EP1437178B1 - Powder pumping installation, Method therefore and powder coating installation - Google Patents

Powder pumping installation, Method therefore and powder coating installation Download PDF

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Publication number
EP1437178B1
EP1437178B1 EP03014661A EP03014661A EP1437178B1 EP 1437178 B1 EP1437178 B1 EP 1437178B1 EP 03014661 A EP03014661 A EP 03014661A EP 03014661 A EP03014661 A EP 03014661A EP 1437178 B1 EP1437178 B1 EP 1437178B1
Authority
EP
European Patent Office
Prior art keywords
powder
metering chamber
predetermined
stroke
time
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
EP03014661A
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German (de)
French (fr)
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EP1437178A3 (en
EP1437178A2 (en
Inventor
Marco Sanwald
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gema Switzerland GmbH
Original Assignee
Gema Switzerland GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority to DE10300280A priority Critical patent/DE10300280A1/en
Application filed by Gema Switzerland GmbH filed Critical Gema Switzerland GmbH
Priority to DE50309018T priority patent/DE50309018D1/en
Priority to EP03014661A priority patent/EP1437178B1/en
Priority to CA002453866A priority patent/CA2453866A1/en
Priority to CNA200310123292XA priority patent/CN1517548A/en
Priority to JP2003435540A priority patent/JP2004210544A/en
Priority to KR1020040000644A priority patent/KR100561219B1/en
Priority to TW093100311A priority patent/TWI275555B/en
Priority to US10/752,099 priority patent/US7287964B2/en
Publication of EP1437178A2 publication Critical patent/EP1437178A2/en
Publication of EP1437178A3 publication Critical patent/EP1437178A3/en
Application granted granted Critical
Publication of EP1437178B1 publication Critical patent/EP1437178B1/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/02Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling time, or sequence, of delivery
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B7/00Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
    • B05B7/14Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas designed for spraying particulate materials
    • B05B7/1404Arrangements for supplying particulate material
    • B05B7/1459Arrangements for supplying particulate material comprising a chamber, inlet and outlet valves upstream and downstream the chamber and means for alternately sucking particulate material into and removing particulate material from the chamber through the valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B15/00Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts
    • F04B15/02Pumps adapted to handle specific fluids, e.g. by selection of specific materials for pumps or pump parts the fluids being viscous or non-homogeneous
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B43/00Machines, pumps, or pumping installations having flexible working members
    • F04B43/02Machines, pumps, or pumping installations having flexible working members having plate-like flexible members, e.g. diaphragms
    • F04B43/06Pumps having fluid drive
    • F04B43/073Pumps having fluid drive the actuating fluid being controlled by at least one valve
    • F04B43/0736Pumps having fluid drive the actuating fluid being controlled by at least one valve with two or more pumping chambers in parallel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/10Valves; Arrangement of valves
    • F04B53/1037Flap valves
    • F04B53/1047Flap valves the valve being formed by one or more flexible elements
    • F04B53/1057Flap valves the valve being formed by one or more flexible elements the valve being a tube, e.g. normally closed at one end
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/12Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air
    • F04B9/129Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having plural pumping chambers
    • F04B9/131Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having plural pumping chambers with two mechanically connected pumping members
    • F04B9/133Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having plural pumping chambers with two mechanically connected pumping members reciprocating movement of the pumping members being obtained by a double-acting elastic-fluid motor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B9/00Piston machines or pumps characterised by the driving or driven means to or from their working members
    • F04B9/08Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid
    • F04B9/12Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air
    • F04B9/129Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having plural pumping chambers
    • F04B9/137Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having plural pumping chambers the pumping members not being mechanically connected to each other
    • F04B9/1372Piston machines or pumps characterised by the driving or driven means to or from their working members the means being fluid the fluid being elastic, e.g. steam or air having plural pumping chambers the pumping members not being mechanically connected to each other the movement of each pump piston in the two directions is obtained by a double-acting piston fluid motor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B12/00Arrangements for controlling delivery; Arrangements for controlling the spray area
    • B05B12/14Arrangements for controlling delivery; Arrangements for controlling the spray area for supplying a selected one of a plurality of liquids or other fluent materials or several in selected proportions to a spray apparatus, e.g. to a single spray outlet
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2201/00Pump parameters
    • F04B2201/02Piston parameters
    • F04B2201/0201Position of the piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2203/00Motor parameters
    • F04B2203/09Motor parameters of linear hydraulic motors
    • F04B2203/0903Position of the driving piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B2207/00External parameters
    • F04B2207/04Settings
    • F04B2207/043Settings of time

