EP1400638A1 - Roof construction system comprising prefabricated box-shaped panels - Google Patents

Roof construction system comprising prefabricated box-shaped panels Download PDF

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Publication number
EP1400638A1
EP1400638A1 EP02102108A EP02102108A EP1400638A1 EP 1400638 A1 EP1400638 A1 EP 1400638A1 EP 02102108 A EP02102108 A EP 02102108A EP 02102108 A EP02102108 A EP 02102108A EP 1400638 A1 EP1400638 A1 EP 1400638A1
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EP
European Patent Office
Prior art keywords
box
les
sur
connections
structures
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP02102108A
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German (de)
French (fr)
Inventor
M. Paul De Vadder
M. Adrian Serafim
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Individual
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Individual
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Priority to EP02102108A priority Critical patent/EP1400638A1/en
Priority to PCT/EP2003/050636 priority patent/WO2004027179A1/en
Priority to AU2003299051A priority patent/AU2003299051A1/en
Publication of EP1400638A1 publication Critical patent/EP1400638A1/en
Withdrawn legal-status Critical Current

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    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00—Roofs; Roof construction with regard to insulation
    • E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • E04B7/22—Roofs consisting of self-supporting slabs, e.g. able to be loaded the slabs having insulating properties, e.g. laminated with layers of insulating material
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B7/00—Roofs; Roof construction with regard to insulation
    • E04B7/20—Roofs consisting of self-supporting slabs, e.g. able to be loaded
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/30—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure
    • E04C2/34—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the shape or structure composed of two or more spaced sheet-like parts

Definitions

  • the present invention relates to a prefabricated box forming a continuous, parallelepiped roof rectangle, lying on its length.
  • Roofs of single-family homes or small blocks multiple apartments are, in general, made up of sloping roofs, formed by an assembly of frames, insulation, covering and interior finishing. This work, although tedious, allows good resistance to bad weather, especially in case of long periods of Snow.
  • the attics may or may not be converted into alcove rooms, which allows a price gain.
  • These roofs are, in general, flammable and their construction require the presence of frames and recoveries.
  • These frames can be prefabricated but do not include no case their covering, their insulation and their finishing interior. The present invention remedies this shortcoming.
  • the box includes a series of iso-spatial structures including the central points rest on an alignment of profiles crossed plastic. This alignment is formed of three stages of profiles whose median profile is in the form of cross. From this median profile leave links going up to the bottom wall and / or the top wall of the caisson. These bonds form angles of 45 degrees with three planes of the cross profile: the plane passing through the two crossed axes of the cross and the two perpendicular planes to the first and passing respectively through the first and the second of the crossed axes.
  • the connection points are specific shapes and are glued on the crisscrosses of the median structure, at the intersections of the two axes of the cross shape.
  • the set of link structures is secured by the bottom of the box and by a structure of upper link.
  • the walls of the caissons and recovery can advantageously be found a insulating material.
  • the edges of the boxes can advantageously be provided with coupling “lips” which allow an assembly of boxes with a finish limiting drafts and insulation losses.
  • the upper covers of the boxes can be fitted with overflows to ensure 1 seal against water infiltration. The assembly in a box allows the installation skylight windows.
  • the highest part of the roof is interconnected by going beyond one side and incrustation of the most small in the largest side, via special molding in the box of the protruding face and connections special rapids, uniting structures with structures. same in high winds, there is risk reduction water or air infiltration.
  • the boxes are united by connections controlled by a single basic lever. This lever is activated in follow-up to 1 ridge union. Laying bases are ensured by connections on metal frames fixed in the construction wall. These are the only ones parts to hide and which require a finish.
  • the invention can be described as follows: System and method of construction which use plastic structures (1), (2), (3) inserted in a box between its lower wall (7) and its covering (8), secured both transversely to these and via a system of concurrent links (9), without thermal bridge.
  • This box when it is prefabricated, makes it possible to include its covering (8), its insulation, its finish as well as dormer windows.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Building Environments (AREA)

Abstract

The construction system uses plastic material structures (1,2,3) inserted in a box between its lower wall (7) and its cover (8). Each structure is connected by connections (9) going from a median part (1) of the structure to the lower wall or cover. An Independent claim is included for box structure comprising the system.

Description

Domaine de l' inventionField of the invention

La présente invention se rapporte à un caisson préfabriqué formant toiture de forme continue, parallélépipédique rectangle, couché sur sa longueur.The present invention relates to a prefabricated box forming a continuous, parallelepiped roof rectangle, lying on its length.

