EP1379778B1 - Fuel injection valve - Google Patents
Fuel injection valve Download PDFInfo
- Publication number
- EP1379778B1 EP1379778B1 EP02737742A EP02737742A EP1379778B1 EP 1379778 B1 EP1379778 B1 EP 1379778B1 EP 02737742 A EP02737742 A EP 02737742A EP 02737742 A EP02737742 A EP 02737742A EP 1379778 B1 EP1379778 B1 EP 1379778B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel injection
- injection valve
- fuel
- valve according
- spray hole
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000446 fuel Substances 0.000 title claims description 88
- 238000002347 injection Methods 0.000 title claims description 56
- 239000007924 injection Substances 0.000 title claims description 56
- 239000007921 spray Substances 0.000 claims description 34
- 238000002485 combustion reaction Methods 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 6
- 238000000265 homogenisation Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 238000004939 coking Methods 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 3
- 239000006199 nebulizer Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 230000001154 acute effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000004049 embossing Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 230000005284 excitation Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1806—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for characterised by the arrangement of discharge orifices, e.g. orientation or size
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M61/00—Fuel-injectors not provided for in groups F02M39/00 - F02M57/00 or F02M67/00
- F02M61/16—Details not provided for in, or of interest apart from, the apparatus of groups F02M61/02 - F02M61/14
- F02M61/18—Injection nozzles, e.g. having valve seats; Details of valve member seated ends, not otherwise provided for
- F02M61/1853—Orifice plates
Definitions
- the invention relates to a fuel injection valve according to the preamble of the main claim.
- a fuel injection system for an internal combustion engine having an injector with a fuel jet adjusting plate having first nozzle holes arranged along a first circle and second nozzle holes arranged along a second circle.
- the second circle has a diameter larger than that of the first circle.
- the circles are arranged coaxially with a central axis of the adjustment plate.
- Each hole axis of the second nozzle holes forms an acute angle with a reference plane which is perpendicular to the central axis of the valve body. The angle is smaller than the one through each.
- Hole axis of the first nozzle holes is formed with the reference plane.
- fuel sprays injected through the first nozzle holes may be directed away from the fuel atomizations injected through the second nozzle holes.
- the fuel atomizations injected through the first nozzle holes do not disturb the fuel atomizations that occur be injected through the second nozzle holes, which makes it possible to properly atomize the injected fuel.
- the nebulizer consists of a domed disc, which is crossed by equilateral triangular Abspritzlöchern, which increase in the direction of the downstream end. It is believed that the triangular Abspritzlöcher a more uniform drop shape of the fuel mist is formed.
- the nebulizer itself is mounted between the valve body and the valve seat body with a seal between the underside of the nebulizer and the valve seat body. Between the underside of the atomizer, the valve seat body and the gap between the atomizer and the valve seat body, a dead volume is formed. Even during the dead time of the valve fuel can enter from the dead volume in the combustion chamber.
- a disadvantage of the method for mixture formation or fuel injection valve known from the above publication is, in particular, the lack of homogeneity of the mixture cloud and the problem of transporting the ignitable mixture into the region of the spark gap of the spark plug.
- the lack of homogeneity of the mixture cloud and the problem of transporting the ignitable mixture into the region of the spark gap of the spark plug.
- swirl valves or swirling mechanisms must be used in these cases, on the one hand to fill the combustion chamber with the fuel / air mixture and on the other hand to lead the ignitable mixture to the spark plug.
- the spark plug is usually sprayed directly. This leads to heavy sooting of the spark plug and frequent thermal shock, whereby the spark plug has a shorter life.
- the fuel injection valve according to the invention with the characterizing features of the main claim has the advantage that a dome-shaped curved spray orifice plate is mounted at the downstream end of the valve seat body of the fuel injection valve, that the coking can be optimized by reducing the dead volume.
- the spray hole plate can be produced in a simple manner and into a recess of the fuel injection valve downstream of the sealing seat be inserted.
- the attachment can be done for example by means of a weld.
- the thermal shock load and the fouling of the spark plug are reduced by an optimal hole design of Abspritzlöcher.
- Sharp-edged spray holes and the conical shape of the same prevent a detachment of the fuel flow in the spray hole, whereby the coking decreases sharply.
- the conical Abspritzlöcher have the advantage that the pressure drop of the fuel at the outlet opening is minimal and thus maximum pressure energy for spray formation is available.
- the injection jets in the combustion chamber can advantageously be considered the mounting position of the intake and exhaust valves and the spark plug in the cylinder head and still the combustion chamber geometry can be optimally used.
- Fig. 1 shows in an extractive sectional view an example of a fuel injection valve 1.
- the fuel injection valve 1 is embodied in the form of a fuel injection valve 1 for fuel injection systems of mixture-compression, spark-ignition internal combustion engines.
- the fuel injection valve 1 is suitable for the direct injection of fuel into a combustion chamber, not shown, of an internal combustion engine.
