EP1495181A1 - Textile mill applications of cellulosic based polymers to provide appearance and integrity benefits to fabrics during laundering and in-wear - Google Patents

Textile mill applications of cellulosic based polymers to provide appearance and integrity benefits to fabrics during laundering and in-wear

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Publication number
EP1495181A1
EP1495181A1 EP03746987A EP03746987A EP1495181A1 EP 1495181 A1 EP1495181 A1 EP 1495181A1 EP 03746987 A EP03746987 A EP 03746987A EP 03746987 A EP03746987 A EP 03746987A EP 1495181 A1 EP1495181 A1 EP 1495181A1
Authority
EP
European Patent Office
Prior art keywords
group
alkyl
hydroxyalkyl
independently selected
textile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP03746987A
Other languages
German (de)
French (fr)
Inventor
Jiping Wang
Nodie Monroe Washington
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Procter and Gamble Co
Original Assignee
Procter and Gamble Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Procter and Gamble Co filed Critical Procter and Gamble Co
Publication of EP1495181A1 publication Critical patent/EP1495181A1/en
Withdrawn legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • D06M15/07Cellulose esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B11/00Preparation of cellulose ethers
    • C08B11/193Mixed ethers, i.e. ethers with two or more different etherifying groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B11/00Preparation of cellulose ethers
    • C08B11/20Post-etherification treatments of chemical or physical type, e.g. mixed etherification in two steps, including purification
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/22Carbohydrates or derivatives thereof
    • C11D3/222Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/20Organic compounds containing oxygen
    • C11D3/22Carbohydrates or derivatives thereof
    • C11D3/222Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin
    • C11D3/225Natural or synthetic polysaccharides, e.g. cellulose, starch, gum, alginic acid or cyclodextrin etherified, e.g. CMC
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/01Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
    • D06M15/03Polysaccharides or derivatives thereof
    • D06M15/05Cellulose or derivatives thereof
    • D06M15/09Cellulose ethers
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D2111/00Cleaning compositions characterised by the objects to be cleaned; Cleaning compositions characterised by non-standard cleaning or washing processes
    • C11D2111/10Objects to be cleaned
    • C11D2111/12Soft surfaces, e.g. textile

Definitions

  • the present mvention relates to textile mill applications of certain cellulosic based polymer or oligomer materials which impart appearance and integrity benefits to fabrics and textiles during laundering and in-wear.
  • the applications can be stand alone or incorporated into traditional textile mill processes such as dyeing and finishing.
  • Short fibers are dislodged from woven and knit fabric/textile structures by the mechanical action of laundering and abrasion/rubbing during in-wear. These dislodged fibers may form lint, fuzz or "pills" which are visible on the surface of fabrics and diminish the appearance of newness of the fabric. Further, repeated laundry-wear cycles of fabrics and textiles, can remove dye from fabrics and textiles and impart a faded, worn out appearance as a result of diminished color intensity, and in many cases, as a result of changes in hues or shades of color.
  • each R is selected from the group consisting of R2, Re, and
  • each R2 is independently selected from the group consisting of H and C1 -C4 alkyl
  • each R c is -( CH 2 ) -C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc > and R H ; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, ⁇ 4)3 N-alkyl, ⁇ 4)3 N-2-hydroxyalkyl, 3-C12 aryloxy-2-hydroxy alkyl, O R 5 O R 5 O O R 5 O
  • each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-O20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, CT -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl,
  • M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group R H is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group R c wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
  • the cellulosic based polymer or oligomer materials defined above can be used as an additive in dyeing, dyeing aftertreatments, softener finishing, hand building finishing, durable press finishing, antibacterial finishing, soil release finishing, and even mechanical finishings, etc.
  • the materials can be applied onto yarns/fabrics/textiles/garments via pad-dry processes or exhaustion methods
  • the amount of the cellulosic based fabric treatment materials of the present invention needed in the textile mill applications to provide the best fabric appearance benefits depends on many factors such as yarn/fabric constructions, types of textile processes and types of textile equipment. Based on weight of fabrics, from about 0.005% to 10% of the cellulosic based materials is needed to impart fabrics with the best fabric appearance and integrity. The prefeixed amount is from about 0.01% to 3% based on weight of fabrics treated with the cellulosic based materials.
