 for example hardboard or plastic. Straps, not shown, may finalize the unit load.
  • Fig 3h illustrates a unit load with four articles and a base plate 22.
  • four loading ledges 1 are used, one at each bottom edge.
  • Fig 3i finally illustrates a unit load with four loading ledges in a similar fashion as is shown in Fig 3h.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pallets (AREA)
  • Buffer Packaging (AREA)
  • Packages (AREA)
  • Supplying Of Containers To The Packaging Station (AREA)
  • Vending Machines For Individual Products (AREA)
EP03733697A 2002-05-28 2003-05-27 A method and unit load for distributing articles Ceased EP1509458A1 (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE0201591 2002-05-28
SE0201591A SE0201591L (sv) 2002-05-28 2002-05-28 Sätt och enhetslast för distribution av artiklar
PCT/SE2003/000862 WO2003099668A1 (en) 2002-05-28 2003-05-27 A method and unit load for distributing articles

Publications (1)

Publication Number Publication Date
EP1509458A1 true EP1509458A1 (en) 2005-03-02

Family

ID=20287979

Family Applications (1)

Application Number Title Priority Date Filing Date
EP03733697A Ceased EP1509458A1 (en) 2002-05-28 2003-05-27 A method and unit load for distributing articles

Country Status (26)

Country Link
EP (1) EP1509458A1 (sv)
JP (1) JP2005527439A (sv)
KR (1) KR20050004242A (sv)
CN (1) CN1317167C (sv)
AR (1) AR040639A1 (sv)
AU (1) AU2003238986A1 (sv)
BR (1) BR0311341A (sv)
CA (1) CA2486575A1 (sv)
HK (1) HK1080054A1 (sv)
HR (1) HRP20041128A2 (sv)
IL (1) IL165163A0 (sv)
IS (1) IS7541A (sv)
LT (1) LT5231B (sv)
LV (1) LV13265B (sv)
MA (1) MA27694A1 (sv)
MX (1) MXPA04011821A (sv)
NO (2) NO20045154L (sv)
NZ (1) NZ536647A (sv)
PL (1) PL200771B1 (sv)
RU (1) RU2004137125A (sv)
SE (1) SE0201591L (sv)
TN (1) TNSN04220A1 (sv)
TW (1) TWI268897B (sv)
WO (1) WO2003099668A1 (sv)
YU (1) YU102904A (sv)
ZA (1) ZA200409211B (sv)

Families Citing this family (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6786992B2 (en) 2002-06-11 2004-09-07 Airdex International, Inc. Method of making a dunnage platform
SE528003C2 (sv) * 2004-04-30 2006-08-01 Inter Ikea Systems Bv Plattform att användas som stöd för varor
WO2006136547A1 (en) * 2005-06-21 2006-12-28 Inter Ikea Systems B.V. Method of forming a unit load
US7963397B2 (en) 2006-02-09 2011-06-21 Seagle Vance L Modular, knock-down, light weight, thermally insulating, tamper proof shipping container and fire retardant shipping container bag
US7689481B2 (en) 2006-02-15 2010-03-30 Airdex International, Inc. Light weight, strong, fire retardant dunnage platform bag and system of loading, dispensing and using bag
CN105197344A (zh) 2014-06-25 2015-12-30 艾尔戴克斯国际公司 承载结构
FI128153B (sv) * 2018-06-29 2019-11-15 Actiw Oy Lastningsram, utrustning och förfarande för lastning av produkter

Family Cites Families (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2716532A (en) * 1950-01-21 1955-08-30 Gustin Bacon Mfg Co Disposable skids
FR1332675A (fr) * 1962-06-06 1963-07-19 Moyen de manutention d'objets
US3880286A (en) * 1973-06-19 1975-04-29 Nat Steel Corp Pallet packaging
FI93933C (sv) * 1992-07-16 1995-06-26 Wisapak Oy Ab Lastpall
DE4342221C2 (de) * 1993-12-10 1998-07-16 Ytong Ag Bauplattenpaket
GB9608796D0 (en) * 1996-04-27 1996-07-03 Stannard Robin Transport storage and display device
DK176428B1 (da) * 2000-11-13 2008-02-04 Inter Ikea Sys Bv Transportliste

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See references of WO03099668A1 *

Also Published As

Publication number Publication date
TWI268897B (en) 2006-12-21
ZA200409211B (en) 2006-02-22
HRP20041128A2 (en) 2005-02-28
SE0201591D0 (sv) 2002-05-28
JP2005527439A (ja) 2005-09-15
WO2003099668A1 (en) 2003-12-04
CA2486575A1 (en) 2003-12-04
AR040639A1 (es) 2005-04-13
IS7541A (is) 2004-11-22
SE0201591L (sv) 2003-11-29
TW200400902A (en) 2004-01-16
MXPA04011821A (es) 2005-03-31
PL200771B1 (pl) 2009-02-27
LT5231B (lt) 2005-06-27
RU2004137125A (ru) 2005-06-27
IL165163A0 (en) 2005-12-18
CN1655992A (zh) 2005-08-17
NO20045154L (no) 2004-11-25
NO20045155L (no) 2004-11-25
MA27694A1 (fr) 2006-01-02
BR0311341A (pt) 2005-03-22
LV13265B (en) 2005-05-20
LT2004112A (en) 2005-03-25
NZ536647A (en) 2005-06-24
YU102904A (en) 2006-05-25
PL372243A1 (en) 2005-07-11
TNSN04220A1 (en) 2007-03-12
CN1317167C (zh) 2007-05-23
KR20050004242A (ko) 2005-01-12
HK1080054A1 (zh) 2006-04-21
AU2003238986A1 (en) 2003-12-12

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