Definitions

  • the invention relates to a pump device for powder, in particular for coating powder according to the preamble of claim 1, a method for this and a powder coating device having at least one such pump device.
  • the invention relates to a pump device for powder, in particular for coating powder, comprising at least one powder pump having a metering chamber which is delimited by a chamber housing and a displacer which is movable relative to the chamber housing during a pressure stroke before and during a suction stroke
  • the pumping chamber comprises a powder inlet channel to which a powder inlet valve is associated, a powder outlet channel associated with a powder outlet valve, and a pressurized gas inlet channel associated with a pressurized gas inlet valve, wherein for aspirating a metered quantity of powder into the dosing chamber the powder inlet valve is openable and the Pulverauslassventil and the compressed gas inlet valve are closable, so that in the suction stroke moving displacement body Powder can suck through the powder inlet channel into the metering chamber, and for conveying the metered amount of powder from the metering chamber, the powder inlet valve is closable and the powder outlet and the pressure gas inlet valve can be opened, so that compressed air flowing
  • a pump device of this kind is known from EP-A-0 124 933 known. Pumping devices are also known EP-A-1 106 547 . DE-A-39 00 718 . DE-A-1 087 520 . US 2 667 280 . US 3,391,963 , and US 4,405,289 ,
  • a pump device which has two pumps, each having a Pulveransaugkolben and a driving him pneumatic cylinder.
  • the two pumps are driven in opposite directions, so that one performs a suction stroke, while the other performs a pressure stroke.
  • the respective powder suction piston draws powder from a powder source into its metering chamber.
  • the amount of powder metered out of the metering chamber into a powder discharge line is compressed by means of compressed air introduced into the metering chamber. pushed out.
  • the piston goes back to its original position during a pressure stroke, in order then again to suck in powder from the powder source during a suction stroke.
  • the flow rate per unit of time depends on the frequency with which the pistons are moved back and forth.
  • a pump device of this kind is in the WO 03/024612 A1 only after the priority date of the present new patent application has been described.
  • injectors are known in which, according to the Venturi principle, a conveying air stream flows from an outlet nozzle into a catching nozzle and generates a negative pressure in the intermediate space therebetween through which coating powder is sucked from a powder source into the conveying air flow.
  • Such injectors have compared to the aforementioned piston pumps the Disadvantages that the powder particles have a abrasive effect on the catching nozzle and thus the efficiency of the powder delivery falls over time:
  • a pneumatic powder delivery of this type requires a large amount of compressed air per unit of time.
  • the aforementioned piston pumps do not have these disadvantages.
  • the piston pumps have the disadvantage that they promote the powder discontinuously stroke and both a more uniform powder delivery and to promote larger amounts of powder per unit time a fast piston movement frequency is required.
  • the height of the piston frequency is limited by the driving speed with which the valves in the flow paths of the pump can be controlled.
  • care must be taken that in the pumps and in their flow paths, powder particles are not squeezed, sintered or otherwise adhere and also that there are no gaps, depressions and the like in which powder can accumulate.
  • a pump device which has at least one volume displacement body, form such that a defined and, if desired, large flow powder per unit time is conveyed without the aforementioned disadvantages arise.
  • a high process reliability and high stability of the powder flow rate per unit time should be achieved over a long service life.
  • a powder spray coating device which has at least one such pump device.
  • the invention discloses methods for conveying powder, in particular coating powder.
  • FIG. 1 shows a pump device according to the invention for powders, in particular for coating powder, which has two powder pumps 2-1 and 2-2, which each contain a metering chamber 4-1 or 4-2, which is separated from a chamber housing 6. 1 and 6-2 and a displacement body in the form of a flexible membrane 8-1 or 8-2 is limited.
  • the two diaphragms 8-1 and 8-2 have a common drive 10 arranged between them.
  • the drive 10 can be a mechanical, hydraulic, electrical or, according to FIG. 1, a pneumatic drive.
  • the pneumatic drive shown in Fig. 1 includes a transversely to the diaphragms 8-1 and 8-2 sliding drive piston 12, from which extend in the direction of movement piston rods 14-1 and 14-2 away, whose remote from the drive piston 12 ends with the a membrane 8-1 and connected to the other membrane 8-2, so that the two membranes each move together with the drive piston 12.
  • the piston rods 14-1 and 14-2 engage in each case Center of the respective membrane 8-1 or 8-2, which moves in each case together with the drive piston 12 in Kolbenaxialraum.
  • the diaphragm peripheral edges 16-1 and 16-2 are respectively fixed to a part of the chamber case 6-1 and 6-2 and can not move with the diaphragm center together with the drive piston 12 across the diaphragm. If in the context of this description of lifting movements of the membrane is mentioned, then in each case the area of the membrane is meant, which is connected to the drive piston 12 for common movement, but not attached to the chamber housing membrane peripheral edges 16-1 and 16-2.
  • the chamber housings 6-1 and 6-2 of the two powder pumps 2-1 and 2-2 are preferably sections of a common housing part or housing, which is shown in Fig. 1 in section.
  • the diaphragms 8-1 and 8-2 (with the exception of their diaphragm peripheral edges 16-1 and 16-2) are movable backward during a pressure stroke before and during a suction stroke by means of the common drive 10.
  • FIG. 1 shows the diaphragm 8 shown on the left -1 in an end position "a", which is the end position of the pressure stroke and the initial position of the suction stroke.
  • the associated dosing 4-1 has its smallest volume.
  • the membrane 8-1 is preferably not completely attached to the chamber housing 6-1, but has a small distance therefrom, so that powder particles can not be squeezed between the membrane 8-1 and the chamber housing 6-1.
  • FIG. 1 shows the right diaphragm 8-2 in a left end position "c", which is its end position of the suction stroke and its initial position of the pressure stroke.
  • the two diaphragms 8-1 and 8-2 are in each case jointly moved to the left or to the right by the drive piston 12, so that the left diaphragm 8-1 performs its pressure stroke when the right diaphragm 8-2 performs its suction stroke, and vice versa.
  • the drive piston 12 is located in a cylinder 22 which near cylinder end walls 24 and 25 on both sides of the drive piston 12 each have a compressed air control port 26 and 28 which via a switching valve 30 alternately with a compressed air source 32 or with a vent 34 to the outside atmosphere Ventilation are connectable.
  • the compressed air control port 28 shown on the right is connected to the compressed air source 32, which is why their compressed air has forced the drive piston 12 in the left in Fig. 1 position shown, while the left shown compressed air control port 26 to the vent 34 of the changeover valve 30 is connected.
  • the changeover valve 30 is switchable, so that after switching the compressed air control port 28 shown on the right is connected to the vent 34 and the compressed air control port 26 shown on the left is connected to the compressed air source 32.
  • the compressed air drives the drive piston 12 together with the two diaphragms 8-1 and 8-2 from left to right.
  • "b" is moved by the left diaphragm 8-1 from its suction stroke start position (print stroke end position) "a” to its suction stroke end position (print stroke start position) "b".
  • the right diaphragm 8-2 is moved from its suction stroke end position (print stroke start position) "c” to its suction stroke start position (print stroke end position) "d”.
  • the two membranes 8-1 and 8-2 are shown schematically in their left end position by a solid line and in their right end position by a dashed line.
  • Each metering chamber 4-1 and 4-2 has a powder inlet passage 36-1 and 36-2, one each.
  • Powder inlet valve 38-1 or 38-2 is assigned; a Pulverauslasskanal 40-1 and 40-2, which is associated with a Pulverauslassventil each 42-1 and 42-2; and a compressed gas inlet channel 44-1 and 44-2, which is associated with a respective compressed gas inlet valve 46-1 and 46-2.
  • the left powder inlet valve 38-1 can be opened, and the left powder outlet valve 42-1 and the left compressed gas inlet valve 46-1 can be closed, so that they are in the suction stroke direction from the suction stroke start position "a" into the suction stroke end position "b" moving left diaphragm 8-1 can suck powder through the left powder inlet passage 36-1 into the left dosing chamber 4-1.
  • the left powder inlet valve 38-1 can be closed and the left powder outlet valve 42-1 and the left pressure gas inlet valve 46-1 can be opened, so that pressurized gas, e.g. B. compressed air, from a compressed gas source 45-1, z. B. a compressed air source, through the left Druckgaseinlasskanal 44-1 flow into the left metering chamber 4-1 and can push the metered amount of powder from the metering chamber 4-1 in the left Pulverauslasskanal 40-1.
  • pressurized gas e.g. B. compressed air
  • the left diaphragm 8-1 is moved back from the drive piston 12 back from the right suction stroke stop position "b" to the left suction stroke start position "a". what is referred to here as a pressure stroke, so that they can then perform a suction stroke again.
  • Corresponding functions also carry the diaphragm 8-2 driven by the drive 10, shown on the right in FIG. 1, and the associated valves 38-2, 42-2, 45-2 and 46-2 with respect to the associated right-hand metering chamber 4-2.
  • the right diaphragm 8-2 makes its pressure stroke when the left diaphragm 8-1 makes its suction stroke, and vice versa.
  • the two powder inlet valves 38-1 and 38-2 each have a valve body 38-3 and a valve seat 38-4 with a valve opening, which can be closed by the valve body 38-3.
  • the two powder outlet valves 42-1 and 42-2 each have one Valve body 42-3 and a valve seat 42-4 with a valve opening, which is closed by the valve body 42-3.
  • the two powder outlet channels 40-1 and 40-2 shown in FIG. 1 have a common powder discharge opening 48, to which a powder receiver 50 is connected via a powder discharge line 50, for example a powder spray device 52 for spraying the powder 54 onto an object to be coated or an intermediate powder container. from which the powder 54 is then fed to a powder spray device 52, or a powder collection container.
  • a powder discharge line 50 for example a powder spray device 52 for spraying the powder 54 onto an object to be coated or an intermediate powder container. from which the powder 54 is then fed to a powder spray device 52, or a powder collection container.
  • the two powder inlet channels 36-1 and 36-2 can be connected separately or together to a common or to different powder sources.
  • they are preferably connected to a color changer 60 via a common powder inlet opening 56 and via a powder suction line 58.
  • the color changer 60 is a sewer or powder switch, through which one of several powder containers 62, 63, 64, etc. optionally with the Pulveransaug effet 58 can be connected depending on the switch position.
  • the switching of the color changer 60 is preferably carried out by means of compressed gas, for. B. compressed air, a compressed gas source, for. B. a compressed air source 66 via a controlled valve assembly 67th
  • the color changer 60 is also switchable to a switching position in which none of the powder container 62, 63, 64, but instead the compressed gas source 66 is connected via a compressed gas line 69 to the Pulveransaug réelle 58 so that compressed gas, for. B. compressed air via the powder inlet channels 36-1, 36-2 and their powder inlet valves 38-1, 38-2 through the metering chambers 4-1 and 4-2 and then also on their powder outlet valves 42-1 and 42-2 and the Pulverauslasskanäle 40-1, 40-2 can flow to the powder discharge line 50 and from there through the powder injection device 52 into the outside atmosphere to clean the entire system of powder residues.
  • compressed gas for. B. compressed air via the powder inlet channels 36-1, 36-2 and their powder inlet valves 38-1, 38-2 through the metering chambers 4-1 and 4-2 and then also on their powder outlet valves 42-1 and 42-2 and the Pulverauslasskanäle 40-1, 40-2 can flow to the powder discharge line 50 and from there through the powder injection device 52 into the outside
  • pump control device 68 may also be provided that at the same time or after this cleaning pressurized gas, for. B. compressed air from a compressed gas source 45-1 and 45-2 via the compressed gas inlet channel 44-1 and 44-2 and their associated controllable compressed gas inlet valve 46-1 and 46-2 in the one end of the metering chamber 4-1 and 4 respectively -2 blown and thus powder from the metering chamber at the other end of the chamber through the local Pulverauslassventil 42-1 or 42-2 and the subsequent Pulverauslasskanal 40-1 or 40-2 is blown out through the powder discharge line 50 and the powder spray device 52.
  • compressed air from a compressed gas source 45-1 and 45-2 via the compressed gas inlet channel 44-1 and 44-2 and their associated controllable compressed gas inlet valve 46-1 and 46-2 in the one end of the metering chamber 4-1 and 4 respectively -2 blown and thus powder from the metering chamber at the other end of the chamber through the local Pulverauslassventil 42-1 or 42-2 and the subsequent Pulverauslasskanal 40-1 or 40-2
  • the compressed gas inlet channel 44-1 or 44-2 may have a pressure gas cleaning channel 72-1 or 72-2 arranged parallel to it, which is directed against the downstream parts of the relevant powder inlet valve 38-1 or 38-2, to that of powder particles to clean, if not already the compressed gas inlet channel 44-1 or 44-2 directed against the downstream areas of the powder inlet valves 38-1 and 38-2 and thereby cleans them.
  • compressed gas for. B. compressed air
  • the pump device 68 controls all controllable valves and the color changer 60.
  • the pump control device 68 includes a timing device 74, by which, depending on the since a predetermined suction stroke position, z. B. P1 or P2 of the membrane shown on the left 8-1 and a predetermined suction stroke position, z. B. P4 or P3, the membrane shown on the right 8-2, last predetermined delay time period, the feeding of the powder from the respective metering chamber 4-1 and 4-2 is started.
  • Said "predetermined suction stroke position” may, according to one embodiment, be the suction stroke start position "a" corresponding to P1 for the left diaphragm 8-1 and "d” corresponding to P4 for the right diaphragm 8-2, which in Fig. 1 for the diaphragm 8 shown on the left -1 is the position "a” shown in solid lines, and which for the diaphragm 8-2 shown on the right in FIG. 1 is the position "d” shown in dashed lines.
  • the suction stroke start position "a" is detected by a sensor S1 at a position P1 for the membrane 8-1 shown on the left in FIGS. 1 and 2. This is the Druckhubendposition for the left diaphragm 8-1 at the same time.
  • the position P1 on the sensor S1 is the suction stroke end position and at the same time the pressure stroke start position.
  • the suction stroke start position "d" is detected by a sensor S4 at a position P4 for the diaphragm 8-2 shown on the right in FIGS. 1 and 2. This is at the same time the Druckhubendposition for the right diaphragm 8-2.
  • the position P4 at the sensor S4 is the suction stroke end position and at the same time the pressure stroke start position.
  • the sensor in question indicates a signal the pump control device 68 for reversing the movement of the drive piston 12 and thus also the two membranes in one or the other direction Compressed air supply to the compressed air control port 26 or the compressed air control port 28 and by venting the other compressed air control port.
  • the timing controller 74 detects the pump control device 68 based on the signals from the sensors S1 and S4 when the membranes 8-1 and 8-2 have reached the respective end position.
  • the sensors S1 and S4 can be arranged at any point where positions of the diaphragm 8-1 and 8-2 can be determined, in particular at locations of the cylinder 22 or the drive piston 12 or the piston rods 14-1 and 14-2 or the chamber housing 6-1, 6-2 or membranes 8-1 and 8-2. According to a preferred embodiment, they are arranged on the cylinder 22, preferably on the outside thereof, at positions P1 and P4 which the drive piston 12 has in each case when the diaphragms 8-1 and 8-2 are in one of the two end positions.
  • the respectively associated powder inlet valve 38-1 or 38-2 is closed immediately in each case if compressed gas of the compressed gas source 45-1 or 45-2 via the compressed gas inlet channel 44-1 or 44-2 in FIG the respective dosing chamber 4-1 or 4-2 is blown.
  • a larger or smaller amount of powder has been sucked in the respective metering chamber at the time of powder ejection.
  • the movement frequency of the membranes can be kept constant or also variable.
  • the "predetermined suction stroke position" is at a position between the suction stroke start position “a” and “d” and the suction stroke end position "b” and “a”, respectively, preferably closer to the suction stroke start position than to the suction stroke end position.
  • this predetermined suction stroke position for the diaphragm 8-1 shown on the left in FIGS. 1 and 2 is indicated by a sensor S2 at a position P2 and by a sensor S3 for the diaphragm 8-2 shown on the right in FIGS defined a position P3.
  • the two sensors S2 and S3, like the sensors S1 and S2, can be arranged at any point where they can detect defined positions of the diaphragm 8-1 and 8-2 between their end positions a, b, c and d, for example on the cylinder 22 , on the drive piston 12, on the piston rods 14-1 and 14-2 or on the membranes themselves or on the chamber housing 6-1, 6-2.
  • a sensor signal is triggered when the drive piston 12 or a specific part of the drive piston 12 is adjacent to the respective sensor.
  • the sensor S2 then sends a signal to the timing device 74 of the pump control device 68, when the left diaphragm 8-1 reaches a position corresponding to the sensor S2, which is selected so that it during the suction stroke of predetermined suction stroke position of the left diaphragm 8-1 corresponds.
  • the sensor S3 sends a signal to the timing controller 74 of the pump controller 68 each time the right diaphragm 8-2 reaches a position corresponding to the sensor S3, which is selected to be at the suction stroke of the predetermined suction stroke position of the right diaphragm 8-2 equivalent.
  • the timing controller detects whether, upon receipt of a signal from the sensor S2 or the sensor S3, the left diaphragm 8-1 or the right diaphragm 8-2 performs a suction stroke at this time.
  • the time delay device 74 starts the predetermined time delay period, at the end of which compressed gas is left in the metering chamber 4-1 or in the metering chamber 4-2 for pushing out the metered amount of powder.
  • the movement distance of the membranes 8-1 and 8-2 is constantly the same for all strokes and extends from the sensor S1 to the sensor S4 or vice versa.
  • the movement distance could also be shortened.
  • FIG. 2 shows a diagram above the pump device in which, on the horizontal axis S, the stroke distance of the drive piston 12, which corresponds to the travel distance of the diaphragms 8-1 and 8-2, coincides with the end position P1 at the sensor S1, the end position P4 the sensor S4, the predetermined partial suction stroke position P2 at the sensor S2 and the predetermined partial suction stroke position P3 at the sensor S3.
  • Plotted on the vertical axis of the diagram are the suction stroke times It 0 to It 10 for the membrane 8-1 shown on the left. In the reverse direction from the end position P4 to the end position P1, this corresponds to the pressure stroke of the diaphragm 8-1 shown on the left.
  • a predetermined, preferably variably adjustable, delay period started at the end of the pressurized gas of the pressurized gas source 45-1 is introduced via the Druckgaseinlasskanal 44-1 in the metering chamber 4-1, so that the pressurized gas sucked into this metering chamber 4-1 until then
  • the end of the delay period may be any time during which the drive piston 12 and, correspondingly, the membrane 8-1 shown on the left between the predetermined suction and the powder discharge valve 42-1 presses into and out of the powder injection device 50 Partial stroke position P2 at the sensor S2 and the suction stroke end position P4 at the sensor S4.
  • This timing at which the powder is ejected from the metering chamber 4-2 by means of the pressurized gas may be anywhere in the movement of the driving piston 12 between the predetermined suction stroke position P3 at the sensor S3 and the suction stroke end position P1 at the sensor S1. This corresponds to a period between the time scale rt 0 to rt 10 shown in FIG. 2 in the upper half of the diagram.
  • the numbers of the time axes It 0 to It 10 and rt 0 to rt 10 are arbitrarily selected.
  • the powder inlet valves 38-1 and 38-2 and / or the powder outlet valves 42-1 and 42-2 are not controlled valves, but are self-opening and closing valves in the manner of a check valve.
  • the powder inlet valves 38-1 and 38-2 are arranged such that they are opened by suction or negative pressure in their metering chamber 4-1 and 4-2 during the suction stroke of the associated membrane 8-1 and 8-2, respectively To suck powder from the respective powder container 62, 63 or 64 through the powder inlet channel 36-1 or 36-2 into the metering chambers 4-1 and 4-2, respectively.
  • the gas pressure of the compressed gas source 45-1 and 45-2 used for discharging the metered powder amount from the respective metering chamber 4-1 and 4-2, respectively, is greater than the negative pressure, and causes the powder inlet valve 38-1 and 38-2 to be automatic is closed.
  • the powder inlet valves 38-1 and 38-2 and / or the powder outlet valves 42-1 and 42-1 are valves controlled by the pump controller 68.
  • the powder outlet valves 42-1 and 42-2 are disposed in reverse to the powder inlet valves.
  • the respective powder outlet valve 42-1 or 42-2 is closed by the negative pressure during the suction stroke of the associated membrane 8-1 or 8-2 and opened by the compressed gas in the metering chambers for ejecting the metered amount of powder to the metered amount of powder by means of Press compressed gas through the open Pulverauslassventil 42-1 or 42-2 and the subsequent Pulverauslasskanal 40-1 or 40-2 in the powder discharge line 50 and from there into the powder injection device 52.
  • the compressed gas overcomes the negative pressure.
  • the powder suction line 58 could go directly to one of the powder containers 62, 63 or 64 instead of a color changer 60.
  • the powder spray device 52 also commonly referred to as a powder spray device, may comprise a nozzle or a rotary body or a rotating nozzle for spraying or spraying the powder, as known from the prior art.
  • a method for conveying powder, in particular coating powder in which, by increasing the volume of a metering chamber 4-1 and / or 4-2, powder can be sucked from a powder source into the metering chamber 4-1 or 4-2 and then the metered amount of powder from the metering chamber can be pressed out by means of compressed gas.
  • the cycle is periodically repeatable.
  • a predetermined phase or position of the periodic volume changes of the metering chamber 4-1 or 4-2 is determined and after a predetermined time delay after reaching the predetermined phase by means of the compressed air metered until then Quantity of powder is pushed out of the dosing chamber 4-1 or 4-2.
  • each membrane 8-1 and 8-2 may have its own drive 10.
  • a membrane 8-1 or 8-2 as a displacer allows a compact, compact design.
  • the invention is not limited to the use of a membrane, but instead of a membrane, a piston can also be used in a cylinder.
  • FIG. 3 shows an embodiment of the invention, in which instead of a membrane, a piston is used as a displacement body. Furthermore, FIG. 3 shows the possibility of using a separate drive instead of a single drive for two or more displacement bodies (diaphragm or piston) for each displacement body (diaphragm or piston).
  • FIG. 3 also shows the possibility of not arranging the sensors S1, S2, S3 and S4 for the detection of the drive piston 12, but for detecting the respective position of the displacement body piston 8-1 or 8-2. In Fig. 3, however, there is also the possibility of not assigning these sensors to the displacement piston 8-1 and 8-2, but the drive piston 12 or another element.
  • a separate Pulveransaug Arthur 58 is provided for each powder inlet channel 36-1 and 36-2, which to various powder sources (powder container or color changer) or according to in Fig. 3 to a common powder source, for. B. can lead a powder container 62.
  • a common Pulveransaug réelle 58 similar to FIG. 1 could be provided for both powder inlet channels 36-1 and 36-2. These can go directly to a powder container, eg. B. 62, lead or to a color changer 60 according to FIG. 1.
  • the invention is also applicable to combinations of three or more powder pumps whose powder inlet passages are connected or connectable to a common or different powder source and whose powder outlet passages are all connected to a common powder discharge port, a pump control device being arranged to drive the pumps, offset relative to each other their suction strokes and correspondingly offset in time also their pressure strokes, so that the pumps suck in time offset powders and temporally staggered metered quantities of powder deliver, but at least one pump their displacer (diaphragm or Pulververdrängerkolben) in an intermediate position between end positions, when the displacer of at least one of the other of the pumps is in an end position.
  • a pump control device being arranged to drive the pumps, offset relative to each other their suction strokes and correspondingly offset in time also their pressure strokes, so that the pumps suck in time offset powders and temporally staggered metered quantities of powder deliver, but at least one pump their displacer (diaphragm or Pulververd
  • compressed gases and compressed gas sources can be compressed air or compressed air sources.
  • other compressed gases eg. B. noble gases
  • corresponding other sources of compressed gas eg. B. noble gas sources
  • Two or more or all of the compressed gas sources mentioned can together be a single compressed gas source, from which the various compressed gases can be taken.
  • the pump control means 68 is adapted to switch the movements of the displacers 8-1 and 8-2 from suction stroke to compression stroke, and vice versa, depending on To cause signals from the sensors S1 and S4, which each generate a signal when the displacement body 8-1 or 8-2 is along the stroke at one or the other of two predetermined movement reversal positions.
  • the pump controller 68 includes a clock timer 80 through which the time-delayed injection of pressurized gas into the metering chamber 4-1 and 4-2, respectively, is subject to a fixed cycle time. After this cycle time sends the pump control device 68 control signals to the switching valve 30, which by pressurized gas supply and gas discharge in or out of the cylinder 22 of the drive 10, the movements of the displacement 8-1 and 8-2 and thus the opposing volume changes of the two metering chambers 4-1 and 4-2 causes.
  • control signals preferably the control signal for starting the suction stroke
  • these control signals also cause the time delay of the timer 74 to be started.
  • pressurized gas is introduced through the one pressure gas inlet valve 46-1 into one dosing chamber 8-1 or through the other pressure gas inlet valve 46-2 into the other dosing chamber 4-2 for powder feeding in relation to FIGS to 3 described way.
  • the pump control device 68 does not detect the predetermined suction stroke position of the displacers 8-1 and 8-2 on the basis of sensor signals (sensors S1, S2, S3, S4), but rather by control signals, which respectively occur Expiration of the cycle time of the clock timer 80 are generated.
  • a sensor S5 may be arranged at a position P5, which the pump control device 68 provides a signal when the relevant Element, in the preferred embodiment, the drive piston 12 is located in the position P5 of the control sensor S5.
  • the pump driving controller 68 can calculate whether the driving piston 12 has reached the control sensor S5 (or at a predetermined speed) in a predetermined time required is, so that he reaches his final position in time. In case of deviations by a predetermined value, the pump controller 68 may generate a defect signal (or warning signal).
  • the pump controller 68 can determine whether the displacers 8-1, 8-2 each reach their predetermined end position within the cycle time.
  • the speed of the drive piston 12 or the displacement body 4-1, 4-2 can be calculated by the pump control device and compared with a desired speed.
  • the pump controller 68 may generate a defect signal.
  • the defect signal can be used for various purposes, for example for optical and / or acoustic display of the defect or for storing the defect value in the memory of a computer for diagnostic purposes.
  • the defect signal can be used, depending on the difference between the set time (or speed) and actual time (or speed) of the drive piston 12, the switching valve 30 accordingly to control so that the changed speed of the drive piston 12 through a change in its stroke frequency is compensated, so that the powder volume delivery of the pump device remains constant within a predetermined tolerance range.
  • FIG. 4 is identical to that of FIGS. 1 and 2, except that the pump controller 68 includes the clock timer 80 and the sensors S1, S2, S3 and S4 are controlled by the control sensor S5 or by the two control sensors S5 and S5 S6 are replaced.
  • the same parts have the same reference numbers.
  • FIG. 4 The embodiments of the invention described with reference to FIG. 4 are also applicable to embodiments which, unlike FIGS. 1, 2 and 4, have diaphragms but pistons according to FIG. 3 as displacers 8-1 and 8-2, respectively.
  • the cycle time and / or the delay time may be variably adjustable.
  • the cycle time is kept constant and the delay time period is variably adjustable to the desired To set the powder delivery rate per unit of time.
  • the delay time period is here the time duration by which the delivery of the powder from the respective metering chamber 4-1 or 4-2 is started after the relevant cycle time has expired, at which the displacer 8-1 or 8-2 of the pressure stroke has started Suction stroke has been switched.
  • FIGS 5 to 8 show a further embodiment of the invention, according to which the powder inlet valves 38-1 and 38-2 and / or the powder outlet valves 42-1 and 42-2 are self-acting one-way valves in the manner of a duck bill (duck bill valve) be opened automatically in the forward direction of the pressure of the compressed gas and closed automatically in the reverse direction of the pressure of the compressed gas and / or by its own material spring elasticity.
  • a duck bill is designated in Figures 5 to 8 by the reference numeral 38/42. It consists of a one-piece body made of elastic material, such as rubber. It includes a cylindrical portion 82 with a radially outwardly annular flange 84 protruding at one end and with a duckbill tapered tube portion 86 at the other end.
  • Fig. 9 shows the one-way valve 38/42 in side view relative to Figures 5 and 7 rotated by 90 °.

Description

Die Erfindung betrifft eine Pumpeneinrichtung für Pulver, insbesondere für Beschichtungspulver gemäß dem Oberbegriff von Anspruch 1, ein Verfahren hierfür und eine Pulverbeschichtungseinrichtung, die mindestens eine solche Pumpeneinrichtung aufweist.The invention relates to a pump device for powder, in particular for coating powder according to the preamble of claim 1, a method for this and a powder coating device having at least one such pump device.

Demgemäß betrifft die Erfindung eine Pumpeneinrichtung für Pulver, insbesondere für Beschichtungspulver, enthaltend mindestens eine Pulver-Pumpe, welche eine Dosierkammer aufweist, die von einem Kammergehäuse und einem Verdrängerkörper begrenzt ist, welcher relativ zum Kammergehäuse während eines Druckhubes vor und während eines Saughubes zurück bewegbar ist, wobei die Pumpenkammer einen Pulvereinlasskanal, welchem ein Pulvereinlassventil zugeordnet ist, einen Pulverauslasskanal, welchem ein Pulverauslassventil zugeordnet ist, und einen Druckgaseinlasskanal, welchem ein Druckgaseinlässventil zugeordnet ist, aufweist, wobei zum Ansaugen einer dosierten Menge von Pulver in die Dosierkammer das Pulvereinlassventil aufmachbar ist und das Pulverauslassventil und das Druckgaseinlassventil schließbar sind, so dass der sich in Saughubrichtung bewegende Verdrängerkörper Pulver durch den Pulvereinlasskanal in die Dosierkammer saugen kann, und zum Fördern von der dosierten Pulvermenge aus der Dosierkammer das Pulvereinlassventil schließbar ist und das Pulverauslassventil und das Druckgaseinlassventil aufmachbar sind, so dass von dem Drucklufteinlasskanal in die Dosierkammer strömende Druckluft die dosierte Pulvermenge von der Dosierkammer in den Pulverauslasskanal drücken kann.Accordingly, the invention relates to a pump device for powder, in particular for coating powder, comprising at least one powder pump having a metering chamber which is delimited by a chamber housing and a displacer which is movable relative to the chamber housing during a pressure stroke before and during a suction stroke wherein the pumping chamber comprises a powder inlet channel to which a powder inlet valve is associated, a powder outlet channel associated with a powder outlet valve, and a pressurized gas inlet channel associated with a pressurized gas inlet valve, wherein for aspirating a metered quantity of powder into the dosing chamber the powder inlet valve is openable and the Pulverauslassventil and the compressed gas inlet valve are closable, so that in the suction stroke moving displacement body Powder can suck through the powder inlet channel into the metering chamber, and for conveying the metered amount of powder from the metering chamber, the powder inlet valve is closable and the powder outlet and the pressure gas inlet valve can be opened, so that compressed air flowing from the compressed air inlet channel into the metering chamber, the metered amount of powder from the metering chamber in can push the powder outlet channel.

