EP1389498A1 - Method and device for assembling workpieces by hemming a peripheral edge - Google Patents
Method and device for assembling workpieces by hemming a peripheral edge Download PDFInfo
- Publication number
- EP1389498A1 EP1389498A1 EP03291934A EP03291934A EP1389498A1 EP 1389498 A1 EP1389498 A1 EP 1389498A1 EP 03291934 A EP03291934 A EP 03291934A EP 03291934 A EP03291934 A EP 03291934A EP 1389498 A1 EP1389498 A1 EP 1389498A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- roller
- panel
- peripheral edge
- lever
- electric motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
- B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D39/00—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders
- B21D39/02—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder
- B21D39/021—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors
- B21D39/023—Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders of sheet metal by folding, e.g. connecting edges of a sheet to form a cylinder for panels, e.g. vehicle doors using rollers
Definitions
- the present invention relates to a method and a device assembly of parts by crimping.
- parts made up of at least two metal panels intended to form, for example, hoods, shutters or doors, are assembled by crimping the peripheral edges of these panels.
- peripheral edge of one of the panels is previously folded substantially at right angles and the two panels are superimposed and placed on a matrix.
- the edge lower panel device is bent toward the peripheral edge of the panel superior and, during a crimping operation, the peripheral edge of the lower panel is folded over the peripheral edge of the top panel in exerting pressure on said peripheral edges.
- a crimping unit which comprises a robot equipped with an assembly device forming a head of crimping which includes including a support arm of a free roller in rotation.
- the robot moves the device along a path recorded along the peripheral edges of the panels by rolling the roller on these peripheral edges.
- the force is applied to the roller by a spring mechanism or by a mechanism with force control by means of a hydraulic cylinder or pneumatic or by means of an electric motor associated with a ball screw.
- the object of the invention is to propose a method and a device crimping parts that avoid the disadvantages previously mentioned.
- the invention therefore relates to a method of assembling parts by folding a peripheral edge of a first panel on a peripheral edge of at least one second panel, a method in which an operation of Preserving by folding the peripheral edge of the first panel towards the edge peripheral of the second panel and a crimping operation is carried out in applying the peripheral edge of said first panel to the peripheral edge said second panel, characterized in that the two operations are carried out with the same roller on which a force is applied by traction or thrust on it and one moves for each operation said roller on the edges peripheral panels.
- the subject of the invention is also a device for assembling pieces by folding a peripheral edge of a first panel on the edge at least one second panel, said panels being placed on a matrix and said device comprising suitable timingsertissage means to fold the peripheral edge of the first panel towards the peripheral edge of the second panel, crimping means adapted to apply the edge device of said first panel on the peripheral edge of said second panel and means for moving said prestressing means and crimping along the peripheral edges, characterized in that the means of pre-crimping and crimping are formed by a single free-mounted roller rotation at the end of an arm connected to means for applying a force on this roller by pulling or pushing on it.
- FIG. 1 there is shown diagrammatically a unit of crimping which includes a robot designated by the general reference 1 having an arm 2 movable along several axes and to which a path of predetermined displacement is recorded.
- the front end of the robot arm 2 is equipped with a device according to the invention and designated in its together by reference 3.
- FIG. 1 there is also shown a designated part in its assembly by the reference 4, constituted for example by a hood or a motor vehicle door and which consists of a first panel 5 and a second panel 6.
- the panels 5 and 6 are placed on a matrix 7 and the panel 5 has a peripheral portion folded beforehand upwards, substantially at right angles.
- the device comprises means for pre-seals adapted to fold the peripheral edge of the first panel 5 towards the peripheral edge of the second panel 6, as shown in Figs. 2A and 2B, and crimping means adapted to apply the peripheral edge of this first panel 5 on the peripheral edge of said second panel 6 with a determined pressure, as shown in Figs. 3A and 3B.
- the means of pre-crimping and crimping are formed by a single roller 8 mounted freely in rotation at the end of a support arm 9 carried by the device 3.
- the support arm 9 is connected to means for applying a force on the roller 8 and will be described later.
- crimping means for applying a force on the roller 8 via of the arm 9 apply this force either by traction on said roller 8 during Preservation operation (Fig. 2A) and / or crimping operation (Fig. 3A) either by applying a force by pushing on said roller 8 during the operation Preservation (Fig. 2B) and / or during the crimping operation (Fig. 3B).
- the matrix 7 comprises at its periphery, an inclined plane 7a on which the roller 8 bears when the operation of trastissage.
- the means for applying a force on the roller 8 by traction or by thrust on it as well during the pre-press and / or the crimping operation are formed by a mechanism associated with an engine Rotary electric 10.
- the rotary electric motor 10 is mounted on a frame 11 fixed to the end of the robot arm 2 and has an output shaft 12 which leads to rotation an eccentric 13.
- the means of application of the force on the roller 8 comprise also a connecting rod 14 pivotally mounted substantially in its middle part around a horizontal axis 15 supported by the frame 11 and having a first end 14a articulated on the support arm 9 of the roller 8 and a second end 14b articulated on a control rod 16 mounted on the eccentric 13.
- These means also include a right lever 17 having a first end 17a pivoting about a horizontal axis 18 extending parallel to the horizontal axis 15 of the connecting rod 14 and a second end 17b articulated on the support arm 9 of the roller 8.
- the horizontal axis is also supported by the frame 11.
