EP1414726B1 - Method and winding machine for the continuous winding of a web of material - Google Patents
Method and winding machine for the continuous winding of a web of material Download PDFInfo
- Publication number
- EP1414726B1 EP1414726B1 EP02764730A EP02764730A EP1414726B1 EP 1414726 B1 EP1414726 B1 EP 1414726B1 EP 02764730 A EP02764730 A EP 02764730A EP 02764730 A EP02764730 A EP 02764730A EP 1414726 B1 EP1414726 B1 EP 1414726B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- winding
- carrier drum
- drum
- web
- line force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000004804 winding Methods 0.000 title claims abstract description 133
- 238000000034 method Methods 0.000 title claims abstract description 21
- 239000000463 material Substances 0.000 title claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 37
- 230000001105 regulatory effect Effects 0.000 claims abstract 6
- 238000006073 displacement reaction Methods 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 2
- 230000001276 controlling effect Effects 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 claims 2
- 239000002775 capsule Substances 0.000 claims 1
- 230000008569 process Effects 0.000 abstract description 8
- 239000011111 cardboard Substances 0.000 abstract description 2
- 239000011087 paperboard Substances 0.000 abstract description 2
- 239000000123 paper Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 230000001815 facial effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 241001417494 Sciaenidae Species 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000109 continuous material Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2207—Changing the web roll in winding mechanisms or in connection with winding operations the web roll being driven by a winding mechanism of the centre or core drive type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/41—Winding, unwinding
- B65H2301/414—Winding
- B65H2301/4146—Winding involving particular drive arrangement
- B65H2301/41466—Winding involving particular drive arrangement combinations of drives
- B65H2301/41468—Winding involving particular drive arrangement combinations of drives centre and nip drive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2403/00—Power transmission; Driving means
- B65H2403/50—Driving mechanisms
- B65H2403/52—Translation screw-thread mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2408/00—Specific machines
- B65H2408/20—Specific machines for handling web(s)
- B65H2408/23—Winding machines
- B65H2408/236—Pope-winders with first winding on an arc of circle and secondary winding along rails
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2515/00—Physical entities not provided for in groups B65H2511/00 or B65H2513/00
- B65H2515/30—Forces; Stresses
- B65H2515/32—Torque e.g. braking torque
Definitions
- the invention relates to a method for the continuous winding of a material web, in particular a paper or board web, according to the preamble of claim 1 and a winding machine for continuously winding a material web, in particular a paper or board web, according to the preamble of claim 5.
- the resulting problems are greater, the faster the winding machines are operated (order of magnitude 1,500 to 2,500 m / min) and the larger the diameter of the wound rolls produced (finished reels) are (order of magnitude 2.5 to 4.5 m).
- the shows PCT Publication WO 00/17081 a winding machine with a carrier drum and with a drum (winding roller), wherein at least one roller is mounted on the end of a respective slide unit, which in turn is horizontally movable by means of at least one hydraulic cylinder unit.
- the carriage unit For coarse control of the line force between the carrier drum and the winding roll, the carriage unit is moved accordingly.
- a fine control of the line force is effected by an elastic element which is able to store energy and is arranged in the bearings of at least one of the two rollers in the effective direction of the line force.
- the control of the line force therefore basically consists of an interaction of the coarse control and the fine control.
- the regulation / control of the line force in the winding nip can according to the invention either via the displaceable reel drum and / or via the displaceable reel, wherein said control by means of displaceable reel has the advantage that overall less mass must be shifted and thus a more accurate and faster control / Control is possible.
- the line force is kept constant at a respectively predetermined value.
- the value is in the range from 0.05 kN / m to 15 kN / m, preferably from 0.1 kN / m to 6 kN / m, depending on the winding parameters.
- the qualitative winding of high-grade tissue types such as “toilet tissue”, “facial tissue”, napkin paper and / or the like, wherein the line force generated in the winding nip is advantageously chosen to be less than or equal to 0.8 kN / m, in particular less than or equal to 0.5 kN / m and preferably less than or equal to 0.2 kN / m.
- the pressing device is an electromechanical Anpresshow with a two-sided recording for the carrier drum and at least one means for controlling / controlling the ruling in the winding nip line force.
- the pressing unit is formed from at least two engaging on the two-sided recording or at the two ends of the carrier drum linear drives and / or rotary spindle drives
- the linear drive according to the invention from a mechanical linear unit with a mechanical drive element, in particular a Threaded cone drive or a toothed belt drive
- the rotary spindle drive according to the invention consists of a rotary spindle with a screw jack. Both drives have proven themselves many times in practice, so much in terms of their reliability and runnability as well as their maintenance and cleaning.
- the pressing unit has a Anpresshub in the range of 50 mm to 2,000 mm, preferably from 150 mm to 1,500 mm, since this stroke range is reliable in practice to control and moreover, in terms of its size is currently completely sufficient.
- the pressing unit moreover has a contact pressure in the range from 0.1 kN to 50 kN, preferably from 1 kN to 25 kN. This range of forces covers today's requirements of a modern winding system with regard to the generation of line power.
- the device for controlling the line force prevailing in the winding nip consists according to the invention of at least one, preferably at least one measuring device mounted on both sides, including measuring lines, at least one regulator unit, at least one setpoint generator and at least one control unit including control lines.
- This type of device has already proven itself many times in various applications in the paper or board industry, both in terms of their use as well as their reliability and runnability.
- the measuring device consists in the first embodiment of a load cell, which is integrated in the mechanical linear unit of the pressing unit, and has a nominal force of up to 50 kN, preferably up to 25 kN on.
- the second embodiment consists of a torque measuring shaft, which is integrated in the rotating spindle of the pressing unit, and has a nominal torque of up to 20 Nm, preferably up to 10 Nm on.
- the receptacle for the carrier drum on at least one security element in particular a return spring with adjustable breakout force, which is introduced in the storage of the carrier drum and preferably acts in the direction of force line force.
- FIG. 1 shows in a purely schematic side view of an exemplary embodiment of a winding machine 10 for winding a web 12 on a spool 14.
- the web 12 may be in particular a paper or board web.
- the winding machine 10 may be provided in particular at the end of a paper or coating machine.
- the web 12 is first passed over a web guide roller 16, deflected by this vertically upwards and then passed over a carrier drum 18, which forms a winding nip 22 with the drum 14 and with the resulting winding roll 20.
- a carrier drum 18 which forms a winding nip 22 with the drum 14 and with the resulting winding roll 20.
- the web 12 is guided in the present case with a wrap angle of about 180 ° (partial area).
- the carrier drum 18 and the resulting winding roll 20 are kept as far as possible in contact with each other during the winding process in order to maintain this winding gap 22.
- a next, still empty drum 14 ' is already held ready.
- the primary bearing 24 comprises in this case two pivotable about an axis 26 lever 28, of which in FIG. 1 only one can be seen.
- the spool 14 ' can be displaced along a first guide track 30, which is formed in the present embodiment by a part of a circular path.
- the center of the circle in question lies on the axis 26.
- the spool 14 ' can be acted upon by a primary drive 32, by means of which it can be set in rotation in the primary bearing 24.