Eine Pumpeneinrichtung dieser Art ist aus der EP-A-0 124 933 bekannt. Pumpeneinrichtungen sind auch bekannt aus EP-A-1 106 547 , DE-A-39 00 718 , DE-A-1 087 520 , US 2 667 280 , US 3 391 963 , und US 4 405 289 .A pump device of this kind is known from EP-A-0 124 933 known. Pumping devices are also known EP-A-1 106 547 . DE-A-39 00 718 . DE-A-1 087 520 . US 2 667 280 . US 3,391,963 , and US 4,405,289 ,

Aus der Praxis ist eine Pumpeneinrichtung bekannt, welche zwei Pumpen aufweist, die je einen Pulveransaugkolben und einen ihn antreibenden Pneumatikzylinder aufweisen. Die beiden Pumpen werden gegenläufig angetrieben, so dass der eine einen Saughub ausführt, während der andere einen Druckhub ausführt. Während des Saughubes saugt der betreffende Pulveransaugkolben Pulver von einer Pulverquelle in seine Dosierkammer. Am Ende des Saughubes wird mittels Druckluft, welche in die Dosierkammer eingeleitet wird, die dort dosierte Pulvermenge aus der Dosierkammer in eine Pulverabgabeleitung. ausgestoßen. Danach geht der Kolben während eines Druckhubes in seine Ausgangsstellung zurück, um dann wieder während eines Saughubes Pulver von der Pulverquelle anzusaugen. Die Fördermenge pro Zeiteinheit ist von der Frequenz abhängig, mit welcher die Kolben hin und her bewegt werden. Eine Pumpeneinrichtung dieser Art ist in der WO 03/024612 A1 erst nach dem Prioritätstag der vorliegenden neuen Patentanmeldung beschrieben worden.From practice, a pump device is known, which has two pumps, each having a Pulveransaugkolben and a driving him pneumatic cylinder. The two pumps are driven in opposite directions, so that one performs a suction stroke, while the other performs a pressure stroke. During the suction stroke, the respective powder suction piston draws powder from a powder source into its metering chamber. At the end of the suction stroke, the amount of powder metered out of the metering chamber into a powder discharge line is compressed by means of compressed air introduced into the metering chamber. pushed out. Thereafter, the piston goes back to its original position during a pressure stroke, in order then again to suck in powder from the powder source during a suction stroke. The flow rate per unit of time depends on the frequency with which the pistons are moved back and forth. A pump device of this kind is in the WO 03/024612 A1 only after the priority date of the present new patent application has been described.

Ferner sind sogenannte Injektoren bekannt, bei welchen nach dem Venturi-Prinzip ein Förderluftstrom von einer Auslassdüse in eine Fangdüse strömt und im Zwischenraum dazwischen einen Unterdruck erzeugt, durch welchen Beschichtungspulver von einer Pulverquelle in den Förderluftstrom gesaugt wird. Solche Injektoren haben gegenüber den vorgenannten Kolbenpumpen die Nachteile, dass die Pulverpartikel eine abrasive Wirkung auf die Fangdüse haben und dadurch der Wirkungsgrad der Pulverförderung im Laufe der Zeit abfällt: Eine pneumatische Pulverförderung dieser Art benötigt eine große Druckluftmenge pro Zeiteinheit.Furthermore, so-called injectors are known in which, according to the Venturi principle, a conveying air stream flows from an outlet nozzle into a catching nozzle and generates a negative pressure in the intermediate space therebetween through which coating powder is sucked from a powder source into the conveying air flow. Such injectors have compared to the aforementioned piston pumps the Disadvantages that the powder particles have a abrasive effect on the catching nozzle and thus the efficiency of the powder delivery falls over time: A pneumatic powder delivery of this type requires a large amount of compressed air per unit of time.

Die vorgenannten Kolbenpumpen haben diese Nachteile nicht. Die Kolbenpumpen haben jedoch den Nachteil, dass sie das Pulver diskontinuierlich hubweise fördern und sowohl zur gleichmäßigeren Pulverförderung als auch zur Förderung von größeren Pulvermengen pro Zeiteinheit eine schnelle Kolbenbewegungsfrequenz erforderlich ist. Die Höhe der Kolbenfrequenz ist jedoch durch die Ansteuergeschwindigkeit, mit welcher die Ventile in den Strömungswegen der Pumpe ansteuerbar sind, begrenzt. Ferner muss darauf geachtet werden, dass in den Pumpen und in deren Strömungswegen Pulverpartikel nicht gequetscht werden, ansintern oder anderweitig haften bleiben und dass auch keine Zwischenräume, Vertiefungen und dergleichen existieren, in welchen sich Pulver ansammeln kann.The aforementioned piston pumps do not have these disadvantages. However, the piston pumps have the disadvantage that they promote the powder discontinuously stroke and both a more uniform powder delivery and to promote larger amounts of powder per unit time a fast piston movement frequency is required. However, the height of the piston frequency is limited by the driving speed with which the valves in the flow paths of the pump can be controlled. Furthermore, care must be taken that in the pumps and in their flow paths, powder particles are not squeezed, sintered or otherwise adhere and also that there are no gaps, depressions and the like in which powder can accumulate.

Durch die Erfindung soll die Aufgabe gelöst werden, eine Pumpeneinrichtung, welche mindestens einen Volumen-Verdrängerkörper aufweist, derart auszubilden, dass eine definierte und gewünschtenfalls auch große Fördermenge Pulver pro Zeiteinheit förderbar ist, ohne dass die vorgenannten Nachteile entstehen. Insbesondere soll über eine lange Betriebs-Lebensdauer eine große Prozesssicherheit und große Stabilität der Pulver-Fördermenge pro Zeiteinheit (konstante Pulverrate für eine definierte Konfiguration und definierte Einstellung der Pumpeneinrichtung) erzielt werden.By the invention, the object to be achieved, a pump device which has at least one volume displacement body, form such that a defined and, if desired, large flow powder per unit time is conveyed without the aforementioned disadvantages arise. In particular, a high process reliability and high stability of the powder flow rate per unit time (constant powder rate for a defined configuration and defined setting of the pump device) should be achieved over a long service life.

Diese Aufgabe wird gemäß der Erfindung durch die Merkmale von Anspruch 1 und der anderen unabhängigen Ansprüche gelöst.This object is achieved according to the invention by the features of claim 1 and the other independent claims.

Weitere Merkmale der Erfindung sind in den Unteransprüchen enthalten.Further features of the invention are contained in the subclaims.

Demgemäß ist die Pumpeneinrichtung gemäß der Erfindung dadurch gekennzeichnet, dass eine Zeitsteuereinrichtung vorgesehen ist, durch welche in Abhängigkeit von der seit einer vorbestimmten Betriebssituation vergangenen vorbestimmten Verzögerungszeitdauer das Fördern des Pulvers aus der Dosierkammer gestartet wird, indem Druckluft in die Dosierkammer eingelassen und die bis zum Ende der Verzögerungszeitdauer dosierte Pulvermenge mittels der Druckluft aus der Dosierkammer heraus gedrückt wird.Accordingly, the pump device according to the invention is characterized in that a timing device is provided, through which, depending on the past from a predetermined operating situation predetermined delay time period, the conveying of the powder is started from the metering chamber by compressed air in the metering chamber and admitted to the end the amount of powder metered in the delay time period is pressed out of the dosing chamber by means of the compressed air.

Ferner ist gemäß der Erfindung eine Pulversprühbeschichtungseinrichtung gegeben, welche mindestens eine solche Pumpeneinrichtung aufweist.Furthermore, according to the invention, a powder spray coating device is provided, which has at least one such pump device.

Außerdem offenbart die Erfindung Verfahren zur Förderung von Pulver, insbesondere Beschichtungspulver.In addition, the invention discloses methods for conveying powder, in particular coating powder.

Die Erfindung wird im Folgenden mit Bezug auf die Zeichnungen anhand von bevorzugten Ausführungsformen als Beispiele beschrieben. In den Zeichnungen zeigen

Fig. 1
schematisch, teilweise im Querschnitt, eine Doppelpumpeneinrichtung nach der Erfindung,
Fig. 2
schematisch Teile von Fig. 1 zusammen mit einem Funktionsdiagramm zur Erklärung der Erfindung,
Fig. 3
schematisch, teilweise im Querschnitt, eine weitere Ausführungsform einer Doppelpumpeneinrichtung nach der Erfindung,
Fig. 4
schematisch, teilweise im Querschnitt, eine weitere Ausführungsform einer Doppelpumpeneinrichtung nach der Erfindung,
Fig. 5
einen Längsschnitt durch ein Einwegventil nach Art eines Entenschnabels im Schließzustand, welches bei allen Ausführungsformen von Pumpeneinrichtungen nach der Erfindung als Pulvereinlassventil und/oder als Pulverauslassventil verwendbar ist,
Fig. 6
das Einwegventil von Fig. 5 in Vorderansicht entgegen der Durchlassrichtung gesehen,
Fig. 7
das Einwegventil im Längsschnitt gesehen im Offenzustand,
Fig. 8
eine Vorderansicht entgegen der Durchlassrichtung gesehen auf das Einwegventil von Fig. 7 im Offenzustand,
Fig. 9
das Einwegventil der Figuren 5 bis 8 in Seitenansicht gesehen, relativ zu den Figuren 5 und 7 um 90° um die Längsachse gedreht.
The invention will now be described by way of example with reference to the drawings of preferred embodiments. In the drawings show
Fig. 1
schematically, partly in cross section, a double pump device according to the invention,
Fig. 2
1 schematically shows parts of FIG. 1 together with a functional diagram for explaining the invention, FIG.
Fig. 3
schematically, partly in cross-section, another embodiment of a double pump device according to the invention,
Fig. 4
schematically, partly in cross-section, another embodiment of a double pump device according to the invention,
Fig. 5
a longitudinal section through a one-way valve in the manner of a duckbill in the closed state, which is used in all embodiments of pumping devices according to the invention as a powder inlet valve and / or as a powder outlet valve,
Fig. 6
the one-way valve of FIG. 5 seen in front view opposite to the passage direction,
Fig. 7
the one-way valve seen in longitudinal section in the open state,
Fig. 8
3 is a front view opposite to the passage direction on the one-way valve of FIG. 7 in the open state,
Fig. 9
the one-way valve of Figures 5 to 8 seen in side view, rotated relative to the figures 5 and 7 by 90 ° about the longitudinal axis.

Fig. 1 zeigt eine Pumpeneinrichtung nach der Erfindung für Pulver, insbesondere für Beschichtungspulver, welche zwei Pulver-Pumpen 2-1 und 2-2 aufweist, welche je eine Dosierkammer 4-1 bzw. 4-2 enthalten, die von einem Kammergehäuse 6-1 bzw. 6-2 und einem Verdrängerkörper in Form einer flexiblen Membran 8-1 bzw. 8-2 begrenzt ist.1 shows a pump device according to the invention for powders, in particular for coating powder, which has two powder pumps 2-1 and 2-2, which each contain a metering chamber 4-1 or 4-2, which is separated from a chamber housing 6. 1 and 6-2 and a displacement body in the form of a flexible membrane 8-1 or 8-2 is limited.

Die beiden Membranen 8-1 und 8-2 haben einen zwischen ihnen angeordneten, gemeinsamen Antrieb 10. Der Antrieb 10 kann ein mechanischer, hydraulischer, elektrischer oder entsprechend Fig. 1 ein pneumatischer Antrieb sein. Der in Fig. 1 gezeigte pneumatische Antrieb enthält einen quer zu den Membranen 8-1 und 8-2 verschiebbaren Antriebskolben 12, von welchem sich in Bewegungsrichtung Kolbenstangen 14-1 bzw. 14-2 weg erstrecken, deren vom Antriebskolben 12 entfernte Enden mit der einen Membran 8-1 bzw. mit der anderen Membran 8-2 verbunden sind, so dass die beiden Membranen sich jeweils gemeinsam mit dem Antriebskolben 12 bewegen. Die Kolbenstangen 14-1 und 14-2 greifen jeweils im Zentrum der betreffenden Membran 8-1 bzw. 8-2 an, welche sich jeweils zusammen mit dem Antriebskolben 12 in Kolbenaxialrichtung bewegt. Die Membranumfangsränder 16-1 bzw. 16-2 sind jeweils an einem Teil des Kammergehäuses 6-1 bzw. 6-2 befestigt und können sich nicht mit dem Membranzentrum zusammen mit dem Antriebskolben 12 quer zur Membran bewegen. Wenn im Rahmen dieser Beschreibung von Hubbewegungen der Membran die Rede ist, dann ist damit jeweils der Bereich der Membran gemeint, welcher mit dem Antriebskolben 12 zur gemeinsamen Bewegung verbunden ist, jedoch nicht die am Kammergehäuse befestigten Membranumfangsränder 16-1 bzw. 16-2.The two diaphragms 8-1 and 8-2 have a common drive 10 arranged between them. The drive 10 can be a mechanical, hydraulic, electrical or, according to FIG. 1, a pneumatic drive. The pneumatic drive shown in Fig. 1 includes a transversely to the diaphragms 8-1 and 8-2 sliding drive piston 12, from which extend in the direction of movement piston rods 14-1 and 14-2 away, whose remote from the drive piston 12 ends with the a membrane 8-1 and connected to the other membrane 8-2, so that the two membranes each move together with the drive piston 12. The piston rods 14-1 and 14-2 engage in each case Center of the respective membrane 8-1 or 8-2, which moves in each case together with the drive piston 12 in Kolbenaxialrichtung. The diaphragm peripheral edges 16-1 and 16-2 are respectively fixed to a part of the chamber case 6-1 and 6-2 and can not move with the diaphragm center together with the drive piston 12 across the diaphragm. If in the context of this description of lifting movements of the membrane is mentioned, then in each case the area of the membrane is meant, which is connected to the drive piston 12 for common movement, but not attached to the chamber housing membrane peripheral edges 16-1 and 16-2.

Die Kammergehäuse 6-1 und 6-2 der beiden Pulver-Pumpen 2-1 und 2-2 sind vorzugsweise Abschnitte eines gemeinsamen Gehäuseteiles oder Gehäuses, welches in Fig. 1 im Schnitt gezeigt ist.The chamber housings 6-1 and 6-2 of the two powder pumps 2-1 and 2-2 are preferably sections of a common housing part or housing, which is shown in Fig. 1 in section.

Die Membranen 8-1 und 8-2 (mit Ausnahme ihrer Membranumfangsränder 16-1 und 16-2) sind während eines Druckhubes vor und während eines Saughubes zurück bewegbar mittels des gemeinsamen Antriebes 10. In Fig. 1 befindet sich die links gezeigte Membran 8-1 in einer Endstellung "a", welches die Endstellung des Druckhubes und die Anfangsstellung des Saughubes ist. Hierbei hat die zugehörige Dosierkammer 4-1 ihr kleinstes Volumen. Hierbei liegt die Membran 8-1 vorzugsweise nicht vollständig an dem Kammergehäuse 6-1 an, sondern hat einen kleinen Abstand davon, damit zwischen der Membran 8-1 und dem Kammergehäuse 6-1 Pulverpartikel nicht eingequetscht werden können. Dasselbe trifft für die in Fig. 1 rechts gezeigte Membran 8-2 zu, wenn sich diese in einer Endstellung "d" befindet, welches die Endstellung ihres Druckhubes und die Anfangsstellung ihres Saughubes ist. Fig. 1 zeigt jedoch die rechte Membran 8-2 in einer linken Endstellung "c", welches ihre Endstellung des Saughubes und ihre Anfangsstellung des Druckhubes ist. Die beiden Membranen 8-1 und 8-2 werden von dem Antriebskolben 12 jeweils gemeinsam nach links oder nach rechts bewegt, so dass die linke Membran 8-1 ihren Druckhub ausführt, wenn die rechte Membran 8-2 ihren Saughub ausführt, und umgekehrt.The diaphragms 8-1 and 8-2 (with the exception of their diaphragm peripheral edges 16-1 and 16-2) are movable backward during a pressure stroke before and during a suction stroke by means of the common drive 10. FIG. 1 shows the diaphragm 8 shown on the left -1 in an end position "a", which is the end position of the pressure stroke and the initial position of the suction stroke. Here, the associated dosing 4-1 has its smallest volume. In this case, the membrane 8-1 is preferably not completely attached to the chamber housing 6-1, but has a small distance therefrom, so that powder particles can not be squeezed between the membrane 8-1 and the chamber housing 6-1. The same applies to the diaphragm 8-2 shown on the right in FIG. 1, when it is in an end position "d", which is the end position of its pressure stroke and the initial position of its suction stroke. However, Fig. 1 shows the right diaphragm 8-2 in a left end position "c", which is its end position of the suction stroke and its initial position of the pressure stroke. The two diaphragms 8-1 and 8-2 are in each case jointly moved to the left or to the right by the drive piston 12, so that the left diaphragm 8-1 performs its pressure stroke when the right diaphragm 8-2 performs its suction stroke, and vice versa.