Elle a comme originalité qu elle permet une longue portée et qu elle exclut tout recours à une charpente ou à un soutien central quelconque. Elle inclut aussi 1 isolation de toiture et permet ainsi la création directe de chambres en alcôves. Son montage est rapide et aisé. Le mode d assemblage réduit les risques d infiltration d eau, et offre une bonne résistance aux vents et aux séismes.Its originality is that it allows a long range and that it excludes any recourse to a frame or support any central. It also includes 1 roof insulation and thus allows the direct creation of rooms in alcoves. It is quick and easy to assemble. The reduced assembly mode the risk of water infiltration, and provides good resistance to winds and earthquakes.

Description de l' art antérieurDescription of the Prior Art

Les toitures de maisons unifamiliales ou de petits blocs à appartements multiples sont, en général, constitués de toitures en pentes, formés par un assemblage de charpentes, d isolation, de recouvrement et de finition intérieure. Ce travail, bien que fastidieux, permet une bonne tenue aux intempéries, spécialement en cas de longues périodes de neiges. Les greniers peuvent ou non être aménagés en chambres alcôves, ce qui permet un gain de prix. Ces toitures sont, en général, inflammables et leur construction requièrent la présence de charpentes et de recouvrements. Ces charpentes peuvent être préfabriquées mais n incluent en aucun cas leur recouvrement, leur isolation et leur finition intérieure. La présente invention remédie à cette lacune.Roofs of single-family homes or small blocks multiple apartments are, in general, made up of sloping roofs, formed by an assembly of frames, insulation, covering and interior finishing. This work, although tedious, allows good resistance to bad weather, especially in case of long periods of Snow. The attics may or may not be converted into alcove rooms, which allows a price gain. These roofs are, in general, flammable and their construction require the presence of frames and recoveries. These frames can be prefabricated but do not include no case their covering, their insulation and their finishing interior. The present invention remedies this shortcoming.

Résumé de l' inventionSummary of the invention

Le caisson inclut une série de structures iso spatiales dont les points centraux reposent sur un alignement de profils croisés en matière plastique. Cet alignement est formé de trois étages de profils dont le profil médian est en forme de croix. De ce profil médian partent des liaisons allant jusqu à la paroi inférieure et/ou la paroi supérieure du caisson. Ces liaisons forment des angles de 45 degrés avec trois plans du profil en croix : le plan passant par les deux axes croisés de la croix et les deux plans perpendiculaires au premier et passant respectivement par le premier et le second des axes croisés. Les points de liaisons sont de formes spécifiques et sont collés sur les entrecroisements de la structure médiane, aux intersections des deux axes de la forme en croix. L ensemble des structures de liaisons est solidarisé par le fond du caisson et par une structure de liaison supérieure. Ces structures iso spatiales sont interconnectées suivant un plan préétabli et forment la « colonne vertébrale » des caissons de toitures avec lesquels ils forment un tout. Ces mêmes caissons sont eux mêmes interconnectés de telle manière qu ils finissent par recouvrir toute ou partie de la construction, formant ainsi une toiture.The box includes a series of iso-spatial structures including the central points rest on an alignment of profiles crossed plastic. This alignment is formed of three stages of profiles whose median profile is in the form of cross. From this median profile leave links going up to the bottom wall and / or the top wall of the caisson. These bonds form angles of 45 degrees with three planes of the cross profile: the plane passing through the two crossed axes of the cross and the two perpendicular planes to the first and passing respectively through the first and the second of the crossed axes. The connection points are specific shapes and are glued on the crisscrosses of the median structure, at the intersections of the two axes of the cross shape. The set of link structures is secured by the bottom of the box and by a structure of upper link. These iso-spatial structures are interconnected according to a pre-established plan and form the “Backbone” of roof boxes with which they form a whole. These same boxes are themselves interconnected in such a way that they end up cover all or part of the construction, thus forming a roof.

Entre les structures iso spatiales, les parois des caissons et le recouvrement peut se trouver avantageusement une matière isolante. Les bords des caissons peuvent avantageusement être munis de « lèvres » d accouplement qui permettent un assemblage de caissons avec une finition limitant les courants d air et les pertes d isolation. Les recouvrements supérieurs des caissons peuvent être munis de débordements pour assurer 1 étanchéité contre les infiltrations d eau. L assemblage en caisson permet la pose de fenêtres lucarnes.Between the iso-spatial structures, the walls of the caissons and recovery can advantageously be found a insulating material. The edges of the boxes can advantageously be provided with coupling “lips” which allow an assembly of boxes with a finish limiting drafts and insulation losses. The upper covers of the boxes can be fitted with overflows to ensure 1 seal against water infiltration. The assembly in a box allows the installation skylight windows.