- the fuel injection valve 1 consists of a nozzle body 2, in which a valve needle 3 is arranged.
- the valve needle 3 is in operative connection with a valve closing body 4, which cooperates with a arranged on a valve seat body 5 valve seat surface 6 to a sealing seat.
- the fuel injection valve 1 in the exemplary embodiment is an inwardly opening fuel injection valve 1, which has a bore 7 for the forwarding of the fuel downstream of the sealing seat.
- the valve closing body 4 of the inventively designed fuel injection valve 1 has a nearly spherical shape. As a result, an offset-free, gimbal valve needle guide is achieved, which ensures an exact functioning of the fuel injection valve 1.
- valve seat body 5 of the fuel injection valve 1 is formed almost pot-shaped and carries by its shape for valve needle guide both valve seat body 5 is inserted into a discharge-side recess 34 of the nozzle body 2 and connected by a weld 35 with the nozzle body 2. Between the nozzle body 2 and the valve seat body 5, a dome-shaped curved spray perforated disk 36 is arranged, which is fixed by means of the weld seam 35 between the nozzle body 2 and the valve seat body 5.
- the spray perforated disk 36 closes the fuel injection valve 1 downstream and covers the bore 7.
- the fuel flowing through the fuel injection valve 1 is injected into the combustion chamber of the internal combustion engine (not shown) via a plurality of injection holes 37 arranged in the spray-orifice disk 36.
- a more detailed description of the spray perforated disk 36 is the description of the FIGS. 2 to 4 refer to.
- the nozzle body 2 is sealed by a seal 8 against an outer pole 9 'of a magnetic coil 10.
- the magnetic coil 10 is encapsulated in a coil housing 11 and wound on a bobbin 12, which rests against an inner pole 13 of the magnetic coil 10.
- the inner pole 13 and the outer pole 9 are separated by a gap 26 and are based on a connecting member 29 from.
- the magnetic coil 10 is energized via a line 19 from a via an electrical plug contact 17 can be supplied with electric current.
- the plug contact 17 is surrounded by a plastic casing 18, which may be molded on the inner pole 13.
- valve needle 3 is guided in a valve needle guide 14, which is designed disk-shaped.
- armature 20 On the other side of the dial 15, there is an armature 20. This is connected via a first flange 21 frictionally with the valve needle 3 in conjunction, which is connected by a weld 22 with the first flange 21.
- a return spring 23 On the first flange 21, a return spring 23 is supported, which is brought in the present design of the fuel injection valve 1 by a sleeve 24 to bias.
- a second flange 31 is arranged, which serves as a lower anchor stop. He is connected via a weld 33 non-positively with the valve needle 3. Between the armature 20 and the second flange 31, an elastic intermediate ring 32 for damping armature bouncers when closing the fuel injection valve 1 is arranged.
- the armature 20 and the valve seat body 5 run fuel channels 30a to 30c, which conduct the fuel, which is supplied via a central fuel supply 16 and filtered by a filter element 25 to the bore 7.
- the fuel injection valve 1 is sealed by a seal 28 against a distribution line, not shown.
- the first flange 21 is acted on the valve needle 3 by the return spring 23 counter to its stroke direction so that the valve closing body 4 is held on the valve seat 6 in sealing engagement.
- the armature 20 rests on the intermediate ring 32, which is supported on the second flange 31.
- this builds up a magnetic field, which moves the armature 20 against the spring force of the return spring 23 in the stroke direction.
- the armature 20 takes the first flange 21, which is welded to the valve needle 3, and thus the valve needle 3 also in the stroke direction with.
- the valve closing body 4, which is in operative connection with the valve needle 3, lifts off from the valve seat surface 6, whereby the fuel guided via the fuel channels 30a to 30c to the bore 7 is hosed down.
- the armature 20 drops after sufficient degradation of the magnetic field by the pressure of the return spring 23 on the first flange 21 from the inner pole 13, whereby the valve needle 3 moves against the stroke direction.
- the valve closing body 4 is seated on the valve seat surface 6, and the fuel injection valve 1 is closed.
- the armature 20 is seated on the anchor stop formed by the second flange 31.
- Fig. 2 shows in an excerpted sectional view the in Fig. 1 with II designated section of the in Fig. 1 illustrated, the first embodiment of an inventively designed fuel injector. 1
- a spray orifice plate 36 is arranged, which covers the fuel injection valve 1 to the combustion chamber.
- the spray perforated disk 36 is fixed to the valve seat body 5 by a weld 35, which connects the valve seat body 5 to the nozzle body 2.
- the bore 7 is also covered.
- the injection of the fuel into the combustion chamber of the internal combustion engine take over spray holes 37 which are formed in the spray-disk 36 and offset from the bore 7 arranged centrally in the valve-seat body 5.
- a deflection of the fuel flow is achieved, which causes the Abspritzlöcher 37 may be less inclined and thereby facilitates their production and increases the precision in the production.
- the spray perforated disk 36 is curved in the form of a dome in the present exemplary embodiment and adapted to the valve seat body 5.
