EP1461344A1 - Verfahren zur herstellung von polyschwefelmonoorganooxysilanen - Google Patents
Verfahren zur herstellung von polyschwefelmonoorganooxysilanenInfo
- Publication number
- EP1461344A1 EP1461344A1 EP02799785A EP02799785A EP1461344A1 EP 1461344 A1 EP1461344 A1 EP 1461344A1 EP 02799785 A EP02799785 A EP 02799785A EP 02799785 A EP02799785 A EP 02799785A EP 1461344 A1 EP1461344 A1 EP 1461344A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- formula
- metal
- carried out
- hal
- reaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000000034 method Methods 0.000 title claims description 39
- 150000001875 compounds Chemical class 0.000 claims abstract description 15
- 238000002360 preparation method Methods 0.000 claims abstract description 12
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims abstract description 11
- 229910052783 alkali metal Inorganic materials 0.000 claims abstract description 9
- 150000001340 alkali metals Chemical group 0.000 claims abstract description 9
- 125000005843 halogen group Chemical group 0.000 claims abstract description 7
- 238000006459 hydrosilylation reaction Methods 0.000 claims abstract description 5
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 94
- 238000006243 chemical reaction Methods 0.000 claims description 52
- 229910052751 metal Inorganic materials 0.000 claims description 42
- 239000002184 metal Substances 0.000 claims description 42
- 239000003054 catalyst Substances 0.000 claims description 32
- 229910052723 transition metal Inorganic materials 0.000 claims description 31
- 150000003624 transition metals Chemical class 0.000 claims description 31
- 239000012429 reaction media Substances 0.000 claims description 24
- 239000000203 mixture Substances 0.000 claims description 23
- 229920001021 polysulfide Polymers 0.000 claims description 23
- -1 oxide Chemical class 0.000 claims description 22
- 239000012071 phase Substances 0.000 claims description 21
- 239000003960 organic solvent Substances 0.000 claims description 20
- 239000002253 acid Substances 0.000 claims description 19
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 claims description 18
- 239000000047 product Substances 0.000 claims description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000002585 base Substances 0.000 claims description 17
- 230000003197 catalytic effect Effects 0.000 claims description 17
- 239000008188 pellet Substances 0.000 claims description 17
- 239000012190 activator Substances 0.000 claims description 16
- 229910052736 halogen Inorganic materials 0.000 claims description 15
- 150000002367 halogens Chemical class 0.000 claims description 15
- 239000007787 solid Substances 0.000 claims description 15
- 239000003463 adsorbent Substances 0.000 claims description 13
- 238000004821 distillation Methods 0.000 claims description 13
- 230000008569 process Effects 0.000 claims description 13
- 150000003839 salts Chemical class 0.000 claims description 12
- 239000003513 alkali Substances 0.000 claims description 11
- 239000003153 chemical reaction reagent Substances 0.000 claims description 11
- 239000003999 initiator Substances 0.000 claims description 11
- 239000005077 polysulfide Substances 0.000 claims description 11
- 150000008117 polysulfides Polymers 0.000 claims description 11
- 229910000077 silane Inorganic materials 0.000 claims description 11
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 claims description 10
- 229910052801 chlorine Inorganic materials 0.000 claims description 10
- 229910052741 iridium Inorganic materials 0.000 claims description 10
- 239000003446 ligand Substances 0.000 claims description 10
- 229910052697 platinum Inorganic materials 0.000 claims description 10
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 9
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 8
- 229910052763 palladium Inorganic materials 0.000 claims description 8
- 229910052703 rhodium Inorganic materials 0.000 claims description 8
- 229910052707 ruthenium Inorganic materials 0.000 claims description 8
- 238000009835 boiling Methods 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 7
- 230000008030 elimination Effects 0.000 claims description 7
- 238000003379 elimination reaction Methods 0.000 claims description 7
- 239000007788 liquid Substances 0.000 claims description 7
- 238000000926 separation method Methods 0.000 claims description 7
- ZCYVEMRRCGMTRW-UHFFFAOYSA-N 7553-56-2 Chemical group [I] ZCYVEMRRCGMTRW-UHFFFAOYSA-N 0.000 claims description 6
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 6
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 6
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 6
- 229910052794 bromium Inorganic materials 0.000 claims description 6
- 229910052799 carbon Inorganic materials 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 6
- 239000000460 chlorine Substances 0.000 claims description 6
- 125000005842 heteroatom Chemical group 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 239000008346 aqueous phase Substances 0.000 claims description 5
- 125000004429 atom Chemical group 0.000 claims description 4
- 238000007872 degassing Methods 0.000 claims description 4
- 230000018044 dehydration Effects 0.000 claims description 4
- 238000006297 dehydration reaction Methods 0.000 claims description 4
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000005865 ionizing radiation Effects 0.000 claims description 4
- 150000002503 iridium Chemical class 0.000 claims description 4
- 239000013110 organic ligand Substances 0.000 claims description 4
- 230000005855 radiation Effects 0.000 claims description 4
- 229910000323 aluminium silicate Inorganic materials 0.000 claims description 3
- 239000006229 carbon black Substances 0.000 claims description 3
- 238000002425 crystallisation Methods 0.000 claims description 3
- 230000008025 crystallization Effects 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims description 3
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000011707 mineral Substances 0.000 claims description 3
- 239000012074 organic phase Substances 0.000 claims description 3
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 2
- CIUQDSCDWFSTQR-UHFFFAOYSA-N [C]1=CC=CC=C1 Chemical compound [C]1=CC=CC=C1 CIUQDSCDWFSTQR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 2
- 239000006227 byproduct Substances 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- 239000000084 colloidal system Substances 0.000 claims description 2
- 239000011261 inert gas Substances 0.000 claims description 2
- 150000007522 mineralic acids Chemical class 0.000 claims description 2
- 125000002950 monocyclic group Chemical group 0.000 claims description 2