La partie la plus haute du toit est interconnectée par dépassement d une face et incrustration de la face la plus petite dans la face la plus grande, via un moulage spécial dans le caisson de la face dépassante et des connections rapides spéciales, unissant structures avec structures. Même par grands vents, il y a réduction des risques d infiltrations d eau ou d air. Les caissons sont unis par des liaisons commandées par un seul levier de base. Ce levier est actionné en suivi de 1 union faítière. Les bases de pose sont assurées par des connections sur armatures métalliques fixées dans le mur de construction. Ce sont là les seules pièces à cacher et qui demandent une finition.The highest part of the roof is interconnected by going beyond one side and incrustation of the most small in the largest side, via special molding in the box of the protruding face and connections special rapids, uniting structures with structures. same in high winds, there is risk reduction water or air infiltration. The boxes are united by connections controlled by a single basic lever. This lever is activated in follow-up to 1 ridge union. Laying bases are ensured by connections on metal frames fixed in the construction wall. These are the only ones parts to hide and which require a finish.

Exemple de mise en uvreExample of implementation

Pour plus de clarté et sans que cela ne puisse constituer une limitation, 1 exemple non exhaustif ci après est constitué de trois figures d une version préféréed un caisson de construction selon 1 invention.For clarity and without this constituting a limitation, 1 non-exhaustive example below consists of three figures of a preferred version of a box of construction according to 1 invention.

La Fig. 1 est une coupe longitudinale d un panneau de 6 m de long et 2 m 10 de large. Elle montre :

  • un profil rectangulaire médian (1) de 60 mm sur 45 mm et de 3 mm d épaisseur.
  • un profil rectangulaire supérieur (2) de 45 mm sur 45 mm et de 3 mm d épaisseur.
  • un profil rectangulaire inférieur (3) de 45 mm sur 45 mm et de 3 mm d épaisseur.
  • des formes collantes (4) sur profils et des liaisons (9), faisant les fixations des points de liaisons « gauche droit », « avant arrière », « haut bas » et ainsi de suite. Sur un point de liaisons se fixent huit liaisons (9) de ce type. Les liaisons (9) proprement dites ont un diamètre de 15 mm.
  • des plaques (5) étant situés dans un plan perpendiculaire aux plans des structures en matière plastique et se fixant sur les parois inférieures et sur le recouvrement. Ces plaques sont par exemple de forme carrée ayant 30 mm de côté et 2 mm d épaisseur et comportent des excroissances de positionnement et de collage aux extrémités.
  • de la matière isolante (6) prisonnière entre le recouvrement (8) et la base (7) du caisson.
  • des plaques de caissons (7) de 2 mm d épaisseur collés et soudés sur les profils inférieurs (3) et sur les côtés et pourvus de joints d unions pour réduire les pertes de calories et les infiltrations d eau.
  • un recouvrement de toiture (8) posé sur la structure longitudinale supérieure décrite et sur les longerons de liaisons qui comprennent des plaques carrées (5) de 30 mm de côté et de 2 mm d épaisseur sur lesquelles sont collées les liaisons. Le type de recouvrement dépend de 1 esthétique souhaitée et est formé, dans le présent exemple, de tôles d acier spécialement traitées en surface.
Fig. 1 is a longitudinal section of a panel 6 m long and 2 m 10 wide. She shows :
  • a median rectangular profile (1) of 60 mm by 45 mm and 3 mm thick.
  • an upper rectangular profile (2) 45 mm by 45 mm and 3 mm thick.
  • a lower rectangular profile (3) 45 mm by 45 mm and 3 mm thick.
  • sticky shapes (4) on profiles and connections (9), making the attachments of the connection points "left right", "front rear", "top down" and so on. Eight connections (9) of this type are fixed to a connection point. The connections (9) proper have a diameter of 15 mm.
  • plates (5) being located in a plane perpendicular to the planes of the plastic structures and fixing on the lower walls and on the covering. These plates are for example of square shape having 30 mm in side and 2 mm in thickness and include positioning and bonding protuberances at the ends.
  • insulating material (6) trapped between the covering (8) and the base (7) of the box.
  • 2 mm thick box plates (7) glued and welded on the lower profiles (3) and on the sides and provided with union joints to reduce heat loss and water infiltration.
  • a roof covering (8) placed on the upper longitudinal structure described and on the connecting beams which include square plates (5) 30 mm side and 2 mm thick on which the connections are glued. The type of covering depends on the desired esthetics and is formed, in the present example, of steel sheets specially treated on the surface.