  • Such benefits can include improved overall appearance, pill/fuzz reduction, antifading, improved abrasion resistance, and/or enhanced softness.
  • Figure 1 is an example of the pad-dry treatment process.
  • Figure 2 is an example of the exhaustion treatment method.
  • the essential component of the compositions of the present invention comprises one or more cellulosic based polymer or oligomer.
  • Such materials have been found to impart a number of appearance benefits to fabrics and textiles after applied onto fabrics during textile mill applications.
  • Such fabric appearance benefits can include, for example, improved overall appearance of the laundered fabrics, reduction of the formation of pills and fuzz, protection against color fading, improved abrasion resistance, etc.
  • the cellulosic based fabric treatment materials used in the compositions and methods herein can provide such fabric appearance benefits with acceptably little or no loss in other preferred textile properties such as fabric feel/hand, draping, softness, smoothness, etc.
  • an oligomer is a molecule consisting of only a few monomer units while polymers comprise considerably more monomer units.
  • oligomers are defined as molecules having an average molecular weight below about 1,000 and polymers are molecules having an average molecular weight of greater than about 1,000.
  • One suitable type of cellulosic based polymer or oligomer fabric treatment material for use herein has an average molecular weight of from about 5,000 to about 2,000,000, preferably from about 50,000 to about 1,000,000.
  • each R is selected from the group consisting of R2, Re, and
  • each R2 is independently selected from the group consisting of H and C1-C4 alkyl
  • each R c is -( CH 2 ) -C-OZ wherein each Z is independently selected from the group consisting of M, R2, Re, and R H ; each R H is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C -C20 alkylaryloxy-2-hydroxyalkyl, (R4>2N-al yl, (R4)2N-2- hydroxyalkyl, (R4)3 N-alkyl, ⁇ 4)3 N-2-hydroxyalkyl, Cg-C] ⁇ aryloxy-2-hydroxyalkyl,
  • each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, mo holinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, C ⁇ -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C -C20 arylalkyl, substituted alkyl, hydroxyalkyl,
  • M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group R H is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Re wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
  • the "Degree of Substitution” for group R H which is sometimes abbreviated herein “DS RH ", means the number of moles of group R H components that are substituted per anhydrous glucose unit, wherein an anhydrous glucose unit is a six membered ring as shown in the repeating unit of the general structure above.
  • the "Degree of Substitution" for group R c which is sometimes abbreviated herein "DS RC ", means the number of moles of group R c components, wherein Z is H or M, that are substituted per anhydrous glucose unit, wherem an anhydrous glucose unit is a six membered ring as shown in the repeating unit of the general structure above.
  • the requirement that Z be H or M is necessary to insure that there are a sufficient number of carboxy methyl groups such that the resulting polymer is soluble. It is understood that in addition to the required number of R c components wherein Z is H or M, there can be, and most preferably are, additional R c components wherein Z is a group other than H or M.
  • the production of materials according to the present invention is further defined in the Examples below.
  • B) Textile Mill Applications The cellulosic based polymer or oligomer materials defined above can be used as an additive in dyeing, dyeing after treatments, softener finishing, hand building finishing, durable press finishing, soil release finishing, antibacterial finishing and even mechanical finishings, etc.
  • the materials can be also used either by themselves alone or in conjunction with other textile additives such as but not limited to wetting agents, chelating agents, pH control agents, softeners, soil release agents, water repellants, dye fixatives, durable press finishing agents, antibacterial agents, etc..
  • the cellulosic based polymer or oligomer materials are commonly utilized during the dyeing and/or finishing stages
  • the materials can be applied onto yarns/fabrics/textiles/garments via both pad-dry processes and exhaustion methods as shown in Figures 1 and 2 respectively or via spray application (not shown).
  • the materials can be applied to woven fabric, knit fabric, nonwoven fabric, or combinations thereof.