- 150000007530 organic bases Chemical class 0.000 claims description 2
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical class [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 2
- 230000000737 periodic effect Effects 0.000 claims description 2
- 125000003367 polycyclic group Chemical group 0.000 claims description 2
- 239000002952 polymeric resin Substances 0.000 claims description 2
- 229920003002 synthetic resin Polymers 0.000 claims description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 claims description 2
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 2
- 125000001183 hydrocarbyl group Chemical group 0.000 claims 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 239000000126 substance Substances 0.000 claims 1
- 238000006136 alcoholysis reaction Methods 0.000 abstract description 5
- 125000006732 (C1-C15) alkyl group Chemical group 0.000 abstract 1
- 125000004169 (C1-C6) alkyl group Chemical group 0.000 abstract 1
- 239000005864 Sulphur Substances 0.000 abstract 1
- 239000011734 sodium Substances 0.000 description 16
- 150000004820 halides Chemical class 0.000 description 12
- BJLJNLUARMMMLW-UHFFFAOYSA-N chloro-(3-chloropropyl)-dimethylsilane Chemical compound C[Si](C)(Cl)CCCCl BJLJNLUARMMMLW-UHFFFAOYSA-N 0.000 description 9
- 150000003254 radicals Chemical class 0.000 description 9
- 230000015572 biosynthetic process Effects 0.000 description 7
- IIFBEYQLKOBDQH-UHFFFAOYSA-N 3-chloropropyl-ethoxy-dimethylsilane Chemical compound CCO[Si](C)(C)CCCCl IIFBEYQLKOBDQH-UHFFFAOYSA-N 0.000 description 6
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 239000004912 1,5-cyclooctadiene Substances 0.000 description 5
- 230000007062 hydrolysis Effects 0.000 description 5
- 238000006460 hydrolysis reaction Methods 0.000 description 5
- 150000003961 organosilicon compounds Chemical class 0.000 description 5
- 238000004064 recycling Methods 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 238000001179 sorption measurement Methods 0.000 description 5
- 238000003786 synthesis reaction Methods 0.000 description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 125000001309 chloro group Chemical group Cl* 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 239000011521 glass Substances 0.000 description 4
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 4
- 238000010992 reflux Methods 0.000 description 4
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 3
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229910052717 sulfur Inorganic materials 0.000 description 3
- 239000011593 sulfur Substances 0.000 description 3
- 125000004434 sulfur atom Chemical group 0.000 description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- JGFZNNIVVJXRND-UHFFFAOYSA-N N,N-Diisopropylethylamine (DIPEA) Chemical compound CCN(C(C)C)C(C)C JGFZNNIVVJXRND-UHFFFAOYSA-N 0.000 description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N Pentane Chemical compound CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 229920001429 chelating resin Polymers 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 150000002430 hydrocarbons Chemical group 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 150000008040 ionic compounds Chemical class 0.000 description 2
- 239000002808 molecular sieve Substances 0.000 description 2
- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- XYFCBTPGUUZFHI-UHFFFAOYSA-N phosphine group Chemical group P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 description 2
- 239000002243 precursor Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000011541 reaction mixture Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 150000003512 tertiary amines Chemical class 0.000 description 2
- RIOQSEWOXXDEQQ-UHFFFAOYSA-N triphenylphosphine Chemical compound C1=CC=CC=C1P(C=1C=CC=CC=1)C1=CC=CC=C1 RIOQSEWOXXDEQQ-UHFFFAOYSA-N 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- VYXHVRARDIDEHS-QGTKBVGQSA-N (1z,5z)-cycloocta-1,5-diene Chemical compound C\1C\C=C/CC\C=C/1 VYXHVRARDIDEHS-QGTKBVGQSA-N 0.000 description 1
- ZOLLIQAKMYWTBR-MOLCZBCNSA-N (1z,5z,9z)-cyclododeca-1,5,9-triene Chemical compound C\1C\C=C/CC\C=C/CC\C=C/1 ZOLLIQAKMYWTBR-MOLCZBCNSA-N 0.000 description 1
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical group C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 1
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 description 1
- XFFRJUKTLSVRIJ-UHFFFAOYSA-O 4,5-dihydro-1h-imidazol-1-ium;nitrate Chemical compound [O-][N+]([O-])=O.C1CN=C[NH2+]1 XFFRJUKTLSVRIJ-UHFFFAOYSA-O 0.000 description 1
- BTBUEUYNUDRHOZ-UHFFFAOYSA-N Borate Chemical compound [O-]B([O-])[O-] BTBUEUYNUDRHOZ-UHFFFAOYSA-N 0.000 description 1
- XDTMQSROBMDMFD-UHFFFAOYSA-N Cyclohexane Chemical compound C1CCCCC1 XDTMQSROBMDMFD-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910003849 O-Si Inorganic materials 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910003872 O—Si Inorganic materials 0.000 description 1
- 229910018557 Si O Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical group [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- SCPNGMKCUAZZOO-UHFFFAOYSA-N [3-[(3-dimethylsilyl-3-ethoxypropyl)tetrasulfanyl]-1-ethoxypropyl]-dimethylsilane Chemical compound CCOC([SiH](C)C)CCSSSSCCC([SiH](C)C)OCC SCPNGMKCUAZZOO-UHFFFAOYSA-N 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 230000003213 activating effect Effects 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 229910052787 antimony Inorganic materials 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 229910052785 arsenic Inorganic materials 0.000 description 1
- 229960000892 attapulgite Drugs 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000000440 bentonite Substances 0.000 description 1
- 229910000278 bentonite Inorganic materials 0.000 description 1
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 1
- 150000001734 carboxylic acid salts Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000005119 centrifugation Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 150000003997 cyclic ketones Chemical class 0.000 description 1
- 150000001924 cycloalkanes Chemical class 0.000 description 1
- MGNZXYYWBUKAII-UHFFFAOYSA-N cyclohexa-1,3-diene Chemical compound C1CC=CC=C1 MGNZXYYWBUKAII-UHFFFAOYSA-N 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000012065 filter cake Substances 0.000 description 1
- 239000000706 filtrate Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000004817 gas chromatography Methods 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 239000012433 hydrogen halide Substances 0.000 description 1