La Fig. 2 est une coupe frontale de caisson. Elle montre :

  • les profils rectangulaires médians (1) de 60 mm sur 45 mm et de 3 mm d épaisseur.
  • les profils rectangulaires supérieurs (2) de 45 mm sur 45 mm et de 3 mm d épaisseur.
  • les profils rectangulaires inférieurs (3) de 45 mm sur 45 mm et de 3 mm d épaisseur.
  • les formes collantes (4) sur profils et de liaisons, faisant les fixations des points de liaisons « gauche droit », « avant arrière », « haut bas » et ainsi de suite. Sur un point se fixent huit liaisons de ce type. Les liaisons (9) proprement dites ont un diamètre de 15 mm. Ces formes (4) sont collées aux quatre coins de la partie médiane (1) en croix.
  • les plaques de caissons (7) de 2 mm d épaisseur collés et soudés sur les profils inférieurs (3) et pourvus de joints d unions pour réduire les pertes de calories et les infiltrations d eau.
  • un recouvrement de toiture (8) posé sur la structure longitudinale supérieure décrite et sur les longerons de liaisons qui comprennent des plaques carrées (5) de 30 mm de côté et de 2 mm d épaisseur sur lesquelles sont collées les liaisons.
  • des commandes par leviers (10) assurant les unions latérales entre caissons. La Fig. 3 est une coupe d union des deux caissons du toit. Elle montre :
  • les formes d incrustration (20) des deux caissons, la partie proéminente étant appelée « lèvre d accouplement».
  • la partie hermétisante et isolante (21) de 1 union.
  • les liaisons rapides (22) de fixation.
  • la forme de fixation préférée (23) sur les murs d habitation.
Fig. 2 is a front section of the box. She shows :
  • the median rectangular profiles (1) of 60 mm by 45 mm and 3 mm thick.
  • the upper rectangular profiles (2) 45 mm by 45 mm and 3 mm thick.
  • the lower rectangular profiles (3) 45 mm by 45 mm and 3 mm thick.
  • the sticky forms (4) on profiles and connections, making the attachments of the connection points "left right", "front rear", "top down" and so on. Eight such connections are attached to a point. The connections (9) proper have a diameter of 15 mm. These shapes (4) are glued to the four corners of the middle part (1) in a cross.
  • the 2 mm thick box plates (7) glued and welded to the lower profiles (3) and provided with union joints to reduce heat loss and water infiltration.
  • a roof covering (8) placed on the upper longitudinal structure described and on the connecting beams which include square plates (5) 30 mm side and 2 mm thick on which the connections are glued.
  • controls by levers (10) ensuring the lateral unions between boxes. Fig. 3 is a union section of the two roof boxes. She shows :
  • the incrustation forms (20) of the two boxes, the protruding part being called "coupling lip".
  • the hermetic and insulating part (21) of 1 union.
  • the fast fixing links (22).
  • the preferred form of fixing (23) to the walls of the dwelling.

En résumé, 1 invention peut être décrite comme ceci:
Système et mode de construction qui utilisent des structures en matière plastique (1),(2),(3) insérées dans un caisson entre sa paroi inférieure (7) et son recouvrement (8), solidarisées à la fois transversalement à ceux ci et via un système de liens (9) concourants, sans pont thermique. Ce caisson, quand il est préfabriqué, permet d inclure son recouvrement (8), son isolement, sa finition ainsi que des fenêtres lucarnes.In summary, the invention can be described as follows:
System and method of construction which use plastic structures (1), (2), (3) inserted in a box between its lower wall (7) and its covering (8), secured both transversely to these and via a system of concurrent links (9), without thermal bridge. This box, when it is prefabricated, makes it possible to include its covering (8), its insulation, its finish as well as dormer windows.

Claims (10)

