EP1484123A1 - Verfahren und Vorrichtung zum Herstellen von Biegeprofilen - Google Patents
Verfahren und Vorrichtung zum Herstellen von Biegeprofilen Download PDFInfo
- Publication number
- EP1484123A1 EP1484123A1 EP04012657A EP04012657A EP1484123A1 EP 1484123 A1 EP1484123 A1 EP 1484123A1 EP 04012657 A EP04012657 A EP 04012657A EP 04012657 A EP04012657 A EP 04012657A EP 1484123 A1 EP1484123 A1 EP 1484123A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bending
- profile
- station
- mandrel
- profiles
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/10—Bending tubes using mandrels or the like by passing between rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D21/00—Combined processes according to methods covered by groups B21D1/00 - B21D19/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D5/00—Bending sheet metal along straight lines, e.g. to form simple curves
- B21D5/06—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles
- B21D5/08—Bending sheet metal along straight lines, e.g. to form simple curves by drawing procedure making use of dies or forming-rollers, e.g. making profiles making use of forming-rollers
Definitions
- the invention relates to a method and device for producing Bending profiles according to the preamble of the independent claims.
- bar profile is preferred by a roll profiling process accomplished, for the production of closed, partially open or open profiles of various cross-sectional designs and Wall thickness design from sheet metal strip, in particular from a so-called "Coil", a very large unwinding spool.
- the invention is therefore based on the object, a method and a To provide device, the intermediate storage and transport between the two machines previously required, i.e. between the Manufacturing process of the bar profiles and the bending process of the manufactured Avoids bar profiles and thus a less expensive device and a cost-effective method for producing bar profiles Sheet material and for bending these bar profiles in a single device provides.
- the profile material used should be optimally used with losses as low as possible.
- An essential feature is that a method and a device is used, which is the process for producing the bar profile and the process for bending the manufactured bar profile in a single Combined roll-form-bending machine (RFB).
- RFB Combined roll-form-bending machine
- the finished bent parts thus produced are then also preferred continuously forwarded via an automatic handling system.
- a bridge construction for receiving is connected upstream of the roll bending head a movable mandrel station. This can span the entire length of the bridge operated by motor (CNC controlled) or manually.
- the mandrel station has the task of using a mandrel bar, the mandrel shaft tool, which is positioned in the roll bending head, exactly on the bending line hold.
- the flat top of the bridge with various fastening options takes the roll stations necessary for profile production with drive, welding and grinding device, mandrel bar guides etc. on. Close separately Strip end welding machine and double reel for the coil.
- the Downstream of the roll bending head is a flying separation system.
- the bridge length depends on the number of profiles used for the manufacture of the profile necessary roller stations, with or without welding, grinding stations. etc. It can in a RFB system according to the invention, the most varied profiles Shape and size are made.
- the so-called forming flower one The resulting profile determines the location of the mandrel station.
- At a closed profile is positioned at the place where the Umformblume just as much opening of the two sheet ends of the Sheet metal strip width allows the mandrel rod holder to be in with the mandrel rod just fits into the closing gap cavity.
- Profile shape and profile type closed, partially open, open
- mandrel rod length Different.
- mandrel shank tool and thus the die are generally not required Mandrel bar.
- partially open or closed profiles are in any case Mandrel shank tools necessary.
- Thin-walled sheet metal profiles can usually be used with conventional ones Bending methods are very difficult and mostly do not bend at all.
- Profile roll bending is ideal for the free-form bending of rolled Suitable for sheet metal profiles.
- the combination of rolled profile production from the coil and profile rolling bending enables continuous production for the first time curved thin to thin-walled sheet metal profiles in 2 and 3 dimensions Execution.
- a "flying separation system" with the bending head automatic handling system ensures the transfer process of the production.
- space frame large car side part, the several conventional Components combined
- door frames window frames, chassis frames in automobiles Area, and more.
- the invention includes both completely new ones RFB systems that work according to the RFB process, but also the conversion and the addition of existing systems for the production of profiles or Systems for bending profiles, depending on the application.
- Figure 1 shows a front view of the device for Manufacture of bending profiles from a sheet-metal coil 1, each on a reel 2 is wound up.
- the double reel system has the advantage that it is only minimal Changeover times from coil to coil are required or two sheets 3 to a profile 13 can be processed.
- the sheet 3 is then from the reel 2 in Direction of conveyance 4 (here 0.6 to 1.6 m / s conveying speed) subtracted and first fed to an optional band end welding machine 5 then to be inserted into the actual profile molding device 6.
- This profile forming device 6 is in principle from the prior art known and includes a number of roller stations 7, which are in the conveying direction 4th of the sheet 3 are connected in series.