- the prime mover 32 can be displaced along the first guideway 30.
- the winding machine 10 also includes a secondary bearing 34, which may have, for example, a transport device 36 that can be moved on a linear guide (not shown).
- This transport device 36 serves to hold and guide a respective spool 14.
- rails 38 may be provided, of which in FIG. 1 only one can be seen.
- the rails 38 are arranged parallel to the horizontal and fixed to a machine frame 40.
- a spool 14 provided with trunnions 14 can be placed on the rails 38, which means that the weight of this spool 14 and the resulting winding roll 20 is received by these rails 38.
- a drive device 42 For moving the winding roll 20 with the associated spool 14, a drive device 42 is provided, which comprises two threaded spindles 46 (dashed) that act on the two spool ends, each driven by an associated electric motor 44.
- the resulting winding roll 20 is moved along with the associated spool 14, for example by the transport device 36 along a second guide track 48, which is substantially runs horizontally. and lies in an imaginary first plane E1 perpendicular to the plate plane.
- the drum 14 can be acted upon by a secondary drive 50, which is designed as a center drive and along the second guide rail 48 is displaced.
- the driven by a merely indicated center drive carrier drum 18 is used in the present case as Anpresstrommel, where it is for example held by a guide carriage 52 which is movable on a substantially parallel to the rails 38 of the secondary bearing 34 guide 54.
- the center of the carrier drum 18 serving here as a movable Anpresstrommel lies on an imaginary first straight line G1, which runs parallel to the second guide track 48. In the present case, the vertical distance between the carrier drum 18 and the rails 38 is thus constant.
- the winding drum 18 shown forms the winding gap 22 with the winding roll 20 guided by the transport device 36.
- the relevant web end can be wound onto the new, still empty drum 14 '.
- the still empty spool 14 ' accelerated before the transfer of the web 12 of the primary drive 32 and brought to the running speed of the web 12.
- the driving speed of the winding roller 20 leading transport device 36 can be increased, for example.
- the carrier drum 18 is in constant contact with the winding roll 20, which means that in this phase, the support drum 18 tracked accordingly and the line force in the winding nip 22 is kept constant.
- the web 12 is separated by means of a separating device, not shown, transferred to the spool 14 'and wound.
- the winding roller 20 may still be in contact with the carrier drum 18. In this case, it is only after the winding of the main cylinder 14 'completely lifted off the carrier drum 18. In principle, however, it is also possible that at the moment of Tambour meetings already a gap between the winding roller 20 and the carrier drum 18 is formed.
- the transport device 36 and the secondary drive 50 can be moved to take over the wound spool 14 'of the primary storage 24 in the transfer position. While the transport device 36 takes over the wound spool 14 'from the levers 28 of the primary bearing 24, the secondary drive 50 is coupled to the wound spool 14', so that temporarily both drives 32, 50 are coupled to the spool 14 '. Thereafter, the prime mover 32 'is uncoupled from the spool 14' and shifted back along the first guide track 30 in the Anwickelposition counterclockwise.
- the increase of the winding diameter over the carrier drum 18 associated pressing device 56 is compensated by a corresponding displacement of the carrier drum 18.
- the increase of the winding diameter during a transfer of the resulting winding roll 20 along the second guide track 48 from the transfer position to the finished winding position on the drum 14 associated drive means 32 is compensated by a corresponding displacement of the main drum 14 and the resulting winding roll 20.
- the line force LK prevailing in the winding nip 22 is generated or controlled by means of a pressing device 56 in the form of an electromechanical pressing unit 56.1, which has a receptacle 58 for the carrying drum 18 on both sides, wherein the line force LK in the winding nip 22 over the displaceable carrying drum 18 and / or via the displaceable drum 14 is set and the line power LK is preferably kept constant at a respectively predetermined value.
- the pressing unit 56.1 is formed inter alia from two linear drives 60 acting on the two-sided receiver 58 of the carrier drum 18.
- the two linear drives 60 can also attack directly at the two ends of the carrier drum 18.
- the linear drives 60 preferably consist of a mechanical linear unit with a mechanical drive element, in particular a threaded conical drive or a toothed belt drive.
- the pressing unit 56.1 can also be formed from two rotary spindle drives 62, wherein the drives 60, 62 can also be arranged on the spool 14.
- two rotary spindle drives 62 are shown on the drum 14 in dashed lines.
- the rotary spindle drives 62 preferably consist in a further embodiment of a rotary spindle with a Spindelhubgetriebe.
- the respective pressing unit 56.1 has a Anhub AH in the range of 50 mm to 1,000 mm, preferably from 150 mm to 750 mm, and a contact pressure AK (arrow) in the range of 0.1 kN to 50 kN, preferably from 1 kN to 25 kN , on.
- a measuring device 64 in the form of a load cell 64.1 is integrated into the linear drive 60 of the pressing unit 56.1, wherein the load cell 64.1 has a nominal force of up to 50 kN, preferably of up to 25 kN.
- the winding machine 1 is also particularly suitable for the qualitative winding of higher-grade tissue types, such as toilet tissue, for example.
- tissue types such as toilet tissue
- “Facial tissue”, napkin paper and / or the like allows, with the line force generated in the winding nip, advantageously less than or equal to 0.8 kN / m, in particular less than or equal to 0.5 kN / m and preferably less than or equal to 0.2 kN / m is selected.
- the tissue web is guided over a carrier drum and subsequently wound onto a spool, wherein preferably both the carrying drum and the spool are each assigned a drive, preferably a center drive.
- FIG. 2 are shown in a purely schematic plan view of the support drum 18 of the pressing device 56 associated inventive device 65 for controlling or controlling the ruling in the winding nip 22 line force LK.
- the device 65 comprises at least two line force measuring devices 64, which are in FIG. 2 in the linear drive 60 of the pressing unit 56.1 is integrated as a load cell 64.1.
- the measuring devices 64, 64.1 are connected via measuring lines 66 to a control unit 68, which in turn is connected to a desired value transmitter 70 and a control unit 72, and deliver to this a corresponding actual value I (arrow).
- the setpoint generator 70 supplies the controller 68 via a line 74 to the respective setpoint S (arrow).
- the control unit 68 is again connected via a line 76 to the control unit 72, are controlled via the two Anpresstechniken 56.1 according to a control line 78.
- the Anpresstician 56.1 in FIG. 2 also be designed as a rotary spindle drive with a preferably integrated in the rotary spindle torque measuring shaft.
- the pressing unit 56.1 can also act on the drum 14 or on both units.
- the pressing device 56 is thus part of a control loop which automatically adjusts the line force LK to a desired value or keeps it at the desired value. Due to the displacement of the carrier drum 18 by means of the pressing unit 56.1, fluctuations in the line force can be reliably compensated or avoided so that the particular desired winding hardness can be achieved continuously.
- the increasing diameter of the winding roll 20 is by a corresponding displacement of this winding roll 20 in the direction of the arrow 80, that is in FIG. 1 to the right, balanced.