  • the pad-dry process is common for the dyeing and finishing of woven fabrics. No curing is necessary to fix the materials onto fabrics although they are safe to go through high temperature curing processes. Examples of high temperature curing processes include but are not limited to finishes such as durable press finishes and antibacterial finishes.
  • the exhaustion method is commonly used to treat knit fabrics in the textile mill applications although some knit fabrics may be treated in the pad-dry process.
  • the amount of the cellulosic based fabric treatment materials of the present invention needed in the textile mill applications to provide the best fabric appearance benefits depends on many factors such as yarn/fabric constructions, types of textile processes and types of textile equipment. Based on the weight of the fabric, from about 0.005% to 10% of the cellulosic based materials is needed to impart fabrics with the best fabric appearance and integrity. The preferred amount is from about 0.01% to 3% based on the weight of the fabric treated with the cellulosic based materials.
  • Such benefits can include improved overall appearance, pill/fuzz reduction, antifading, improved abrasion resistance, and/or enhanced softness.
  • the concentration of the cellulosic based materials in the padding solution 20 should be determined by wet pick-up. For example, 1% of the aqueous solution is needed in the padding bath 40 if the wet pick-up is controlled as 100% based on the weight of the fabric 10 and 1% of the cellulosic based materials are needed to deliver the fabric 10 appearance and integrity benefits.
  • the amount of the cellulosic based materials added into the exhaustion bath 60 is determined by the weight of the fabric 10.
  • a non- limiting example would be, if a 1% add-on level of the cellulosic based materials to the fabric 10 is desired, this would be accomplished for example by adding 1 kg of the cellulosic based materials to the exhaustion bath 60 to treat 100 kg of fabric 10.
  • the pH range for fabric treatment is preferably from about 3 to 12 and more preferably from about 4 to 10.
  • the carboxylation of cellulose to produce CMC is a procedure that is well known to those skilled in the art.
  • To produce the modified CMC materials of this invention one adds during the CMC making process the material, or materials, to be substituted.
  • An example of such as procedure is given below.
  • This same procedure can be utilized with the other substituent materials described herein by replacing the hexylchloride with the substituent material, or materials, of interest, for example, cetylchloride.
  • the amount of material that should be added to the CMC making process to achieve the desired degree of substitution will be easily calculated by those skilled in the art in light of the following Examples.
  • This example illustrates the preparation of a carboxymethyl hydrophobically modified carboxymethyl cellulose and is representative of preparation of all of the cellulose ether derivatives of this invention.
  • Cellulose (20 g), sodium hydroxide (10 g), water (30 g), and ethanol (150 g) are charged into a 500 ml glass reactor.
  • the resulting alkali cellulose is stirred 45 minutes at 25 °C.
  • monochloroacetic acid (15 g) and hexylchloride (1 g) are added and the temperature raised over time to 95°C and held at 95°C for 150 minutes.
  • the reaction is cooled to 70°C, and then cooled to 25°C.
  • Neutralization is accomplished by the addition of a sufficient amount of nitric acid/acetic acid to achieve a slurry pH of between 8 and 9.
  • the slurry is filtered to obtain a hexylether of CMC.
  • **DS RH for these materials was in the range of from about 0.001 to about 0.1

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Abstract

Cellulosic based polymer or oligomer materials for use in textile mill applications. The compositions of the present invention impart appearance and integrity benefits to fabrics and textiles during laundering and in-wear. The applications can be stand alone or incorporated into textile mill processes. The materials can be applied onto yarns/fabrics/textiles/garments via pad-dry processes or exhaustion methods.

Description

TEXTILE MILL APPLICATIONS OF CELLULOSIC BASED POLYMERS TO PROVIDE APPEARANCE AND INTEGRITY BENEFITS TO FABRICS DURING
LAUNDERING AND IN-WEAR
TECHNICAL FIELD
The present mvention relates to textile mill applications of certain cellulosic based polymer or oligomer materials which impart appearance and integrity benefits to fabrics and textiles during laundering and in-wear. The applications can be stand alone or incorporated into traditional textile mill processes such as dyeing and finishing.