Der Antriebskolben 12 befindet sich in einem Zylinder 22, welcher nahe von Zylinderstirnwänden 24 und 25 beidseitig des Antriebskolbens 12 je eine Druckluft-Steueröffnung 26 bzw. 28 hat, welche über ein Umschaltventil 30 wechselweise mit einer Druckluftquelle 32 oder mit einer Entlüftungsöffnung 34 zur Außenatmosphäre zur Entlüftung verbindbar sind. In Fig. 1 ist die rechts gezeigte Druckluft-Steueröffnung 28 mit der Druckluftquelle 32 verbunden, weshalb deren Druckluft den Antriebskolben 12 in die in Fig. 1 links gezeigte Position gedrückt hat, während die links gezeigte Druckluft-Steueröffnung 26 mit der Entlüftungsöffnung 34 des Umschaltventils 30 verbunden ist. Das Umschaltventil 30 ist umschaltbar, so dass nach der Umschaltung die rechts gezeigte Druckluft-Steueröffnung 28 mit der Entlüftungsöffnung 34 verbunden ist und die links gezeigte Druckluft-Steueröffnung 26 mit der Druckluftquelle 32 verbunden ist. Bei dieser in Fig. 1 nicht gezeigten, umgekehrten Stellung des Umschaltventils 30 treibt die Druckluft den Antriebskolben 12 zusammen mit den beiden Membranen 8-1 und 8-2 von links nach rechts. Dabei wird durch die linke Membran 8-1 von ihrer Saughubanfangsposition (Druckhubendposition) "a" in ihre Saughubendposition (Druckhubanfangsposition) "b" bewegt. Simultan dazu wird die rechte Membran 8-2 von ihrer Saughubendposition (Druckhubanfangsposition) "c" in ihre Saughubanfangsposition (Druckhubendposition) "d" bewegt. Die beiden Membranen 8-1 und 8-2 sind in ihrer linken Endstellung durch eine durchgezogene Linie und in ihrer rechten Endstellung durch eine gestrichelte Linie schematisch dargestellt.The drive piston 12 is located in a cylinder 22 which near cylinder end walls 24 and 25 on both sides of the drive piston 12 each have a compressed air control port 26 and 28 which via a switching valve 30 alternately with a compressed air source 32 or with a vent 34 to the outside atmosphere Ventilation are connectable. In Fig. 1, the compressed air control port 28 shown on the right is connected to the compressed air source 32, which is why their compressed air has forced the drive piston 12 in the left in Fig. 1 position shown, while the left shown compressed air control port 26 to the vent 34 of the changeover valve 30 is connected. The changeover valve 30 is switchable, so that after switching the compressed air control port 28 shown on the right is connected to the vent 34 and the compressed air control port 26 shown on the left is connected to the compressed air source 32. In this reversed position of the switching valve 30, not shown in FIG. 1, the compressed air drives the drive piston 12 together with the two diaphragms 8-1 and 8-2 from left to right. At this time, "b" is moved by the left diaphragm 8-1 from its suction stroke start position (print stroke end position) "a" to its suction stroke end position (print stroke start position) "b". Simultaneously, the right diaphragm 8-2 is moved from its suction stroke end position (print stroke start position) "c" to its suction stroke start position (print stroke end position) "d". The two membranes 8-1 and 8-2 are shown schematically in their left end position by a solid line and in their right end position by a dashed line.

Jede Dosierkammer 4-1 und 4-2 hat einen Pulvereinlasskanal 36-1 bzw. 36-2, welchem je ein. Pulvereinlassventil 38-1 bzw. 38-2 zugeordnet ist; einen Pulverauslasskanal 40-1 bzw. 40-2, welchem je ein Pulverauslassventil 42-1 bzw. 42-2 zugeordnet ist; und einen Druckgaseinlasskanal 44-1 bzw. 44-2, welchem je ein Druckgaseinlassventil 46-1 bzw. 46-2 zugeordnet ist.Each metering chamber 4-1 and 4-2 has a powder inlet passage 36-1 and 36-2, one each. Powder inlet valve 38-1 or 38-2 is assigned; a Pulverauslasskanal 40-1 and 40-2, which is associated with a Pulverauslassventil each 42-1 and 42-2; and a compressed gas inlet channel 44-1 and 44-2, which is associated with a respective compressed gas inlet valve 46-1 and 46-2.

Zum Ansaugen einer dosierten Menge von Pulver in die in Fig. 1 links gezeigte Dosierkammer 4-1 ist das linke Pulvereinlassventil 38-1 aufmachbar, und das linke Pulverauslassventil 42-1 und das linke Druckgaseinlassventil 46-1 schließbar, so dass die sich in Saughubrichtung von der Saughubanfangsposition "a" in die Saughubendposition "b" bewegende linke Membran 8-1 Pulver durch den linken Pulvereinlasskanal 36-1 in die linke Dosierkammer 4-1 saugen kann. Zum Fördern der dosierten Pulvermenge aus der links gezeigten Dosierkammer 4-1 in den linken Pulverauslasskanal 40-1 ist das linke Pulvereinlassventil 38-1 schließbar und das linke Pulverauslassventil 42-1 sowie das linke Druckgaseinlassventil 46-1 aufmachbar, so dass Druckgas, z. B. Druckluft, von einer Druckgasquelle 45-1, z. B. einer Druckluftquelle, durch den linken Druckgaseinlasskanal 44-1 in die linke Dosierkammer 4-1 strömen und die dosierte Pulvermenge von der Dosierkammer 4-1 in den linken Pulverauslasskanal 40-1 drücken kann. Danach oder während dieses Ausstoßens des Pulvers aus der linken Dosierkammer 4-1, je nach Ausführungsform der Pumpeneinrichtung, wird die linke Membran 8-1 von dem Antriebskolben 12 wieder von der rechten Saughubendopsition "b" in die linke Saughubanfangsposition "a" zurück bewegt, was hier als Druckhub bezeichnet wird, damit sie anschließend wieder einen Saughub ausführen kann.For aspirating a metered quantity of powder into the metering chamber 4-1 shown on the left in FIG. 1, the left powder inlet valve 38-1 can be opened, and the left powder outlet valve 42-1 and the left compressed gas inlet valve 46-1 can be closed, so that they are in the suction stroke direction from the suction stroke start position "a" into the suction stroke end position "b" moving left diaphragm 8-1 can suck powder through the left powder inlet passage 36-1 into the left dosing chamber 4-1. For conveying the metered amount of powder from the dosing chamber 4-1 shown on the left into the powder outlet channel 40-1, the left powder inlet valve 38-1 can be closed and the left powder outlet valve 42-1 and the left pressure gas inlet valve 46-1 can be opened, so that pressurized gas, e.g. B. compressed air, from a compressed gas source 45-1, z. B. a compressed air source, through the left Druckgaseinlasskanal 44-1 flow into the left metering chamber 4-1 and can push the metered amount of powder from the metering chamber 4-1 in the left Pulverauslasskanal 40-1. Thereafter, or during this ejection of the powder from the left metering chamber 4-1, depending on the embodiment of the pump device, the left diaphragm 8-1 is moved back from the drive piston 12 back from the right suction stroke stop position "b" to the left suction stroke start position "a". what is referred to here as a pressure stroke, so that they can then perform a suction stroke again.

Korrespondierende Funktionen führen auch die vom Antrieb 10 angetriebene, in Fig. 1 rechts gezeigte Membran 8-2 und die ihr zugeordneten Ventile 38-2, 42-2, 45-2 und 46-2 aus bezüglich der zugehörigen rechten Dosierkammer 4-2, des zugehörigen rechten Pulvereinlasskanales 36-2 und des zugehörigen rechten Pulverauslasskanales 40-2 und einer rechts gezeigten Druckgasquelle 45-2, z. B. einer Druckluftquelle. Die rechte Membran 8-2 macht jedoch ihren Druckhub, wenn die linke Membran 8-1 ihren Saughub macht, und umgekehrt.Corresponding functions also carry the diaphragm 8-2 driven by the drive 10, shown on the right in FIG. 1, and the associated valves 38-2, 42-2, 45-2 and 46-2 with respect to the associated right-hand metering chamber 4-2. the associated right powder inlet channel 36-2 and the associated right powder outlet channel 40-2 and a pressurized gas source 45-2 shown on the right, z. B. a compressed air source. However, the right diaphragm 8-2 makes its pressure stroke when the left diaphragm 8-1 makes its suction stroke, and vice versa.

Die beiden Pulvereinlassventile 38-1 und 38-2 haben je einen Ventilkörper 38-3 und einen Ventilsitz 38-4 mit einer Ventilöffnung, die vom Ventilkörper 38-3 verschließbar ist. Die beiden Pulverauslassventile 42-1 und 42-2 haben je einen Ventilkörper 42-3 und einen Ventilsitz 42-4 mit einer Ventilöffnung, die vom Ventilkörper 42-3 verschließbar ist.The two powder inlet valves 38-1 and 38-2 each have a valve body 38-3 and a valve seat 38-4 with a valve opening, which can be closed by the valve body 38-3. The two powder outlet valves 42-1 and 42-2 each have one Valve body 42-3 and a valve seat 42-4 with a valve opening, which is closed by the valve body 42-3.

Die beiden in Fig. 1 gezeigten Pulverauslasskanäle 40-1 und 40-2 haben eine gemeinsame Pulverabgabeöffnung 48, an welche über eine Pulverabgabeleitung 50 ein Pulverempfänger angeschlossen ist, beispielsweise eine Pulverspritzvorrichtung 52 zum Sprühen des Pulvers 54 auf ein zu beschichtendes Objekt oder ein Pulverzwischenbehälter, von welchem dann das Pulver 54 einer Pulverspritzvorrichtung 52 zugeführt wird, oder ein Pulversammelbehälter.The two powder outlet channels 40-1 and 40-2 shown in FIG. 1 have a common powder discharge opening 48, to which a powder receiver 50 is connected via a powder discharge line 50, for example a powder spray device 52 for spraying the powder 54 onto an object to be coated or an intermediate powder container. from which the powder 54 is then fed to a powder spray device 52, or a powder collection container.

Die beiden Pulvereinlasskanäle 36-1 und 36-2 können getrennt oder gemeinsam an eine gemeinsame oder an verschiedene Pulverquellen angeschlossen sein. In Fig. 2 sind sie vorzugsweise über eine gemeinsame Pulvereinlassöffnung 56 und über eine Pulveransaugleitung 58 an einen Farbwechsler 60 angeschlossen. Der Farbwechsler 60 ist eine Kanalweiche oder Pulverweiche, durch welche je nach Weichenstellung einer von mehreren Pulverbehältern 62, 63, 64 usw. mit der Pulveransaugleitung 58 wahlweise verbindbar ist. Die Umschaltung des Farbwechslers 60 erfolgt vorzugsweise mittels Druckgas, z. B. Druckluft, einer Druckgasquelle, z. B. einer Druckluftquelle 66 über eine gesteuerte Ventilanordnung 67.The two powder inlet channels 36-1 and 36-2 can be connected separately or together to a common or to different powder sources. In FIG. 2, they are preferably connected to a color changer 60 via a common powder inlet opening 56 and via a powder suction line 58. The color changer 60 is a sewer or powder switch, through which one of several powder containers 62, 63, 64, etc. optionally with the Pulveransaugleitung 58 can be connected depending on the switch position. The switching of the color changer 60 is preferably carried out by means of compressed gas, for. B. compressed air, a compressed gas source, for. B. a compressed air source 66 via a controlled valve assembly 67th

Der Farbwechsler 60 ist auch in eine Schaltstellung schaltbar, bei welcher keiner der Pulverbehälter 62, 63, 64, sondern statt dessen die Druckgasquelle 66 über eine Druckgasleitung 69 mit der Pulveransaugleitung 58 verbunden ist, so dass Druckgas, z. B. Druckluft über die Pulvereinlasskanäle 36-1, 36-2 und deren Pulvereinlassventile 38-1, 38-2 durch die Dosierkammern 4-1 und 4-2 und dann auch über deren Pulverauslassventile 42-1 bzw. 42-2 und die Pulverauslasskanäle 40-1, 40-2 zu der Pulverabgabeleitung 50 und von dieser durch die Pulverspritzvorrichtung 52 in die Außenatmosphäre strömen kann, um die ganze Anlage von Pulverresten zu reinigen. Mittels einer, vorzugsweise elektronischen oder computerisierten, Pumpensteuereinrichtung 68 kann ferner vorgesehen sein, dass gleichzeitig oder nach dieser Reinigung Druckgas, z. B. Druckluft von einer Druckgasquelle 45-1 bzw. 45-2 über den Druckgaseinlasskanal 44-1 bzw. 44-2 und deren zugehöriges steuerbares Druckgaseinlassventil 46-1 bzw. 46-2 in das eine Ende der Dosierkammer 4-1 bzw. 4-2 eingeblasen und damit Pulver aus der Dosierkammer am anderen Kammerende durch das dortige Pulverauslassventil 42-1 bzw. 42-2 und den sich daran anschließenden Pulverauslasskanal 40-1 bzw. 40-2 durch die Pulverabgabeleitung 50 und die Pulverspritzvorrichtung 52 ausgeblasen wird. Der Druckgaseinlasskanal 44-1 bzw. 44-2 kann einen parallel zu ihm angeordneten Druckgasreinigungskanal 72-1 bzw. 72-2 aufweisen, welcher gegen die stromabwärtigen Teile des betreffenden Pulvereinlassventils 38-1 bzw. 38-2 gerichtet ist, um diese von Pulverpartikeln zu reinigen, falls nicht bereits der Druckgaseinlasskanal 44-1 bzw. 44-2 gegen die stromabwärtigen Bereiche der Pulvereinlassventile 38-1 bzw. 38-2 gerichtet ist und dadurch diese reinigt.The color changer 60 is also switchable to a switching position in which none of the powder container 62, 63, 64, but instead the compressed gas source 66 is connected via a compressed gas line 69 to the Pulveransaugleitung 58 so that compressed gas, for. B. compressed air via the powder inlet channels 36-1, 36-2 and their powder inlet valves 38-1, 38-2 through the metering chambers 4-1 and 4-2 and then also on their powder outlet valves 42-1 and 42-2 and the Pulverauslasskanäle 40-1, 40-2 can flow to the powder discharge line 50 and from there through the powder injection device 52 into the outside atmosphere to clean the entire system of powder residues. By means of a, preferably electronic or computerized, pump control device 68 may also be provided that at the same time or after this cleaning pressurized gas, for. B. compressed air from a compressed gas source 45-1 and 45-2 via the compressed gas inlet channel 44-1 and 44-2 and their associated controllable compressed gas inlet valve 46-1 and 46-2 in the one end of the metering chamber 4-1 and 4 respectively -2 blown and thus powder from the metering chamber at the other end of the chamber through the local Pulverauslassventil 42-1 or 42-2 and the subsequent Pulverauslasskanal 40-1 or 40-2 is blown out through the powder discharge line 50 and the powder spray device 52. The compressed gas inlet channel 44-1 or 44-2 may have a pressure gas cleaning channel 72-1 or 72-2 arranged parallel to it, which is directed against the downstream parts of the relevant powder inlet valve 38-1 or 38-2, to that of powder particles to clean, if not already the compressed gas inlet channel 44-1 or 44-2 directed against the downstream areas of the powder inlet valves 38-1 and 38-2 and thereby cleans them.

Gleichzeitig oder nach dieser Reinigung kann von der Pumpensteuereinrichtung 68 über eine Steuerleitung 70 ein Ventil 71 geöffnet werden, um Druckgas, z. B. Druckluft, von einer Druckgasquelle 75 durch eine Zusatzgasleitung 73-1 bzw. 73-2 auf die stromabwärtigen Teile der Pulverauslassventile 42-1 bzw. 42-2, gegen welche die Zusatzgasleitung gerichtet ist, zu blasen und von dort durch die Pulverauslasskanäle 40-1 und 40-2 und die Pulverabgabeleitung 50 zur Pulverspritzvorrichtung 52 und von dort in die Außenatmosphäre zu leiten.At the same time or after this cleaning can be opened by the pump control device 68 via a control line 70, a valve 71 to compressed gas, for. B. compressed air, from a compressed gas source 75 through an additional gas line 73-1 and 73-2 on the downstream parts of the powder outlet valves 42-1 and 42-2, against which the additional gas line is directed to blow and from there through the Pulverauslasskanäle 40th -1 and 40-2 and the powder discharge line 50 to the powder spray device 52 and from there into the outside atmosphere to conduct.

Die Pumpeneinrichtung 68 steuert alle steuerbaren Ventile und den Farbwechsler 60.The pump device 68 controls all controllable valves and the color changer 60.

Die Pumpensteuereinrichtung 68 enthält eine Zeitsteuereinrichtung 74, durch welche in Abhängigkeit von der seit einer vorbestimmten Saughubposition, z. B. P1 oder P2 der links gezeigten Membran 8-1 und einer vorbestimmten Saughubposition, z. B. P4 oder P3, der rechts gezeigten Membran 8-2, vergangenen vorbestimmten Verzögerungszeitdauer das Fördern des Pulvers aus der betreffenden Dosierkammer 4-1 bzw. 4-2 gestartet wird. Am Ende der Verzögerungszeit wird das Druckgas der Druckgasquelle 45-1 bzw. 45-2 durch das Druckgaseinlassventil 46-1 bzw. 46-2 in die Dosierkammer 4-1 bzw. 4-2 eingelassen, so dass die bis zum Ende der Verzögerungszeit dosierte Pulvermenge mittels dieses Druckgases aus der Dosierkammer heraus gedrückt wird durch das betreffende Pulverauslassventil 42-1 bzw. 42-2 in die Pulverabgabeleitung 50 und von dieser zur Pulverspritzvorrichtung 52 oder zu einem Pulverbehälter.The pump control device 68 includes a timing device 74, by which, depending on the since a predetermined suction stroke position, z. B. P1 or P2 of the membrane shown on the left 8-1 and a predetermined suction stroke position, z. B. P4 or P3, the membrane shown on the right 8-2, last predetermined delay time period, the feeding of the powder from the respective metering chamber 4-1 and 4-2 is started. At the end of Delay time is the pressurized gas of the compressed gas source 45-1 or 45-2 introduced by the compressed gas inlet valve 46-1 and 46-2 in the metering chamber 4-1 and 4-2, so that the metered until the end of the delay time powder quantity by means of this Compressed gas is pressed out of the metering chamber through the respective powder outlet valve 42-1 or 42-2 in the powder discharge line 50 and from this to the powder injection device 52 or to a powder container.