- the second end 17b of the right lever 17 articulated on the support arm 9 is disposed between the articulation 14a of the connecting rod 14 and the roller 8.
- This second end 17b can be arranged for example above of the articulation 14a.
- the distance between the hinge axis 15 of the connecting rod 14 and the first end 14a of this connecting rod 14 articulated on the arm 9 is substantially equal to the distance separating the two ends 17a and 17b of the right lever 17 of to form a parallelogram system.
- the rotary electric motor 10 drives in rotation by through the output shaft 12 the eccentric 13 which transmits the effort to the connecting rod 14 via the control rod 16.
- the rod 14 pivoting about the horizontal axis 15 transmits the force to the support arm 9 which, by a parallelogram movement obtained thanks to the right lever 17, puts the roller 8 in contact with the peripheral edges panels 5 and 6 to be assembled and applies a force on this roller 8.
- the direction of rotation of the electric motor 10 depends on the presetting and crimping configuration and according to the rotation direction of this motor 10, traction or thrust is applied to the roller 8 by through the arm 9.
- the means for applying the force on the roller 8 are formed by a mechanism with a linear electric motor 20 fixed on a frame 21 carried by the robot arm 2.
- the electric motor 20 is an electric motor with motion vertical line having an output shaft 22 and the application means of the force also comprise, on the one hand, a first pivotally mounted lever 23 substantially in its middle part around a horizontal axis 24 supported by the frame 21 and having a first end 23a articulated on the arm of support 9 and a second end 23b articulated on the output shaft 22 of the electric motor 20 and, secondly, a second lever 25 having a first end 25a pivoting about a horizontal axis 26 supported by the frame 21 and extending parallel to the horizontal axis 24 and a second end 25b articulated on the support arm 9.
- the end 25b of the lever 25 articulated on the support arm 9 is disposed above the end 23a of the lever 23 articulated on said arm of support 9.
- the articulation of the end 23b of the lever 23 is mounted in a hole oblong 27 formed in said end 23b of the lever 23.
- the distance between the hinge axis 24 of the first lever 23 and the first end 23a of this first lever 23 is substantially equal to the distance separating the two ends 25a and 25b of the second lever 25 so as to constitute a parallelogram system.
- the end 25b of the lever 25 articulated on the support arm 9 can be disposed between the end 23a of the lever 23 articulated on said support arm 9 and the roller 8.
- the electric motor 20, by its vertical linear movement, makes pivot, relative to the horizontal axis 24, the first lever 23.
- This first lever 23 then transmits the force to the support arm 9 which, by a movement of parallelogram obtained by the levers 23 and 24, puts the roller 8 in contact with the peripheral edges of the panels 5 and 6 to be crimped and applied on this roller said force.
- the guidance along the YY axis of the arm 9 is provided by four friction plates 28, as shown in FIG. 7.
- the direction of translation of the electric motor 20 depends on the presetting and crimping configuration and, according to this configuration, the electric motor 20 applies via the levers 23 and 25 and the arm 9, on the roller 8 is a traction or a pressure.
- the means for applying the force on the roller 8 comprise an electric motor rotary 30 fixed on a frame 31 carried by the robot arm 2 and a multiplier hydraulic system designated by general reference 35.
- the electric motor 30 has an output shaft connected to the hydraulic multiplier 35 by a connecting member formed by a rack 32 which meshes with a pinion 32a driven in rotation by said output shaft.
- the rack 32 is connected at each of its ends to a rod 33 extending parallel to said rack 32.
- the hydraulic multiplier 35 comprises a first piston 36 linearly movable, carried by the rod 33 and which is arranged in a chamber 37.
- the chamber 37 is divided by the piston 36 into two half-chambers respectively 37a and 37b.
- the hydraulic multiplier 35 also includes a second piston 38 movable linearly arranged in a chamber 39 and carried by a rod 40 extending parallel to the rod 33.
- the rod 40 carries at one of its ends the roller 8 and the piston 38 divides the chamber 39 into two half-chambers respectively 39a and 39b.
- the two half-chambers 37a and 39a communicate with each other via an orifice 41 and the two half-chambers 37b and 39b communicate with each other through an orifice 42.
- Rooms 37 and 39 are filled with a fluid as per example of the oil.
- the rotary electric motor 30 allows, via the pinion 32a which meshes with the rack 32, to transmit a force F1 to piston 36 via the rod 33.
- the piston 36 then moves under a constant pressure P the fluid volume of the half-chamber 37a in the half-chamber 37a through the orifice 41 or the half-chamber 37b in the half-chamber 37b through the orifice 42, following the direction of rotation of the motor 30.
- the displacement of the fluid in the half-chamber 39a or in the half-chamber 39b allows the displacement of the piston 38 by applying by through the rod 40 a force F2 to the roller 8, necessary to achieve the Presetting or crimping the peripheral edges of panels 5 and 6.
- the piston 38 has a greater diameter than the piston 36 and the diameter ratio between these two pistons 38 and 36 is also the ratio between the force F1 supplied by the electric motor 30 and the force F2 applied to the roller 8.
- the force applied to the roller 8 depends on the direction of rotation of the electric motor 30 and, depending on the configuration of the torquesertissage and the crimping, this force is applied to said roller 8 by pulling or pushing.
- the rotary electric motor 30 associated with the assembly formed by the pinion 32a and the rack 32 can be replaced by an electric motor linear.