- 229910000039 hydrogen halide Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 150000002596 lactones Chemical class 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 125000001280 n-hexyl group Chemical group C(CCCCC)* 0.000 description 1
- SJYNFBVQFBRSIB-UHFFFAOYSA-N norbornadiene Chemical compound C1=CC2C=CC1C2 SJYNFBVQFBRSIB-UHFFFAOYSA-N 0.000 description 1
- 150000001451 organic peroxides Chemical class 0.000 description 1
- 125000004430 oxygen atom Chemical group O* 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 239000010451 perlite Substances 0.000 description 1
- 235000019362 perlite Nutrition 0.000 description 1
- 229950000688 phenothiazine Drugs 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical compound OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 229910000073 phosphorus hydride Inorganic materials 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000011833 salt mixture Substances 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- LIVNPJMFVYWSIS-UHFFFAOYSA-N silicon monoxide Inorganic materials [Si-]#[O+] LIVNPJMFVYWSIS-UHFFFAOYSA-N 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 238000005987 sulfurization reaction Methods 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 150000003738 xylenes Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F7/00—Compounds containing elements of Groups 4 or 14 of the Periodic Table
- C07F7/02—Silicon compounds
- C07F7/08—Compounds having one or more C—Si linkages
- C07F7/18—Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
- C07F7/1804—Compounds having Si-O-C linkages
- C07F7/1872—Preparation; Treatments not provided for in C07F7/20
- C07F7/1892—Preparation; Treatments not provided for in C07F7/20 by reactions not provided for in C07F7/1876 - C07F7/1888
Definitions
- the present invention relates to a new synthesis route for polysulphurized monoorganoxysilanes which is carried out from raw materials which are products available on an industrial scale, without the formation of harmful secondary products and with a practically quantitative sequence of the various stages constituting this new synthetic route.
- R 1 identical or different, each represent a monovalent hydrocarbon group chosen from an alkyl radical, linear or branched, having from 1 to 15 carbon atoms and an alkoxyalkyl radical, linear or branched, having from 2 to 8 atoms carbon;
- R 2 and R 3 identical or different, each represent a monovalent hydrocarbon group chosen from an alkyl radical, linear or branched, having from 1 to 6 carbon atoms and a phenyl radical;
- the preferred radicals R 1 are chosen from the radicals: methyl, ethyl, n-propyl, isopropyl, n-butyl, CH 3 OCH 2 -, CH 3 OCH 2 CH 2 - and CH 3 OCH (CH 3 ) CH 2 -; more preferably, the radicals R 1 are chosen from the radicals: methyl, ethyl, n-propyl and isopropyl.
- the preferred radicals R 2 and R 3 are chosen from the radicals: methyl, ethyl, n-propyl, isopropyl, n-butyl, n-hexyl and phenyl; more preferably, the radicals R 2 and R 3 are methyls.
- the number x, whole or fractional, preferably ranges from 3 + 0.1 to 5 + 0.1, and more preferably from 3.5 + 0.1 to 4.5 + 0.1.
- polysulphurized monoorganoxysilanes corresponding to formula (I) which are specially targeted by the present invention are those of formula:
- the symbol x is an integer or fraction ranging from 1.5 ⁇ 0.1 to 5 ⁇ 0.1, preferably from 3 ⁇ 0.1 to 5 ⁇ 0.1, and more preferably from 3, 5 ⁇ 0.1 to 4.5 ⁇ 0.1.
- this number is the average of the number of sulfur atoms per molecule of compound considered, insofar as the chosen synthetic route gives rise to a mixture of polysulphurized products each having a different number of sulfur atoms.
- the synthesized polysulphurized monoorganoxysilanes in fact consist of a distribution of polysulphides, ranging from monosulphide to heavier polysulphides (such as for example S ⁇ 5 ), centered on an average value in moles (value of the symbol x) lying in the domains general (x ranging from 1.5 + 0.1 to 5 + 0.1), preferential (x ranging from 3 + 0.1 to 5 + 0.1) and more preferential (x ranging from 3.5 ⁇ 0, 1 to 4.5 + 0.1) mentioned above.
- trialkoxysilylalkyl halides are obtained by alcoholysis in the usual manner from the corresponding trihalogenosilylalkyl halides.
- Hal represents a halogen atom chosen from chlorine, bromine and iodine atoms, the chlorine atom being preferred, the symbols R 2 and R 3 are as defined above,
- - A represents a removable group chosen from: either a halogen atom Hal belonging to the chlorine, bromine and iodine atoms, the chlorine atom being preferred; or a para-R ° -C 6 H -SO 2 -0- radical where R ° is a linear or branched C1-C4 alkyl radical, the para-CH 3 -C 6 H 4 -S0 2 -0 tosylate radical - being prefer ; or a radical R ° -SO 2 -O- where R ° is as defined above, the mesylate radical CH 3 -S0 2 -O- being preferred; either a radical R ° -CO-O- where R ° is as defined above, the acetate radical CH 3 -CO-O- being preferred,
- the reaction is carried out: • by reacting at a temperature ranging from -10 ° C to 200 ° C one mole of the diorganohalosilane of formula (V) with a stoichiometric molar quantity or different from the stoichiometry of the allyl derivative of formula ( VI) by operating, in a homogeneous or heterogeneous medium, in the presence of an initiator consisting of: - either in a catalytic activator consisting in: (i) at least one catalyst comprising at least one transition metal or a derivative of said metal, taken in the group formed by Co, Ru, Rh, Pd, Ir and Pt; and optionally (2i) at least one hydrosilylation reaction promoter, - either in a photochemical activator, consisting in particular in an appropriate ultraviolet radiation or in an appropriate ionizing radiation, • and optionally in isolating the diorganohalogenosilylpropyl derivative of formula (VII ) trained; B step (b) which takes place
- reaction is carried out: • by reacting at a temperature ranging from -20 ° C to 200 ° C either the reaction medium obtained at the end of step (a), or the diorganohalososylpropyl derivative of formula (VII) taken alone after separation of said medium, with the alcohol of formula (VIII), using at least one mole of alcohol of formula (VIII) per mole of the reagent formula (VII), and optionally operating in the presence of a base and / or an organic solvent, • and optionally isolating the monoorganoxydiorganosilylpropyl derivative of formula (IX) formed; “ Step (c) which takes place according to the equation:
- the process according to the present invention makes it possible to access bis- (monoorganoxysilylpropyl) polysulphides of formula (I) industrially starting from diorganohalogenosilanes of formula (V), in particular (CH 3 ) 2 HSiCI.