Die genannte "vorbestimmte Saughubposition" kann gemäß einer Ausführungsform die Saughubanfangsposition "a" entsprechend P1 für die linke Membran 8-1 und "d" entsprechend P4 für die rechte Membran 8-2 sein, welche in Fig. 1 für die links gezeigte Membran 8-1 die in ausgezogenen Linien dargestellte Stellung "a" ist, und welches für die in Fig. 1 rechts gezeigte Membran 8-2 die in gestrichelten Linien gezeigte Position "d" ist.Said "predetermined suction stroke position" may, according to one embodiment, be the suction stroke start position "a" corresponding to P1 for the left diaphragm 8-1 and "d" corresponding to P4 for the right diaphragm 8-2, which in Fig. 1 for the diaphragm 8 shown on the left -1 is the position "a" shown in solid lines, and which for the diaphragm 8-2 shown on the right in FIG. 1 is the position "d" shown in dashed lines.

Die Saughubanfangsposition "a" wird für die in Fig. 1 und 2 links gezeigte Membran 8-1 durch einen Sensor S1 an einer Position P1 detektiert. Dies ist für die linke Membran 8-1 gleichzeitig die Druckhubendposition. Für die rechte Membran 8-2 ist die Position P1 am Sensor S1 die Saughubendposition und gleichzeitig die Druckhubanfangsposition.The suction stroke start position "a" is detected by a sensor S1 at a position P1 for the membrane 8-1 shown on the left in FIGS. 1 and 2. This is the Druckhubendposition for the left diaphragm 8-1 at the same time. For the right diaphragm 8-2, the position P1 on the sensor S1 is the suction stroke end position and at the same time the pressure stroke start position.

Die Saughubanfangsposition "d" wird für die in Fig. 1 und 2 rechts gezeigte Membran 8-2 durch einen Sensor S4 an einer Position P4 detektiert. Dies ist für die rechte Membran 8-2 gleichzeitig die Druckhubendposition. Für die linke Membran 8-1 ist die Position P4 am Sensor S4 die Saughubendposition und gleichzeitig die Druckhubanfangsposition.The suction stroke start position "d" is detected by a sensor S4 at a position P4 for the diaphragm 8-2 shown on the right in FIGS. 1 and 2. This is at the same time the Druckhubendposition for the right diaphragm 8-2. For the left diaphragm 8-1, the position P4 at the sensor S4 is the suction stroke end position and at the same time the pressure stroke start position.

Wenn die Membranen 8-1 und 8-2 eine dem Sensor S1 bei P1 oder dem Sensor S4 bei P4 entsprechende Endposition "a" entsprechend "c", oder "d" entsprechend "b" erreicht haben, gibt der betreffende Sensor ein Signal an die Pumpensteuereinrichtung 68 zur Umkehr der Bewegung des Antriebskolbens 12 und damit auch der beiden Membranen in der einen oder anderen Richtung durch Druckluftzufuhr zur Druckluft-Steueröffnung 26 oder zur Druckluft-Steueröffnung 28 und durch Entlüften der jeweils anderen Druckluft-Steueröffnung.When the diaphragms 8-1 and 8-2 have reached an end position "a" corresponding to the sensor S1 at P1 or the sensor S4 at P4 corresponding to "c", or "d" corresponding to "b", the sensor in question indicates a signal the pump control device 68 for reversing the movement of the drive piston 12 and thus also the two membranes in one or the other direction Compressed air supply to the compressed air control port 26 or the compressed air control port 28 and by venting the other compressed air control port.

Wenn bei der betreffenden Ausführungsform der Pumpeneinrichtung die genannte "vorbestimmte Saughubposition" die Saughubanfangsposition "a" bzw. "d" der Membran 8-1 bzw. der Membran 8-2 ist, dann erkennt die Zeitsteuereinrichtung 74 der Pumpensteuereinrichtung 68 anhand der Signale der Sensoren S1 und S4, wenn die Membranen 8-1 und 8-2 die betreffende Endposition erreicht haben.In the relevant embodiment of the pumping device, if said "predetermined suction stroke position" is the suction stroke start position "a" or "d" of the diaphragm 8-1 and diaphragm 8-2, then the timing controller 74 detects the pump control device 68 based on the signals from the sensors S1 and S4 when the membranes 8-1 and 8-2 have reached the respective end position.

Die Sensoren S1 und S4 können an jeder beliebigen Stelle angeordnet sein, wo Positionen der Membran 8-1 und 8-2 ermittelbar sind, insbesondere an Stellen des Zylinders 22 oder des Antriebskolbens 12 oder der Kolbenstangen 14-1 und 14-2 oder des Kammergehäuses 6-1, 6-2 oder der Membranen 8-1 und 8-2. Gemäß bevorzugter Ausführungsform sind sie am Zylinder 22, vorzugsweise auf dessen Außenseite, an Positionen P1 und P4 angeordnet, welche der Antriebskolben 12 jeweils hat, wenn sich die Membranen 8-1 und 8-2 in einer der beiden Endstellungen befinden.The sensors S1 and S4 can be arranged at any point where positions of the diaphragm 8-1 and 8-2 can be determined, in particular at locations of the cylinder 22 or the drive piston 12 or the piston rods 14-1 and 14-2 or the chamber housing 6-1, 6-2 or membranes 8-1 and 8-2. According to a preferred embodiment, they are arranged on the cylinder 22, preferably on the outside thereof, at positions P1 and P4 which the drive piston 12 has in each case when the diaphragms 8-1 and 8-2 are in one of the two end positions.

Gemäß der Erfindung kann mittels Druckgas der Druckgasquelle 45-1 dosiertes Pulver aus der linken Dosierkammer 4-1, und mittels Druckgas der Druckgasquelle 45-2 dosiertes Pulver aus der rechten Dosierkammer 4-2 nicht nur bei Erreichen der Saughubendposition "b" der linken Membran 8-1 und "c" der rechten Membran 8-2 durch das betreffende Pulverauslassventil 42-1 bzw. 42-2 ausgestoßen werden, sondern auch bereits früher, wenn erst eine kleinere Pulvermenge in der betreffenden Dosierkammer ist. Dies wird durch eine Verzögerungszeitdauer erreicht, welche an der Zeitsteuereinrichtung 74 vorzugsweise variabel einstellbar ist. Dadurch ist es möglich kleiner dosierte Pulvermengen aus der betreffenden Dosierkammer 4-1 bzw. 4-2 auszustoßen, bevor die zugehörige Membran 8-1 bzw. 8-2 ihren vollen Saughub vollendet hat. Hierbei wird das jeweils zugehörige Pulvereinlassventil 38-1 bzw. 38-2 jeweils sofort geschlossen, wenn Druckgas der Druckgasquelle 45-1 bzw. 45-2 über den Druckgaseinlasskanal 44-1 bzw. 44-2 in die betreffende Dosierkammer 4-1 bzw. 4-2 eingeblasen wird. Je nach Größe der vorbestimmten Verzögerungszeit ist zum Zeitpunkt des Pulverausstoßes eine größere oder kleinere Menge Pulver in der betreffenden Dosierkammer angesaugt worden. Dadurch besteht durch Einstellen unterschiedlicher Verzögerungszeitdauern die Möglichkeit, die dosierte Pulverfördermenge der Dosierkammern 4-1 bzw. 4-2 zu variieren, unabhängig von der Frequenz, mit welcher die Membranen 8-1 und 8-2 von dem gemeinsamen Antrieb 10 hin und her bewegt werden. Die Bewegungsfrequenz der Membranen kann konstant gehalten werden oder ebenfalls variabel sein.According to the invention, by means of compressed gas of the compressed gas source 45-1 metered powder from the left metering chamber 4-1, and by means of compressed gas of the compressed gas source 45-2 metered powder from the right metering chamber 4-2 not only when reaching the suction stroke end position "b" of the left membrane 8-1 and "c" of the right diaphragm 8-2 are ejected by the respective powder outlet valve 42-1 and 42-2, respectively, but earlier even when a smaller amount of powder is in the respective metering chamber. This is achieved by a delay time duration which is preferably variably adjustable at the time control device 74. This makes it possible to eject smaller amounts of powder from the respective metering chamber 4-1 or 4-2 before the associated membrane 8-1 or 8-2 has completed its full intake stroke. In this case, the respectively associated powder inlet valve 38-1 or 38-2 is closed immediately in each case if compressed gas of the compressed gas source 45-1 or 45-2 via the compressed gas inlet channel 44-1 or 44-2 in FIG the respective dosing chamber 4-1 or 4-2 is blown. Depending on the size of the predetermined delay time, a larger or smaller amount of powder has been sucked in the respective metering chamber at the time of powder ejection. As a result, by setting different delay time periods, it is possible to vary the metered powder delivery rate of the metering chambers 4-1 and 4-2, irrespective of the frequency with which the membranes 8-1 and 8-2 reciprocate from the common drive 10 become. The movement frequency of the membranes can be kept constant or also variable.

Gemäß der bevorzugten Ausführungsform der Erfindung befindet sich die "vorbestimmte Saughubposition" an einer Stelle zwischen der Saughubanfangsposition "a" bzw. "d" und der Saughubendposition "b" bzw. "a", vorzugsweise näher bei der Saughubanfangsposition als bei der Saughubendposition.According to the preferred embodiment of the invention, the "predetermined suction stroke position" is at a position between the suction stroke start position "a" and "d" and the suction stroke end position "b" and "a", respectively, preferably closer to the suction stroke start position than to the suction stroke end position.

Bei der bevorzugten Ausführungsform wird diese vorbestimmte Saughubposition für die in Fig. 1 und 2 links gezeigte Membran 8-1 durch einen Sensor S2 an einer Position P2 und für die in Fig. 1 und 2 rechts gezeigte Membran 8-2 durch einen Sensor S3 an einer Position P3 definiert. Die beiden Sensoren S2 und S3 können wie die Sensoren S1 und S2 an jeder beliebigen Stelle angeordnet sein, wo sie definierte Positionen der Membran 8-1 und 8-2 zwischen deren Endpositionen a, b, c und d detektieren können, beispielsweise am Zylinder 22, am Antriebskolben 12, an dessen Kolbenstangen 14-1 und 14-2 oder an den Membranen selbst oder an dem Kammergehäuse 6-1, 6-2. Gemäß bevorzugter Ausführungsform der Erfindung sind sie an dem Zylinder 22 angeordnet. Es wird ein Sensorsignal ausgelöst, wenn der Antriebskolben 12 oder ein bestimmter Teil des Antriebskolbens 12 dem jeweiligen Sensor benachbart ist. Der Sensor S2 sendet jeweils dann ein Signal an die Zeitsteuereinrichtung 74 der Pumpensteuereinrichtung 68, wenn die linke Membran 8-1 eine dem Sensor S2 entsprechende Position erreicht, die so gewählt wird, dass sie beim Saughub der vorbestimmten Saughubposition der linken Membran 8-1 entspricht. Entsprechend sendet der Sensor S3 jeweils dann ein Signal an die Zeitsteuereinrichtung 74 der Pumpensteuereinrichtung 68, wenn die rechte Membran 8-2 eine dem Sensor S3 entsprechende Position erreicht, die so gewählt wird, dass sie beim Saughub der vorbestimmten Saughubposition der rechten Membran 8-2 entspricht. Durch die zeitliche Abfolge der Signale der angebrachten Sensoren erkennt die Zeitsteuereinrichtung, ob bei Empfang eines Signals des Sensors S2 bzw. des Sensors S3 die linke Membran 8-1 oder die rechte Membran 8-2 zu diesem Zeitpunkt einen Saughub ausführt. Im Falle eines Saughubes startet die Zeitverzögerungseinrichtung 74 die vorbestimmte Zeitverzögerungsdauer, an deren Ende Druckgas in die Dosierkammer 4-1 bzw. in die Dosierkammer 4-2 gelassen wird zum Herausdrücken der dosierten Pulvermenge.In the preferred embodiment, this predetermined suction stroke position for the diaphragm 8-1 shown on the left in FIGS. 1 and 2 is indicated by a sensor S2 at a position P2 and by a sensor S3 for the diaphragm 8-2 shown on the right in FIGS defined a position P3. The two sensors S2 and S3, like the sensors S1 and S2, can be arranged at any point where they can detect defined positions of the diaphragm 8-1 and 8-2 between their end positions a, b, c and d, for example on the cylinder 22 , on the drive piston 12, on the piston rods 14-1 and 14-2 or on the membranes themselves or on the chamber housing 6-1, 6-2. According to a preferred embodiment of the invention, they are arranged on the cylinder 22. A sensor signal is triggered when the drive piston 12 or a specific part of the drive piston 12 is adjacent to the respective sensor. The sensor S2 then sends a signal to the timing device 74 of the pump control device 68, when the left diaphragm 8-1 reaches a position corresponding to the sensor S2, which is selected so that it during the suction stroke of predetermined suction stroke position of the left diaphragm 8-1 corresponds. Accordingly, the sensor S3 sends a signal to the timing controller 74 of the pump controller 68 each time the right diaphragm 8-2 reaches a position corresponding to the sensor S3, which is selected to be at the suction stroke of the predetermined suction stroke position of the right diaphragm 8-2 equivalent. Due to the chronological sequence of the signals of the attached sensors, the timing controller detects whether, upon receipt of a signal from the sensor S2 or the sensor S3, the left diaphragm 8-1 or the right diaphragm 8-2 performs a suction stroke at this time. In the case of a suction stroke, the time delay device 74 starts the predetermined time delay period, at the end of which compressed gas is left in the metering chamber 4-1 or in the metering chamber 4-2 for pushing out the metered amount of powder.

Gemäß der bevorzugten Ausführungsform ist die Bewegungsstrecke der Membranen 8-1 und 8-2 bei allen Hubbewegungen konstant gleich groß und sie erstreckt sich von dem Sensor S1 bis zum Sensor S4 bzw. umgekehrt. Durch entsprechende Ansteuerung der Antriebsdruckluft mittels des Umschaltventils 30 könnte die Bewegungsstrecke auch verkürzt werden.According to the preferred embodiment, the movement distance of the membranes 8-1 and 8-2 is constantly the same for all strokes and extends from the sensor S1 to the sensor S4 or vice versa. By appropriate control of the drive pressure air by means of the switching valve 30, the movement distance could also be shortened.

Fig. 2 zeigt über der Pumpeneinrichtung ein Diagramm, in welchem auf der horizontalen Achse S die Hubstrecke des Antriebskolbens 12, welche der Bewegungsstrecke der Membranen 8-1 und 8-2 entspricht, mit der Endposition P1 bei dem Sensor S1, der Endposition P4 bei dem Sensor S4, der vorbestimmten Saug-Teilhubposition P2 bei dem Sensor S2 und der vorbestimmten Saug-Teilhubposition P3 bei dem Sensor S3. Auf der vertikalen Achse des Diagramms sind die Saughubzeiten It0 bis It10 für die links gezeigte Membran 8-1 aufgetragen. In umgekehrter Richtung von der Endposition P4 bis zur Endposition P1 entspricht dies dem Druckhub der links gezeigten Membran 8-1. Wenn die links gezeigte Membran 8-1 sich von der Saughubanfangsposition P1 nach rechts bewegt, erreicht sie die vorbestimmte Saug-Teilhubposition P2 bei dem Sensor S2. Bei Erreichen dieser vorbestimmten Saug-Teilhubposition P2 wird von der Zeitsteuereinrichtung 74 eine vorbestimmte, vorzugsweise variabel einstellbare, Verzögerungszeitdauer gestartet, bei deren Ablauf das Druckgas der Druckgasquelle 45-1 über den Druckgaseinlasskanal 44-1 in die Dosierkammer 4-1 eingelassen wird, damit das Druckgas die bis dahin in diese Dosierkammer 4-1 eingesaugte Pulvermenge durch das Pulverauslassventil 42-1 in die Pulverabgabeleitung 50 drückt und durch diese hindurch aus der Pulverspritzvorrichtung 52. Das Ende der Verzögerungszeitdauer kann jeder beliebige Zeitpunkt sein, während welchem sich der Antriebskolben 12 und entsprechend die links gezeigte Membran 8-1 zwischen der vorbestimmten Saug-Teilhubposition P2 bei dem Sensor S2 und der Saughubendposition P4 bei dem Sensor S4 befindet.FIG. 2 shows a diagram above the pump device in which, on the horizontal axis S, the stroke distance of the drive piston 12, which corresponds to the travel distance of the diaphragms 8-1 and 8-2, coincides with the end position P1 at the sensor S1, the end position P4 the sensor S4, the predetermined partial suction stroke position P2 at the sensor S2 and the predetermined partial suction stroke position P3 at the sensor S3. Plotted on the vertical axis of the diagram are the suction stroke times It 0 to It 10 for the membrane 8-1 shown on the left. In the reverse direction from the end position P4 to the end position P1, this corresponds to the pressure stroke of the diaphragm 8-1 shown on the left. When the diaphragm 8-1 shown on the left moves from the suction stroke initial position P1 to the right, it reaches the predetermined partial suction stroke position P2 at the sensor S2. Upon reaching this predetermined suction Teilhubposition P2 is of the Time control means 74 a predetermined, preferably variably adjustable, delay period started at the end of the pressurized gas of the pressurized gas source 45-1 is introduced via the Druckgaseinlasskanal 44-1 in the metering chamber 4-1, so that the pressurized gas sucked into this metering chamber 4-1 until then The end of the delay period may be any time during which the drive piston 12 and, correspondingly, the membrane 8-1 shown on the left between the predetermined suction and the powder discharge valve 42-1 presses into and out of the powder injection device 50 Partial stroke position P2 at the sensor S2 and the suction stroke end position P4 at the sensor S4.