- the advantage of the dished shape of the spray perforated disk 36 is on the one hand in the ease of manufacture, on the other hand, in the flexibility with respect to the fuel injection valves 1, which can be equipped with the kalottwholesome spray orifice plate 36.
- valve closure member 4 which has a plurality of gates 38 in the present embodiment, and the bore 7, it passes into a volume 39 which is formed between an end face 40 of the valve seat body 5 and the spray hole disc 36.
- the fuel is injected into the combustion chamber of the internal combustion engine with a change of direction through the spray holes 37 formed in the spray-orifice disk 36.
- the Ab mousselöcher 37 are conically shaped and have in particular sharp exit edges 41 and a funnel-shaped inflow region 42.
- This hole shape has the particular advantage that the fuel flow within the Abspritzlöcher 37 does not break, so that the outlet openings of the combustion chamber towards the tapered Abspritzlöcher 37 are completely filled over its cross-section with fuel. In this way, coking can be prevented since no recirculation of the fuel in the discharge hole 37 occurs.
- the spray perforated disk 36 is flexibly applicable for any desired jet opening angle and angle of inclination of the sealing seat as well as for any static flow values through the fuel injection valve 1.
- Fig. 3 shows in an excerpted sectional view in the same view as Fig. 2 A second embodiment of a fuel injection valve according to the invention 1. The same components are provided with matching reference numerals.
- the remaining components of the fuel injection valve 1 may be identical to those in FIG Fig. 1 and 2 be formed fuel injector 1 shown.
- the reduction of the volume 39 allows a homogenization of the fuel flow, which does not come to a halt in the dead times of the fuel injection valve 1. The coking is thereby also reduced.
- the flow deflection is enhanced by the reduction in the volume 39, whereby the inclination of the Abspritzlöcher 37 can be further reduced and the precision of the production of the Abspritzlöcher 37 can be increased.
- Fig. 4 shows a detail of a highly schematic representation of a section of the spray perforated disk 36 of an inventively designed fuel injection valve 1 in the area IV in Fig. III.
- Fig. 4 the conical course of the Abspritzlöcher 37 with the funnel-shaped inlet region 42 and the sharp edges 41 clearly visible.
- the narrowest cross section of the Abspritzlöcher 37 is formed downstream and ensures a suppression of the recirculation in the Abspritzloch 37, since the fuel flow is not torn off and thereby the outlet cross-section is continuously filled with fuel.
- the preparation of the Abspritzlöcher 37 in the spray perforated disk 36 can be done by means of single-layer microplating, punching, etching, or laser drilling, the spray orifice plate 36 is still flat. After the preparation of the Abspritzlöcher 37, the spray perforated disk 36 is diced, for example by means of embossing.
- the invention is not limited to the illustrated embodiments and z. B. also for Inwardly opening fuel injectors 1 of any design applicable.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Fuel-Injection Apparatus (AREA)
Description
Die Erfindung geht aus von einem Brennstoffeinspritzventil nach der Gattung des Hauptanspruchs.The invention relates to a fuel injection valve according to the preamble of the main claim.
Aus der
Weiterhin sind aus der Druckschrift
Nachteilig an dem aus der obengenannten Druckschrift bekannten Verfahren zur Gemischbildung bzw. Brennstoffeinspritzventil ist insbesondere die mangelnde Homogenität der Gemischwolke sowie das Problem, das zündfähige Gemisch in den Bereich der Funkenstrecke der Zündkerze zu transportieren. Um eine emissionsarme, brennstoffsparende Verbrennung zu ermöglichen, müssen in diesen Fällen komplizierte Brennraumgeometrien, Drallventile oder Verwirbelungsmechanismen benutzt werden, um einerseits den Brennraum mit dem Brennstoff-/Luftgemisch zu füllen und andererseits das zündfähige Gemisch zur Zündkerze zu führen.A disadvantage of the method for mixture formation or fuel injection valve known from the above publication is, in particular, the lack of homogeneity of the mixture cloud and the problem of transporting the ignitable mixture into the region of the spark gap of the spark plug. In order to enable a low-emission, fuel-efficient combustion, complicated combustion chamber geometries, swirl valves or swirling mechanisms must be used in these cases, on the one hand to fill the combustion chamber with the fuel / air mixture and on the other hand to lead the ignitable mixture to the spark plug.
Dabei wird zumeist die Zündkerze direkt angespritzt. Dies führt zu starker Verrußung der Zündkerze und häufigen Thermoschocks, wodurch die Zündkerze eine kürzere Lebensdauer aufweist.The spark plug is usually sprayed directly. This leads to heavy sooting of the spark plug and frequent thermal shock, whereby the spark plug has a shorter life.