- the movable carrier drum 18 is tracked accordingly by the associated pressing device 56, whereby the winding gap 22 is maintained and the line force LK is kept constant in this winding gap 22 at a respectively predetermined value.
- FIG. 3 shows a further highly schematic partial side view of an embodiment of a winding machine 10 according to the invention.
- the receptacle 58 of the carrier drum 18 at least one security element 82, in particular a return spring with adjustable breakout force, which is introduced into the bearing 84 of the carrier drum 18 and preferably acts in the direction of force line force LK.
- the security element 82 can assume any constructive shape and any functional mechanism.
- the pressing device 56 is shown only schematically, wherein the security element 82 can also be arranged directly in the region of the pressing unit 56.1.
- the arrangement of the security element 82 is also possible in the storage of the spool, this possibility is not shown.
- a method and a winding machine of the types mentioned above are improved by the invention so that largely no system vibrations are generated regardless of the operating state and that despite any unevenness in the surface contour the winding roller on the one hand a precise adjustment, preferably regulation, the course of the line force between the carrier drum and the winding roll is possible and on the other hand no air pockets between the individual layers of the winding roll arise. Furthermore, the "wrapped" web tension should be maintained during the approximately entire winding process.
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- Replacement Of Web Rolls (AREA)
- Winding Of Webs (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zum kontinuierlichen Aufwickeln einer Materialbahn, insbesondere einer Papier- oder Kartonbahn, gemäß dem Oberbegriff des Anspruchs 1 und eine Wickelmaschine zum kontinuierlichen Aufwickeln einer Materialbahn, insbesondere einer Papier- oder Kartonbahn, gemäß dem Oberbegriff des Anspruchs 5.The invention relates to a method for the continuous winding of a material web, in particular a paper or board web, according to the preamble of claim 1 and a winding machine for continuously winding a material web, in particular a paper or board web, according to the preamble of claim 5.
Verfahren und Wickelmaschinen der hier angesprochenen Art sind beispielsweise aus der europäischen Patentschrift
Bei modernen Wickelkonzepten werden heutzutage Anpresseinrichtungen an den Tragtrommeln und an den Tambouren (Wickelrollen) eingesetzt, die hydraulische oder pneumatische Anpresseinheiten aufweisen. Die verwendeten Anpresseinheiten neigen insbesondere bei bestimmten Betriebszuständen zur Erzeugung von Systemschwingungen, die sich negativ auf die erreichbaren Wickelqualitäten auswirken. Weiterhin kann beim Einsatz dieser Art von Anpresseinrichtungen nicht immer sichergestellt werden, dass aufgrund von Unebenheiten in der Oberflächenkontur der Wickelrolle einerseits eine genaue Regelung/Steuerung des Verlaufs der Linienkraft zwischen Tragtrommel und Wickelrolle möglich ist und andererseits keine Lufteinschlüsse zwischen den einzelnen Lagen der Wickelrolle entstehen. Überdies entstehen auch erhebliche Probleme bei der beabsichtigten Aufrechterhaltung der "eingewickelten" Bahnspannung, um so auch im äußeren Bereich der Wickelrolle die gewünschte Wickelqualität gewährleisten zu können.In modern winding concepts today Anpresseinrichtungen be used on the carrying drums and the Tambouren (bobbins), which have hydraulic or pneumatic Anpresseinheiten. The Anpresseinheiten used tend, in particular in certain operating conditions for the generation of system vibrations, which have a negative effect on the achievable winding qualities. Furthermore, when using this type of pressing devices can not always be ensured that due to unevenness in the surface contour of the winding roll on the one hand accurate control / control of the course of the line force between the carrier drum and winding roll is possible and on the other hand no air pockets between the individual layers of the winding roll arise. Moreover, considerable problems arise in the intended maintenance of the "wrapped" web tension, so as to be able to ensure the desired winding quality in the outer region of the winding roll.
Die dabei entstehenden Probleme werden um so größer, je schneller die Wickelmaschinen betrieben werden (Größenordnung 1.500 bis 2.500 m/min) und je größer die hergestellten Durchmesser der Wickelrollen (Fertigtamboure) sind (Größenordnung 2,5 bis 4,5 m).The resulting problems are greater, the faster the winding machines are operated (order of magnitude 1,500 to 2,500 m / min) and the larger the diameter of the wound rolls produced (finished reels) are (order of magnitude 2.5 to 4.5 m).
Aus dem
Weiters zeigt die
Hinsichtlich der weiteren Steuerungsmöglichkeiten der Linienkraft zwischen einer Tragtrommel und einem Tambour (Wickelrolle) in einer Wickelmaschine mittels Anpresseinrichtungen mit hydraulischen oder pneumatischen Anpresseinheiten wird auf die
Es ist also Aufgabe der Erfindung, ein Verfahren und eine Wickelmaschine der eingangs genannten Art derart zu verbessern, dass unabhängig vom Betriebszustand weitestgehend keinerlei Systemschwingungen erzeugt werden und dass trotz eventuell auftretender Unebenheiten in der Oberflächenkontur der Wickelrolle einerseits eine genaue Einstellung, vorzugsweise Regelung/Steuerung, des Verlaufs der Linienkraft zwischen Tragtrommel und Wickelrolle möglich ist und andererseits keine Lufteinschlüsse zwischen den einzelnen Lagen der Wickelrolle entstehen. Weiterhin soll die "eingewickelte" Bahnspannung während des annähernd gesamten Wickelvorgangs aufrecht erhalten bleiben.It is therefore an object of the invention to improve a method and a winding machine of the type mentioned above, that largely independent of the operating state no system vibrations are generated and that despite any occurring unevenness in the surface contour of the winding roll on the one hand an accurate setting, preferably control / regulation, the course of the line force between the carrier drum and the winding roll is possible and on the other hand no air pockets between the individual layers of the winding roll arise. Furthermore, the "wrapped" web tension should be maintained during the approximately entire winding process.
Diese Aufgabe wird bei einem Verfahren der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass die im Wickelspalt herrschende Linienkraft mittels einer elektromechanischen Anpresseinheit, die eine beidseitige Aufnahme für die Tragtrommel aufweist, geregelt oder gesteuert erzeugt wird.This object is achieved in a method of the type mentioned according to the invention that the ruling in the winding nip line force by means of an electromechanical Anpresseinheit having a two-sided recording for the carrier drum is controlled or controlled generated.
Der Vorteil dieser elektromechanischen Anpresseinheit besteht primär darin, dass sie die eventuelle Erzeugung von Systemschwingungen weitestgehend vollständig unterdrückt, wobei sie überdies aufgrund ihrer konstruktiven Eigenschaften und Massen auch schnell auf Unstetigkeiten im Wickelprozess, wie beispielsweise durch den Wickelspalt laufende Batzen und dergleichen, reagiert.The advantage of this electromechanical Anpresseinheit is primarily that it largely suppresses the eventual generation of system vibrations completely, and they also respond quickly due to their structural properties and masses to discontinuities in the winding process, such as by the winding nip current batches and the like.