Wenn der Antriebskolben 12 den Sensor S4 in der Endposition P4 erreicht hat, wird dies von der Pumpensteuereinrichtung 68 durch ein Signal des Sensors S4 erkannt. Die Pumpensteuereinrichtung 68 schaltet daraufhin das Umschaltventil 30 in die in Fig. 1 gezeigte Stellung um, in welcher Druckluft der Druckluftquelle 32 den Antriebskolben 12 wieder zurück treibt zur anderen Endposition P1 bei dem Sensor S1. Durch ein Signal von dem Sensor S1 beginnt dann der Zyklus erneut. Die Umschaltung der Bewegung der beiden Membranen 8-1 und 8-2, und damit auch des Antriebkolbens 12, von der einen Bewegungsrichtung in die andere Bewegungsrichtung an den Bewegungspunkten kann jeweils ohne oder mit Zeitverzögerung erfolgen. Die Zeitverzögerung kann fest eingestellt oder variabel einstellbar sein, beispielsweise in einem Programm programmierbar sein.When the drive piston 12 has reached the sensor S4 in the end position P4, this is detected by the pump control device 68 by a signal of the sensor S4. The pump control device 68 then switches the changeover valve 30 to the position shown in FIG. 1, in which compressed air of the compressed air source 32 drives the drive piston 12 back to the other end position P1 in the sensor S1. A signal from the sensor S1 then starts the cycle again. The switching of the movement of the two membranes 8-1 and 8-2, and thus also of the drive piston 12, from one direction of movement in the other direction of movement at the movement points can be carried out without or with a time delay. The time delay may be fixed or variably adjustable, for example programmable in a program.

Bei der Bewegung des Antriebskolbens 12 von der rechts gezeigten Endposition P4 bei dem Sensor S4 zur links gezeigten Endposition P1 bei dem Sensor S1 wird die links gezeigte Membran 8-1 von ihrer gestrichelt gezeichneten Druckhubanfangsposition "b", welche der Saughubendposition entspricht, in die Druckhubendposition "a" bewegt, welche mit ausgezogener Linie 8-1 dargestellt ist.During the movement of the drive piston 12 from the end position P4 shown at the right end position P4 at the sensor S4 to the left end position P1 shown in the sensor S1, the diaphragm shown on the left 8-1 from its dashed line Druckhubanfangsposition "b", which corresponds to the Suction stroke, in the Druckhubendposition Moves "a", which is shown in solid line 8-1.

Während dieses Druckhubes der linken Membran 8-1 wir die rechts gezeigte Membran 8-2 von dem Antriebskolben 12 von ihrer in gestrichelten Linien gezeigten Saughubanfangsposition "d" (Druckhubendposition) in die in ausgezogenen Linien gezeigte Saughubendposition "c" bewegt, wobei sie über das Pulvereinlassventil 38-2 Pulver vom Farbwechsler 60 in ihre Dosierkammer 4-2 einsaugt. Wenn der Antriebskolben 12 bei diesem Saughub von Position P4 bei S4 kommend die vorbestimmte Saughubposition P3 bei dem Sensor S3 erreicht, wird durch ein Signal dieses Sensors S3 von der Zeitsteuereinrichtung 74 eine vorbestimmte, vorzugsweise variabel einstellbare, Verzögerungszeitdauer gestartet. Bei Ablauf dieser Verzögerungszeitdauer wird von der Pumpensteuereinrichtung 68, ausgelöst durch die Zeitsteuereinrichtung 74, Druckgas der in Fig. 1 rechts gezeigten Druckgasquelle 45-2 über deren Druckgaseinlassventil 46-2 und den Drucklufteinlaßkanal 44-2 in die rechts gezeigte Dosierkammer 4-2 eingelassen, um die bis zu diesem Zeitpunkt eingesaugte und damit entsprechend dosierte Pulvermenge aus dieser Dosierkammer 4-2 durch deren Pulverauslassventil 42-2 zur Pulverabgabeleitung 50 und von dieser durch die Pulverspritzvorrichtung 52 zu drücken. Dieser Zeitpunkt, zu welchem das Pulver mittels des Druckgases aus der Dosierkammer 4-2 ausgestoßen wird, kann an einer beliebigen Stelle der Bewegung des Antriebskolbens 12 zwischen der vorbestimmten Saughubposition P3 beim Sensor S3 und der Saughubendposition P1 beim Sensor S1 liegen. Dies entspricht einem Zeitraum zwischen der in Fig. 2 in der oberen Hälfte des Diagramms gezeigten Zeitskala rt0 bis rt10. Wenn die rechte Membran 8-2 ihre Saughubendposition "c" erreicht hat, hat gleichzeitig die links gezeichnete Membran 8-1 ihre Druckhubendposition "a" erreicht, welches gleichzeitig deren Saughubanfangsposition wird.During this stroke of the left diaphragm 8-1, the diaphragm 8-2 shown on the right is moved by the driving piston 12 from its suction stroke starting position "d" shown in dotted lines to the suction stroke end position "c" shown in solid lines Powder inlet valve 38-2 sucks powder from color changer 60 into its metering chamber 4-2. When the drive piston 12 reaches the predetermined intake stroke position P3 in the sensor S3 during this intake stroke from position P4 at S4, a predetermined, preferably variably adjustable, delay time duration is started by the timer 74 by a signal from this sensor S3. At the end of this delay period of the pump control device 68, triggered by the timing means 74, pressurized gas of the pressure gas source 45-2 shown on the right in Fig. 1 45-2 on the Druckgaseinlaßventil 46-2 and the compressed air inlet channel 44-2 in the dosing chamber 4-2 shown on the right, to press the amount of powder sucked up to this point in time and thus correspondingly metered from this metering chamber 4-2 through its powder outlet valve 42-2 to the powder delivery line 50 and from there through the powder injection device 52. This timing at which the powder is ejected from the metering chamber 4-2 by means of the pressurized gas may be anywhere in the movement of the driving piston 12 between the predetermined suction stroke position P3 at the sensor S3 and the suction stroke end position P1 at the sensor S1. This corresponds to a period between the time scale rt 0 to rt 10 shown in FIG. 2 in the upper half of the diagram. When the right diaphragm 8-2 has reached its suction stroke end position "c", at the same time, the left-hand diaphragm 8-1 has reached its compression stroke end position "a" which simultaneously becomes its suction stroke start position.

Danach beginnt der Zyklus von vorne.Then the cycle starts from the beginning.

Die Zahlen der Zeitachsen It0 bis It10 und rt0 bis rt10 sind beliebig gewählt.The numbers of the time axes It 0 to It 10 and rt 0 to rt 10 are arbitrarily selected.

Wenn die von der Pumpensteuereinrichtung 68 in Abhängigkeit von Signalen der Endpositions-Sensoren S1 und S4 gesteuerten Druckgaszufuhrventile 46-1 und 46-2 nicht sehr nahe bei der betreffenden Dosierkammer 4-1 bzw. 4-2 positionierbar sind, kann es zweckmäßig sein, in dem Druckgaseinlasskanal 44-1 bzw. 44-2, oder dessen Zuleitung zum gesteuerten Ventil, ein Rückschlagventil 76-1 bzw. 76-2 nahe des Einlasses des Druckgaseinlasskanals 44-1 bzw. 44-2 in die Dosierkammer 4-1 bzw. 4-2 anzuordnen, welches in Druckgaszufuhrrichtung selbsttätig öffnet und in entgegengesetzter Strömungsrichtung selbsttätig schließt. Damit wird vermieden, dass Pulverpartikel aus der Dosierkammer 4-1 bzw. 4-2 in die Druckgaseinlassventile 46-1 und 46-2 zurück wandern können.When the pressurized gas supply valves 46-1 and 46-2 controlled by the pump controller 68 in response to signals from the end position sensors S1 and S4 are not positionable very close to the respective metering chamber 4-1 and 4-2, respectively, it may be desirable to position the pressure gas inlet channel 44-1 or 44-2, or its supply line to the controlled valve, a check valve 76-1 or 76-2 near the inlet of the compressed gas inlet channel 44-1 or 44-2 in the metering chamber 4-1 and 4 respectively -2 to arrange, which opens automatically in the compressed gas supply direction and closes automatically in the opposite flow direction. This prevents powder particles from the metering chamber 4-1 or 4-2 from being able to migrate back into the compressed gas inlet valves 46-1 and 46-2.

Gemäß der bevorzugten Ausführungsform der Erfindung sind die Pulvereinlassventile 38-1 und 38-2 und/oder die Pulverauslassventile 42-1 und 42-2 keine gesteuerten Ventile, sondern selbsttätig öffnende und schließende Ventile nach Art eines Rückschlagventiles. Hierbei sind die Pulvereinlassventile 38-1 und 38-2 derart angeordnet, dass sie vom Sog bzw. Unterdruck in ihrer Dosierkammer 4-1 bzw. 4-2 während des Saughubes der zugehörigen Membran 8-1 bzw. 8-2 geöffnet werden, um Pulver von dem betreffenden Pulverbehälter 62, 63 oder 64 durch den Pulvereinlasskanal 36-1 bzw. 36-2 in die Dosierkammern 4-1 bzw. 4-2 einzusaugen. Der zum Ausstoßen der dosierten Pulvermenge aus der betreffenden Dosierkammer 4-1 bzw. 4-2 verwendete Gasdruck der Druckgasquelle 45-1 bzw. 45-2 ist größer als der Unterdruck und bewirkt, dass das Pulvereinlassventil 38-1 bzw. 38-2 automatisch geschlossen wird. Gemäß einer anderen Ausführungsform sind die Pulvereinlassventile 38-1 und 38-2 und/oder die Pulverauslassventile 42-1 und 42-1 von der Pumpensteuereinrichtung 68 gesteuerte Ventile.According to the preferred embodiment of the invention, the powder inlet valves 38-1 and 38-2 and / or the powder outlet valves 42-1 and 42-2 are not controlled valves, but are self-opening and closing valves in the manner of a check valve. Here, the powder inlet valves 38-1 and 38-2 are arranged such that they are opened by suction or negative pressure in their metering chamber 4-1 and 4-2 during the suction stroke of the associated membrane 8-1 and 8-2, respectively To suck powder from the respective powder container 62, 63 or 64 through the powder inlet channel 36-1 or 36-2 into the metering chambers 4-1 and 4-2, respectively. The gas pressure of the compressed gas source 45-1 and 45-2 used for discharging the metered powder amount from the respective metering chamber 4-1 and 4-2, respectively, is greater than the negative pressure, and causes the powder inlet valve 38-1 and 38-2 to be automatic is closed. According to another embodiment, the powder inlet valves 38-1 and 38-2 and / or the powder outlet valves 42-1 and 42-1 are valves controlled by the pump controller 68.

Die Pulverauslassventile 42-1 und 42-2 sind umgekehrt zu den Pulvereinlaßventilen angeordnet. Dadurch wird das betreffende Pulverauslassventil 42-1 bzw. 42-2 vom Unterdruck während des Saughubes der zugehörigen Membran 8-1 bzw. 8-2 geschlossen und von dem Druckgas in den Dosierkammern zum Ausstoßen der dosierten Pulvermenge geöffnet, um die dosierte Pulvermenge mittels des Druckgases durch das geöffnete Pulverauslassventil 42-1 bzw. 42-2 und den sich anschließenden Pulverauslasskanal 40-1 bzw. 40-2 in die Pulverabgabeleitung 50 und von dieser in die Pulverspritzvorrichtung 52 zu drücken. Das Druckgas überwindet den Unterdruck.The powder outlet valves 42-1 and 42-2 are disposed in reverse to the powder inlet valves. As a result, the respective powder outlet valve 42-1 or 42-2 is closed by the negative pressure during the suction stroke of the associated membrane 8-1 or 8-2 and opened by the compressed gas in the metering chambers for ejecting the metered amount of powder to the metered amount of powder by means of Press compressed gas through the open Pulverauslassventil 42-1 or 42-2 and the subsequent Pulverauslasskanal 40-1 or 40-2 in the powder discharge line 50 and from there into the powder injection device 52. The compressed gas overcomes the negative pressure.

Die Pulveransaugleitung 58 könnte anstatt an einen Farbwechsler 60 direkt zu einem der Pulverbehälter 62, 63 oder 64 gehen.The powder suction line 58 could go directly to one of the powder containers 62, 63 or 64 instead of a color changer 60.

Die Pulverspritzvorrichtung 52, üblicherweise auch als Pulversprühvorrichtung bezeichnet, kann zum Spritzen oder Sprühen des Pulvers eine Düse oder einen Rotationskörper oder eine rotierende Düse aufweisen, wie dies aus dem Stand der Technik bekannt ist.The powder spray device 52, also commonly referred to as a powder spray device, may comprise a nozzle or a rotary body or a rotating nozzle for spraying or spraying the powder, as known from the prior art.

Somit ist gemäß der Erfindung ein Verfahren zur Förderung von Pulver, insbesondere Beschichtungspulver, gegeben, bei welchem durch Vergrößern des Volumens einer Dosierkammer 4-1 und/oder 4-2 Pulver von einer Pulverquelle in die Dosierkammer 4-1 bzw. 4-2 einsaugbar und anschließend mittels Druckgas die dosierte Pulvermenge aus der Dosierkammer heraus drückbar ist. Der Zyklus ist periodisch wiederholbar. Mittels der Sensoren S1, S4, S2 und S3 wird eine vorbestimmte Phase oder Position der periodisch erfolgenden Volumenänderungen der Dosierkammer 4-1 bzw. 4-2 ermittelt und nach einer vorbestimmten Zeitverzögerung nach dem Erreichen der vorbestimmten Phase wird mittels der Druckluft die bis dahin dosierte Pulvermenge aus der Dosierkammer 4-1 bzw. 4-2 heraus gedrückt.Thus, according to the invention, there is provided a method for conveying powder, in particular coating powder, in which, by increasing the volume of a metering chamber 4-1 and / or 4-2, powder can be sucked from a powder source into the metering chamber 4-1 or 4-2 and then the metered amount of powder from the metering chamber can be pressed out by means of compressed gas. The cycle is periodically repeatable. By means of the sensors S1, S4, S2 and S3, a predetermined phase or position of the periodic volume changes of the metering chamber 4-1 or 4-2 is determined and after a predetermined time delay after reaching the predetermined phase by means of the compressed air metered until then Quantity of powder is pushed out of the dosing chamber 4-1 or 4-2.

Es ist offensichtlich, dass die Erfindung auch mit nur einer Dosierkammer 4-1 oder 4-2 ausführbar ist, ohne eine zweite Dosierkammer 4-2 oder 4-1. Ferner ist ersichtlich, dass anstelle eines einzigen Antriebes 10 für beide Membranen 8-1 und 8-2, jede Membran 8-1 und 8-2 einen eigenen Antrieb 10 haben kann.It is obvious that the invention can also be implemented with only one metering chamber 4-1 or 4-2, without a second metering chamber 4-2 or 4-1. Furthermore, it can be seen that instead of a single drive 10 for both membranes 8-1 and 8-2, each membrane 8-1 and 8-2 may have its own drive 10.

Die Verwendung einer Membran 8-1 bzw. 8-2 als Verdrängerkörper ermöglicht eine kompakte kleine Bauweise. Die Erfindung ist jedoch nicht auf die Verwendung einer Membran beschränkt, sondern anstelle einer Membran kann auch ein Kolben in einem Zylinder verwendet werden.The use of a membrane 8-1 or 8-2 as a displacer allows a compact, compact design. However, the invention is not limited to the use of a membrane, but instead of a membrane, a piston can also be used in a cylinder.

Fig. 3 zeigt eine Ausführungsform der Erfindung, bei welcher anstelle einer Membran ein Kolben als Verdrängerkörper verwendet wird. Ferner zeigt Fig. 3 die Möglichkeit, anstelle eines einzigen Antriebes für zwei oder mehr Verdrängerkörper (Membran oder Kolben) für jeden Verdrängerkörper (Membran oder Kolben) einen eigenen Antrieb zu verwenden.Fig. 3 shows an embodiment of the invention, in which instead of a membrane, a piston is used as a displacement body. Furthermore, FIG. 3 shows the possibility of using a separate drive instead of a single drive for two or more displacement bodies (diaphragm or piston) for each displacement body (diaphragm or piston).

In Fig. 3 sind den Fig. 1 und 2 entsprechende Teile mit gleichen Bezugszahlen versehen. Damit trifft die vorstehende Beschreibung der Fig. 1 und 2 auch auf Fig. 3 zu. Fig. 3 zeigt auch die Möglichkeit, die Sensoren S1, S2, S3 und S4 nicht zur Detektion des Antriebskolbens 12 anzuordnen, sondern zur Detektion der jeweiligen Position des Verdrängerkörperkolbens 8-1 bzw. 8-2. Bei Fig. 3 besteht jedoch ebenfalls die Möglichkeit, diese Sensoren nicht dem Verdrängerkörperkolben 8-1 und 8-2 zuzuordnen, sondern dem Antriebskolben 12 oder einem anderen Element.In Fig. 3, Figs. 1 and 2 corresponding parts with the same reference numerals. Thus, the above description of Figs. 1 and 2 applies to Fig. 3. FIG. 3 also shows the possibility of not arranging the sensors S1, S2, S3 and S4 for the detection of the drive piston 12, but for detecting the respective position of the displacement body piston 8-1 or 8-2. In Fig. 3, however, there is also the possibility of not assigning these sensors to the displacement piston 8-1 and 8-2, but the drive piston 12 or another element.

In Fig. 3 ist für jeden Pulvereinlasskanal 36-1 und 36-2 eine eigene Pulveransaugleitung 58 vorgesehen, welche zu verschiedenen Pulverquellen (Pulverbehälter oder Farbwechsler) oder gemäß in Fig. 3 zu einer gemeinsamen Pulverquelle, z. B. einem Pulverbehälter 62 führen können. Anstelle dieser Ausführungsform könnte auch eine gemeinsame Pulveransaugleitung 58 ähnlich Fig. 1 für beide Pulvereinlasskanäle 36-1 und 36-2 vorgesehen werden. Diese können direkt zu einem Pulverbehälter, z. B. 62, führen oder zu einem Farbwechsler 60 entsprechend Fig. 1.In Fig. 3, a separate Pulveransaugleitung 58 is provided for each powder inlet channel 36-1 and 36-2, which to various powder sources (powder container or color changer) or according to in Fig. 3 to a common powder source, for. B. can lead a powder container 62. Instead of this embodiment, a common Pulveransaugleitung 58 similar to FIG. 1 could be provided for both powder inlet channels 36-1 and 36-2. These can go directly to a powder container, eg. B. 62, lead or to a color changer 60 according to FIG. 1.