Das erfindungsgemäße Brennstoffeinspritzventil mit den kennzeichnenden Merkmalen des Hauptanspruchs hat demgegenüber den Vorteil, daß eine kalottenförmige gewölbte Spritzlochscheibe so am abströmseitigen Ende des Ventilsitzkörpers des Brennstoffeinspritzventils angebracht ist, daß die Verkokung durch eine Verkleinerung des Totvolumens optimiert werden kann.The fuel injection valve according to the invention with the characterizing features of the main claim has the advantage that a dome-shaped curved spray orifice plate is mounted at the downstream end of the valve seat body of the fuel injection valve, that the coking can be optimized by reducing the dead volume.
Durch die in den Unteransprüchen aufgeführten Maßnahmen sind vorteilhafte Weiterbildungen des im Hauptanspruch angegebenen Brennstoffeinspritzventils möglich.The measures listed in the dependent claims advantageous refinements of the fuel injection valve specified in the main claim are possible.
Vorteilhafterweise kann die Spritzlöchscheibe in einfacher Weise hergestellt und in eine Ausnehmung des Brennstoffeinspritzventils abströmseitig des Dichtsitzes eingelegt werden. Die Befestigung kann beispielsweise mittels einer Schweißnaht erfolgen.Advantageously, the spray hole plate can be produced in a simple manner and into a recess of the fuel injection valve downstream of the sealing seat be inserted. The attachment can be done for example by means of a weld.
Insbesondere werden die Thermoschockbelastung und die Verrußung der Zündkerze durch eine optimale Lochgestaltung der Abspritzlöcher vermindert. Scharfkantige Abspritzlöcher und die konische Gestaltung derselben verhindern ein Ablösen der Brennstoffströmung im Abspritzloch, wodurch die Verkokung stark zurückgeht.In particular, the thermal shock load and the fouling of the spark plug are reduced by an optimal hole design of Abspritzlöcher. Sharp-edged spray holes and the conical shape of the same prevent a detachment of the fuel flow in the spray hole, whereby the coking decreases sharply.
Die konischen Abspritzlöcher haben den Vorteil, daß der Druckabfall des Brennstoffs an der Austrittsöffnung minimal ist und somit maximale Druckenergie zur Spraybildung zur Verfügung steht.The conical Abspritzlöcher have the advantage that the pressure drop of the fuel at the outlet opening is minimal and thus maximum pressure energy for spray formation is available.
Durch eine gezielte Anordnung der Abspritzlöcher und damit der Einspritzstrahlen im Brennraum kann vorteilhafterweise auch die Einbaulage der Ein- und Auslaßventile sowie der Zündkerze im Zylinderkopf berücksichtigt werden und trotzdem die Brennraumgeometrie optimal genutzt werden.By a targeted arrangement of Abspritzlöcher and thus the injection jets in the combustion chamber can advantageously be considered the mounting position of the intake and exhaust valves and the spark plug in the cylinder head and still the combustion chamber geometry can be optimally used.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung vereinfacht dargestellt und in der nachfolgenden Beschreibung näher erläutert. Es zeigen:
- Fig. 1
- einen schematischen Schnitt durch ein Beispiel eines Brennstoffeinspritzventils,
- Fig. 2
- einen schematischen Schnitt durch den abspritzseitigen Teil des in
Fig. 1 dargestellten Beispiels des Brennstoffeinspritzventils im Bereich II inFig. 1 , - Fig. 3
- einen schematischen Schnitt durch ein Ausführungsbeispiel des erfindungsgemäßen Brennstoffeinspritzsystems im gleichen Bereich wie
Fig. 2 , und - Fig. 4
- einen schematischen Schnitt durch die Spritzlochscheibe des in
Fig. 3 dargestellten Ausführungsbeispiels eines erfindungsgemäßen Brennstoffeinspritzventils im Bereich IV inFig. 3 .
- Fig. 1
- a schematic section through an example of a fuel injection valve,
- Fig. 2
- a schematic section through the discharge-side part of in
Fig. 1 illustrated example of the fuel injection valve in the area II inFig. 1 . - Fig. 3
- a schematic section through an embodiment of the invention Fuel injection system in the same area as
Fig. 2 , and - Fig. 4
- a schematic section through the spray perforated disk of in
Fig. 3 illustrated embodiment of a fuel injection valve according to the invention in the area IV inFig. 3 ,
Das Brennstoffeinspritzventil 1 besteht aus einem Düsenkörper 2, in welchem eine Ventilnadel 3 angeordnet ist. Die Ventilnadel 3 steht in Wirkverbindung mit einem Ventilschließkörper 4, der mit einer auf einem Ventilsitzkörper 5 angeordneten Ventilsitzfläche 6 zu einem Dichtsitz zusammenwirkt. Bei dem Brennstoffeinspritzventil 1 handelt es sich im Ausführungsbeispiel um ein nach innen öffnendes Brennstoffeinspritzventil 1, welches über eine Bohrung 7 zur Weiterleitung des Brennstoffs abströmseitig des Dichtsitzes verfügt.The fuel injection valve 1 consists of a
Der Ventilschließkörper 4 des erfindungsgemäß ausgestalteten Brennstoffeinspritzventils 1 weist eine nahezu kugelförmige Form auf. Dadurch wird eine versatzfreie, kardanische Ventilnadelführung erzielt, die für eine exakte Funktionsweise des Brennstoffeinspritzventils 1 sorgt.The valve closing body 4 of the inventively designed fuel injection valve 1 has a nearly spherical shape. As a result, an offset-free, gimbal valve needle guide is achieved, which ensures an exact functioning of the fuel injection valve 1.