- the device according to the invention makes it possible to carry out a presering, then a crimping operation by rolling the roller on the peripheral edges of the panels to be assembled by pulling or pushing on said roller with a substantially constant and adjustable force.
- the device for crimping allows a variation of positions of the support arm of the roller more or less 6mm.
- the force applied to the roller is obtained by a predetermined motor torque, depending on the parameterization of the associated drive.
- the device according to the invention has the advantage over devices used so far to apply to the pre-press and crimping a substantially constant and adjustable force even for variations of small amplitudes along the axis YY of the support arm of this roller of crimping.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Manufacturing Of Electrical Connectors (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
La présente invention concerne un procédé et un dispositif d'assemblage de pièces par sertissage.The present invention relates to a method and a device assembly of parts by crimping.
Dans de nombreux domaines et notamment dans le domaine de l'automobile, des pièces constituées par au moins deux panneaux métalliques destinés à former par exemple des capots, des volets ou des portes, sont assemblés par sertissage des bords périphériques de ces panneaux.In many fields and particularly in the field of the automobile, parts made up of at least two metal panels intended to form, for example, hoods, shutters or doors, are assembled by crimping the peripheral edges of these panels.
Pour cela, le bord périphérique de l'un des panneaux est préalablement plié sensiblement à angle droit et les deux panneaux sont superposés et placés sur une matrice.For this, the peripheral edge of one of the panels is previously folded substantially at right angles and the two panels are superimposed and placed on a matrix.
Ensuite, au cours d'une opération de présertissage, le bord périphérique du panneau inférieur est plié vers le bord périphérique du panneau supérieur et, au cours d'une opération de sertissage, le bord périphérique du panneau inférieur est rabattu sur le bord périphérique du panneau supérieur en exerçant une pression sur lesdits bords périphériques.Then, during a pre-trial operation, the edge lower panel device is bent toward the peripheral edge of the panel superior and, during a crimping operation, the peripheral edge of the lower panel is folded over the peripheral edge of the top panel in exerting pressure on said peripheral edges.
A cet effet, il est connu d'utiliser une unité de sertissage qui comporte un robot équipé d'un dispositif d'assemblage formant une tête de sertissage qui comprend notamment un bras de support d'un galet libre en rotation.For this purpose, it is known to use a crimping unit which comprises a robot equipped with an assembly device forming a head of crimping which includes including a support arm of a free roller in rotation.
Le robot déplace le dispositif selon un trajet enregistré le long des bords périphériques des panneaux en faisant rouler sous pression le galet sur ces bords périphériques.The robot moves the device along a path recorded along the peripheral edges of the panels by rolling the roller on these peripheral edges.
Dans les dispositifs d'assemblage par sertissage utilisés jusqu'à présent, la force est appliquée au galet par un mécanisme à ressort ou par un mécanisme avec asservissement d'efforts au moyen d'un vérin hydraulique ou pneumatique ou au moyen d'un moteur électrique associé à une vis à bille.In crimping devices used up to present, the force is applied to the roller by a spring mechanism or by a mechanism with force control by means of a hydraulic cylinder or pneumatic or by means of an electric motor associated with a ball screw.
Ces mécanismes sont conçus pour exercer une poussée sur le galet.These mechanisms are designed to exert a push on the roller.
Or, dans certaines configurations de sertissage et en fonction de la forme des panneaux des pièces à assembler, les opérations de présertissage et/ou de sertissage qui doivent être réalisées en effectuant une poussée sur le galet, ce qui oblige à procéder à plusieurs changements du dispositif.However, in certain configurations of crimping and depending on the shape of the panels of the parts to assemble, the operations of présertissage and / or crimping which must be performed by pushing on the pebble, which requires to make several changes of the device.
De ce fait, le temps nécessaire pour assembler les panneaux est augmenté par le démontage et le montage des dispositifs de sertissage ce qui est incompatible avec les productions en grande série.As a result, the time required to assemble the panels is increased by the disassembly and assembly of the crimping devices which is incompatible with mass production.
De plus, avec ces mécanismes, la force appliquée sur le galet n'est pas constante au cours du déplacement du dispositif le long des bords périphériques nécessitant ainsi des réglages successifs.In addition, with these mechanisms, the force applied to the roller is not constant during the movement of the device along the edges peripherals thus requiring successive adjustments.
L'invention a pour but de proposer un procédé et un dispositif d'assemblage de pièces par sertissage qui évitent les inconvénients précédemment mentionnés.The object of the invention is to propose a method and a device crimping parts that avoid the disadvantages previously mentioned.
L'invention a donc pour objet un procédé d'assemblage de pièces par pliage d'un bord périphérique d'un premier panneau sur un bord périphérique d'au moins un second panneau, procédé dans lequel on réalise une opération de présertissage en pliant le bord périphérique du premier panneau vers le bord périphérique du second panneau et on réalise une opération de sertissage en appliquant le bord périphérique dudit premier panneau sur le bord périphérique dudit second panneau, caractérisé en ce que l'on réalise les deux opérations avec un même galet sur lequel on applique une force par traction ou par poussée sur celui-ci et l'on déplace pour chacune des opérations ledit galet sur les bords périphériques des panneaux.The invention therefore relates to a method of assembling parts by folding a peripheral edge of a first panel on a peripheral edge of at least one second panel, a method in which an operation of Preserving by folding the peripheral edge of the first panel towards the edge peripheral of the second panel and a crimping operation is carried out in applying the peripheral edge of said first panel to the peripheral edge said second panel, characterized in that the two operations are carried out with the same roller on which a force is applied by traction or thrust on it and one moves for each operation said roller on the edges peripheral panels.