Die Regelung/Steuerung der Linienkraft im Wickelspalt kann erfindungsgemäß entweder über die verlagerbare Tragtrommel und/oder über den verlagerbaren Tambour, wobei die genannte Regelung/Steuerung mittels verlagerbarer Tragtrommel den Vorteil besitzt, dass insgesamt weniger Masse verlagert werden muss und somit eine genauere und schnellere Regelung/Steuerung möglich ist.The regulation / control of the line force in the winding nip can according to the invention either via the displaceable reel drum and / or via the displaceable reel, wherein said control by means of displaceable reel has the advantage that overall less mass must be shifted and thus a more accurate and faster control / Control is possible.
Unter wickeltechnischen Aspekten im Hinblick auf die erzielbare Wickelqualität wird weiters vorgeschlagen, dass die Linienkraft auf einem jeweils vorgebbaren Wert konstant gehalten wird. Der Wert liegt in Abhängigkeit von den Wickelparametern im Bereich von 0,05 kN/m bis 15 kN/m, vorzugsweise von 0,1 kN/m bis 6 kN/m. Dadurch wird insbesondere das qualitative Wickeln von höherwertigen Tissuesorten, wie beispielsweise "Toilet-Tissue", "Facial-Tissue", Serviettenpapier und/oder dergleichen, ermöglicht, wobei die im Wickelspalt erzeugte Linienkraft zweckmäßiger kleiner oder gleich 0,8 kN/m, insbesondere kleiner oder gleich 0,5 kN/m und vorzugsweise kleiner oder gleich 0,2 kN/m gewählt wird.Under winding technical aspects with regard to the achievable winding quality is further proposed that the line force is kept constant at a respectively predetermined value. The value is in the range from 0.05 kN / m to 15 kN / m, preferably from 0.1 kN / m to 6 kN / m, depending on the winding parameters. As a result, in particular, the qualitative winding of high-grade tissue types, such as "toilet tissue", "facial tissue", napkin paper and / or the like, wherein the line force generated in the winding nip is advantageously chosen to be less than or equal to 0.8 kN / m, in particular less than or equal to 0.5 kN / m and preferably less than or equal to 0.2 kN / m.
Diese Aufgabe wird bei einer Wickelmaschine der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass die Anpresseinrichtung eine elektromechanische Anpresseinheit mit einer beidseitigen Aufnahme für die Tragtrommel und mit mindestens einer Einrichtung zur Regelung/Steuerung der im Wickelspalt herrschenden Linienkraft ist.This object is achieved according to the invention in a winding machine of the type mentioned in that the pressing device is an electromechanical Anpresseinheit with a two-sided recording for the carrier drum and at least one means for controlling / controlling the ruling in the winding nip line force.
Der Vorteil dieser elektromechanischen Anpresseinheit besteht primär darin, dass sie die eventuelle Erzeugung von Systemschwingungen weitestgehend vollständig unterdrückt, wobei sie überdies auch schnell auf Unstetigkeiten im Wickelprozess, wie beispielsweise durch den Wickelspalt laufende Batzen und dergleichen, reagiert. Auch werden die weiteren Anforderungen der Aufgabenstellung vorzüglich gelöst.The advantage of this electromechanical Anpresseinheit is primarily that it largely suppresses the eventual generation of system vibrations completely, while also reacting quickly to discontinuities in the winding process, such as by the winding nip current batches and the like. Also, the further requirements of the task are solved excellently.
Unter funktionalen und kostenmäßigen Gesichtspunkten ist es vorteilhaft, wenn die Anpresseinheit aus mindestens zwei an der beidseitigen Aufnahme oder an den beiden Enden der Tragtrommel angreifenden Linearantrieben und/oder Drehspindelantrieben gebildet ist, wobei der Linearantrieb erfindungsgemäß aus einer mechanischen Lineareinheit mit einem mechanischen Antriebselement, insbesondere einem Gewindekegeltrieb oder einem Zahnriementrieb, und der Drehspindelantrieb erfindungsgemäß aus einer Drehspindel mit einem Spindelhubgetriebe besteht. Beide Antriebe haben sich in der Praxis bereits vielfach bewährt, soviel hinsichtlich ihrer Zuverlässigkeit und Runnability als auch ihrer Wartung und Reinigung.From a functional and cost perspective, it is advantageous if the pressing unit is formed from at least two engaging on the two-sided recording or at the two ends of the carrier drum linear drives and / or rotary spindle drives, the linear drive according to the invention from a mechanical linear unit with a mechanical drive element, in particular a Threaded cone drive or a toothed belt drive, and the rotary spindle drive according to the invention consists of a rotary spindle with a screw jack. Both drives have proven themselves many times in practice, so much in terms of their reliability and runnability as well as their maintenance and cleaning.
Weiterhin ist es von Vorteil, wenn die Anpresseinheit einen Anpresshub im Bereich von 50 mm bis 2.000 mm, vorzugsweise von 150 mm bis 1.500 mm, aufweist, da dieser Hubbereich in der Praxis prozesssicher zu beherrschen ist und überdies hinsichtlich seiner Größe derzeit völlig ausreichend ist.Furthermore, it is advantageous if the pressing unit has a Anpresshub in the range of 50 mm to 2,000 mm, preferably from 150 mm to 1,500 mm, since this stroke range is reliable in practice to control and moreover, in terms of its size is currently completely sufficient.
Die Anpresseinheit weist ĂĽberdies eine Anpresskraft im Bereich von 0,1 kN bis 50 kN, vorzugsweise von 1 kN bis 25 kN, auf. Dieser Kraftbereich deckt die heutigen Anforderungen eines modernen Wickelsystems hinsichtlich der Erzeugung der Linienkraft ab.The pressing unit moreover has a contact pressure in the range from 0.1 kN to 50 kN, preferably from 1 kN to 25 kN. This range of forces covers today's requirements of a modern winding system with regard to the generation of line power.
Die Einrichtung zur Regelung/Steuerung der im Wickelspalt herrschenden Linienkraft besteht erfindungsgemäß aus mindestens einer, vorzugsweise mindestens je einer beidseitig angebrachten Messeinrichtung samt Messleitungen, mindestens einer Reglereinheit, mindestens einem Sollwertgeber und mindestens einer Steuereinheit samt Steuerleitungen. Diese Art der Einrichtung hat sich in verschiedenen Anwendungsfällen in der Papier- oder Kartonindustrie bereits vielfach bewährt, sowohl hinsichtlich ihrer Einsatzmöglichkeit als auch ihrer Zuverlässigkeit und Runnability.The device for controlling the line force prevailing in the winding nip consists according to the invention of at least one, preferably at least one measuring device mounted on both sides, including measuring lines, at least one regulator unit, at least one setpoint generator and at least one control unit including control lines. This type of device has already proven itself many times in various applications in the paper or board industry, both in terms of their use as well as their reliability and runnability.
Die Messeinrichtung besteht in erster AusfĂĽhrung aus einer Kraftmessdose, die in der mechanischen Lineareinheit der Anpresseinheit integriert ist, und weist eine Nennkraft von bis zu 50 kN, vorzugsweise von bis zu 25 kN, auf.The measuring device consists in the first embodiment of a load cell, which is integrated in the mechanical linear unit of the pressing unit, and has a nominal force of up to 50 kN, preferably up to 25 kN on.