Der Ventilsitzkörper 5 des Brennstoffeinspritzventils 1 ist nahezu topfförmig ausgebildet und trägt durch seine Form zur Ventilnadelführung beider Ventilsitzkörper 5 ist dabei in eine abspritzseitige Ausnehmung 34 des Düsenkörpers 2 eingesetzt und mittels einer Schweißnaht 35 mit dem Düsenkörper 2 verbunden. Zwischen dem Düsenkörper 2 und dem Ventilsitzkörper 5 ist eine kalottenförmig gewölbte Spritzlochscheibe 36 angeordnet, die mittels der Schweißnaht 35 zwischen dem Düsenkörper 2 und dem Ventilsitzkörper 5 fixiert ist.The valve seat body 5 of the fuel injection valve 1 is formed almost pot-shaped and carries by its shape for valve needle guide both valve seat body 5 is inserted into a discharge-
Die Spritzlochscheibe 36 schließt das Brennstoffeinspritzventil 1 abströmseitig ab und deckt dabei die Bohrung 7 ab. Der das Brennstoffeinspritzventil 1 durchströmende Brennstoff wird über mehrere in der Spritzlochscheibe 36 angeordnete Abspritzlöcher 37 in den nicht weiter dargestellten Brennraum der Brennkraftmaschine eingespritzt. Eine detailliertere Beschreibung der Spritzlochscheibe 36 ist der Beschreibung zu den
Der Düsenkörper 2 ist durch eine Dichtung 8 gegen einen Außenpol 9' einer Magnetspule 10 abgedichtet. Die Magnetspule 10 ist in einem Spulengehäuse 11 gekapselt und auf einen Spulenträger 12 gewickelt, welcher an einem Innenpol 13 der Magnetspule 10 anliegt. Der Innenpol 13 und der Außenpol 9 sind durch einen Spalt 26 voneinander getrennt und stützen sich auf einem Verbindungsbauteil 29 ab. Die Magnetspule 10 wird über eine Leitung 19 von einem über einen elektrischen Steckkontakt 17 zuführbaren elektrischen Strom erregt. Der Steckkontakt 17 ist von einer Kunststoffummantelung 18 umgeben, die am Innenpol 13 angespritzt sein kann.The
Die Ventilnadel 3 ist in einer Ventilnadelführung 14 geführt, welche scheibenförmig ausgeführt ist. Zur Hubeinstellung dient eine zugepaarte Einstellscheibe 15. An der anderen Seite der Einstellscheibe 15 befindet sich ein Anker 20. Dieser steht über einen -ersten Flansch 21 kraftschlüssig mit der Ventilnadel 3 in Verbindung, welche durch eine Schweißnaht 22 mit dem ersten Flansch 21 verbunden ist. Auf dem ersten Flansch 21, stützt sich eine Rückstellfeder 23 ab, welche in der vorliegenden Bauform des Brennstoffeinspritzventils 1 durch eine Hülse 24 auf Vorspannung gebracht wird.The valve needle 3 is guided in a
Abströmseitig des Ankers 20 ist ein zweiter Flansch 31 angeordnet, der als unterer Ankeranschlag dient. Er ist über eine Schweißnaht 33 kraftschlüssig mit der Ventilnadel 3 verbunden. Zwischen dem Anker 20 und dem zweiten Flansch 31 ist ein elastischer Zwischenring 32 zur Dämpfung von Ankerprellern beim Schließen des Brennstoffeinspritzventils 1 angeordnet.Downstream of the
In der Ventilnadelführung 14, im Anker 20 und am Ventilsitzkörper 5 verlaufen Brennstoffkanäle 30a bis 30c, die den Brennstoff, welcher über eine zentrale Brennstoffzufuhr 16 zugeführt und durch ein Filterelement 25 gefiltert wird, zur Bohrung 7 leiten. Das Brennstoffeinspritzventil 1 ist durch eine Dichtung 28 gegen eine nicht weiter dargestellte Verteilerleitung abgedichtet.In the
Im Ruhezustand des Brennstoffeinspritzventils 1 wird der erste Flansch 21 an der Ventilnadel 3 von der Rückstellfeder 23 entgegen seiner Hubrichtung so beaufschlagt, daß der Ventilschließkörper 4 am Ventilsitz 6 in dichtender Anlage gehalten wird. Der Anker 20 liegt auf dem Zwischenring 32 auf, der sich auf dem zweiten Flansch 31 abstützt. Bei Erregung der Magnetspule 10 baut diese ein Magnetfeld auf, welches den Anker 20 entgegen der Federkraft der Rückstellfeder 23 in Hubrichtung bewegt. Dabei nimmt der Anker 20 den ersten Flansch 21, welcher mit der Ventilnadel 3 verschweißt ist, und damit die Ventilnadel 3 ebenfalls in Hubrichtung mit. Der mit der Ventilnadel 3 in Wirkverbindung stehende Ventilschließkörper 4 hebt von der Ventilsitzfläche 6 ab, wodurch der über die Brennstoffkanäle 30a bis 30c zur Bohrung 7 geführte Brennstoff abgespritzt wird.In the idle state of the fuel injection valve 1, the