L'invention a aussi pour objet un dispositif d'assemblage de pièces par pliage d'un bord périphérique d'un premier panneau sur le bord périphérique d'au moins un second panneau, lesdits panneaux étant placés sur une matrice et ledit dispositif comprenant des moyens de présertissage adaptés pour plier le bord périphérique du premier panneau vers le bord périphérique du second panneau, des moyens de sertissage adaptés pour appliquer le bord périphérique dudit premier panneau sur le bord périphérique dudit second panneau et des moyens de déplacement desdits moyens de présertissage et de sertissage le long des bords périphériques, caractérisé en ce que les moyens de présertissage et de sertissage sont formés par un même galet monté libre en rotation à l'extrémité d'un bras relié à des moyens d'application d'une force sur ce galet par traction ou par poussée sur celui-ci.The subject of the invention is also a device for assembling pieces by folding a peripheral edge of a first panel on the edge at least one second panel, said panels being placed on a matrix and said device comprising suitable présertissage means to fold the peripheral edge of the first panel towards the peripheral edge of the second panel, crimping means adapted to apply the edge device of said first panel on the peripheral edge of said second panel and means for moving said prestressing means and crimping along the peripheral edges, characterized in that the means of pre-crimping and crimping are formed by a single free-mounted roller rotation at the end of an arm connected to means for applying a force on this roller by pulling or pushing on it.
Selon d'autres caractéristiques de l'invention :
- la matrice comporte, à sa périphérie, un plan incliné de guidage du galet,
- les moyens d'application de la force sur le galet comprennent un moteur électrique rotatif et, d'une part, une bielle montée pivotante sensiblement dans sa partie médiane autour d'un axe horizontal et comportant une première extrémité articulée sur le bras de support du galet et une seconde extrémité articulée sur une bielle de commande montée sur un excentrique entraíné en rotation par un arbre de sortie du moteur électrique rotatif et, d'autre part, un levier droit comportant une première extrémité pivotante autour d'un axe horizontal et une seconde extrémité articulée sur le bras de support,
- les moyens d'application de la force sur le galet comprennent un moteur électrique à commande linéaire vertical et, d'une part, un premier levier monté pivotant sensiblement dans sa partie médiane autour d'un axe horizontal et comportant une première extrémité articulée sur le bras de support du galet et une seconde extrémité articulée sur un arbre de sortie du moteur électrique et, d'autre part, un second levier comportant une première extrémité pivotante autour d'un axe horizontal et une seconde extrémité articulée sur le bras de support,
- les moyens d'application de la force sur le galet comprennent un moteur électrique et un multiplicateur hydraulique comportant, d'une part, un premier piston déplaçable linéairement dans une chambre remplie d'un fluide, par un organe de liaison avec un arbre de sortie du moteur et, d'autre part, un second piston relié au galet et disposé dans une chambre remplie de fluide communiquant avec la chambre du premier piston, ledit second piston étant déplaçable linéairement par la pression du fluide lors du déplacement du premier piston.
- the matrix comprises, at its periphery, an inclined plane for guiding the roller,
- the means for applying the force on the roller comprise a rotary electric motor and, on the one hand, a rod pivotally mounted substantially in its median portion about a horizontal axis and having a first end hinged to the support arm of the roller and a second end articulated on a control rod mounted on an eccentric rotated by an output shaft of the rotary electric motor and, secondly, a right lever having a first end pivoting about a horizontal axis and a second end articulated on the support arm,
- the means for applying the force on the roller comprise a vertical linearly controlled electric motor and, on the one hand, a first lever pivotally mounted substantially in its median portion about a horizontal axis and having a first end articulated on the roller support arm and a second end hinged to an output shaft of the electric motor and secondly a second lever having a first end pivoting about a horizontal axis and a second end hinged to the support arm,
- the means for applying the force on the roller comprise an electric motor and a hydraulic multiplier comprising, on the one hand, a first piston displaceable linearly in a chamber filled with a fluid, by a connecting member with an output shaft of the engine and, secondly, a second piston connected to the roller and disposed in a fluid-filled chamber communicating with the chamber of the first piston, said second piston being linearly displaceable by the fluid pressure during the displacement of the first piston.
Les caractéristiques et avantages de l'invention apparaítront au cours de la description qui va suivre, donnée à titre d'exemple et faite en référence aux dessins annexés, sur lesquels :
- la Fig. 1 est une vue schématique en élévation d'une unité de sertissage équipée d'un dispositif conforme à l'invention,
- les Figs. 2A et 2B sont deux vues schématiques d'un galet du dispositif montrant deux modes de travail de ce galet au cours de l'opération de présertissage,
- les Figs. 3A et 3B sont des vues schématiques d'un galet du dispositif montrant deux modes de travail de ce galet au cours de l'opération de sertissage,
- la Fig. 4 est une vue schématique en coupe verticale d'un premier mode de réalisation des moyens d'application d'une force sur le galet,
- la Fig. 5 est une vue de côté suivant la flèche F1 de la Fig. 4,
- la Fig. 6 est une vue schématique en coupe verticale d'un second mode de réalisation des moyens d'application d'une force sur le galet,
- la Fig. 7 est une vue de côté suivant le flèche F2 de la Fig. 6,
- la Fig. 8 est une vue schématique en coupe verticale d'un troisième mode de réalisation des moyens d'application d'une force sur le galet.