- diorganohalogenosilanes of formula (V) can be prepared advantageously on an industrial scale by a process such as in particular that described in WO-A-99/31111.
- step (a 1 ) which takes place according to the equation:
- step (b ') which takes place according to the equation:
- step (a ') By reacting either the reaction medium obtained at the end of step (a '), or the monoorganoxydiorganosilane of formula (X! Taken in isolation after separation of said medium, using a mole of silane of formula (XI) with a stoichiometric or different molar amount from the stoichiometry of the allyl derivative of formula (VI) and operating in a homogeneous or heterogeneous medium, in the presence of an initiator consisting of:
- a catalytic activator consisting of: (i) at least one catalyst comprising at least one transition metal or a derivative of said metal, taken from the group formed by Co, Ru, Rh,
- a photochemical activator consisting in particular in an appropriate ultraviolet radiation or in an appropriate ionizing radiation
- step (c) according to the process of the invention can be carried out, as indicated above, starting, in addition to the reaction medium obtained at the end of step (b), from the reaction medium obtained at the end of step (b ') explained above.
- the method which has just been described consists in linking either steps (a), (b) and (c), or steps (a '), (b') and (c), in the definition of which the removable group A corresponds to the symbol Hal representing a halogen atom chosen from chlorine, bromine and iodine atoms, and, preferably, a chlorine atom.
- Step (a) consists in reacting the diorganohalosilane of formula (V) with the allyl derivative of formula (VI) in the presence of a chosen initiator.
- (b ') consists in reacting the monoorganoxydiorganosilane of formula (XI) with the allyl derivative of formula (VI) in the presence also of this chosen initiator.
- the initiator that is used includes all the initiators, corresponding to the types indicated above, which are effective in activating the reaction between a ⁇ SiH function and ethylenic unsaturation. According to a preferred arrangement concerning the initiator, the latter is chosen from catalytic activators.
- catalytic activators include: - - as catalyst (s) (i): (i-1) at least one finely divided elementary transition metal; and / or (i-2) a colloid of at least one metal of transition; and / or (i-3) an oxide of at least one transition metal; and / or (i-4) a salt derived from at least one transition metal and from a mineral or carboxylic acid; and / or (i-5) a complex of at least one transition metal equipped with halogenated and / or organic ligand (s) which may have one or more heteroatom (s) and / or ligand ( s) organosilicon (s); and / or (i-6) a salt as defined above where the metal part is equipped with ligand (s) as defined also above; and / or (i-7) a metallic species chosen from the aforementioned species (elementary transition metal, oxide, salt, complex, complexed salt) where the transition metal is associated this time with at least one other metal chosen from the family elements of groups
- a compound which may for example have the form of a ligand or of an ionic compound, taken in particular from the group formed by: an organic peroxide; a carboxylic acid; a carboxylic acid salt; a tertiary phosphine; a phosphite such as, for example, an optionally mixed alkyl and / or aryl phosphite; an amine; a friend of ; a linear or cyclic ketone; a trialkylhydrogenosilane; benzothriazole; phenothiazine; a compound of 03/048169
- OCOCH 3 OCOCH 3 ; a lactone; a mixture of cyclohexanone with triphenylphosphine; an ionic compound such as, for example, an alkali metal or imidazolinium nitrate or borate, a phosphonium halide, a quaternary ammonium halide, a tin II halide.
- an ionic compound such as, for example, an alkali metal or imidazolinium nitrate or borate, a phosphonium halide, a quaternary ammonium halide, a tin II halide.
- the latter is chosen from the preferred catalytic activators mentioned above which comprise, as catalyst (s) (i), one and / or the other metallic species (i-1) to (i-9) where the transition metal belongs to the following subgroup: Ir and Pt.
- the latter is chosen from the preferred catalytic activators mentioned above which comprise, as the catalyst (s) (i), one and / or the other of the metallic species (i-1) to (i-9) where the transition metal is Ir.
- suitable Ir-based catalysts are in particular:
- Ir-based catalysts which are even more suitable are taken from the group of iridium complexes of formula:
- R 4 represents an unsaturated hydrocarbon ligand comprising at least one carbon ⁇ carbon double bond and / or at least one triple bond c ⁇ c, these unsaturated bonds being able to be conjugated or not conjugated, said ligand: being linear or cyclic (mono or polycyclic), having from 4 to 30 carbon atoms, having from 1 to 8 ethylenic and / or acetylenic unsaturations and optionally comprising one or more heteroatoms such as for example an oxygen atom and / or a silicon atom;
- R 4 is chosen from butadiene-1, 3, hexadiene-1, 3, cyclohexadiene-1, 3, cyclooctadiene-1, 3, cyclooctadiene-1, 5, cyclododecatriene-1, 5 , 9 and norbornadiene, and the following compounds of formulas: 03/048169
- Hal represents a chlorine atom.