- the Welding station 8 Between the upstream front roller stations 7a and downstream roller stations 7b are the Welding station 8, the seam grinding station 9, the seam inspection station 10, the Calibration station 11 and a station 12 for forming square and Rectangular tubes (Turkish head).
- the Bending head 14 Downstream behind the last roll of the rear roll stations 7b is the Bending head 14 arranged, which is a second main component of the device for producing bending profiles according to the invention is assigned, namely the bending device 18. In the bending head 14, however, the finished still occurs unbent profile 13 from the profile forming station 6. Through 2- or 3-dimensional Bending in the bending head 14, the unbent profile 13 in the bent bending profile 15 deformed, which then by the cutting device 16 the desired length is cut off.
- the cutting device 16 can for example a flying saw, or a pair of scissors or one Cutting torch station or laser cutting station or the like.
- the separating member 17 of the cutting device 16 is the curved profile 15 can adapt so that the separating member 17 must be movable, 2 or 3 dimensions.
- the bending device 18 also includes the mandrel station 19, which is in the direction of displacement 20 is displaceably arranged on the bridge 21, on which bridge 21 the Entire profile forming station 6 is stored.
- the longitudinal displaceability of the Mandrel station 19 is only provided and made possible outside of the profile production a simple and quick adaptation of the system to another profile.
- the mandrel station 19 has the task of the mandrel rod on the, the mandrel shaft (for the Bend) on the opposite side.
- the mandrel station 19 is located So at a point shortly before the profile is closed or before completion of the profile.
- a thorn shaft is only used for closed and partially closed Profiles required, but can be omitted or removed for open profiles.
- FIG. 2 now shows an enlarged detailed illustration of the mandrel rod holder 19 with mandrel rod 22, downstream for further support of the mandrel rod 22, one or more mandrel bar guides 23 can be provided.
- This Mandrel bar guides 23 include at least two opposing ones idler rollers 24, 25, the sheet 3 to be deformed between them take up.
- One roller 24 is fixed on the mandrel rod 22 or arranged longitudinally displaceable, the other roll fixed or longitudinally displaceable the bridge 21 arranged.
- Figure 3 shows the deformation of the sheet 3 to the profile 13 over numerous Intermediate stages when passing through the roller stations 7 looking in Conveying direction 4 of the material 3, 13. It can also be seen that the outer roller 25 is wider than the inner roller 24 of the mandrel bar guide 23.
- FIG 4 shows an enlarged detail view of the invention Device for producing bending profiles according to Figure 1.
- the bridge 21 is open Feet 26 mounted and carries the roller stations 7.
- the drive 27 for the rollers the roller stations 7 sits on a widening 21 a of the bridge 21 and is accomplished via the cardan shafts 28 which drive the rollers 29.
- Between the rollers 29 is the forming flower 30 of the one to be formed from the raw sheet 3 Form profile 13 shown in a few steps.
- the mandrel rod 22 can be seen on the Mandrel bar holder 31 and the cantilever 32 again with the bridge 21 connected is.
- the cantilever arm 32 can be replaced by a closed portal yoke 33, which is then on both sides of the profile with the Bridge 21 is connected.
- the cantilever arm 32 and portal yoke 33 can also be connected to the feet 26 or to any other stationary component the bending device 18.
- FIG. 5 shows an enlarged detailed illustration of a part of the bending head 14 the bending device 18, which is already known per se from the prior art is and goes back to the same applicant.
- the finished profile 13 is introduced into the bending head 14 in the conveying direction 4, and emerges as a bending profile 15 downstream to the cutting station 16 to become.
- the bending head 14 consists of support roller 35, roller roller 36, bending roller 37 and center roller 38, only the center roller 38 being driven, the others Roles are only driven.
- the actual deformation of the profile 15 happens between the roller 36 and the central roller 38, between which there is the mandrel shaft 39 is located in the bending line 43, that is to say in the force flow of the pressing force, which mandrel shaft 39 is located at the other end of the mandrel bar 22, opposite the mandrel station 19.
- the mandrel shaft 39 is preferably cooled by one from the prior art known micro-lubrication 40 ( Figure 4), the cantilever 32 or the portal 33 of the mandrel station 19 and the mandrel rod holder 31 and the mandrel rod 22 is fed to the mandrel shaft 39. Then on the mandrel 39 are low wear hardening or hardened replaceable plate to which the Lubricant / coolant is passed.
- the roller 36 and the cooperating central roller 38 are in the Infeed directions 41 can be moved towards one another to adjust the force on the Profile 13.
- the support roller 35 and the bending roller 37 are also in the Infeed directions 41 in the direction of profile 13 or bending profile 15, additionally, however, perpendicular to it in the feed directions 42.