- FIG. 1 is a schematic elevational view of a crimping unit equipped with a device according to the invention,
- Figs. 2A and 2B are two diagrammatic views of a roller of the device showing two working modes of this roller during the prestressing operation,
- Figs. 3A and 3B are schematic views of a roller of the device showing two working modes of this roller during the crimping operation,
- FIG. 4 is a diagrammatic view in vertical section of a first embodiment of the means for applying a force to the roller,
- FIG. 5 is a side view along arrow F1 of FIG. 4
- FIG. 6 is a diagrammatic view in vertical section of a second embodiment of the means for applying a force to the roller,
- FIG. 7 is a side view along the arrow F2 of FIG. 6
- FIG. 8 is a schematic vertical sectional view of a third embodiment of the means for applying a force on the roller.
Sur la Fig. 1, on a représenté schématiquement une unité de
sertissage qui comprend un robot désigné par la référence générale 1
comportant un bras 2 déplaçable selon plusieurs axes et auquel un trajet de
déplacement prédéterminé est enregistré. L'extrémité antérieure du bras de robot
2 est équipée d'un dispositif conforme à l'invention et désigné dans son
ensemble par la référence 3.In FIG. 1, there is shown diagrammatically a unit of
crimping which includes a robot designated by the
Sur la Fig. 1, on a représenté également une pièce désignée dans
son ensemble par la référence 4, constitué par exemple par un capot ou une
porte de véhicule automobile et qui est composée d'un premier panneau 5 et d'un
second panneau 6. Les panneaux 5 et 6 sont placés sur une matrice 7 et le
panneau 5 a une portion périphérique repliée au préalable vers le haut,
sensiblement à angle droit.In FIG. 1, there is also shown a designated part in
its assembly by the
D'une manière générale, le dispositif comprend des moyens de
présertissage adaptés pour plier le bord périphérique du premier panneau 5 vers
le bord périphérique du second panneau 6, comme montré sur les Figs. 2A et 2B,
et des moyens de sertissage adaptés pour appliquer le bord périphérique de ce
premier panneau 5 sur le bord périphérique dudit second panneau 6 avec une
pression déterminée, comme représenté sur les Figs. 3A et 3B. Les moyens de
présertissage et de sertissage sont formés par un même galet 8 monté libre en
rotation à l'extrémité d'un bras de support 9 porté par le dispositif 3.In general, the device comprises means for
pre-seals adapted to fold the peripheral edge of the
Le bras support 9 est relié à des moyens d'application d'une force
sur le galet 8 et qui seront décrits ultérieurement.The
Selon la configuration des panneaux 5 et 6 à assembler par
sertissage, les moyens d'application d'une force sur le galet 8 par l'intermédiaire
du bras 9 appliquent cette force soit par traction sur ledit galet 8 au cours de
l'opération de présertissage (Fig. 2A) et/ou de l'opération de sertissage (Fig. 3A)
soit par l'application d'une force par poussée sur ledit galet 8 lors de l'opération
de présertissage (Fig. 2B) et/ou lors de l'opération de sertissage (Fig. 3B).Depending on the configuration of
Ainsi que représenté sur les Figs. 2A et 2B, la matrice 7 comporte
à sa périphérie, un plan incliné 7a sur lequel le galet 8 prend appui lors de
l'opération de présertissage.As shown in Figs. 2A and 2B, the matrix 7 comprises
at its periphery, an
Selon un premier mode de réalisation représenté sur les Figs. 4
et 5, les moyens d'application d'une force sur le galet 8 par traction ou par
poussée sur celui-ci aussi bien lors de l'opération de présertissage et/ou de
l'opération de sertissage sont formés par un mécanisme associé à un moteur
électrique rotatif 10.According to a first embodiment shown in Figs. 4
and 5, the means for applying a force on the
Le moteur électrique rotatif 10 est monté sur un bâti 11 fixé à
l'extrémité du bras de robot 2 et comporte un arbre de sortie 12 qui entraíne en
rotation un excentrique 13.The rotary
Les moyens d'application de la force sur le galet 8 comprennent
aussi une bielle 14 montée pivotante sensiblement dans sa partie médiane
autour d'un axe horizontal 15 supporté par le bâti 11 et comportant une première
extrémité 14a articulée sur le bras de support 9 du galet 8 et une seconde
extrémité 14b articulée sur une bielle de commande 16 montée sur l'excentrique
13.The means of application of the force on the
Ces moyens comprennent également un levier droit 17
comportant une première extrémité 17a pivotant autour d'un axe horizontal 18
s'étendant parallèlement à l'axe horizontal 15 de la bielle 14 et une seconde
extrémité 17b articulée sur le bras de support 9 du galet 8. L'axe horizontal est
également supporté par le bâti 11.These means also include a
Dans l'exemple de réalisation représenté à la Fig. 4, la seconde
extrémité 17b du levier droit 17 articulée sur le bras de support 9 est disposée
entre l'articulation 14a de la bielle 14 et le galet 8.In the embodiment shown in FIG. 4, the
Cette seconde extrémité 17b peut être disposée par exemple au-dessus
de l'articulation 14a.This
La distance entre l'axe d'articulation 15 de la bielle 14 et la
première extrémité 14a de cette bielle 14 articulée sur le bras 9 est sensiblement
égale à la distance séparant les deux extrémités 17a et 17b du levier droit 17 de