Wird der Spulenstrom abgeschaltet, fällt der Anker 20 nach genügendem Abbau des Magnetfeldes durch den Druck der Rückstellfeder 23 auf den ersten Flansch 21 vom Innenpol 13 ab, wodurch sich die Ventilnadel 3 entgegen der Hubrichtung bewegt. Dadurch setzt der Ventilschließkörper 4 auf der Ventilsitzfläche 6 auf, und das Brennstoffeinspritzventil 1 wird geschlossen. Der Anker 20 setzt auf dem durch den zweiten Flansch 31 gebildeten Ankeranschlag auf.If the coil current is turned off, the
Wie bereits in der Beschreibung zu
Die Spritzlochscheibe 36 ist im vorliegenden Ausführungsbeispiel kalottiert gewölbt ausgebildet und an den Ventilsitzkörper 5 angepaßt. Der Vorteil der kalottierten Form der Spritzlochscheibe 36 liegt zum einen in der einfachen Herstellbarkeit, zum anderen, in der Flexibilität gegenüber den Brennstoffeinspritzventilen 1, die mit der kalottierten Spritzlochscheibe 36 ausgestattet werden können.The spray perforated
Wenn der Brennstoff den Ventilschließkörper 4, der im vorliegenden Ausführungsbeispiel mehrere Anschnitte 38 aufweist, und die Bohrung 7 passiert hat, gelangt er in ein Volumen 39, das zwischen einer Stirnseite 40 des Ventilsitzkörpers 5 und der Spritzlochscheibe 36 ausgebildet ist. Durch den Brennstoffdruck wird der Brennstoff unter einem Richtungswechsel durch die in der Spritzlochscheibe 36 ausgebildeten Abspritzlöcher 37 in den Brennraum der Brennkraftmaschine eingespritzt.When the fuel has passed through the valve closure member 4, which has a plurality of
Die Abspritzlöcher 37 sind dabei konisch geformt und weisen insbesondere scharfe Austrittskanten 41 sowie einen trichterförmigen Zuströmbereich 42 auf. Diese Lochform bietet insbesondere den Vorteil, daß die Brennstoffströmung innerhalb der Abspritzlöcher 37 nicht abreißt, so daß die Austrittsöffnungen der sich zum Brennraum hin verjüngenden Abspritzlöcher 37 vollständig über ihren Querschnitt mit Brennstoff gefüllt sind. Auf diese Weise kann Verkokung verhindert werden, da keine Rezirkulation des Brennstoffs im Abspritzloch 37 auftritt.The
Die Spritzlochscheibe 36 ist flexibel anwendbar für beliebige Strahlöffnungswinkel und Neigungswinkel des Dichtsitzes sowie für beliebige statische Durchflußwerte durch das Brennstoffeinspritzventil 1.The spray perforated
Im Gegensatz zu
Die übrigen Komponenten des Brennstoffeinspritzventils 1 können identisch mit dem in
Die Verminderung des Volumens 39 erlaubt eine Homogenisierung der Brennstoffströmung, die in den Totzeiten des Brennstoffeinspritzventils 1 nicht zum Erliegen kommt. Die Verkokung wird dadurch ebenfalls reduziert.The reduction of the
Auch die Strömungsumlenkung wird durch die Verringerung des Volumens 39 verstärkt, wodurch die Neigung der Abspritzlöcher 37 weiter verringert werden kann und die Präzision der Herstellung der Abspritzlöcher 37 erhöht werden kann.Also, the flow deflection is enhanced by the reduction in the
In
Die Herstellung der Abspritzlöcher 37 in der Spritzlochscheibe 36 kann dabei mittels einlagiger Mikrogalvanik, Stanzen, Ätzen, oder Laserbohren erfolgen, wobei die Spritzlochscheibe 36 noch plan ist. Nach der Herstellung der Abspritzlöcher 37 wird die Spritzlochscheibe 36 beispielsweise mittels Prägen kalottiert.The preparation of the
Die Erfindung ist nicht auf die dargestellten Ausführungsbeispiele beschränkt und z. B. auch für nach innen öffnende Brennstoffeinspritzventile 1 beliebiger Bauweisen anwendbar.The invention is not limited to the illustrated embodiments and z. B. also for Inwardly opening fuel injectors 1 of any design applicable.