In zweiter AusfĂĽhrung besteht sie aus einer Drehmomentmesswelle, die in der Drehspindel der Anpresseinheit integriert ist, und weist ein Nenndrehmoment von bis zu 20 Nm, vorzugsweise von bis zu 10 Nm, auf.In the second embodiment, it consists of a torque measuring shaft, which is integrated in the rotating spindle of the pressing unit, and has a nominal torque of up to 20 Nm, preferably up to 10 Nm on.
Auch diese beiden Ausführungsarten haben sich in verschiedenen Anwendungsfällen in der Papier- oder Kartonindustrie bereits vielfach bewährt.These two embodiments have already proven themselves many times in various applications in the paper or board industry.
Um eine möglichst hohe Sicherheitsnorm zu erfüllen, weist die Aufnahme für die Tragtrommel mindestens ein Sicherheitselement, insbesondere eine Rückstellfeder mit einstellbarer Losbrechkraft, auf, welches in der Lagerung der Tragtrommel eingebracht ist und vorzugsweise in Kraftrichtung der Linienkraft wirkt. Durch dieses Sicherheitselement können plötzlich auftretende Kräfte, die mit Sicherheit der Anpresseinrichtung einen Schaden zufügen würden, zuverlässig aufgefangen und ganzheitlich eliminiert werden. Überdies ist ein solches Sicherheitselement günstig zu erwerben.In order to meet the highest possible safety standard, the receptacle for the carrier drum on at least one security element, in particular a return spring with adjustable breakout force, which is introduced in the storage of the carrier drum and preferably acts in the direction of force line force. By means of this safety element, sudden forces which would certainly cause damage to the pressing device can be reliably absorbed and eliminated holistically. Moreover, such a security element is inexpensive to acquire.
Es versteht sich, dass die vorstehend genannten und nachstehend noch zu erläuternden Merkmale der Erfindung nicht nur in der jeweils angegebenen Kombination, sondern auch in anderen Kombinationen oder in Alleinstellung verwendbar sind, ohne den Rahmen der Erfindung zu verlassen.It is understood that the features of the invention to be explained above and below can be used not only in the respectively indicated combination but also in other combinations or alone, without leaving the scope of the invention.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus den UnteransprĂĽchen und der nachfolgenden Beschreibung bevorzugter AusfĂĽhrungsbeispiele unter Bezugnahme auf die Zeichnung.Further features and advantages of the invention will become apparent from the dependent claims and the following description of preferred embodiments with reference to the drawings.
Es zeigen
- Figur 1:
- eine schematische Seitenansicht einer Ausführungsform einer erfindungsgemäßen Wickelmaschine zum Aufwickeln einer Materialbahn auf einen Tambour;
- Figur 2:
- eine schematische Draufsicht auf die Wickelmaschine der
Fig. 1 ; und - Figur 3:
- eine weitere stark schematische Teilseitenansicht einer Ausführungsform einer erfindungsgemäßen Wickelmaschine.
- FIG. 1:
- a schematic side view of an embodiment of a winding machine according to the invention for winding a web on a spool;
- FIG. 2:
- a schematic plan view of the winding machine of
Fig. 1 ; and - FIG. 3:
- a further highly schematic partial side view of an embodiment of a winding machine according to the invention.
Die
Wie anhand der
In einer Primärlagerung 24 wird bereits ein nächster, noch leerer Tambour 14' bereitgehalten. Die Primärlagerung 24 umfasst im vorliegenden Fall zwei um eine Achse 26 schwenkbare Hebel 28, von denen in
Der Tambour 14' ist durch einen Primärantrieb 32 beaufschlagbar, durch den er in der Primärlagerung 24 in Drehung versetzt werden kann. Der Primärantrieb 32 kann entlang der ersten Führungsbahn 30 verlagert werden.The spool 14 'can be acted upon by a
Die Wickelmaschine 10 umfasst zudem eine Sekundärlagerung 34, die zum Beispiel eine auf einer nicht dargestellten Linearführung verfahrbare Transporteinrichtung 36 aufweisen kann. Diese Transporteinrichtung 36 dient zur Halterung und Führung eines jeweiligen Tambours 14. Überdies können Schienen 38 vorgesehen sein, von denen in
Die Schienen 38 sind parallel zur Horizontalen angeordnet und an einem Maschinengestell 40 befestigt. Somit kann ein mit Lagerzapfen versehener Tambour 14 auf den Schienen 38 abgelegt werden, was bedeutet, dass das Gewicht dieses Tambours 14 beziehungsweise der entstehenden Wickelrolle 20 von diesen Schienen 38 aufgenommen wird.The
Zum Verfahren der Wickelrolle 20 mit dem zugeordneten Tambour 14 ist eine Antriebseinrichtung 42 vorgesehen, die zwei die beiden Tambourenden beaufschlagende, jeweils von einem zugeordneten Elektromotor 44 angetriebene Gewindespindeln 46 (gestrichelt) umfasst.For moving the winding
Beim dargestellten Ausführungsbeispiel wird die entstehende Wickelrolle 20 zusammen mit dem zugeordneten Tambour 14 beispielsweise durch die Transporteinrichtung 36 entlang einer zweiten Führungsbahn 48 verfahren, die im wesentlichen horizontal verläuft. und in einer gedachten, zur Plattebene senkrechten ersten Ebene E1 liegt.In the illustrated embodiment, the resulting winding
Der Tambour 14 ist durch einen Sekundärantrieb 50 beaufschlagbar, der als Zentrumsantrieb ausgebildet und entlang der zweiten Führungsbahn 48 verlagerbar ist.The
Die mittels eines lediglich angedeuteten Zentrumsantriebs antreibbare Tragtrommel 18 dient im vorliegenden Fall als Anpresstrommel, wobei sie beispielsweise von einem Führungsschlitten 52 gehalten wird, der auf einer im wesentlichen parallel zu den Schienen 38 der Sekundärlagerung 34 angeordneten Führung 54 verfahrbar ist. Der Mittelpunkt der hier als verfahrbare Anpresstrommel dienenden Tragtrommel 18 liegt auf einer gedachten ersten Geraden G1, die parallel zur zweiten Führungsbahn 48 verläuft. Im vorliegenden Fall ist der vertikale Abstand zwischen der Tragtrommel 18 und den Schienen 38 somit konstant.The driven by a merely indicated center
In der in
Der nächste, noch leere Tambour 14' ist gemäß