- iridium complexes which are even more suitable, mention may be made of the following catalysts: ⁇ -chlorobis (divinyltetramethyidisiloxane) diiridium, ⁇ -chlorobis ( ⁇ -1,5-hexadiene) diiridium, - ⁇ -bromobis ( ⁇ -1, 5-hexadiene) diiridium, - ⁇ -iodobis ( ⁇ -1, 5-hexadiene) diiridium, - ⁇ -chlorobis ( ⁇ -1, 5-cyclooctadiene) diiridium, - ⁇ -bromobis ( ⁇ -1, 5 -cyclooctadiene) diiridium, - ⁇ -iodobis ( ⁇ -1, 5-cyclooctadiene) diiridium, - ⁇ -chlorobis ( ⁇ -2,5-norbornadiene) diiridium, -
- the catalyst can be used, and this is another preferred arrangement, in a homogeneous medium, as described in JP-B-2,938,731.
- the reaction can be carried out either continuously, or semi-continuously, or discontinuously.
- the reaction product is separated and collected by distillation from the reaction medium, and it is possible to recycle the catalyst by carrying out a new charge of reagents on a distillation pellet containing the catalyst resulting from the step of distillation of the product of the previous operation, with possible additional addition of new catalyst.
- the recycling of the catalyst can be improved by also adding a small amount of ligand.
- the catalyst can still be used in a heterogeneous medium.
- This procedure calls in particular for the use of a catalyst which is supported on an inert solid support of the type of those defined above. This procedure makes it possible to carry out the reaction in a fixed bed reactor operating continuously, semi-continuously or discontinuously with recycling. It is also possible to carry out the reaction in a standard stirred reactor operating continuously, semi-continuously or discontinuously.
- the reaction product is therefore separated and collected by distillation from the reaction medium, and it is possible to recover the catalytic metal contained in the liquid distillation pellet, said metal being in its original catalyst form or in a transformed form.
- the liquid distillation pellet is brought into contact with an effective adsorbent quantity of a solid adsorbent agent.
- the solid adsorbent is generally in the form of powder, extrusion, granule or grafted on a support such as cellulose for example.
- carbon black As a solid adsorbent, it is more particularly recommended to use carbon black; activated carbon; molecular sieves which are most often synthetic zeolites, silicalites or metallic aluminosilicates; silicas; activated aluminas; adsorbent fillers based on diatomite and perlite; activated and ground clays based on bentonite and attapulgite; ion exchange resins; or amberlite or amberlyst type resins.
- carbon black As a solid adsorbent, it is more particularly recommended to use carbon black; activated carbon; molecular sieves which are most often synthetic zeolites, silicalites or metallic aluminosilicates; silicas; activated aluminas; adsorbent fillers based on diatomite and perlite; activated and ground clays based on bentonite and attapulgite; ion exchange resins; or amberlite or amberlyst type resin
- Adsorption can be implemented: batchwise (i.e. in batch) with powder-type compounds; continuously via a column or through a fixed bed.
- the contact time can vary from 5 minutes to 10 hours, preferably between 30 minutes and 7 hours in batch.
- the temperature can vary from 5 to 150 ° C, preferably from 10 to 30 ° C.
- the quantity of adsorbent used for activated carbon, molecular sieves, silicas, aluminas and mineral adjuvants is strongly linked on the one hand to the specific adsorption capacity relating to each of the adsorbents that it is possible to 'use in the context of the invention and secondly to the implementation parameters such as the temperature and the presence or absence of a solvent.
- the adsorption capacity (q) is expressed in number of moles of metal adsorbed per kilogram of adsorbent used. This quantity q is generally between 0.1 and 30, preferably between 0.5 and 20.
- the resin is characterized by an exchange capacity value which is specific for each resin grade and which is related to the functionality carried by this resin. This exchange capacity is generally expressed in meq / g for a dry product or in meq./ml on a wet product.
- These resins are preferably used so that the molar ratio between the function carried by the resin and the metal present in the solution to be treated is between 1 and 30, preferably between 1 and 15 and, more particularly, between 1 and 5.
- the adsorption step can be carried out at atmospheric pressure or under reduced pressure, and, optionally in the presence of a solvent inert with respect to the hydrogen halide H-Hal present in trace amounts in the middle. It is recommended to use alkanes (preferably C 6 and C 7 ), and aromatic solvents (toluene, xylene or chlorobenzene).
- the solid adsorbent on the surface of which the catalytic metal is adsorbed is separated from the distillation pellet by any suitable means of liquid / solid separation such as filtration, centrifugation or sedimentation. Metal is then separated from the adsorbent by any physicochemical means compatible with said adsorbent.
- the recovery process further comprises, after step (1) during which the reaction medium is distilled in order to separate the product formed from a liquid distillation pellet comprising the by-products. and the catalytic metal or its derivatives, a step (2) of bringing the liquid pellet into contact with water in the presence, optionally, of an organic solvent inert with respect to H-Hal formed, in order to obtain an aqueous phase and an organic phase and hydrolyze said pellet.
- a step (2) of bringing the liquid pellet into contact with water in the presence, optionally, of an organic solvent inert with respect to H-Hal formed, in order to obtain an aqueous phase and an organic phase and hydrolyze said pellet.
- Hydrolysis can be carried out in an acidic or basic medium. If the reaction is carried out in an acid medium, the aqueous solution used as reagent can be pre-acidified (with H-Hal for example) or consist only of demineralized water. The pH of the solution then changes during the reaction to values below 7. In this case, it is possible to neutralize the aqueous phase at the end of hydrolysis by adding a base.
- the hydrolysis is preferably carried out in a basic medium so that all of the H-Hal is eliminated. It is recommended to pour the pellet on a foot of aqueous solution.
- the hydrolysis can be carried out at temperatures ranging from -15 ° C to 80 ° C.
- the reaction being exothermic, it is preferred to carry out the casting of the pellet at moderate temperatures of between -10 and 30 ° C. Temperature control may be necessary.
- the water used for hydrolysis can be introduced in the form of ice or an ice / salt mixture.
- the medium obtained is two-phase consisting of an organic phase and an aqueous phase.