Système modulaire de structures insérées entre une paroi inférieure (7) et une paroi supérieure (8) d un caisson auxquelles chaque structure est solidarisée et réliée en outre par des liaisons (9) allant d une partie médiane (1) de la structure à la paroi inférieure (7) et/ou à la paroi supérieure (8).Modular system of structures inserted between a lower wall (7) and an upper wall (8) of a box to which each structure is attached and further connected by links (9) ranging from a middle part (1) of the structure to the wall lower (7) and / or to the upper wall (8). Système selon la revendication 1, caractérisé en ce que la partie médiane (1) des structures a une forme en croix et en ce que les liaisons (9) partant de cette partie médiane (1) sont au nombre de huit, ont des angles égaux entre elles et ont la même configuration dans tous les plans.System according to claim 1, characterized in that the middle part (1) of the structures has a cross shape and in that the connections (9) starting from this middle part (1) are eight in number, have equal angles between them and have the same configuration in all planes. Système selon la revendication 2, caractérisé en ce que les liaisons (9) partant de la partie médiane (1) sont fixées à celle ci via des pièces collées (4) aux quatre coins de la partie médiane (1) en croix.System according to claim 2, characterized in that the connections (9) starting from the middle part (1) are fixed to the latter via glued pieces (4) at the four corners of the middle part (1) in a cross. Système selon 1 une quelconque des revendications 1 à 3, caractérisé en ce que dans 1 espace compris entre la paroi inférieure (7) et la paroi supérieure (8) du caisson se trouve une matière isolante (6).System according to any one of claims 1 to 3, characterized in that in 1 space between the lower wall (7) and the upper wall (8) of the box is an insulating material (6). Système selon 1 une quelconque des revendications 1 à 4, caractérisé en ce que les structures insérées entre la paroi inférieure (7) et la paroi supérieure (8) du caisson sont en matière plastique.System according to any one of claims 1 to 4, characterized in that the structures inserted between the lower wall (7) and the upper wall (8) of the box are made of plastic. Caisson comprenant un système selon 1 une quelconque des revendications 1 à 5.Box comprising a system according to 1 any of claims 1 to 5. Caisson selon la revendication 6, caractérisé en ce qu il comprend une lèvre d accouplement munie de joints permettant 1 assemblage de caissons entre eux. Box according to claim 6, characterized in that it comprises a coupling lip provided with seals allowing 1 assembly of boxes between them. Toiture formée par assemblage de caissons selon 1 une quelconque des revendications 6 et 7.Roof formed by assembling boxes according to 1 a any of claims 6 and 7. Structure comme décrite ci dessus.Structure as described above. Caisson comme décrit ci dessus.Casing as described above.
EP02102108A 2002-09-18 2002-09-18 Roof construction system comprising prefabricated box-shaped panels Withdrawn EP1400638A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP02102108A EP1400638A1 (en) 2002-09-18 2002-09-18 Roof construction system comprising prefabricated box-shaped panels
PCT/EP2003/050636 WO2004027179A1 (en) 2002-09-18 2003-09-18 Interlocked panel structure and prefabricated roof construction system
AU2003299051A AU2003299051A1 (en) 2002-09-18 2003-09-18 Interlocked panel structure and prefabricated roof construction system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP02102108A EP1400638A1 (en) 2002-09-18 2002-09-18 Roof construction system comprising prefabricated box-shaped panels

Publications (1)

Publication Number Publication Date
EP1400638A1 true EP1400638A1 (en) 2004-03-24

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ID=31896945

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EP02102108A Withdrawn EP1400638A1 (en) 2002-09-18 2002-09-18 Roof construction system comprising prefabricated box-shaped panels

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Country Link
EP (1) EP1400638A1 (en)
AU (1) AU2003299051A1 (en)
WO (1) WO2004027179A1 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008113187A1 (en) * 2007-03-21 2008-09-25 Antonio Rapaz Multi-purpose construction module
US8464490B2 (en) 2007-05-09 2013-06-18 Antonio Rapaz Construction panel
US9010060B2 (en) 2007-05-09 2015-04-21 Antonio Rapaz Construction panel

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB582460A (en) * 1944-06-10 1946-11-18 Erich Herrmann Improvements in and relating to the construction of factory-made building panels
US3160245A (en) * 1960-05-26 1964-12-08 Pavlecka John Interlocked panel structure
GB1500517A (en) * 1974-02-07 1978-02-08 Samuelsson S Building panels and a method of producing them

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB582460A (en) * 1944-06-10 1946-11-18 Erich Herrmann Improvements in and relating to the construction of factory-made building panels
US3160245A (en) * 1960-05-26 1964-12-08 Pavlecka John Interlocked panel structure
GB1500517A (en) * 1974-02-07 1978-02-08 Samuelsson S Building panels and a method of producing them

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7914228B2 (en) 2006-05-17 2011-03-29 Antonio Rapaz Multi-purpose construction module
WO2008113187A1 (en) * 2007-03-21 2008-09-25 Antonio Rapaz Multi-purpose construction module
US8464490B2 (en) 2007-05-09 2013-06-18 Antonio Rapaz Construction panel
US9010060B2 (en) 2007-05-09 2015-04-21 Antonio Rapaz Construction panel
US9540811B2 (en) 2007-05-09 2017-01-10 Antonio Rapaz Construction panel

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AU2003299051A1 (en) 2004-04-08
WO2004027179A1 (en) 2004-04-01

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