BACKGROUND OF THE INVENTION
It is, of course, well known that alternating cycles of using and laundering fabrics and textiles, such as articles of clothing and apparel, will inevitably adversely affect the appearance and integrity of the fabric and textile items so used and laundered. Fabrics and textiles simply wear out over time and with use. Laundering of fabrics and textiles is necessary to remove soils and stains which accumulate therein and thereon during ordinary use. However, the laundering and in-wear, over many cycles, can accentuate and contribute to the deterioration of the integrity and the appearance of such fabrics and textiles.
Deterioration of fabric integrity and appearance can manifest itself in several ways. Short fibers are dislodged from woven and knit fabric/textile structures by the mechanical action of laundering and abrasion/rubbing during in-wear. These dislodged fibers may form lint, fuzz or "pills" which are visible on the surface of fabrics and diminish the appearance of newness of the fabric. Further, repeated laundry-wear cycles of fabrics and textiles, can remove dye from fabrics and textiles and impart a faded, worn out appearance as a result of diminished color intensity, and in many cases, as a result of changes in hues or shades of color.
Given the foregoing, there is clearly an ongoing need to identify materials which could be added to textile mill applications which reduce or minimize the tendency of fabric/textiles to deteriorate in appearance during laundering and in-wear. Any applications of such materials should, of course, be able to benefit fabric appearance and integrity without unduly interfering with other fabric/textile properties such as fabric feel or hand feel, draping, softness, smoothness, etc.. The present invention is directed to the use of cellulosic based polymer or oligomer materials in textile mill application which perform in this desired manner. SUMMARY OF THE INVENTION
Cellulosic based polymer or oligomer materials which are suitable for textile mill applications and provide the desired fabric appearance and integrity benefits can be characterized by the following general formula:
wherein each R is selected from the group consisting of R2, Re, and
wherein: each R2 is independently selected from the group consisting of H and C1 -C4 alkyl;
O - each Rcis -(CH 2) -C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc> and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, ^4)3 N-alkyl, ^4)3 N-2-hydroxyalkyl, 3-C12 aryloxy-2-hydroxy alkyl, O R5 O R5 O O R5 O
II
— C- -CH- CH — C- -CH -CH- -C-OM , and
each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-O20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, CT -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl,
(R4)2N-alkyI, and (R4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Rc wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and two R4's on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine.
The cellulosic based polymer or oligomer materials defined above can be used as an additive in dyeing, dyeing aftertreatments, softener finishing, hand building finishing, durable press finishing, antibacterial finishing, soil release finishing, and even mechanical finishings, etc. The materials can be applied onto yarns/fabrics/textiles/garments via pad-dry processes or exhaustion methods
The amount of the cellulosic based fabric treatment materials of the present invention needed in the textile mill applications to provide the best fabric appearance benefits depends on many factors such as yarn/fabric constructions, types of textile processes and types of textile equipment. Based on weight of fabrics, from about 0.005% to 10% of the cellulosic based materials is needed to impart fabrics with the best fabric appearance and integrity. The prefeixed amount is from about 0.01% to 3% based on weight of fabrics treated with the cellulosic based materials. Such benefits can include improved overall appearance, pill/fuzz reduction, antifading, improved abrasion resistance, and/or enhanced softness.
All percentages, ratios and proportions herein are on a weight basis unless otherwise indicated. All documents cited herein are hereby incorporated by reference.
BRIEF DESCRIPTION OF THE DRAWINGS
Figure 1 is an example of the pad-dry treatment process. Figure 2 is an example of the exhaustion treatment method.
DETAILED DESCRIPTION OF THE INVENTION
A) Cellulosic Based Polymer or Oligomer Materials
The essential component of the compositions of the present invention comprises one or more cellulosic based polymer or oligomer. Such materials have been found to impart a number of appearance benefits to fabrics and textiles after applied onto fabrics during textile mill applications. Such fabric appearance benefits can include, for example, improved overall appearance of the laundered fabrics, reduction of the formation of pills and fuzz, protection against color fading, improved abrasion resistance, etc. The cellulosic based fabric treatment materials used in the compositions and methods herein can provide such fabric appearance benefits with acceptably little or no loss in other preferred textile properties such as fabric feel/hand, draping, softness, smoothness, etc.