- the reaction is carried out in a wide range of temperatures preferably ranging from -10 ° C. to 100 ° C., operating under atmospheric pressure or under a pressure higher than atmospheric pressure which can reach or even exceed 20.10 5 Pa.
- the amount of the allyl derivative of formula (VI) used is preferably from 1 to 2 moles per 1 mole of organosilicon compound.
- the amount of catalyst (s) (i) expressed by weight of transition metal taken from the group formed by Co, Ru, Rh, Pd, Ir, and Pt it is in the range from 1 to 10,000 ppm, preferably ranging from 10 to 2000 ppm and more preferably ranging from 30 to 1000 ppm, based on the weight of organosilicon compound of formula (V) or (XI).
- the quantity of promoter (s) (2i), when one or more is used, expressed in number of moles of promoter (s) per gram atom of transition metal taken from the group formed by Co, Ru, Rh, Pd , Ir and Pt, is in the range from 0.1 to 1000, preferably ranging from 0.5 to 500 and more preferably ranging from 1 to 300.
- the diorganohalososilpropyl derivative of formula (VII) or the derivative of monoorganoxydiorganosilylpropyl of formula (IX) is obtained with a molar yield at least equal to 80% based on the starting organosilicon compound of formula (V) or (XI).
- Step (b) consists in reacting the diorganohalogénosilylpropyle derivative of formula (VII) with the alcohol of formula (VIII).
- Step (a ') consists in reacting the hydrogenosilane of formula (V) with the alcohol of formula (VIII).
- each of these alkoxylation steps is carried out in a manner known per se according to an alcoholysis process such as that described for example in J. Amer.Chem.Soc.3601 (1960).
- the reaction can be carried out, and this is a first implementation arrangement, in the presence of a base to neutralize the halogen acid formed.
- a base to neutralize the halogen acid formed.
- bases can be used, in particular tertiary amines such as, for example, trialkylamines; suitable bases of this type are for example triethylamine, tributylamine or diisopropylethylamine.
- the base can be used either in stoichiometric quantities, or in excess when its elimination is then easy to carry out, or still in quantities which are less than stoichiometry.
- the base used may advantageously make it possible to neutralize the residual amount of halogenated acid formed present in the reaction medium and which could not have been removed by the methods described below; in this particular context, in addition to tertiary amines, metal aikoxides derived from an alkali metal (such as sodium) and a lower C1-C4 aliphatic alcohol (such as methanol or ethanol).
- the reaction can also be carried out in the presence of an organic solvent which can be, for example, a lower C1-C4 aliphatic alcohol and in particular the alcohol of formula (VIII) used to carry out the alcoholysis reaction.
- reaction can also be carried out, and this is a second implementation provision, in the absence of a basis.
- This second arrangement is preferred.
- the elimination of the halogenated acid formed from the reaction medium will be favored by suitable methods which may consist of:
- reaction can optionally be carried out in an inert organic solvent, of the aprotic type and slightly polar, such as aliphatic and / or aromatic hydrocarbons; solvents of this type which are suitable are linear or cyclic alkanes, such as for example pentane, hexane, cyclohexane, and aromatic hydrocarbons such as for example toluene, xylenes.
- solvents of this type which are suitable are linear or cyclic alkanes, such as for example pentane, hexane, cyclohexane, and aromatic hydrocarbons such as for example toluene, xylenes.
- the reaction is carried out over a wide range of temperatures, preferably from 0 ° C. to 160 ° C.
- the alcohol molar ratio of formula (VIII) / silica compound of formula (VII) or silane of formula (V) is preferably:
- reaction temperature is advantageously situated in a temperature range from 60 ° C to 160 ° C, and the alcohol molar ratio of formula (VIII) / compound silicic acid of formula (VII) or silane of formula (V) is advantageously situated in the range from 3 to 23.
- reaction temperature is meant the boiling temperature of the reaction medium.
- This temperature depends on the composition of the medium and is regulated, in a manner known per se, by the heating power supplied to the medium and by the flow rate of the alcohol of formula (VIII) entering the reaction medium.
- the starting reaction medium containing all the ingredients except the alcohol of formula (VIII), can be preheated to a temperature ranging from 60 ° C. to 160 ° C. or to a higher temperature.
- the heating power is adjusted so that the temperature equilibrates to a value situated in the temperature zone mentioned above which allows on the one hand to bring the alcohol to the boil and on the other hand, by bringing this alcohol out of the medium, to entrain the halogen acid formed.
- the flow rate and the duration of introduction of the alcohol of formula (VIII) are adjusted so as to allow a progressive elimination of the halogen acid from the medium, thus giving the reaction the time it needs to take place.
- the duration of introduction of the alcohol of formula (VIII) is between 30 minutes and 10 hours.
- an alcohol of formula (VIII) is used in the anhydrous state, that is to say an alcohol whose water content is less than 1000 ppm and ranges from preferably in the range of 10 to 600 ppm.
- the reaction is carried out in the absence of a base, at a 03/048169
- step (b) or (a ′) can be carried out without disadvantage by using, as the starting alcohol of formula (VIII), an alcohol reagent consisting in all or part of the alcohol-based distilled mixture of formula (VIII) and of halogenic acid resulting from the discontinuous production of a previous operation, with possible additional addition of alcohol of formula (VIII) new. It is also possible to carry out the reaction in a reactor operating continuously, semi-continuously or discontinuously.
- the monoorganoxydiorganosilylpropyl derivative of formula (IX) or the monoorganoxydiorganosilane of formula (XI) is obtained with a molar yield at least equal to 60%, based on the reagent of formula (VII) or the starting halosilane of formula (V) .
- Step (c) consists in directly reacting the monoorganoxydiorganosilylpropyl derivative of formula (IX) with a metal polysulfide of formula (X).
- the anhydrous metal polysulphides of formula (X) are prepared by reaction of an alkaline sulphide, optionally containing water of crystallization, of formula 2 S (XIII) where the symbol M has the meaning given above ( alkali metal), with elemental sulfur, operating at a temperature ranging from 60 ° C to 300 ° C, optionally under pressure and optionally still in the presence of an anhydrous organic solvent.