façon à former un système à parallélogramme.The distance between the
Le moteur électrique rotatif 10 entraíne en rotation par
l'intermédiaire de l'arbre de sortie 12 l'excentrique 13 qui transmet l'effort à la
bielle 14 par l'intermédiaire de la bielle de commande 16.The rotary
La bielle 14 en pivotant autour de l'axe horizontal 15 transmet la
force au bras de support 9 qui, par un mouvement de parallélogramme obtenu
grâce au levier droit 17, met le galet 8 en contact avec les bords périphériques
des panneaux 5 et 6 à assembler et applique une force sur ce galet 8.The
Lors du déplacement selon l'axe YY du bras de support 9, le
guidage de ce bras de support 9 est assuré par quatre plaques de frottement 19,
comme montré à la Fig. 5.When moving along the axis YY of the
Le sens de rotation du moteur électrique 10 dépend de la
configuration du présertissage et du sertissage et selon le sens de rotation de ce
moteur 10, une traction ou une poussée est appliquée sur le galet 8 par
l'intermédiaire du bras 9.The direction of rotation of the
Selon un second mode de réalisation représenté sur les Figs. 6 et
7, les moyens d'application de la force sur le galet 8 sont formés par un
mécanisme avec un moteur électrique linéaire 20 fixé sur un bâti 21 porté par le
bras de robot 2.According to a second embodiment shown in FIGS. 6 and
7, the means for applying the force on the
Le moteur électrique 20 est un moteur électrique à mouvement
linéaire vertical comportant un arbre de sortie 22 et les moyens d'application de
la force comprennent également, d'une part, un premier levier 23 monté pivotant
sensiblement dans sa partie médiane autour d'un axe horizontal 24 supporté par
le bâti 21 et comportant une première extrémité 23a articulée sur le bras de
support 9 et une seconde extrémité 23b articulée sur l'arbre de sortie 22 du
moteur électrique 20 et, d'autre part, un second levier 25 comportant une
première extrémité 25a pivotant autour d'un axe horizontal 26 supporté par le bâti
21 et s'étendant parallèlement à l'axe horizontal 24 et une seconde extrémité
25b articulée sur le bras de support 9.The
L'extrémité 25b du levier 25 articulée sur le bras de support 9 est
disposée au-dessus de l'extrémité 23a du levier 23 articulée sur ledit bras de
support 9. L'articulation de l'extrémité 23b du levier 23 est montée dans un trou
oblong 27 ménagé dans ladite extrémité 23b du levier 23.The
La distance entre l'axe d'articulation 24 du premier levier 23 et la
première extrémité 23a de ce premier levier 23 est sensiblement égale à la
distance séparant les deux extrémités 25a et 25b du second levier 25 de façon à
constituer un système à parallélogramme.The distance between the
L'extrémité 25b du levier 25 articulée sur le bras de support 9 peut
être disposée entre l'extrémité 23a du levier 23 articulée sur ledit bras de support
9 et le galet 8.The
Le moteur électrique 20, par son mouvement linéaire vertical, fait
pivoter, par rapport à l'axe horizontal 24, le premier levier 23. Ce premier levier
23 transmet alors la force au bras de support 9 qui, par un mouvement de
parallélogramme obtenu par les leviers 23 et 24, met le galet 8 en contact avec
les bords périphériques des panneaux 5 et 6 à sertir et applique sur ce galet
ladite force.The
Le guidage selon l'axe YY du bras 9 est assuré par quatre
plaques de frottement 28, comme montré à la Fig. 7.The guidance along the YY axis of the
Le sens de translation du moteur électrique 20 dépend de la
configuration du présertissage et du sertissage et, selon cette configuration, le
moteur électrique 20 applique par l'intermédiaire des leviers 23 et 25 et du bras
de support 9, sur le galet 8 soit une traction, soit une pression.The direction of translation of the
Selon un troisième mode de réalisation représenté à la Fig. 8, les
moyens d'application de la force sur le galet 8 comprennent un moteur électrique
rotatif 30 fixé sur un bâti 31 porté par le bras de robot 2 et un multiplicateur
hydraulique désigné par la référence générale 35.According to a third embodiment shown in FIG. 8, the
means for applying the force on the
Le moteur électrique 30 comporte un arbre de sortie relié au
multiplicateur hydraulique 35 par un organe de liaison formé par une crémaillère
32 qui engrène avec un pignon 32a entraíné en rotation par ledit arbre de sortie.
La crémaillère 32 est reliée à chacune de ses extrémités à une tige 33 s'étendant
parallèlement à ladite crémaillère 32.The
Le multiplicateur hydraulique 35 comporte un premier piston 36
déplaçable linéairement, porté par la tige 33 et qui est disposé dans une chambre
37. La chambre 37 est divisée par le piston 36 en deux demi-chambres
respectivement 37a et 37b. Le multiplicateur hydraulique 35 comprend également
un second piston 38 déplaçable linéairement disposé dans une chambre 39 et
porté par une tige 40 s'étendant parallèlement à la tige 33.The
La tige 40 porte à l'une de ses extrémités le galet 8 et le piston 38
divise la chambre 39 en deux demi-chambres respectivement 39a et 39b. Les
deux demi-chambres 37a et 39a communiquent entre elles par un orifice 41 et
les deux demi-chambres 37b et 39b communiquent entre elles par un orifice 42.The
Les chambres 37 et 39 sont remplies d'un fluide comme par
exemple de l'huile.