As will be apparent to those skilled in the art, an oligomer is a molecule consisting of only a few monomer units while polymers comprise considerably more monomer units. For the present invention, oligomers are defined as molecules having an average molecular weight below about 1,000 and polymers are molecules having an average molecular weight of greater than about 1,000. One suitable type of cellulosic based polymer or oligomer fabric treatment material for use herein has an average molecular weight of from about 5,000 to about 2,000,000, preferably from about 50,000 to about 1,000,000.
One suitable group of cellulosic based polymer or oligomer materials for use herein is characterized by the following formula:
wherein each R is selected from the group consisting of R2, Re, and
wherein: each R2 is independently selected from the group consisting of H and C1-C4 alkyl;
O - each Rcis -(CH 2) -C-OZ wherein each Z is independently selected from the group consisting of M, R2, Re, and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C -C20 alkylaryloxy-2-hydroxyalkyl, (R4>2N-al yl, (R4)2N-2- hydroxyalkyl, (R4)3 N-alkyl, ^4)3 N-2-hydroxyalkyl, Cg-C]^ aryloxy-2-hydroxyalkyl,
O R5 O O R5 O
II I II II I II -C- -CH- -C- -CH2 — c- -CHo -CH- -C-OM , and
each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, mo holinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, C^ -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C -C20 arylalkyl, substituted alkyl, hydroxyalkyl,
(R4)2N-allyl, and ^4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Re wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and two R4's on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine.
The "Degree of Substitution" for group RH, which is sometimes abbreviated herein "DSRH", means the number of moles of group RH components that are substituted per anhydrous glucose unit, wherein an anhydrous glucose unit is a six membered ring as shown in the repeating unit of the general structure above.
The "Degree of Substitution" for group Rc, which is sometimes abbreviated herein "DSRC", means the number of moles of group Rc components, wherein Z is H or M, that are substituted per anhydrous glucose unit, wherem an anhydrous glucose unit is a six membered ring as shown in the repeating unit of the general structure above. The requirement that Z be H or M is necessary to insure that there are a sufficient number of carboxy methyl groups such that the resulting polymer is soluble. It is understood that in addition to the required number of Rc components wherein Z is H or M, there can be, and most preferably are, additional Rc components wherein Z is a group other than H or M.
Other suitable cellulosic based polymer and/or oligomer materials are described in WO 97/31950 published on September 4, 1997 and WO 98/56825 published December 17, 1998.
The production of materials according to the present invention is further defined in the Examples below. B) Textile Mill Applications The cellulosic based polymer or oligomer materials defined above can be used as an additive in dyeing, dyeing after treatments, softener finishing, hand building finishing, durable press finishing, soil release finishing, antibacterial finishing and even mechanical finishings, etc. The materials can be also used either by themselves alone or in conjunction with other textile additives such as but not limited to wetting agents, chelating agents, pH control agents, softeners, soil release agents, water repellants, dye fixatives, durable press finishing agents, antibacterial agents, etc.. With regard to the textile processing process, the cellulosic based polymer or oligomer materials are commonly utilized during the dyeing and/or finishing stages
The materials can be applied onto yarns/fabrics/textiles/garments via both pad-dry processes and exhaustion methods as shown in Figures 1 and 2 respectively or via spray application (not shown). The materials can be applied to woven fabric, knit fabric, nonwoven fabric, or combinations thereof. The pad-dry process is common for the dyeing and finishing of woven fabrics. No curing is necessary to fix the materials onto fabrics although they are safe to go through high temperature curing processes. Examples of high temperature curing processes include but are not limited to finishes such as durable press finishes and antibacterial finishes.
The exhaustion method is commonly used to treat knit fabrics in the textile mill applications although some knit fabrics may be treated in the pad-dry process.