- the alkali sulfide M 2 S used is the industrially available compound which is generally in the form of a hydrated sulfide; an alkali sulfide of this type which is very suitable is the commercially available sulfide Na 2 S which is a hydrated sulfide containing 55 to 65% by weight of Na 2 S.
- an alkali sulfide of this type which is very suitable is the commercially available sulfide Na 2 S which is a hydrated sulfide containing 55 to 65% by weight of Na 2 S.
- the anhydrous metal polysulfides of formula (X) are prepared beforehand from an alkali sulfide M 2 S in the form of a hydrated sulfide, according to a process which consists in linking the following operating phases (1) and (2): • phase (1), where the hydrated alkaline sulphide is dehydrated by applying the appropriate method which makes it possible to eliminate the water of crystallization while retaining the alkali sulfide in the solid state, for the duration of the dehydration phase;
- phase (2) where a mole of dehydrated alkali sulfide obtained is then brought into contact with n (x-1) moles of elemental sulfur, operating at a temperature ranging from 20 ° C. to 120 ° C. , optionally under pressure and possibly also in the presence of an anhydrous organic solvent, the aforementioned factor n being in the range from 0.8 to 1.2, and the symbol x being as defined above.
- phase (1) As the dehydration protocol which is well suited, mention will be made in particular of the drying of the hydrated alkali sulfide, operating under a partial vacuum ranging from 1.33 ⁇ 10 2 Pa to 40 ⁇ 10 2 Pa and bringing the compound to dry at a temperature ranging from 70 ° C to 85 ° C at the start of drying, then gradually raising the temperature during drying from 70 ° C to 85 ° C until the zone reaches from 125 ° C to 135 ° C, following a program providing for a first temperature rise from + 10 ° C to + 15 ° C after a first period varying from 1 hour to 6 hours, followed by a second rise at a temperature of + 20 ° C to + 50 ° C after a second period varying from 1 hour to 4 hours.
- phase (2) as the sulfurization protocol which is very suitable, mention will be made of carrying out this reaction in the presence of an anhydrous organic solvent; suitable solvents are in particular anhydrous lower C1-C4 aliphatic alcohols, for example methanol or anhydrous ethanol.
- suitable solvents are in particular anhydrous lower C1-C4 aliphatic alcohols, for example methanol or anhydrous ethanol.
- step (c) To return to carrying out step (c), the latter is carried out over a wide range of temperatures preferably ranging from 50 ° C. to 90 ° C., preferably still operating in the presence of an organic solvent and, in this context, use will advantageously be made of the alcohols mentioned above with regard to the conduct of phase (2).
- the product M-A, and in particular the halide -Hal, formed during the reaction is generally eliminated at the end of the stage, for example by filtration.
- the bis- (monoorganoxydiorganosilylpropyl) polysulphide of formula (I) formed is obtained with a molar yield at least equal to 80%, based on the starting monoorganoxydiorganosilylpropyl derivative of formula (IX).
- This example describes the preparation of bis (monoethoxydimethylsilylpropyl) tetrasulfide of form (III) in which the number x is centered on 4.
- the temperature of the mixture is adjusted to 20 ° C. using the thermal fluid circulating in the double jacket.
- the reaction mixture is then distilled under vacuum (approximately 35.10 2 Pa) at approximately 40 ° C to obtain two main fractions: ⁇ the light (allyl chloride 2 and traces of dimethylhydrogenochlorosilane 1, accompanied essentially by chloropropyldimethylchlorosilane 3; ⁇ chloropropyldimethylchlorosilane 3, with a molar purity greater than 98%, a distillation residue consisting of heavier products and catalyst remains: molar yield: 85%.
- the amount of water removed is 17.2 g, which corresponds to a humidity of 39.5% by weight.
- the dried Na 2 S (26 g), according to the protocol described above, is suspended in 400 ml of ethanol, and transferred, by suction, to a stirred glass reactor of one liter, double wrapped, equipped with a condenser with possibility of reflux.
- 31 g of sulfur and 200 ml of anhydrous ethanol are introduced into this reactor.
- the temperature of the mixture is brought to approximately 80 ° C. (low boiling of the ethanol), and it is stirred at 600 rpm.
- the mixture is maintained at 80 ° C for 2 hours. Gradually, the solids (Na 2 S and sulfur) disappear and the mixture changes from yellow to orange, then to brown.
- the mixture is homogeneous at 80 ° C.: approximately 58 g of anhydrous Na 2 S 4 (0.33 mol) are available in 600 ml of ethanol
- the filtrate is reintroduced into the reactor to be distilled there under reduced pressure (approximately 20 ⁇ 10 2 Pa) in order to remove the ethanol, and any light products.
- 114 g of pellet are recovered, which corresponds to bis- (monoethyoxydimethylsilylpropyl) tetrasulfide, dosed at 97% purity (molar).
- a mass yield of bis- (monoethyoxy-dimethylsilylpropyl) tetrasulfide is obtained of 87%.
- a check by 1 H NMR, by 29 NMR and by 13 C NMR makes it possible to verify that the structure obtained complies with formula (III) given in the description.
- Example 1 The operating conditions of Example 1, part 2) were reproduced, but starting from ethanol, the water content of which is of the order of 1600 ppm. We obtain: a conversion rate of chloropropyldimethylchlorosilane 3 of
- This example describes a step (b) in which the alcohol molar ratio of formula (VIII) / silicic compound of formula (VII) is lowered.
- This example describes a step (b) in which the alcohol molar ratio of formula (VIII) / silica compound of formula (VII) is further lowered.
- EXAMPLE 5 This example describes a step (b) in which part of the unreacted alcohol is reused for a new batch operation.
- the second phase we continue to introduce ethanol recycled from the previous operation until stocks are exhausted, but the unreacted ethanol is kept for recycling during the next operation.