Abstract
Description
- Figur 1:
- Eine Vorderansicht der erfindungsgemäßen Vorrichtung zum Herstellen von Biegeprofilen aus einem Blech-Coil;
- Figur 2:
- Vergrößerte Detaildarstellung der Dornstangenhalterung und Dornstangenführung;
- Figur 3:
- Die Dornstangenhalterung und Dornstangenführung nach Figur 2 in der Seitenansicht in Pfeilrichtung III gesehen, wobei die Umformblume des zu bildenden Profils dargestellt ist;
- Figur 4:
- Vergrößerte Detaildarstellung der erfindungsgemäßen Vorrichtung zum Herstellen von Biegeprofilen nach Figur 1 in der Seitenansicht in Pfeilrichtung IV gesehen;
- Figur 5:
- Vergrößerte Detaildarstellung eines Teils des Biegekopfes aus Figur 1.
Claims (12)
- Verfahren zum Herstellen von Biegeprofilen (15) aus Rohmaterial (3), dadurch gekennzeichnet, dass das Verfahren ein Verfahren zur Herstellung eines Stangenprofiles und ein Verfahren zum Biegen des so hergestellten Stangenprofiles in einer einzigen Roll-Form-Biege-Maschine (RFB) kombiniert.
- Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass das Rohmaterial ein Blech (3) ist, das zunächst einer Formvorrichtung (6) zugeführt wird, um das Stangenprofil (13) zu formen, welches Stangenprofil (13) nachfolgend einer Biegstation (18) zugeführt wird, um das Biegeprofil (15) zu bilden.
- Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Stangenprofil (13) kontinuierlich in die Roll-Form-Biege-Maschine (RFB) gefördert wird.
- Verfahren nach Anspruch 1 bis 3, dadurch gekennzeichnet, dass im Biegekopf (14) die Profile (13) zwei- oder dreidimensional zu den Biegprofilen (15) gebogen werden.
- Verfahren nach Anspruch 1 bis 4, dadurch gekennzeichnet, dass die hergestellten Fertigbiegeteile kontinuierlich über ein automatisches Handlingsystem weiter geleitet werden.
- Vorrichtung zum Herstellen von Biegeprofilen, welche Vorrichtung nach einem der Ansprüche 1 bis 5 arbeitet, dadurch gekennzeichnet, dass die Vorrichtung eine Vorrichtung zur Herstellung eines Stangenprofiles und eine Vorrichtung zum Biegen des so hergestellten Stangenprofiles in einer einzigen Roll-Form-Biege-Maschine (RFB) kombiniert.
- Vorrichtung nach Anspruch 6, dadurch gekennzeichnet, dass die Formvorrichtung (6) eine Serie von Rollenstationen (7a, 7b) besitzt und mindestens eine Schweißstation (5, 8) und/oder eine Schleifstation (9) und/oder eine Prüfstation (10) und/oder eine Kalibrierstation (11) und/oder eine Station (12) zum Bilden von eckigen Querschnittsprofilen (13) besitzt.
- Vorrichtung nach Anspruch 6 oder 7, dadurch gekennzeichnet, dass die Biegstation (18) einen Biegekopf (14) beinhaltet, mit Walzrolle (36) und Mittelrolle (38), die zwischen sich das zu biegende Profil (13) aufnehmen.
- Vorrichtung nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, dass die Biegstation (18) eine Dornstation (19) beinhaltet, die eine Dornstangenhalterung (31) zur Halterung einer Dornstange (22) an ihrem einen Ende enthält, wobei sich am anderen Ende der Dornstange (22) ein Dornschaft (39) befindet, der sich im Innenraum des zu bildenden Profils (13) zwischen der Walzrolle (36) und Mittelrolle (38) in der Biegelinie (43) befindet.
- Vorrichtung nach Anspruch 9, dadurch gekennzeichnet, dass sich die Dornstation (19) mit Dornstangenhalterung (31) im Bereich der Umformblume (30) des zu bildenden Profils (13) befindet.
- Vorrichtung nach einem der Ansprüche 6 bis 10, dadurch gekennzeichnet, dass sich stromabwärts an die Biegestation (18) eine Ablängstation (16) mit Abtrennorgan (17) zum Abtrennen des fertigen Biegeprofils (15) anschließt.