The amount of the cellulosic based fabric treatment materials of the present invention needed in the textile mill applications to provide the best fabric appearance benefits depends on many factors such as yarn/fabric constructions, types of textile processes and types of textile equipment. Based on the weight of the fabric, from about 0.005% to 10% of the cellulosic based materials is needed to impart fabrics with the best fabric appearance and integrity. The preferred amount is from about 0.01% to 3% based on the weight of the fabric treated with the cellulosic based materials. Such benefits can include improved overall appearance, pill/fuzz reduction, antifading, improved abrasion resistance, and/or enhanced softness.
With regard to the pad-dry process, referring to Figure 1, the concentration of the cellulosic based materials in the padding solution 20 should be determined by wet pick-up. For example, 1% of the aqueous solution is needed in the padding bath 40 if the wet pick-up is controlled as 100% based on the weight of the fabric 10 and 1% of the cellulosic based materials are needed to deliver the fabric 10 appearance and integrity benefits.
Referring to Figure 2, for the exhaustion method, the amount of the cellulosic based materials added into the exhaustion bath 60 is determined by the weight of the fabric 10. A non- limiting example would be, if a 1% add-on level of the cellulosic based materials to the fabric 10 is desired, this would be accomplished for example by adding 1 kg of the cellulosic based materials to the exhaustion bath 60 to treat 100 kg of fabric 10.
The pH range for fabric treatment is preferably from about 3 to 12 and more preferably from about 4 to 10.
EXAMPLES
The following examples illustrate the compositions and methods of the present invention, but are not necessarily meant to limit or otherwise define the scope of the invention.
EXAMPLE I
Material composition for pad-dry application with a fabric softener
EXAMPLE II
Material composition for pad-dry application with durable press
EXAMPLE III Material composition for exhaustion application after dyeing
EXAMPLE IV
Synthesis of modified CMC Materials
The carboxylation of cellulose to produce CMC is a procedure that is well known to those skilled in the art. To produce the modified CMC materials of this invention, one adds during the CMC making process the material, or materials, to be substituted. An example of such as procedure is given below. This same procedure can be utilized with the other substituent materials described herein by replacing the hexylchloride with the substituent material, or materials, of interest, for example, cetylchloride. The amount of material that should be added to the CMC making process to achieve the desired degree of substitution will be easily calculated by those skilled in the art in light of the following Examples.
Synthesis of Hexylether of CMC
This example illustrates the preparation of a carboxymethyl hydrophobically modified carboxymethyl cellulose and is representative of preparation of all of the cellulose ether derivatives of this invention. Cellulose (20 g), sodium hydroxide (10 g), water (30 g), and ethanol (150 g) are charged into a 500 ml glass reactor. The resulting alkali cellulose is stirred 45 minutes at 25 °C. Then monochloroacetic acid (15 g) and hexylchloride (1 g) are added and the temperature raised over time to 95°C and held at 95°C for 150 minutes. The reaction is cooled to 70°C, and then cooled to 25°C. Neutralization is accomplished by the addition of a sufficient amount of nitric acid/acetic acid to achieve a slurry pH of between 8 and 9. The slurry is filtered to obtain a hexylether of CMC.
Table D
Specific Polymer Parameters
ID Polymer Type of Types of Chemistry Modification**
*A Hexyl CMC Hexyl ether Chlorohexane added to CMC making process
*B Decyl CMC Decyl ether Chlorodecane added to CMC making process
C C12-C13 alkoxy-2 C12-C13 alkoxy-2 C12-C13 alkyl glycidyl ether hydroxypropyl CMC hydroxypropyl added to CMC making ether process
*D Hexadecyl CMC Hexadecyl ether Chlorohexadecane added to CMC making process
*E Chloride salt of 3- chloride salt of 3- 2,3-epoxypropyltrimethyl trimethylammonio-2- trimethylammonio- ammonium chloride added to hydroxypropyl ether 2-hydroxypropyl the CMC making process of CMC ether *F [-(C(O)- Cetyl Ketene Dimer added to
CH(C16H33)- CMC making process.