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FR0115768A FR2833264B1 (fr) | 2001-12-06 | 2001-12-06 | Procede d'obtention de monoorganoxysilanes polysulfures |
FR0115768 | 2001-12-06 | ||
FR0210145A FR2833265B1 (fr) | 2001-12-06 | 2002-08-09 | Procede d'obtention de monoorganoxysilane polysulfures |
FR0210145 | 2002-08-09 | ||
PCT/FR2002/004204 WO2003048169A1 (fr) | 2001-12-06 | 2002-12-06 | aROCEDE D'OBTENTION DE MONOORGANOXYSILANES POLYSULFURES. |
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FR2863614B1 (fr) * | 2003-12-12 | 2006-04-28 | Rhodia Chimie Sa | Procede de preparation d'organo alcoxydialkylsilane |
FR2871802B1 (fr) * | 2004-06-16 | 2006-07-21 | Rhodia Chimie Sa | Procede de preparation d'un omega-halogenoalkyl dialylhalogenosilane |
US8580994B2 (en) | 2008-03-06 | 2013-11-12 | Dow Corning Corporation | Process for the preparation of haloalkylalkoxysilanes and haloalkylhalosilanes |
JP2021178786A (ja) * | 2020-05-13 | 2021-11-18 | 信越化学工業株式会社 | ジメチルクロロシラン化合物の製造方法 |
EP4112625A1 (de) | 2021-06-30 | 2023-01-04 | LANXESS Deutschland GmbH | Organosilylpolysulfide und diese enthaltende kautschukmischungen |
EP4112624A1 (de) | 2021-06-30 | 2023-01-04 | LANXESS Deutschland GmbH | Organosilylpolysulfide und diese enthaltende kautschukmischungen |
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US546848A (en) * | 1895-09-24 | Combined slate and scholar s companion | ||
US4125552A (en) * | 1975-12-29 | 1978-11-14 | Dow Corning Corporation | Preparation of alkyl polysulfides |
NZ192142A (en) * | 1978-11-17 | 1982-12-21 | Glaxo Group Ltd | Cephalosporin derivatives and pharmaceutical compositions |
US4329321A (en) * | 1980-10-10 | 1982-05-11 | Air Products And Chemicals, Inc. | Method for the recovery of salts of group VIII noble metals from solutions |
DE3311340A1 (de) * | 1983-03-29 | 1984-10-11 | Degussa Ag, 6000 Frankfurt | Verfahren zur herstellung von schwefelhaltigen organosiliciumverbindungen |
DE4119994A1 (de) * | 1991-06-18 | 1992-12-24 | Huels Chemische Werke Ag | Verfahren zur herstellung von 3-chlorpropylsilanen |
JP2938731B2 (ja) * | 1993-10-28 | 1999-08-25 | 信越化学工業株式会社 | ハロプロピルジメチルクロロシランの製造方法およびその合成用の触媒 |
DE4415658A1 (de) * | 1994-05-04 | 1995-11-09 | Bayer Ag | Schwefelhaltige Organosiliciumverbindungen enthaltende Kautschukmischungen |
US5405985A (en) * | 1994-07-08 | 1995-04-11 | The Goodyear Tire & Rubber Company | Preparation of sulfur-containing organosilicon compounds |
US5489701A (en) * | 1994-09-28 | 1996-02-06 | Osi Specialties, Inc. | Process for the preparation of silane polysulfides |
US5466848A (en) * | 1994-09-28 | 1995-11-14 | Osi Specialties, Inc. | Process for the preparation of silane polysulfides |
DE19651849A1 (de) * | 1996-12-13 | 1998-06-18 | Degussa | Verfahren zur Herstellung von Bis(silylorganyl)-polysulfanen |
JP3501008B2 (ja) * | 1998-04-10 | 2004-02-23 | ダイソー株式会社 | 含硫黄有機珪素化合物の製造方法およびその合成中間体の製造方法 |
JP3856081B2 (ja) * | 2000-05-15 | 2006-12-13 | 信越化学工業株式会社 | ハロプロピルジメチルクロロシラン化合物の製造方法 |
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FR2823210B1 (fr) * | 2001-04-10 | 2005-04-01 | Rhodia Chimie Sa | Organoxysilanes polysulfures utilisables notamment en tant qu'agent de couplage, compositions d'elastomere(s) les contenant et articles en elastomere(s) prepares a partir de telles compositions |
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2002
- 2002-08-09 FR FR0210145A patent/FR2833265B1/fr not_active Expired - Fee Related
- 2002-12-06 JP JP2003549359A patent/JP4090993B2/ja not_active Expired - Lifetime
- 2002-12-06 DE DE60231759T patent/DE60231759D1/de not_active Expired - Lifetime
- 2002-12-06 AT AT05021616T patent/ATE426608T1/de not_active IP Right Cessation
- 2002-12-06 AU AU2002364429A patent/AU2002364429A1/en not_active Abandoned
- 2002-12-06 WO PCT/FR2002/004204 patent/WO2003048169A1/fr active Application Filing
- 2002-12-06 EP EP05021616A patent/EP1621543B1/de not_active Expired - Lifetime
- 2002-12-06 US US10/497,933 patent/US20110105780A1/en not_active Abandoned
- 2002-12-06 EP EP02799785A patent/EP1461344A1/de not_active Withdrawn
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Also Published As
Publication number | Publication date |
---|---|
EP1621543B1 (de) | 2009-03-25 |
US20110105780A1 (en) | 2011-05-05 |
ATE426608T1 (de) | 2009-04-15 |
DE60231759D1 (de) | 2009-05-07 |
JP4090993B2 (ja) | 2008-05-28 |
FR2833265B1 (fr) | 2006-02-10 |
FR2833265A1 (fr) | 2003-06-13 |
AU2002364429A1 (en) | 2003-06-17 |
EP1621543A1 (de) | 2006-02-01 |
WO2003048169A1 (fr) | 2003-06-12 |
JP2005511700A (ja) | 2005-04-28 |
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