Claims (11)
- Fuel injection valve (1) for fuel injection systems of internal combustion engines, having an excitable actuator (10), having a valve needle (3) which is operatively connected to the actuator (10) and which is acted on in a closing direction by a restoring spring (23) and which serves to actuate a valve closing body (4) which, together with a valve seat surface (6) formed on a valve seat body (5), forms a sealing seat, and having a spray hole disc (36) which is arranged at the outflow side of the valve seat body (5), with the spray hole disc (36) being arched in the shape of a dome in a flow direction of the fuel,
characterized
in that the valve seat body (5) and the spray hole disc (36) are matched to one another in terms of their shape and
in that a volume (39) is formed between the spray hole disc (36) and an end side (40) of the valve seat body (5) , and
in that a reduction in size of the volume (39) causes a homogenization of the fuel flow. - Fuel injection valve according to Claim 1,
characterized
in that the spray hole disc (36) is arranged in a recess (34) of a nozzle body (2) of the fuel injection valve (1). - Fuel injection valve according to Claim 2,
characterized
in that the spray hole disc (36) is fixed to the nozzle body (2) of the fuel injection valve (1) by means of a weld seam (35). - Fuel injection valve according to Claim 3,
characterized
in that the weld seam (35) extends into the valve seat body (5). - Fuel injection valve according to one of Claims 1 to 4,
characterized
in that a bore (7) which is arranged centrally in the valve seat body (5) is covered by the spray hole disc (36). - Fuel injection valve according to one of Claims 1 to 5, characterized in that a plurality of ejection holes (37) are formed in the spray hole disc (36).
- Fuel injection valve according to Claim 6,
characterized
none of the ejection holes (37) is arranged in a longitudinal axis of the bore (7). - Fuel injection valve according to Claim 6 or 7,
characterized
in that the ejection holes (37) are of conical design. - Fuel injection valve according to Claim 8,
characterized
in that the ejection holes (37) taper in the flow direction of the fuel. - Fuel injection valve according to Claim 9,
characterized
in that the ejection holes (37) have a funnel-shaped inflow region (42) at the inlet side. - Fuel injection valve according to Claim 10,
characterized
in that the ejection holes (37) have sharp edges (41) at the outflow side.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10118164A DE10118164B4 (en) | 2001-04-11 | 2001-04-11 | Fuel injector |
DE10118164 | 2001-04-11 | ||
PCT/DE2002/000966 WO2002084113A1 (en) | 2001-04-11 | 2002-03-16 | Fuel injection valve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1379778A1 EP1379778A1 (en) | 2004-01-14 |
EP1379778B1 true EP1379778B1 (en) | 2010-05-19 |
Family
ID=7681276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02737742A Expired - Lifetime EP1379778B1 (en) | 2001-04-11 | 2002-03-16 | Fuel injection valve |
Country Status (7)
Country | Link |
---|---|
US (1) | US20040011894A1 (en) |
EP (1) | EP1379778B1 (en) |
JP (1) | JP2004518910A (en) |
KR (1) | KR20030007944A (en) |
CN (1) | CN1461382A (en) |
DE (2) | DE10118164B4 (en) |
WO (1) | WO2002084113A1 (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE10323875A1 (en) * | 2003-05-26 | 2004-12-23 | Siemens Ag | Mehrlocheinspritzdüse |
DE10331267A1 (en) | 2003-07-10 | 2005-02-03 | Robert Bosch Gmbh | fuel injection system |
DE10342773A1 (en) * | 2003-09-16 | 2005-11-03 | Robert Bosch Gmbh | Fuel injecting valve for internal combustion engine, has vacuum sealed seat with seat surface, where angle of vacuum sealed seat is of specified degree and hose down opening is arranged such that opening is in downstream side of seat |
JP4030529B2 (en) * | 2004-06-21 | 2008-01-09 | 株式会社ケーヒン | Fuel injection valve |
TWI295336B (en) | 2004-09-13 | 2008-04-01 | Guk Hyun Park | Fuel injection system |
JP4025768B2 (en) * | 2004-09-27 | 2007-12-26 | 株式会社ケーヒン | Fuel injection valve |
DE102005000620A1 (en) * | 2005-01-03 | 2006-07-13 | Robert Bosch Gmbh | Multi-fan jet nozzle and fuel injector with multi-fan jet nozzle |