Nach einem Trennen der Materialbahn 20 kann das betreffende Bahnende auf den neuen, noch leeren Tambour 14' aufgewickelt werden. Bei dem Tambourwechsel wird der noch leere Tambour 14' vor der Überführung der Materialbahn 12 von dem Primärantrieb 32 beschleunigt und auf die Laufgeschwindigkeit der Materialbahn 12 gebracht. Zur Überführung der kontinuierlichen Materialbahn 12 auf den leeren Tambour 14' kann die Fahrgeschwindigkeit der die Wickelrolle 20 führenden Transporteinrichtung 36 beispielsweise erhöht werden. Dabei bleibt die Tragtrommel 18 in ständigem Kontakt mit der Wickelrolle 20, was bedeutet, dass auch in dieser Phase die Tragtrommel 18 entsprechend nachgeführt und die Linienkraft im Wickelspalt 22 konstant gehalten wird.After separating the
Wie anhand der
Während der Überführung des Tambours 14' von der in
Nachdem die fertige Wickelrolle 20 mit dem Tambour 14 in die durch gestrichelte Linien angedeutete rechte Ausbringposition verlagert wurde, können die Transporteinrichtung 36 und der Sekundärantrieb 50 zur Übernahme des angewickelten Tambours 14' von der Primärlagerung 24 in die Übernahmeposition verlagert werden. Während die Transporteinrichtung 36 den angewickelten Tambour 14' von den Hebeln 28 der Primärlagerung 24 übernimmt, wird der Sekundärantrieb 50 an den angewickelten Tambour 14' angekuppelt, so dass vorübergehend beide Antriebe 32, 50 am Tambour 14' angekuppelt sind. Danach wird der Primärantrieb 32' vom Tambour 14' abgekuppelt und entlang der ersten Führungsbahn 30 entgegen dem Uhrzeigersinn in die Anwickelposition zurückverlagert. Während der Überführung des Tambours 14' aus der Anwickelposition in die Übergabeposition entlang der ersten Führungsbahn 30 wird die Zunahme des Wickeldurchmessers über die der Tragtrommel 18 zugeordnete Anpresseinrichtung 56 durch eine entsprechende Verlagerung der Tragtrommel 18 kompensiert. Dagegen wird die Zunahme des Wickeldurchmessers während einer Überführung der entstehenden Wickelrolle 20 entlang der zweiten Führungsbahn 48 von der Übergabeposition in die Fertigwickelposition über die dem Tambour 14 zugeordnete Antriebseinrichtung 32 durch eine entsprechende Verlagerung des Tambours 14 bzw. der entstehenden Wickelrolle 20 kompensiert.After the finished winding
Erfindungsgemäß ist nun vorgesehen, dass die im Wickelspalt 22 herrschende Linienkraft LK mittels einer Anpresseinrichtung 56 in Form einer elektromechanischen Anpresseinheit 56.1, die eine beidseitige Aufnahme 58 für die Tragtrommel 18 aufweist, geregelt oder gesteuert erzeugt wird, wobei die Linienkraft LK im Wickelspalt 22 über die verlagerbare Tragtrommel 18 und/oder über den verlagerbaren Tambour 14 eingestellt wird und die Linienkraft LK vorzugsweise auf einem jeweils vorgebbaren Wert konstant gehalten wird.According to the invention, it is now provided that the line force LK prevailing in the winding nip 22 is generated or controlled by means of a
In
Selbstverständlich kann die Anpresseinheit 56.1 auch aus zwei Drehspindelantrieben 62 gebildet sein, wobei die Antriebe 60, 62 auch an dem Tambour 14 angeordnet sein können. Beispielhaft sind hierfür zwei Drehspindelantriebe 62 an dem Tambour 14 in gestrichelter Darstellung dargestellt. Die Drehspindelantriebe 62 bestehen in weiterer Ausgestaltung vorzugsweise aus einer Drehspindel mit einem Spindelhubgetriebe.Of course, the pressing unit 56.1 can also be formed from two rotary spindle drives 62, wherein the
Die jeweilige Anpresseinheit 56.1 weist einen Anpresshub AH im Bereich von 50 mm bis 1.000 mm, vorzugsweise von 150 mm bis 750 mm, und eine Anpresskraft AK (Pfeil) im Bereich von 0,1 kN bis 50 kN, vorzugsweise von 1 kN bis 25 kN, auf.The respective pressing unit 56.1 has a Anhub AH in the range of 50 mm to 1,000 mm, preferably from 150 mm to 750 mm, and a contact pressure AK (arrow) in the range of 0.1 kN to 50 kN, preferably from 1 kN to 25 kN , on.
Weiters ist in
Bei Verwendung eines Drehspindelantriebs 62 als Anpresseinheit 56.1 ist als Messeinrichtung 64 eine in der Drehspindel der Anpresseinheit 56.1 integrierte Drehmomentmesswelle 64.2 vorgesehen, wobei die Drehmomentmesswelle 64.2 ein Nenndrehmoment von bis zu 20 Nm, vorzugsweise von bis zu 10 Nm, aufweist.When using a
Die erfindungsgemäße Wickelmaschine 1 eignet sich insbesondere auch für das qualitative Wickeln von höherwertigen Tissuesorten, wie beispielsweise "Toilet-Tissue", "Facial-Tissue", Serviettenpapier und/oder dergleichen, ermöglicht, wobei die im Wickelspalt erzeugte Linienkraft zweckmäßiger kleiner oder gleich 0,8 kN/m, insbesondere kleiner oder gleich 0,5 kN/m und vorzugsweise kleiner oder gleich 0,2 kN/m gewählt wird. Weiterhin ist bei dieser Wickelmaschine 1 von Vorteil, dass die Tissuebahn über eine Tragtrommel geführt und im Anschluss daran auf einen Tambour aufgewickelt wird, wobei vorzugsweise sowohl der Tragtrommel als dem Tambour jeweils ein Antrieb, vorzugsweise ein Zentrumsantrieb, zugeordnet ist. Dadurch ist ein optimales Aufwickeln der Tissuebahn gewährleistet, ohne das spezifische Volumen (bulk) der produzierten Tissuebahn zu zerstören. So ist mit der Verwendung zweier Antriebe, insbesondere zweier Zentrumsantriebe, für die Tragtrommel und den Tambour bzw. die Wickelrolle insbesondere eine Reduzierung der im Wickelspalt erzeugten Linienkraft möglich.The winding machine 1 according to the invention is also particularly suitable for the qualitative winding of higher-grade tissue types, such as toilet tissue, for example. "Facial tissue", napkin paper and / or the like, allows, with the line force generated in the winding nip, advantageously less than or equal to 0.8 kN / m, in particular less than or equal to 0.5 kN / m and preferably less than or equal to 0.2 kN / m is selected. Furthermore, it is advantageous in this winding machine 1 that the tissue web is guided over a carrier drum and subsequently wound onto a spool, wherein preferably both the carrying drum and the spool are each assigned a drive, preferably a center drive. This ensures optimal winding of the tissue web without destroying the specific volume (bulk) of the tissue web produced. Thus, with the use of two drives, in particular two center drives, in particular a reduction of the line force generated in the winding nip is possible for the carrier drum and the drum or the winding roller.