C(0)CH2(C16H33) ] ester of CMC or 1,3- dioxo-2- hexadecyloctadecyl ester of CMC
CMC = Carboxymethylcellulose
* Manufactured by Noviant Specialty Chemicals
**DSRH for these materials was in the range of from about 0.001 to about 0.1
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims

What is Claimed:
1. A textile mill treatment composition, said textile mill treatment composition comprising a) a cellulosic based polymer or oligomer having the general formula:
wherein each R is selected from the group consisting of R2, Rc, and
wherein: each R2 is independently selected from the group consisting of H and C1-C4 alkyl;
O
- each cis -(CH 2) -C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc, and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, ^4)3 N-alkyl, ( 4)3 N-2-hydroxyalkyl, Cg-C^ aryloxy-2-hydroxyalkyl,
O R5 O R5 O R5 O
II I II I II I II
— C CH C CH2 — C CH2 CH- -C-OM , and
each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, C^ -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, (R )2N-alkyl, and (R4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group R wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and 0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and two R4's on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine.
2. The textile mill treatment composition of Claim 1 wherein said treatment composition is added to a padding bath, an exhaustion bath, or a spray applicator, preferably wherein the pH of said padding bath, exhaustion bath, or said spray application is from about 3 to 12.
3. The textile mill treatment composition of Claim 2 wherein said composition is applied to a woven fabric, a knit fabric, or a combination thereof.
4. A fabric or textile, said fabric or textile comprising by weight from about 0.005% to 10% of cellulosic based polymers or oligomers of the general formula:
wherein each R is selected from the group consisting of R2, Rc, and
wherein: each R2 is independently selected from the group consisting of H and C1-C4 alkyl;
O
- each Rcis →CH2)y-C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc, and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, Ci -C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, (R4)3 N-alkyl, (R4)3 N-2-hydroxyalkyl, Cg-C^ aryloxy-2-hydroxyalkyl,
O R5 O R5 O R5 O
II I II I II I II
— C CH C CH2 — C CH2 CH C-OM mi
each R4 is independently selected from the group consisting of H, C -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, C -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl,
(R4)2N-alkyl, and (R4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Rc wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and two R4's on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine.
5. A method for treating fabrics or textiles, said method comprising the steps of: a) providing a treatment composition wherein said treatment composition is comprised of a cellulosic based polymer or oligomer, wherein said cellulosic based polymer or oligomer preferably has an average molecular weight of from about 5,000 to about 2,000,000, and wherein said cellulosic based polymer or oligomer has the general formula:
wherein each R is selected from the group consisting of R2, Rc, and
wherein: each R2 is independently selected from the group consisting of H and C1-C4 alkyl;
O
- each Rcis -(CH2)y-C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc, and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C -C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, C1-C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, (1*4)3 N-alkyl, (R4)3 N-2-hydroxyalkyl, Cg-Cj^ aryloxy-2-hydroxy alkyl,
O R5 O O R R55 O O R R55 O
I I I II I IIII I I II
— C CH- -C- -CH L, —— r C- -CτHx - PCHH- - PC--ΠOAM , and
each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylarninoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, C -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl,
(R )2N-alkyl, and (R4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Rc wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and two R4' s on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine; and b) applying said cellulosic based polymer or oligomer to a fabric or textile in the amount of from about 0.005% to 10% by weight preferably wherein said fabric or textile is a woven fabric, a knit fabric, a nonwoven fabric, or a combination thereof.
6. A method for treating fabrics or textiles, said method comprising the steps of : a) providing a treatment composition wherein said treatment composition is comprised of a cellulosic based polymer or oligomer wherein said cellulosic based polymer or oligomer preferably has an average molecular weight of from about 5,000 to about 2,000,000, and wherein said cellulosic based polymer or oligomer has the general formula:
wherein each R is selected from the group consisting of R2, Rc, and
wherein: each R2 is independently selected from the group consisting of H and C1-C4 alkyl;
O
- each Rcis -(CH2)y-C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc, and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C -C20 alkylaryl, C -C20 arylalkyl, substituted alkyl, hydroxyalkyl, C -C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryIoxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, (R4)3 N-alkyl, (R4)3 N-2-hydroxyalkyl, C -C12 aryloxy-2-hydroxyalkyl,
O O R5 O R5 O
II II I II I II — C- -CH- -C- CH2 — C- -CH7 -CH- -C-OM , and
each R4 is independently selected from the group consisting of H, C1-C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, Ci -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl,
(R4)2N-alkyl, and (R4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Rc wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and 0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and - two R4' s on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine; and b) adding said cellulosic based polymer or oligomer to a padding bath or an exhaustion bath, preferably wherein the pH range of said padding bath or said exhaustion bath is from about 3 to 12; and c) adding a fabric or textile to said padding bath or said exhaustion bath whereby said cellulosic based polymer or oligomer is applied to said fabric or textile in the amount of from about 0.005% to 10% by weigh and preferably wherein said fabric or textile is a woven fabric, a knit fabric, a nonwoven fabric, or a combination thereof.