Merkmale der Fig. 1 und 2 einerseits und Fig. 3 andererseits sind gegenseitig austauschbar zur Bildung von neuen Kombinationen.Features of Figs. 1 and 2 on the one hand and Fig. 3 on the other hand are mutually interchangeable to form new combinations.

Die Erfindung ist auch für Kombinationen von drei oder mehr Pulverpumpen verwendbar, deren Pulvereinlaßkanäle an eine gemeinsame oder an verschiedene Pulverquellen angeschlossen oder anschließbar sind und deren Pulverauslaßkanäle alle mit einer gemeinsamen Pulverabgabeöffnung verbunden sind, wobei eine Pumpensteuereinrichtung derart ausgebildet ist, dass sie die Pumpen ansteuert, um relativ zueinander zeitlich versetzt ihre Saughübe und dazu korrespondierend zeitlich versetzt auch ihre Druckhübe auszuführen, so dass die Pumpen zeitlich zueinander versetzt Pulver ansaugen und zeitlich zueinander versetzt dosierte Pulvermengen abgeben, jedoch bei mindestens einer Pumpe ihr Verdrängerkörper (Membran oder Pulververdrängerkolben) sich in einer Zwischenstellung zwischen Endstellungen befindet, wenn der Verdrängerkörper von mindestens einer der anderen der Pumpen sich in einer Endstellung befindet.The invention is also applicable to combinations of three or more powder pumps whose powder inlet passages are connected or connectable to a common or different powder source and whose powder outlet passages are all connected to a common powder discharge port, a pump control device being arranged to drive the pumps, offset relative to each other their suction strokes and correspondingly offset in time also their pressure strokes, so that the pumps suck in time offset powders and temporally staggered metered quantities of powder deliver, but at least one pump their displacer (diaphragm or Pulververdrängerkolben) in an intermediate position between end positions, when the displacer of at least one of the other of the pumps is in an end position.

Alle genannten Druckgase und Druckgasquellen können Druckluft bzw. Druckluftquellen sein. Jedoch sind auch andere Druckgase, z. B. Edelgase, und entsprechende andere Druckgasquellen, z. B. Edelgasquellen, verwendbar. Zwei oder mehr oder alle genannten Druckgasquellen können zusammen eine einzige Druckgasquelle sein, von welcher die verschiedenen Druckgase entnehmbar sind.All mentioned compressed gases and compressed gas sources can be compressed air or compressed air sources. However, other compressed gases, eg. B. noble gases, and corresponding other sources of compressed gas, eg. B. noble gas sources, usable. Two or more or all of the compressed gas sources mentioned can together be a single compressed gas source, from which the various compressed gases can be taken.

Bei den bevorzugten Ausführungsformen der Erfindung, welche in den Figuren 1, 2 und 3 gezeigt sind, ist die Pumpensteuereinrichtung 68 ausgebildet, um die Umschaltungen der Bewegungen der Verdrängerkörper 8-1 und 8-2 von Saughub auf Druckhub, und umgekehrt, in Abhängigkeit von Signalen von den Sensoren S1 und S4 zu bewirken, welche jeweils ein Signal erzeugen, wenn sich der Verdrängerkörper 8-1 bzw. 8-2 längs der Hubstrecke an der einen oder der anderen von zwei vorbestimmten Bewegungsumkehrpositionen befindet.In the preferred embodiments of the invention shown in Figs. 1, 2 and 3, the pump control means 68 is adapted to switch the movements of the displacers 8-1 and 8-2 from suction stroke to compression stroke, and vice versa, depending on To cause signals from the sensors S1 and S4, which each generate a signal when the displacement body 8-1 or 8-2 is along the stroke at one or the other of two predetermined movement reversal positions.

Dies ist nur eine Möglichkeit, durch welche die Pumpensteuereinrichtung 68 erkennen kann, wann sich der betreffende Verdrängerkörper 8-1 bzw. 8-2 in einer vorbestimmten Saughubposition befindet.This is just one way in which the pump control device 68 can detect when the respective displacement body 8-1 or 8-2 is in a predetermined suction stroke position.

Eine andere Möglichkeit ist in einer anderen bevorzugten Ausführungsform der Erfindung verkörpert, welche in Fig. 4 schematisch dargestellt ist. Bei der Ausführungsform von Fig. 4 enthält die Pumpensteuereinrichtung 68 einen Taktzeitgeber 80, durch welchen die zeitverzögerte Einspritzung von Druckgas in die Dosierkammer 4-1 bzw. 4-2 einer festen Taktzeit unterliegt. Nach Ablauf dieser Taktzeit sendet die Pumpensteuereinrichtung 68 Steuersignale an das Umschaltventil 30, welches durch Druckgaszufuhr und Druckgasabfuhr in bzw. aus dem Zylinder 22 des Antriebes 10 die Bewegungen der Verdrängerkörper 8-1 und 8-2 und damit die einander entgegen gerichteten Volumenänderungen der beiden Dosierkammern 4-1 und 4-2 bewirkt.Another possibility is embodied in another preferred embodiment of the invention, which is shown schematically in Fig. 4. In the embodiment of Fig. 4, the pump controller 68 includes a clock timer 80 through which the time-delayed injection of pressurized gas into the metering chamber 4-1 and 4-2, respectively, is subject to a fixed cycle time. After this cycle time sends the pump control device 68 control signals to the switching valve 30, which by pressurized gas supply and gas discharge in or out of the cylinder 22 of the drive 10, the movements of the displacement 8-1 and 8-2 and thus the opposing volume changes of the two metering chambers 4-1 and 4-2 causes.

Diese Steuersignale, vorzugsweise das Steuersignal zum Starten des Saughubes, bewirken gleichzeitig auch, dass die Zeitverzögerung der Zeitsteuereinrichtung 74 gestartet wird. Sobald dann die vorbestimmte Verzögerungszeitdauer abgelaufen ist, wird Druckgas durch das eine Druckgaseinlassventil 46-1 in die eine Dosierkammer 8-1 oder durch das andere Druckgaseinlassventil 46-2 in die andere Dosierkammer 4-2 eingeleitet zur Pulverförderung in der mit Bezug auf die Figuren 1 bis 3 beschriebenen Art und Weise. Der Unterschied zu den Figuren 1 bis 3 besteht darin, dass die Pumpensteuereinrichtung 68 die vorbestimmte Saughubposition der Verdrängerkörper 8-1 und 8-2 nicht anhand von Sensorsignalen (Sensoren S1, S2, S3, S4) erkennt, sondern durch Steuersignale, welche jeweils bei Ablauf der Taktzeit des Taktzeitgebers 80 erzeugt werden.These control signals, preferably the control signal for starting the suction stroke, at the same time also cause the time delay of the timer 74 to be started. Then, as soon as the predetermined delay period has elapsed, pressurized gas is introduced through the one pressure gas inlet valve 46-1 into one dosing chamber 8-1 or through the other pressure gas inlet valve 46-2 into the other dosing chamber 4-2 for powder feeding in relation to FIGS to 3 described way. The difference from FIGS. 1 to 3 is that the pump control device 68 does not detect the predetermined suction stroke position of the displacers 8-1 and 8-2 on the basis of sensor signals (sensors S1, S2, S3, S4), but rather by control signals, which respectively occur Expiration of the cycle time of the clock timer 80 are generated.

Dabei wird angenommen, dass der Antriebskolben 12 und damit auch die Verdrängerkörper 8-1 und 8-2 bei Ablauf der Taktzeit ihre vorbestimmten Endpositionen erreicht haben. Abweichungen zwischen den vorbestimmten Endpositionen und den tatsächlich erreichten Endpositionen können dann entstehen, wenn sich die Bewegungswiderstände der zu bewegenden Elemente verändern, beispielsweise durch Materialabnutzung, Materialermüdung oder durch Verschmutzungen. Zur Erkennung von solchen Abweichungen zwischen Sollwertpositionen und Istwertpositionen kann entlang der Bewegungsstrecke der Verdrängerkörper 8-1 oder 8-2 oder entlang eines mit ihnen bewegungsfest verbundenen Elementes, vorzugsweise des Antriebskolbens 12, mit Abstand von dessen Endstellungen, ein Sensor S5 an einer Position P5 angeordnet sein, welche der Pumpensteuereinrichtung 68 ein Signal liefert, wenn sich das betreffende Element, in der bevorzugten Ausführungsform der Antriebskolben 12 in der Position P5 des Kontrollsensors S5 befindet. Durch Vergleich des Zeitpunktes des Kontrollsignals des Kontrollsensors S5 mit dem Zeitpunkt des Steuersignals zum Umschalten der Bewegungsrichtung des Antriebskolbens 12 kann die Pumpenantriebssteuereinrichtung 68 errechnen, ob der Antriebskolben 12 den Kontrollsensor S5 in einer vorbestimmten Zeitdauer erreicht hat (oder mit einer vorbestimmten Geschwindigkeit), welche erforderlich ist, damit er auch rechtzeitig seine Endposition erreicht. Bei Abweichungen um einen vorbestimmten Wert kann die Pumpensteuereinrichtung 68 ein Defektsignal (oder Warnsignal) erzeugen.It is assumed that the drive piston 12 and thus also the displacement body 8-1 and 8-2 have reached their predetermined end positions at the end of the cycle time. Deviations between the predetermined end positions and the end positions actually achieved can arise when the movement resistance of the elements to be moved change, for example as a result of material wear, material fatigue or due to soiling. To detect such deviations between setpoint positions and actual value positions along the movement path of the Displacer 8-1 or 8-2 or along an immovably connected element, preferably the drive piston 12, with distance from its end positions, a sensor S5 may be arranged at a position P5, which the pump control device 68 provides a signal when the relevant Element, in the preferred embodiment, the drive piston 12 is located in the position P5 of the control sensor S5. By comparing the timing of the control signal of the control sensor S5 with the timing of the control signal for switching the moving direction of the driving piston 12, the pump driving controller 68 can calculate whether the driving piston 12 has reached the control sensor S5 (or at a predetermined speed) in a predetermined time required is, so that he reaches his final position in time. In case of deviations by a predetermined value, the pump controller 68 may generate a defect signal (or warning signal).

Fig. 4 zeigt zusätzlich zum Kontrollsensor S5 einen weiteren Kontrollsensor S6 an einer Position P6 im Abstand in Bewegungsrichtung des Antriebskolbens 12 von dem einen Kontrollsensor S5 und auch im Abstand von den beiden Endpositionen des Antriebskolbens 12, zur Erzeugung eines Kontrollsignals in der Pumpensteuereinrichtung 68 jeweils dann, wenn sich der Antriebskolben 12 gegenüber einem dieser beiden Kontrollsensoren S5 oder S6 befindet. Bei dieser Ausführungsform der Erfindung kann die Pumpensteuereinrichtung 68 durch Vergleichen der Zeitdifferenz zwischen dem Erzeugen der beiden Kontrollsignale der beiden Kontrollsensoren S5 und S6 mit einer Sollzeitdauer ermitteln, ob die Verdrängerkörper 8-1, 8-2 innerhalb der Taktzeit jeweils ihre vorbestimmte Endposition erreichen. Auch bei dieser Ausführungsform kann anhand der Zeitdifferenz die Geschwindigkeit des Antriebskolbens 12 oder der Verdrängerkörper 4-1, 4-2 von der Pumpensteuereinrichtung errechnet und mit einer Sollgeschwindigkeit verglichen werden. Bei Abweichungen zwischen Sollzeit und Istzeit oder zwischen Sollgeschwindigkeit und Istgeschwindigkeit, und damit auch zwischen Abweichungen von der vorbestimmten Endposition und der tatsächlich erreichten Endposition des Antriebskolbens 12 bei seiner Bewegungsumkehrung, um einen bestimmten Abweichungs-Wert, kann die Pumpensteuereinrichtung 68 ein Defektsignal erzeugen.4 shows in addition to the control sensor S5 a further control sensor S6 at a position P6 at a distance in the direction of movement of the drive piston 12 from the one control sensor S5 and also at a distance from the two end positions of the drive piston 12, for generating a control signal in the pump control device 68 then when the drive piston 12 is opposite one of these two control sensors S5 or S6. In this embodiment of the invention, by comparing the time difference between the generation of the two control signals of the two control sensors S5 and S6 with a target period of time, the pump controller 68 can determine whether the displacers 8-1, 8-2 each reach their predetermined end position within the cycle time. Also in this embodiment, based on the time difference, the speed of the drive piston 12 or the displacement body 4-1, 4-2 can be calculated by the pump control device and compared with a desired speed. In case of deviations between the set time and the actual time or between the set speed and the actual speed, and thus also between deviations from the predetermined end position and the actually reached end position of the drive piston 12 at its In order to reverse the movement, by a certain amount of deviation, the pump controller 68 may generate a defect signal.

Das Defektsignal kann für verschiedene Zwecke verwendet werden, beispielsweise zur optischen und/oder akustischen Anzeige des Defekts oder zur Speicherung des Defektwertes im Speicher eines Rechners für Diagnosezwecke.The defect signal can be used for various purposes, for example for optical and / or acoustic display of the defect or for storing the defect value in the memory of a computer for diagnostic purposes.

Gemäß einer anderen Ausführungsform der Erfindung kann das Defektsignal dazu verwendet werden, in Abhängigkeit von der Differenz zwischen Sollzeit (oder -geschwindigkeit) und Istzeit (oder -geschwindigkeit) des Antriebskolbens 12 das Umschaltventil 30 entsprechend so anzusteuern, dass die veränderte Geschwindigkeit des Antriebskolbens 12 durch eine Änderung seiner Hubfrequenz kompensiert wird, so dass die Pulvervolumenförderung der Pumpeneinrichtung innerhalb eines vorbestimmten Toleranzbereiches konstant bleibt.According to another embodiment of the invention, the defect signal can be used, depending on the difference between the set time (or speed) and actual time (or speed) of the drive piston 12, the switching valve 30 accordingly to control so that the changed speed of the drive piston 12 through a change in its stroke frequency is compensated, so that the powder volume delivery of the pump device remains constant within a predetermined tolerance range.

Die Ausführungsform von Fig. 4 ist identisch mit der von Fig. 1 und 2, mit der Ausnahme, dass die Pumpensteuereinrichtung 68 den Taktzeitgeber 80 enthält und die Sensoren S1, S2, S3 und S4 durch den Kontrollsensor S5 oder durch die beiden Kontrollsensoren S5 und S6 ersetzt sind. Gleiche Teile haben jeweils die gleichen Bezugszahlen.The embodiment of FIG. 4 is identical to that of FIGS. 1 and 2, except that the pump controller 68 includes the clock timer 80 and the sensors S1, S2, S3 and S4 are controlled by the control sensor S5 or by the two control sensors S5 and S5 S6 are replaced. The same parts have the same reference numbers.

Die mit Bezug auf Fig. 4 beschriebenen Ausführungsformen der Erfindung sind auch auf Ausführungsformen anwendbar, welche nicht wie die Figuren 1, 2 und 4 Membranen, sondern Kolben gemäß Fig. 3 als Verdrängerkörper 8-1 bzw. 8-2 haben.The embodiments of the invention described with reference to FIG. 4 are also applicable to embodiments which, unlike FIGS. 1, 2 and 4, have diaphragms but pistons according to FIG. 3 as displacers 8-1 and 8-2, respectively.

Gemäß bevorzugten Ausführungsformen der Erfindung kann die Taktzeit und/oder die Verzögerungszeit variabel einstellbar sein. Gemäß besonders bevorzugter Ausführungsform der Erfindung wird, um eine gewünschte Änderung der Pulverfördermenge pro Zeiteinheit einzustellen, die Taktzeit konstant gehalten und es ist die Verzögerungszeitdauer variabel einstellbar, um die gewünschte Pulverfördermenge pro Zeiteinheit einzustellen. Die Verzögerungszeitdauer ist hier die Zeitdauer, um welche das Fördern des Pulvers aus der betreffenden Dosierkammer 4-1 oder 4-2 verzögert gestartet wird, nachdem die betreffende Taktzeit abgelaufen ist, bei welcher der Verdrängerkörper 8-1 bzw. 8-2 von Druckhub auf Saughub umgeschaltet wurde.According to preferred embodiments of the invention, the cycle time and / or the delay time may be variably adjustable. According to a particularly preferred embodiment of the invention, to set a desired change in the powder delivery rate per unit time, the cycle time is kept constant and the delay time period is variably adjustable to the desired To set the powder delivery rate per unit of time. The delay time period is here the time duration by which the delivery of the powder from the respective metering chamber 4-1 or 4-2 is started after the relevant cycle time has expired, at which the displacer 8-1 or 8-2 of the pressure stroke has started Suction stroke has been switched.