- Vorrichtung nach Anspruch 11, dadurch gekennzeichnet, dass das Abtrennorgan (17) in zwei oder drei Achsen je nach Form des Biegeprofils (15) verfahrbar und/oder verschwenkbar ist.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10325036 | 2003-06-02 | ||
DE10325036A DE10325036A1 (de) | 2003-06-02 | 2003-06-02 | Verfahren und Vorrichtung zum Herstellen von Biegeprofilen |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1484123A1 true EP1484123A1 (de) | 2004-12-08 |
EP1484123B1 EP1484123B1 (de) | 2006-11-29 |
Family
ID=33154525
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP04012657A Not-in-force EP1484123B1 (de) | 2003-06-02 | 2004-05-28 | Verfahren und Vorrichtung zum Herstellen von Biegeprofilen |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP1484123B1 (de) |
AT (1) | ATE346701T1 (de) |
DE (2) | DE10325036A1 (de) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100393441C (zh) * | 2006-08-08 | 2008-06-11 | 四川东风电机厂有限公司 | 大型椭圆形蜗壳壳节成形方法 |
CN100445550C (zh) * | 2006-08-18 | 2008-12-24 | 四川东风电机厂有限公司 | 不等厚壳节蜗壳的制造工艺 |
DE102007034708B3 (de) * | 2007-07-25 | 2009-04-09 | Data M Software Gmbh | Flexibler Niederhalter für eine Profilieranlage zum flexiblen Walzprofilieren von Kalt- oder Warmprofilen mit veränderlichem Querschnitt |
WO2011085776A1 (de) * | 2010-01-15 | 2011-07-21 | Axel Weber | Einrichtung zum rollformprofilieren und bombieren von metallbandabschnitten |
CN103302125A (zh) * | 2013-06-07 | 2013-09-18 | 湖南大学 | 一种三维变弧度挤压型材在线弯曲成形装置 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102009034589B3 (de) * | 2009-07-24 | 2010-10-28 | Wafios Ag | Anordnung zum Biegen von rohrförmigen Werkstücken |
DE102019006796A1 (de) * | 2019-09-29 | 2021-04-01 | Fachhochschule Südwestfalen | Verfahren zur Herstellung von gebogenen Profilen aus Blech, insbesondere Leichtbauprofilen, auf einer Biegemaschine sowie eine Werkzeuganordnung an einer Biegemaschine zur Herstellung von gebogenen Profilen |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5813594A (en) * | 1990-03-26 | 1998-09-29 | Shape Corporation | Apparatus for forming an end bumper for vehicles |
US5974932A (en) * | 1995-09-13 | 1999-11-02 | Aisin Seiki Kabushiki Kaisha | Apparatus for cutting a running workpiece |
WO2001051228A2 (en) * | 2000-01-14 | 2001-07-19 | Cosma International, Inc. | A sweep forming assembly, a bumper and a method of manufacture thereof |
US6386011B1 (en) * | 2001-01-18 | 2002-05-14 | Tishken Products Co. | Adjustable cut off apparatus for elongated articles having varying degrees of sweep |
-
2003
- 2003-06-02 DE DE10325036A patent/DE10325036A1/de not_active Withdrawn
-
2004
- 2004-05-28 DE DE502004002139T patent/DE502004002139D1/de active Active
- 2004-05-28 AT AT04012657T patent/ATE346701T1/de active
- 2004-05-28 EP EP04012657A patent/EP1484123B1/de not_active Not-in-force
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5813594A (en) * | 1990-03-26 | 1998-09-29 | Shape Corporation | Apparatus for forming an end bumper for vehicles |
US5974932A (en) * | 1995-09-13 | 1999-11-02 | Aisin Seiki Kabushiki Kaisha | Apparatus for cutting a running workpiece |
WO2001051228A2 (en) * | 2000-01-14 | 2001-07-19 | Cosma International, Inc. | A sweep forming assembly, a bumper and a method of manufacture thereof |
US6386011B1 (en) * | 2001-01-18 | 2002-05-14 | Tishken Products Co. | Adjustable cut off apparatus for elongated articles having varying degrees of sweep |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100393441C (zh) * | 2006-08-08 | 2008-06-11 | 四川东风电机厂有限公司 | 大型椭圆形蜗壳壳节成形方法 |
CN100445550C (zh) * | 2006-08-18 | 2008-12-24 | 四川东风电机厂有限公司 | 不等厚壳节蜗壳的制造工艺 |
DE102007034708B3 (de) * | 2007-07-25 | 2009-04-09 | Data M Software Gmbh | Flexibler Niederhalter für eine Profilieranlage zum flexiblen Walzprofilieren von Kalt- oder Warmprofilen mit veränderlichem Querschnitt |
WO2011085776A1 (de) * | 2010-01-15 | 2011-07-21 | Axel Weber | Einrichtung zum rollformprofilieren und bombieren von metallbandabschnitten |
CN103302125A (zh) * | 2013-06-07 | 2013-09-18 | 湖南大学 | 一种三维变弧度挤压型材在线弯曲成形装置 |
Also Published As
Publication number | Publication date |
---|---|
DE10325036A1 (de) | 2004-12-23 |
DE502004002139D1 (de) | 2007-01-11 |
EP1484123B1 (de) | 2006-11-29 |
ATE346701T1 (de) | 2006-12-15 |
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