7. The textile mill treatment composition of Claim 1 wherein said cellulosic based polymer or oligomer has an average molecular weight of from about 5,000 to about 2,000,000.
8. The textile mill treatment composition of Claim 1 wherein said treatment composition further comprises a textile additive, preferably wherein said textile additive is a softener, soil release agent, water repellant, dye fixative, durable press finishing agent, antibacterial agent, or a combination thereof.
9. The method of Claim 6 further comprising adding a textile additive to said padding bath or said exhaustion bath, preferably wherein said textile additive is a softener, soil release agent, water repellant, dye fixative, durable press finishing agent, antibacterial agent, or a combination thereof.
10. A system for treating textiles, said system comprising: a) a cellulosic based polymer or oligomer having the general formula:
wherein each R is selected from the group consisting of R2, Rc, and
wherein: each R2 is independently selected from the group consisting of H and C1-C4 alkyl;
O
- each Rcis -(CH 2)y-C-OZ wherein each Z is independently selected from the group consisting of M, R2, Rc, and RH; each RH is independently selected from the group consisting of C5 -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl, Ci -C20 alkoxy-2-hydroxyalkyl, C7-C20 alkylaryloxy-2-hydroxyalkyl, (R4)2N-alkyl, (R4)2N-2- hydroxyalkyl, ^4)3 N-alkyl, (R4)3 N-2-hydroxyalkyl, Cg-C^ aryloxy-2-hydroxyalkyl, O R5 O R5 O R5 O
II I II I II I II
— C CH C CH2 — C CH2 CH C-OM and
each R4 is independently selected from the group consisting of H, Cj -C20 alkyl, C5-C7 cycloalkyl, C -C20 alkylaryl, C7-C20 arylalkyl, aminoalkyl, alkylaminoalkyl, dialkylaminoalkyl, piperidinoalkyl, morpholinoalkyl, cycloalkylaminoalkyl and hydroxyalkyl; each R5 is independently selected from the group consisting of H, C\ -C20 alkyl, C5-C7 cycloalkyl, C7-C20 alkylaryl, C7-C20 arylalkyl, substituted alkyl, hydroxyalkyl,
(R4)2N-alkyl, and (R4)3 N-alkyl; wherein:
M is a suitable cation selected from the group consisting of Na, K, l/2Ca, and l/2Mg; each x is from 0 to about 5; each y is from about 1 to about 5; and provided that: the Degree of Substitution for group RH is between about 0.0001 and 0.1, more preferably between about 0.0005 and 0.05, and most preferably between about 0.0008 and 0.01; the Degree of Substitution for group Rc wherein Z is H or M is between about 0.2 and 2.0, more preferably between about 0.3 and 1.0, and most preferably between about 0.4 and
0.7; if any RH bears a positive charge, it is balanced by a suitable anion; and two R4's on the same nitrogen can together form a ring structure selected from the group consisting of piperidine and morpholine; and b) a textile additive, preferably wherein said textile additive is a softener, soil release agent, water repellant, dye fixative, durable press finishing agent, antibacterial agent, or a combination thereof.
EP03746987A 2002-04-16 2003-04-16 Textile mill applications of cellulosic based polymers to provide appearance and integrity benefits to fabrics during laundering and in-wear Withdrawn EP1495181A1 (en)

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