In
Dabei umfasst die erfindungsgemäße Einrichtung 65 mindestens zwei Messeinrichtungen 64 für die Linienkraft, die in
Selbstverständlich kann die Anpresseinheit 56.1 in
Die Anpresseinrichtung 56 ist somit ein Teil eines Regelkreises, der die Linienkraft LK selbsttätig auf einen gewünschten Wert einstellt bzw. auf dem gewünschten Wert hält. Durch die Verlagerung der Tragtrommel 18 mittels der Anpresseinheit 56.1 können Schwankungen der Linienkraft sicher ausgeglichen bzw. vermieden werden, so dass kontinuierlich die jeweils gewünschte Wickelhärte erzielt werden kann. Der größer werdende Durchmesser der Wickelrolle 20 wird durch eine entsprechende Verlagerung dieser Wickelrolle 20 in Richtung des Pfeils 80, dass heisst in
Die verfahrbare Tragtrommel 18 wird durch die zugeordnete Anpresseinrichtung 56 entsprechend nachgefĂĽhrt, wodurch der Wickelspalt 22 aufrechterhalten und die Linienkraft LK in diesen Wickelspalt 22 auf einem jeweils vorgebbaren Wert konstant gehalten wird.The
Die
Erfindungsgemäß ist nunmehr vorgesehen, dass die Aufnahme 58 der Tragtrommel 18 mindestens ein Sicherheitselement 82, insbesondere eine Rückstellfeder mit einstellbarer Losbrechkraft, aufweist, welches in der Lagerung 84 der Tragtrommel 18 eingebracht ist und vorzugsweise in Kraftrichtung der Linienkraft LK wirkt. Das Sicherheitselement 82 kann jedoch in weiterer Ausgestaltung jede beliebige konstruktive Gestalt und jeden Funktionsmechanismus annehmen. Die Anpresseinrichtung 56 ist lediglich schematisch dargestellt, wobei das Sicherheitselement 82 auch direkt im Bereich der Anpresseinheit 56.1 angeordnet sein kann. Selbstverständlich ist die Anordnung des Sicherheitselements 82 auch im Bereich der Lagerung des Tambours möglich, wobei diese Möglichkeit nicht dargestellt ist.According to the invention it is now provided that the
Zusammenfassend ist festzuhalten, dass durch die Erfindung ein Verfahren und eine Wickelmaschine der eingangs genannten Arten derart verbessert werden, dass unabhängig vom Betriebszustand weitestgehend keinerlei Systemschwingungen erzeugt werden und dass trotz eventuell auftretender Unebenheiten in der Oberflächenkontur der Wickelrolle einerseits eine genaue Einstellung, vorzugsweise Regelung, des Verlaufs der Linienkraft zwischen Tragtrommel und Wickelrolle möglich ist und andererseits keine Lufteinschlüsse zwischen den einzelnen Lagen der Wickelrolle entstehen. Weiterhin soll die "eingewickelte" Bahnspannung während des annähernd gesamten Wickelvorgangs aufrecht erhalten bleiben.In summary, it should be noted that a method and a winding machine of the types mentioned above are improved by the invention so that largely no system vibrations are generated regardless of the operating state and that despite any unevenness in the surface contour the winding roller on the one hand a precise adjustment, preferably regulation, the course of the line force between the carrier drum and the winding roll is possible and on the other hand no air pockets between the individual layers of the winding roll arise. Furthermore, the "wrapped" web tension should be maintained during the approximately entire winding process.
- 1010
- Wickelmaschinewinder
- 1212
- Materialbahnweb
- 1414
- Tambourdrummer
- 14'14 '
- Leerer TambourEmpty drum
- 1616
- Bahnleitwalzeweb guide
- 1818
- Tragtrommelcarrying drum
- 2020
- Wickelrollereel
- 2222
- Wickelspaltwinding gap
- 2424
- Primärlagerungprimary storage
- 2626
- Achseaxis
- 2828
- Hebellever
- 3030
- Erste FĂĽhrungsbahnFirst guideway
- 3232
- Primärantriebprimary drive
- 3434
- Sekundärlagerungsecondary storage
- 3636
- Transporteinrichtungtransport means
- 3838
- Schienerail
- 4040
- Maschinengestellmachine frame
- 4242
- Antriebseinrichtungdriving means
- 4444
- Elektromotorelectric motor
- 4646
- Gewindespindelscrew
- 4848
- Zweite FĂĽhrungsbahnSecond guideway
- 5050
- Sekundärantriebsecondary drive
- 5252
- FĂĽhrungsschlittenguide carriage
- 5454
- FĂĽhrungguide
- 5656
- Anpresseinrichtungpressing device
- 56.156.1
- Anpresseinheitpressing unit
- 5858
- Aufnahmeadmission
- 6060
- Linearantrieblinear actuator
- 6262
- DrehspindelantriebRotary spindle drive
- 6464
- Messeinrichtungmeasuring device
- 64.164.1
- KraftmessdoseLoad cell
- 64.264.2
- DrehmomentmesswelleTorquemeter
- 6565
- EinrichtungFacility
- 6666
- MessleitungMeasurement line
- 6868
- Regeleinheitcontrol unit
- 7070
- SollwertgeberSetpoint generator
- 7272
- Steuereinheitcontrol unit
- 74, 7674, 76
- Leitungmanagement
- 7878
- Steuerleitungcontrol line
- 8080
- Pfeilarrow
- 8282
- Sicherheitselementsecurity element
- 8484
- Lagerungstorage
- AHAH
- Anpresshubthe lifting operation
- AKAK
- Anpresskraft (Pfeil)Contact pressure (arrow)
- E1E1
- Horizontale EbeneHorizontal plane
- G1G1
- GeradeJust
- G2G2
- GeradeJust
- II
- Ist-Wert (Pfeil)Actual value (arrow)
- LL
- BahnlaufrichtungWeb direction
- LKLK
- Linienkraftline force
- SS
- Sollwert (Pfeil)Setpoint (arrow)
Claims (16)
- Method for the continuous winding of a web of material (12), in particular a paper or board web, onto a displaceable spool (14) to form a wound reel (20), in which the web of material (12) is guided over a subregion of a circumferential surface of a preferably displaceable carrier drum (18) and, between the carrier drum (18) and the spool (14), during the winding operation, a winding nip (22) is formed with the production of a line force (LK), which is produced by at least one pressure device (56) acting on the carrier drum (18) and/or the wound reel (20), and also the carrier drum (18) and the wound reel (20) produced are kept in contact with each other to the greatest possible extent during the winding operation,
characterized in that
the line force (LK) prevailing in the winding nip (22) is produced in a regulated or controlled manner by means of an electromechanical pressing unit (56.1), which has a holder (58) on both sides for the carrier drum (18). - Method according to Claim 1, characterized in that the line force (LK) in the winding nip (22) is regulated/controlled via the displaceable carrier drum (18).
- Method according to Claim 1, characterized in that the line force (LK) in the winding nip (22) is regulated/controlled via the displaceable spool (14).
- Method according to one of the preceding claims, characterized in that the line force (LK) is kept constant at a respectively predefinable value.
- Winding machine (10) for the continuous winding of a web of material (12), in particular a paper or board web, onto a displaceable spool (14) to form a wound reel (20), having a preferably displaceable carrier drum (18) which, with the wound reel (20), during the winding operation, to the greatest possible extent forms a winding nip (22) with the production of a line force (LK) which is produced by at least one pressure device (56) acting on the carrier drum (18) and/or the wound reel (20),
characterized in that
the pressure device (56) is an electromechanical pressing unit (56.1) having a holder (58) on both sides for the carrier drum (18) and having at least one device (65) for regulating/controlling the line force (LK) prevailing in the winding nip (22). - Winding machine (10) according to Claim 5, characterized in that the pressing unit (56.1) is formed from at least two linear drives (60) and/or rotary spindle drives (62) acting on the holder (58) on both sides or on the two ends of the carrier drum (18).