Le moteur électrique rotatif 30 permet, par l'intermédiaire du
pignon 32a qui engrène avec la crémaillère 32, de transmettre un effort F1 au
piston 36 par l'intermédiaire de la tige 33.The rotary
Le piston 36 déplace alors sous une pression P constante le
volume de fluide de la demi-chambre 37a dans la demi-chambre 37a par l'orifice
41 ou de la demi-chambre 37b dans la demi-chambre 37b par l'orifice 42, suivant
le sens de rotation du moteur 30.The piston 36 then moves under a constant pressure P the
fluid volume of the half-
Le déplacement du fluide dans la demi-chambre 39a ou dans la
demi-chambre 39b permet le déplacement du piston 38 en appliquant par
l'intermédiaire de la tige 40 une force F2 au galet 8, nécessaire pour réaliser le
présertissage ou le sertissage des bords périphériques des panneaux 5 et 6. The displacement of the fluid in the half-
Le piston 38 présente un diamètre supérieur au piston 36 et le
rapport de diamètre entre ces deux pistons 38 et 36 est aussi le rapport entre
l'effort F1 fourni par le moteur électrique 30 et la force F2 appliquée au galet 8.The
La force appliquée au galet 8 dépend du sens de rotation du
moteur électrique 30 et, en fonction de la configuration du présertissage et du
sertissage, cette force est appliquée audit galet 8 par traction ou par poussée.The force applied to the
Le moteur électrique rotatif 30 associé à l'ensemble formé par le
pignon 32a et la crémaillère 32 peut être remplacé par un moteur électrique
linéaire.The rotary
Le dispositif selon l'invention permet de réaliser une opération de présertissage, puis une opération de sertissage par roulage du galet sur les bords périphériques des panneaux à assembler en tirant ou en poussant sur ledit galet avec une force sensiblement constante et réglable.The device according to the invention makes it possible to carry out a presering, then a crimping operation by rolling the roller on the peripheral edges of the panels to be assembled by pulling or pushing on said roller with a substantially constant and adjustable force.
Afin de palier aux écarts de trajectoires du robot, le dispositif de sertissage selon l'invention permet une variation de positions du bras de support du galet de plus ou moins 6mm. L'effort appliqué au galet est obtenu par un couple moteur prédéterminé, en fonction du paramétrage du variateur associé.In order to overcome the robot's trajectory deviations, the device for crimping according to the invention allows a variation of positions of the support arm of the roller more or less 6mm. The force applied to the roller is obtained by a predetermined motor torque, depending on the parameterization of the associated drive.
Le dispositif selon l'invention présente l'avantage par rapport aux dispositifs utilisés jusqu'à présent d'appliquer sur le galet de présertissage et de sertissage une force sensiblement constante et réglable même pour des variations de faibles amplitudes selon l'axe YY du bras de support de ce galet de sertissage.The device according to the invention has the advantage over devices used so far to apply to the pre-press and crimping a substantially constant and adjustable force even for variations of small amplitudes along the axis YY of the support arm of this roller of crimping.
Claims (13)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0210283 | 2002-08-13 | ||
FR0210283A FR2843549B1 (en) | 2002-08-13 | 2002-08-13 | METHOD AND DEVICE FOR ASSEMBLING WORKPIECES BY CRIMPING A PERIPHERAL EDGE |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1389498A1 true EP1389498A1 (en) | 2004-02-18 |
EP1389498B1 EP1389498B1 (en) | 2012-05-09 |
Family
ID=30471101
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03291934A Expired - Lifetime EP1389498B1 (en) | 2002-08-13 | 2003-07-31 | Method of and devices for assembling workpieces by hemming a peripheral edge |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP1389498B1 (en) |
AT (1) | ATE556792T1 (en) |
ES (1) | ES2382732T3 (en) |
FR (1) | FR2843549B1 (en) |
PT (1) | PT1389498E (en) |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2232271A1 (en) * | 2003-03-07 | 2005-05-16 | Ingemat Sa | Crimping tool for use in robot, has tensile spring whose elastic effect is removed when nut contacts sliding support, and load cell provided in bottom part of blind hole that is formed on support |
WO2005082560A1 (en) * | 2004-02-20 | 2005-09-09 | Gm Global Technology Operations, Inc. | Flanging device and use of a flanging device |
US7124611B2 (en) | 2004-10-08 | 2006-10-24 | Valiant Corporation | Roller hemming machine |
FR2895690A1 (en) * | 2006-01-05 | 2007-07-06 | Process Conception Ing Sa | Device for assembling components by folding, notably for use in the automobile industry for the assembly of sheets and panels by crimping |
EP1958714A1 (en) * | 2005-12-05 | 2008-08-20 | HONDA MOTOR CO., Ltd. | Hemming method and hemming device |
WO2009015785A2 (en) * | 2007-07-27 | 2009-02-05 | Kuka Systems Gmbh | Folder and folding method |