DE102006025332A1 (en) | 2006-05-31 | 2007-12-06 | Robert Bosch Gmbh | Method and device for cleaning valves |
JP4906466B2 (en) * | 2006-10-16 | 2012-03-28 | 日立オートモティブシステムズ株式会社 | Fuel injection valve and fuel injection device for internal combustion engine equipped with the same |
CN101371033B (en) * | 2007-03-27 | 2010-10-27 | 三菱电机株式会社 | Fuel injection valve |
EP3597305B1 (en) | 2008-10-22 | 2022-08-24 | Graco Minnesota Inc. | Portable airless sprayer |
JP6412379B2 (en) * | 2014-09-18 | 2018-10-24 | 日立オートモティブシステムズ株式会社 | Fuel injection valve |
CN107143450A (en) * | 2017-07-03 | 2017-09-08 | 东莞市盈森汽车电喷科技有限公司 | Fuel injector atomization characteristics can adjust spherical structure |
CN107165755A (en) * | 2017-07-03 | 2017-09-15 | 浙江凯利智控科技有限公司 | Fuel injector atomization characteristics can adjust cone structure |
DE102018200341A1 (en) * | 2018-01-11 | 2019-07-11 | Robert Bosch Gmbh | Valve for metering a fluid, in particular fuel injection valve |
CN108457787A (en) * | 2018-01-30 | 2018-08-28 | 中国第汽车股份有限公司 | A kind of outward opening swirl injection device and its working method |
CN117046639A (en) | 2019-05-31 | 2023-11-14 | 固瑞克明尼苏达有限公司 | Hand-held fluid sprayer |
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US4080700A (en) * | 1976-01-05 | 1978-03-28 | Brunswick Corporation | Method of atomizing a liquid, an atomizer tip for use in the method and method of manufacturing the tip |
GB8817774D0 (en) * | 1988-07-26 | 1988-09-01 | Lucas Ind Plc | Fuel injectors for i c engines |
GB8827107D0 (en) * | 1988-11-19 | 1988-12-21 | Lucas Ind Plc | Fuel injection nozzle |
DE3841142C2 (en) * | 1988-12-07 | 1994-09-29 | Bosch Gmbh Robert | Injector |
DE4123692C2 (en) * | 1991-07-17 | 1995-01-26 | Bosch Gmbh Robert | Fuel injector |
DE4221185A1 (en) * | 1992-06-27 | 1994-01-05 | Bosch Gmbh Robert | Orifice plate for a valve and method of manufacture |
DE4307159B4 (en) * | 1993-03-06 | 2009-03-26 | Robert Bosch Gmbh | Spray orifice plate for a valve and method of manufacture |
JP3440534B2 (en) * | 1994-03-03 | 2003-08-25 | 株式会社デンソー | Fluid injection nozzle |
JPH07289953A (en) * | 1994-03-03 | 1995-11-07 | Nippondenso Co Ltd | Fluid injecting nozzle |
DE4445358A1 (en) * | 1994-12-20 | 1996-06-27 | Bosch Gmbh Robert | Valve and method of making a valve |
DE4446241A1 (en) * | 1994-12-23 | 1996-06-27 | Bosch Gmbh Robert | Fuel injector |
DE19503269A1 (en) * | 1995-02-02 | 1996-08-08 | Bosch Gmbh Robert | Fuel injection valve for internal combustion engines |
JPH08232813A (en) * | 1995-02-27 | 1996-09-10 | Aisan Ind Co Ltd | Injector |
DE19627090A1 (en) * | 1996-07-05 | 1998-01-08 | Bosch Gmbh Robert | Fuel injector |
JP3750768B2 (en) * | 1996-10-25 | 2006-03-01 | 株式会社デンソー | Fluid injection nozzle |
JPH1172067A (en) * | 1997-06-24 | 1999-03-16 | Toyota Motor Corp | Fuel injection valve of internal combustion engine |
US6378792B2 (en) * | 1998-04-10 | 2002-04-30 | Aisan Kogyo Kabushiki Kaisha | Fuel injection nozzle |
DE19925380A1 (en) * | 1999-06-02 | 2000-12-07 | Volkswagen Ag | Fuel injection valve for internal combustion engines |
US6502761B1 (en) * | 2000-07-28 | 2003-01-07 | Siemens Automotive Corporation | Wall effect injector seat |
-
2001
- 2001-04-11 DE DE10118164A patent/DE10118164B4/en not_active Expired - Fee Related
-
2002
- 2002-03-16 JP JP2002581832A patent/JP2004518910A/en not_active Abandoned
- 2002-03-16 CN CN02801161A patent/CN1461382A/en active Pending
- 2002-03-16 KR KR1020027016838A patent/KR20030007944A/en not_active Application Discontinuation
- 2002-03-16 WO PCT/DE2002/000966 patent/WO2002084113A1/en active Application Filing
- 2002-03-16 EP EP02737742A patent/EP1379778B1/en not_active Expired - Lifetime
- 2002-03-16 DE DE50214442T patent/DE50214442D1/en not_active Expired - Lifetime
- 2002-03-16 US US10/297,852 patent/US20040011894A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
DE10118164A1 (en) | 2002-10-24 |
US20040011894A1 (en) | 2004-01-22 |
DE50214442D1 (en) | 2010-07-01 |
CN1461382A (en) | 2003-12-10 |
KR20030007944A (en) | 2003-01-23 |
DE10118164B4 (en) | 2007-02-08 |
JP2004518910A (en) | 2004-06-24 |
WO2002084113A1 (en) | 2002-10-24 |
EP1379778A1 (en) | 2004-01-14 |
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