- Winding machine (10) according to Claim 6, characterized in that the linear drive (60) comprises a mechanical linear unit having a mechanical drive element, in particular a threaded conical pulley drive or a toothed belt drive.
- Winding machine (10) according to Claim 6, characterized in that the rotary spindle drive (62) comprises a rotary spindle with a spindle displacement mechanism.
- Winding machine (10) according to one of Claims 5 to 8, characterized in that the pressing unit (56.1) has a pressure stroke (AH) in the range from 50 mm to 2000 mm, preferably from 150 mm to 1500 mm.
- Winding machine (10) according to one of Claims 5 to 9, characterized in that the pressing unit (56.1) has a pressing force (AK) in the range from 0.1 kN to 50 kN, preferably from 1 kN to 25 kN.
- Winding machine (10) according to one of Claims 5 to 10, characterized in that the device (65) for regulating/controlling the line force (LK) prevailing in the winding nip (22) comprises at least one measuring device (64, 64.1, 64.2), preferably at least one measuring device fitted on each side, together with measuring lines (66), at least one closed-loop control unit (68), at least one set point generator (70) and at least one open-loop control unit (72) together with control lines (78).
- Winding machine (10) according to Claim 11, characterized in that the measuring device (64) comprises a force measuring capsule (64.1), which is integrated in the mechanical linear unit of the pressing unit (56.1).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10137063A DE10137063A1 (en) | 2001-07-28 | 2001-07-28 | Paper or carton web winding pressure regulated by a electro-mechanical jack acting on the gap between two rollers |
DE10137063 | 2001-07-28 | ||
PCT/EP2002/008031 WO2003011727A1 (en) | 2001-07-28 | 2002-07-19 | Method and winding machine for the continuous winding of a web of material |
Publications (3)
Publication Number | Publication Date |
---|---|
EP1414726A1 EP1414726A1 (en) | 2004-05-06 |
EP1414726B1 true EP1414726B1 (en) | 2008-07-30 |
EP1414726B2 EP1414726B2 (en) | 2011-04-27 |
Family
ID=7693575
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02764730A Expired - Lifetime EP1414726B2 (en) | 2001-07-28 | 2002-07-19 | Method and winding machine for the continuous winding of a web of material |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1414726B2 (en) |
AT (1) | ATE402896T1 (en) |
DE (2) | DE10137063A1 (en) |
WO (1) | WO2003011727A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4148010B1 (en) * | 2021-09-13 | 2024-07-24 | Voith Patent GmbH | Method and winding machine for winding a material strip onto a reel |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1790599B1 (en) * | 2003-03-19 | 2010-08-25 | Voith Patent GmbH | Machine or machine section with at least one electric motor for direct driving a core of a winding reel, in particular for application in the paper industry |
DE10342210A1 (en) * | 2003-09-12 | 2005-04-07 | Voith Paper Patent Gmbh | Method and device for measuring a web tension of a material web and a nip force in a nip |
ITFI20060200A1 (en) * | 2006-08-07 | 2008-02-08 | Fabio Perini | METHOD AND APPARATUS FOR ROLLING UP CONTINUOUS ROLLED MATERIAL |
Family Cites Families (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3627463A1 (en) * | 1986-08-13 | 1988-02-18 | Smg Stahlkontor Maschinenbau G | Device for the closed-loop or open-loop control of a contact roller |
US5308008A (en) * | 1992-03-18 | 1994-05-03 | Rueegg Anton | Method and apparatus for producing rolls |
US5370327A (en) †| 1993-05-06 | 1994-12-06 | Beloit Technologies, Inc. | Method and apparatus for reeling a wound web roll |
DE19629205A1 (en) * | 1996-07-19 | 1998-01-22 | Voith Sulzer Papiermasch Gmbh | Method and device for winding a paper web into a roll with active vibration damping |
DE19702715A1 (en) * | 1997-01-25 | 1998-07-30 | Voith Sulzer Papiermasch Gmbh | Continuous winding machine for paper/cardboard |
DE19745005A1 (en) * | 1997-01-25 | 1998-07-30 | Voith Sulzer Papiertech Patent | Winding machine for continuously winding up a material web on spool, especially paper or cardboard |
DE19735590A1 (en) * | 1997-05-16 | 1998-11-19 | Voith Sulzer Papiermasch Gmbh | Method for continuous winding of paper or cardboard web |
DE19748995A1 (en) * | 1997-11-06 | 1999-05-12 | Voith Sulzer Papiertech Patent | Method for continuous reeling of strip of material esp. for paper or cardboard |
BR9804919A (en) * | 1997-05-16 | 1999-08-31 | Voith Sulzer Papiertech Patent | Process and winder for continuous winding of a sheet of material. |
US5931406A (en) * | 1997-12-08 | 1999-08-03 | Voith Sulzer Papiertechnik Patent Gmbh | Method and winder for the continuous winding of a material web |
DE19807897A1 (en) * | 1998-02-25 | 1999-08-26 | Voith Sulzer Papiertech Patent | Web of paper or carton taken through a slot between drum and spool |
DE19852257A1 (en) * | 1998-11-12 | 2000-05-18 | Voith Sulzer Papiertech Patent | Winding machine for winding a material web |
DE19822261A1 (en) * | 1998-05-18 | 1999-11-25 | Voith Sulzer Papiertech Patent | Method to wind paper or carton onto drum |
FI110363B (en) †| 1998-09-22 | 2002-12-31 | Metso Paper Inc | Hardware in connection with the web winder |
DE19848814A1 (en) * | 1998-10-22 | 2000-04-27 | Voith Sulzer Papiertech Patent | Paper web winding machine with web perforation unit reduces the time taken to change drums |
-
2001
- 2001-07-28 DE DE10137063A patent/DE10137063A1/en not_active Withdrawn
-
2002
- 2002-07-19 AT AT02764730T patent/ATE402896T1/en active
- 2002-07-19 WO PCT/EP2002/008031 patent/WO2003011727A1/en active IP Right Grant
- 2002-07-19 DE DE50212579T patent/DE50212579D1/en not_active Expired - Lifetime
- 2002-07-19 EP EP02764730A patent/EP1414726B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP4148010B1 (en) * | 2021-09-13 | 2024-07-24 | Voith Patent GmbH | Method and winding machine for winding a material strip onto a reel |
Also Published As
Publication number | Publication date |
---|---|
EP1414726B2 (en) | 2011-04-27 |
WO2003011727A1 (en) | 2003-02-13 |
EP1414726A1 (en) | 2004-05-06 |
DE10137063A1 (en) | 2003-02-13 |
DE50212579D1 (en) | 2008-09-11 |
ATE402896T1 (en) | 2008-08-15 |
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