CN101360573B (en) * | 2005-12-05 | 2010-05-19 | 本田技研工业株式会社 | Hemming working method and working apparatus |
EP2868403A1 (en) * | 2013-11-01 | 2015-05-06 | Kabushiki Kaisha Yaskawa Denki | Robot system and method for producing to-be-processed material |
CN104801619A (en) * | 2015-05-28 | 2015-07-29 | 重庆长安汽车股份有限公司 | Buckling die translation inner edge covering mechanism |
CN110000297A (en) * | 2019-03-28 | 2019-07-12 | 曾琼 | Automatic folded-edge glass cover metal hemming edge device |
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JPH10180373A (en) * | 1996-12-20 | 1998-07-07 | Mazda Motor Corp | Roller type behemming method and device therefor |
FR2774011A1 (en) * | 1998-01-28 | 1999-07-30 | Peugeot | Machine for crimping sheet metal joints in motor vehicle industry |
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JP2002102957A (en) * | 2000-09-28 | 2002-04-09 | Toyota Auto Body Co Ltd | Roll hemming device and roll hemming machining method using the same |
-
2002
- 2002-08-13 FR FR0210283A patent/FR2843549B1/en not_active Expired - Fee Related
-
2003
- 2003-07-31 PT PT03291934T patent/PT1389498E/en unknown
- 2003-07-31 EP EP03291934A patent/EP1389498B1/en not_active Expired - Lifetime
- 2003-07-31 AT AT03291934T patent/ATE556792T1/en active
- 2003-07-31 ES ES03291934T patent/ES2382732T3/en not_active Expired - Lifetime
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JPH10180373A (en) * | 1996-12-20 | 1998-07-07 | Mazda Motor Corp | Roller type behemming method and device therefor |
FR2774011A1 (en) * | 1998-01-28 | 1999-07-30 | Peugeot | Machine for crimping sheet metal joints in motor vehicle industry |
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Cited By (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2232271A1 (en) * | 2003-03-07 | 2005-05-16 | Ingemat Sa | Crimping tool for use in robot, has tensile spring whose elastic effect is removed when nut contacts sliding support, and load cell provided in bottom part of blind hole that is formed on support |
WO2005082560A1 (en) * | 2004-02-20 | 2005-09-09 | Gm Global Technology Operations, Inc. | Flanging device and use of a flanging device |
US7124611B2 (en) | 2004-10-08 | 2006-10-24 | Valiant Corporation | Roller hemming machine |
US8914964B2 (en) | 2005-12-05 | 2014-12-23 | Honda Motor Co., Ltd. | Hemming working method and working apparatus |
CN101811163B (en) * | 2005-12-05 | 2013-12-25 | 本田技研工业株式会社 | Hemming working method and working apparatus |
EP1958714A1 (en) * | 2005-12-05 | 2008-08-20 | HONDA MOTOR CO., Ltd. | Hemming method and hemming device |
EP1958714A4 (en) * | 2005-12-05 | 2008-12-03 | Honda Motor Co Ltd | Hemming method and hemming device |
EP2108466A3 (en) * | 2005-12-05 | 2010-01-27 | Honda Motor Co., Ltd. | Hemming method and hemming device |
CN101360573B (en) * | 2005-12-05 | 2010-05-19 | 本田技研工业株式会社 | Hemming working method and working apparatus |
US8272243B2 (en) | 2005-12-05 | 2012-09-25 | Honda Motor Co., Ltd. | Hemming working method and working apparatus |
WO2007077377A3 (en) * | 2006-01-05 | 2007-08-23 | Process Conception Ingenerie S | Device for assembling parts by means of bending |
WO2007077377A2 (en) * | 2006-01-05 | 2007-07-12 | Process Conception Ingenerie Sa | Device for assembling parts by means of bending |
FR2895690A1 (en) * | 2006-01-05 | 2007-07-06 | Process Conception Ing Sa | Device for assembling components by folding, notably for use in the automobile industry for the assembly of sheets and panels by crimping |
CN101356026B (en) * | 2006-01-05 | 2010-09-08 | 加工设计工程股份有限公司 | Device for assembling parts by means of bending |
WO2009015785A2 (en) * | 2007-07-27 | 2009-02-05 | Kuka Systems Gmbh | Folder and folding method |
WO2009015785A3 (en) * | 2007-07-27 | 2009-04-23 | Kuka Systems Gmbh | Folder and folding method |
EP2868403A1 (en) * | 2013-11-01 | 2015-05-06 | Kabushiki Kaisha Yaskawa Denki | Robot system and method for producing to-be-processed material |
CN104608114A (en) * | 2013-11-01 | 2015-05-13 | 株式会社安川电机 | Robot system and method for producing to-be-processed material |
US9908160B2 (en) | 2013-11-01 | 2018-03-06 | Kabushiki Kaisha Yaskawa Denki | Robot system and method for producing to-be-processed material |
CN104801619A (en) * | 2015-05-28 | 2015-07-29 | 重庆长安汽车股份有限公司 | Buckling die translation inner edge covering mechanism |
CN104801619B (en) * | 2015-05-28 | 2016-11-02 | 重庆长安汽车股份有限公司 | Edge covering mechanism in locked die translation |
CN110000297A (en) * | 2019-03-28 | 2019-07-12 | 曾琼 | Automatic folded-edge glass cover metal hemming edge device |
CN110000297B (en) * | 2019-03-28 | 2020-11-20 | 曾琼 | Automatic edge-covering type glass cover metal edge-covering device |
Also Published As
Publication number | Publication date |
---|---|
ES2382732T3 (en) | 2012-06-13 |
ATE556792T1 (en) | 2012-05-15 |
FR2843549B1 (en) | 2005-05-27 |
EP1389498B1 (en) | 2012-05-09 |
FR2843549A1 (en) | 2004-02-20 |
PT1389498E (en) | 2012-06-06 |
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