Die Figuren 5 bis 8 zeigen eine weitere Ausführungsform der Erfindung, gemäß welcher die Pulvereinlassventile 38-1 und 38-2 und/oder die Pulverauslassventile 42-1 und 42-2 selbsttätig funktionierende Einwegventile nach Art eines Entenschnabels (duck bill valve) sind, welche in Durchlassrichtung von dem Druck des Druckgases selbsttätig geöffnet und in Sperrrichtung von dem Druck des Druckgases und/oder durch eigene Material-Federelastizität selbsttätig geschlossen werden. Ein solches Einwegventil ist in den Figuren 5 bis 8 mit der Bezugszahl 38/42 bezeichnet. Es besteht aus einem einstückigen Körper aus federelastischem Material, beispielsweise Gummi. Es enthält einen zylindrischen Teil 82 mit einem radial nach außen ringförmig abstehenden Flansch 84 am einen Ende und mit einem entenschnabelartig verjüngten Schlauchteil 86 am anderen Ende.Figures 5 to 8 show a further embodiment of the invention, according to which the powder inlet valves 38-1 and 38-2 and / or the powder outlet valves 42-1 and 42-2 are self-acting one-way valves in the manner of a duck bill (duck bill valve) be opened automatically in the forward direction of the pressure of the compressed gas and closed automatically in the reverse direction of the pressure of the compressed gas and / or by its own material spring elasticity. Such a one-way valve is designated in Figures 5 to 8 by the reference numeral 38/42. It consists of a one-piece body made of elastic material, such as rubber. It includes a cylindrical portion 82 with a radially outwardly annular flange 84 protruding at one end and with a duckbill tapered tube portion 86 at the other end.

Wenn in beiden Strömungsrichtungen keine Differenzdruck auf das Einwegventil wirkt, ist es gemäß dem Längsschnitt von Fig. 5 und der Vorderansicht auf die Ventilspitze von Fig. 6 geschlossen durch seine eigene Material-Federelastizität. Die Ventilschließkraft wird verstärkt, wenn Druckgas 88 in Ventilsperrrichtung auf das Einwegventil wirkt entsprechend Fig. 5.If no differential pressure acts on the one-way valve in both directions of flow, it is closed according to the longitudinal section of Fig. 5 and the front view of the valve tip of Fig. 6 by its own material spring elasticity. The valve closing force is increased when pressurized gas 88 acts in the valve blocking direction on the one-way valve according to FIG. 5.

Wenn das Einwegventil 38/42 in Durchlassrichtung von Druckgas 90 beaufschlagt wird, drückt dieses Druckgas 90 die beiden Entenschnabelteile 86-1 und 86-2 auseinander, so dass das Ventil öffnet. Diese Offenstellung des Einwegventils ist in Fig. 7 im Längsschnitt und in Fig. 8 in Vorderansicht entgegen der Durchlassrichtung gezeigt.When the one-way valve 38/42 is applied in the forward direction of compressed gas 90, this compressed gas 90 pushes the two duckbill parts 86-1 and 86-2 apart, so that the valve opens. This open position of the one-way valve is shown in Fig. 7 in longitudinal section and in Fig. 8 in front view opposite to the passage direction.

Fig. 9 zeigt das Einwegventil 38/42 in Seitenansicht relativ zu den Figuren 5 und 7 um 90° gedreht.Fig. 9 shows the one-way valve 38/42 in side view relative to Figures 5 and 7 rotated by 90 °.

Bei allen Ausführungsformen der Erfindung kann an den Bewegungsumkehrstellen (Todpunkten) der Verdrängerkörper 8-1, 8-2 eine Wartezeit vorgesehen sein, während welcher sich die Pumpeneinrichtung beruhigen kann, bevor die nächste Hubbewegung beginnt.In all embodiments of the invention can be provided at the movement reversal points (dead points) of the displacement body 8-1, 8-2 a waiting time during which the pumping device can calm down before the next stroke movement begins.

Claims (26)

  1. Pumping installation for powder (54), in particular for coating powder, containing at least one powder pump (2-1, 2-2) which has a metering chamber (4-1, 4-2) which is bounded by a chamber housing (6-1, 6-2) and a displacement body (8-1, 8-2) which can be moved forwards, relative to the chamber housing, during a delivery stroke and back during a suction stroke, the pump chamber having a powder inlet duct (36-1, 36-2) to which a powder inlet valve (38-1, 38-2) is assigned, a powder outlet duct (40-1, 40-2) to which a powder outlet valve (42-1, 42-2) is assigned, and a compressed-gas inlet duct (44-1, 44-2) to which a compressed-gas inlet valve (46-1, 46-2) is assigned, it being possible, in order to suck up a metered quantity of powder (54) into the metering chamber (4-1, 4-2), for the powder inlet valve (38-1, 38-2) to be opened and for the powder outlet valve (42-1, 42-2) and the compressed-gas inlet valve (46-1, 46-2) to be closed, with the result that the displacement body moving in the suction-stroke direction can suck powder (54) through the powder inlet duct (36-1, 36-2) into the metering chamber (4-1, 4-2), and being possible, in order to convey the metered quantity of powder out of the metering chamber (4-1, 4-2), for the powder inlet valve (38-1, 38-2) to be closed and for the powder outlet valve (42-1, 42-2) and the compressed-gas inlet valve (46-1, 46-2) to be opened, with the result that compressed gas flowing from the compressed-gas inlet duct (44-1, 44-2) into the metering chamber (4-1, 4-2) can press the metered quantity of powder from the metering chamber (4-1, 4-2) into the powder outlet duct (40-1, 40-2), and a pump control device (68) for controlling the compressed-gas inlet valve (46-1, 46-2), characterized in that the electronic or computerized pump control device (68) has a timing device (74) by means of which the conveying of the powder out of the metering chamber (4-1, 4-2) is started as a function of the predetermined delay period which has passed since a predetermined operating time, the compressed gas being admitted into the metering chamber (4-1, 4-2) at the end of the delay period, and the quantity of powder metered up to the end of the delay period being pressed out of the metering chamber (4-1, 4-2) by means of the compressed gas.
  2. Pumping installation according to Claim 1, characterized in that the pump control device (68) has a cycle time transmitter and each time a predetermined cycle time has expired transmits control signals to a switching-over device (34) for switching over the movement of the displacement body (8-1, 8-2) from suction stroke to delivery stroke, and vice versa from delivery stroke to suction stroke, at the rhythm of the predetermined cycle time, and in that the pump control device (68) is designed in order, at the timing device (74), to start the predetermined delay period in each case as a function of the time of production of that control signal which brings about the starting of the suction stroke, the compressed gas being admitted into the metering chamber (4-1, 4-2) at the end of the delay period, and the quantity of powder metered up to the end of the delay period being pressed out of the metering chamber (4-1, 4-2) by means of the compressed gas.
  3. Pumping installation according to Claim 1 or 2, characterized in that at least one monitoring sensor (S5, S6) is provided in order to detect when the displacement body (8-1, 8-2) is in a predetermined position, and in order to generate a sensor signal upon detection of when the displacement body is in the predetermined position, in that the pump control device (68) is functionally connected to the at least one monitoring sensor, and in that the pump control device (68) is designed to automatically compare the time of the sensor signal with the time of at least one of the control signals in order to monitor whether the period between the two times deviates from a predetermined value, and in order to generate a defect signal when there is a predetermined deviation from the predetermined value.
  4. Pumping installation according to Claim 1 or 2, characterized in that at least two monitoring sensors (S5, S6) are provided and are connected to the pump control device (68) in order to detect when the displacement body (8-1, 8-2) is in each case in one of two different, predetermined positions and in order to generate sensor signals upon detection of the displacement body in the predetermined positions, and in that the pump control device (68) is designed to compare the difference in time between the signals of the one monitoring sensor and the signals of the other monitoring sensor with a predetermined period, and to generate a defect signal if the difference in time deviates from the predetermined period by more than a predetermined value.
  5. Pumping installation according to Claim 1, characterized in that the pump control device (68) has a timing device (74) in order to start the conveying of the powder out of the metering chamber as a function of the predetermined delay period which has passed since a predetermined suction-stroke position of the displacement body (8-1, 8-2), the compressed gas being admitted into the metering chamber (4-1, 4-2) at the end of the delay period, and the quantity of powder metered up to the end of the delay period being pressed out of the metering chamber (4-1, 4-2) by means of the compressed gas.
  6. Pumping installation according to Claim 5, characterized in that the predetermined suction-stroke position is a suction-stroke starting position.
  7. Pumping installation according to Claim 5, characterized in that the predetermined suction-stroke position lies between a suction-stroke starting position and a suction-stroke end position.
  8. Pumping installation according to Claim 5, characterized in that the predetermined suction-stroke position between a suction-stroke starting position and a suction-stroke end position is closer to the suction-stroke starting position than to the suction-stroke end position.
  9. Pumping installation according to at least one of the preceding Claims 5 to 8, characterized in that the timing device (74) has at least one sensor (S1, S4; S2, S3) for generating a signal when the displacement body (8-1, 8-2) is in the predetermined suction-stroke position.
  10. Pumping installation according to one of Claims 5 to 9, characterized in that a pump control device (68) is provided by means of which the movements of the displacement body (8-1, 8-2) are switched over from suction stroke to delivery stroke, and vice versa, as a function of signals of sensors (S1, S4) which each generate a signal when the displacement body (8-1, 8-2) is situated at the one or other of two predetermined movement-reversing positions along the stroke section.
  11. Pumping installation according to at least one of the preceding claims, characterized in that the distance over which the displacement body (8-1, 8-2) moves is always the same in all of the stroke movements.
  12. Pumping installation according to at least one of the preceding claims, characterized in that, at at least one of the movement-reversing dead-centre positions of the displacement body (8-1, 8-2), a second time delay period is provided before the displacement body (8-1, 8-2) is moved after one direction of movement into the other relevant direction of movement.
  13. Pumping installation according to at least one of the preceding claims, characterized in that the delay period can be varied.
  14. Pumping installation according to at least one of the preceding claims, characterized in that the displacement body (8-1, 8-2) is a flexible membrane.
  15. Pumping installation according to at least one of the preceding claims, characterized in that the pump inlet valve (38-1, 38-2) and the pump outlet valve (42-1, 42-2) are automatic valves which open and close automatically by means of the differential pressure between their two valve sides.
  16. Pumping installation according to Claim 15, characterized in that the pump inlet valve (38-1, 38-2) and the pump outlet valve (42-1, 42-2) are automatic valves which can be actuated in the manner of a nonreturn valve by differential gas pressure over their valve body (38-3, 42-3), it being possible for the valve body (38-3, 42-3) to be moved as a function of this differential gas pressure relative to a valve seat (38-4, 42-4) into the open position or into the closed position and to be retained in the relevant position.
  17. Pumping installation according to Claim 15, characterized in that the pump inlet valve (38-1, 38-2) and the pump outlet valve (42-1, 42-2) are automatic valves in the manner of a duckbill, the duckbill opening and closing automatically by means of the difference in pressure between the inside of the duckbill and outside of the duckbill.
  18. Pumping installation according to at least one of the preceding claims, characterized in that at least two of the abovementioned powder pumps (2-1, 2-2) are provided, the pump inlet ducts (36-1, 36-2) of which can be connected or are connected to a powder source, and the powder outlet ducts (40-1, 40-2) of which can be connected or are connected to a joint powder-dispensing opening (48), and in that the two powder pumps (2-1, 2-2) can be operated in an opposed manner relative to each other, with the result that a metered quantity of powder can be ejected by means of the compressed gas into the powder outlet duct (40-1, 40-2) in an alternating manner from the metering chamber (4-1) of the one powder pump (2-1) or from the metering chamber (4-2) of the other powder pump (2-2), and, in an opposed alternating manner, powder can be sucked in through the powder inlet ducts (36-1, 36-2) into either the metering chamber (4-2) or into the metering chamber (4-1).
  19. Pumping installation according to Claim 18, characterized in that the displacement bodies (8-1, 8-2) of the two pumps have a common drive (10).
  20. Powder coating installation, characterized by a pumping installation according to at least one of the preceding claims, for conveying coating powder.
  21. Method for conveying powder (54), in particular coating powder, in which enlargement of the volume of a metering chamber (4-1, 4-2) enables powder (54) to be sucked from a powder source into the metering chamber (4-1, 4-2), and subsequently compressed gas is used to push the metered quantity of powder out of the metering chamber (4-1, 4-2), after which the volume of the metering chamber (4-1, 4-2) is reduced, and then the cycle is repeated periodically, characterized in that sensors (S1, S4; S2, S3) and an electronic or computerized pump control device are used to determine a predetermined phase of the periodically changing volume of the metering chamber (4-1, 4-2), and in that, with a predetermined time delay after the predetermined phase has been reached, the compressed gas is used to press the quantity of powder which has been metered up until then out of the metering chamber (4-1, 4-2).
  22. Method according to Claim 21, characterized in that in a powder inlet duct (36-1, 36-2) into the metering chamber (4-1, 4-2) and in a powder outlet duct (40-1, 40-2) out of the metering chamber (4-1, 4-2) at least one valve is used in each case in the relevant path, the said valve automatically opening and shutting in the manner of a nonreturn valve as a function of the respective difference in gas pressure between its upstream side and its downstream side.
  23. Method for conveying powder (54), in particular coating powder, in which enlargement of the volume of at least one metering chamber (4-1, 4-2) enables powder (54) to be sucked from a powder source into the metering chamber (4-1, 4-2), and subsequently compressed gas is used to push the metered quantity of powder out of the metering chamber (4-1, 4-2) after which the volume of the metering chamber (4-1, 4-2) is reduced, and then the cycle is repeated periodically, characterized in that an electronic cycle time transmitter (80) is used to control the changes in volume of the at least one metering chamber (4-1, 4-2) by means of a predetermined cycle time, in that, in each case after the predetermined cycle time has elapsed, at least one control signal is generated, in that this at least one control signal reverses the direction of the change in volume from enlargement to reduction or from reduction to enlargement, and at the same time a predetermined time delay is started, and in that only when the predetermined time delay has elapsed is the compressed gas used to press the metered quantity of powder out of the metering chamber.
  24. Method according to Claim 23, characterized in that the changes in volume of the at least one metering chamber (4-1, 4-2) are brought about by means of a displacement body (8-1, 8-2), in that the presence of the displacement body in a predetermined position is determined by means of at least one monitoring sensor (S5, S6) and, in the process, a monitoring signal is generated upon detection of the displacement body in the predetermined position, and in that the difference in time between the time of the control signal and the time of the at least one control signal is compared with a predetermined period which the difference in time would contain if the displacement body were to cover a predetermined distance within each cycle time, and in that a defect signal is generated if the difference between the difference in time and the predetermined period exceeds a predetermined value.
  25. Method according to Claim 23, characterized in that the changes in volume of the at least one metering chamber is brought about by means of a displacement body (8-1, 8-2), in that at least two monitoring sensors (S5, S6), which are arranged at a distance from each other along a distance corresponding to the maximum movement distance of the displacement body, are used to generate monitoring signals if the displacement body is in a position corresponding to the sensor position, in that the difference in time between the monitoring signals of the at least one monitoring sensor with respect to the monitoring signals of the other monitoring sensor is compared with a predetermined period which would amount to the difference in time if the displacement body should move over a predetermined desired movement distance within the cycle time, and in that in each case at least one defect signal is generated if the difference in time deviates from the predetermined period by more than a predetermined value.
  26. Method according to one of Claims 21 to 25, characterized in that two of the metering chambers (4-1, 4-2) are changed in respect of their volume simultaneously, but in a phase-displaced manner with respect to each other, with the volume of the one metering chamber being enlarged while the volume of the other metering chamber is reduced, and vice versa.
EP03014661A 2003-01-08 2003-06-27 Powder pumping installation, Method therefore and powder coating installation Expired - Lifetime EP1437178B1 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
DE10300280A DE10300280A1 (en) 2003-01-08 2003-01-08 Pump device for powder, process therefor and powder coating device
DE50309018T DE50309018D1 (en) 2003-01-08 2003-06-27 Powder pumping device, method therefor and powder coating device
EP03014661A EP1437178B1 (en) 2003-01-08 2003-06-27 Powder pumping installation, Method therefore and powder coating installation
CA002453866A CA2453866A1 (en) 2003-01-08 2003-12-18 Method and system for pumping powder, and powder coating apparatus
CNA200310123292XA CN1517548A (en) 2003-01-08 2003-12-22 Powder pump device and its using method and powder coating device
JP2003435540A JP2004210544A (en) 2003-01-08 2003-12-26 Pumping apparatus for powder, method for powder, and powder coating apparatus
KR1020040000644A KR100561219B1 (en) 2003-01-08 2004-01-06 Pumping system for coating powders, powder coating apparatus and method for conveying coating powder
TW093100311A TWI275555B (en) 2003-01-08 2004-01-07 Method and system for pumping powder, and powder coating apparatus
US10/752,099 US7287964B2 (en) 2003-01-08 2004-01-07 Method and system for pumping powder, and powder coating apparatus

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
DE10300280A DE10300280A1 (en) 2003-01-08 2003-01-08 Pump device for powder, process therefor and powder coating device
DE10300280 2003-01-08
EP03014661A EP1437178B1 (en) 2003-01-08 2003-06-27 Powder pumping installation, Method therefore and powder coating installation

Publications (3)

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EP1437178A2 EP1437178A2 (en) 2004-07-14
EP1437178A3 EP1437178A3 (en) 2006-01-18
EP1437178B1 true EP1437178B1 (en) 2008-01-16

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EP03014661A Expired - Lifetime EP1437178B1 (en) 2003-01-08 2003-06-27 Powder pumping installation, Method therefore and powder coating installation

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US (1) US7287964B2 (en)
EP (1) EP1437178B1 (en)
JP (1) JP2004210544A (en)
KR (1) KR100561219B1 (en)
CN (1) CN1517548A (en)
CA (1) CA2453866A1 (en)
DE (2) DE10300280A1 (en)
TW (1) TWI275555B (en)

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KR100561219B1 (en) 2006-03-15
US20060159565A1 (en) 2006-07-20
DE50309018D1 (en) 2008-03-06
JP2004210544A (en) 2004-07-29
CN1517548A (en) 2004-08-04
DE10300280A1 (en) 2004-07-22
EP1437178A3 (en) 2006-01-18
KR20040063817A (en) 2004-07-14
CA2453866A1 (en) 2004-07-08
US7287964B2 (en) 2007-10-30
TWI275555B (en) 2007-03-11
TW200418704A (en) 2004-10-01
EP1437178A2 (en) 2004-07-14

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