EP1371760B1 - Carde pour la préparation de nappes aléatoires pour tissus non-tissés - Google Patents
Carde pour la préparation de nappes aléatoires pour tissus non-tissés Download PDFInfo
- Publication number
- EP1371760B1 EP1371760B1 EP03012991A EP03012991A EP1371760B1 EP 1371760 B1 EP1371760 B1 EP 1371760B1 EP 03012991 A EP03012991 A EP 03012991A EP 03012991 A EP03012991 A EP 03012991A EP 1371760 B1 EP1371760 B1 EP 1371760B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- cylinder
- web
- combing
- doffer
- randomized
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000009960 carding Methods 0.000 title claims description 25
- 239000004745 nonwoven fabric Substances 0.000 title claims description 5
- 238000000265 homogenisation Methods 0.000 claims description 4
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 239000004744 fabric Substances 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G15/00—Carding machines or accessories; Card clothing; Burr-crushing or removing arrangements associated with carding or other preliminary-treatment machines
- D01G15/02—Carding machines
- D01G15/12—Details
- D01G15/46—Doffing or like arrangements for removing fibres from carding elements; Web-dividing apparatus; Condensers
Definitions
- the present invention relates to a carding machine for preparing randomized webs for non-woven fabric.
- the invention relates to a carding machine of a type used in the wool industry and which includes:
- a carding machine of the type described above is known from the European Patent Application 1 046 731 by the same applicant.
- the aforesaid intermediate conveyor means include:
- the upper randomized web is released by the doffer cylinder (4) onto the active portion (5a) of the main conveyor belt and passes in succession through the two adjacent portions, which are inclined to each other, of the main and auxiliary conveyor belts before being deposited on the final conveyor belt (15).
- the web carried by the horizontal active portion (5a) of the main conveyor belt (5) is controlled, at the beginning and at the end of this horizontal portion; by two finned control cylinders (6, 11), the first of which (6) is adjacent the doffer (4) and is associated with a flap (9) intended to control the abrupt difference in pressure which occurs when the web is released by the doffer (4).
- the randomized web has no cohesion and so, in those sections where the surface is free and in those sections where it changes in inclination, it tends to return from the randomized configuration back to the initial configuration it had when leaving the combing cylinder, in which configuration the fibres were all parallel to the direction of advance.
- the present invention provides a carding machine for preparing randomized webs for non-woven fabrics having the characteristics stated in Claim 1.
- the final swift of a carding machine is rotatable clockwise, while two output combing cylinders, indicated 2a and 2b, are arranged at different heights and are both rotatable anti-clockwise.
- the lower combing cylinder 2a takes a lower web, constituted by fibres orientated parallel to the direction of advance, from the cylinder 1 in a known manner.
- a randomiser cylinder 3 rotating clockwise takes a first web of randomized fibres, that is, fibres distributed according to a statistically random pattern, from the combing cylinder 2a.
- the cylinder 3 is doffed, in a known manner, by a doffer cylinder 4 rotating clockwise.
- the conveying of the randomized fibres from the randomiser cylinder 3 to the doffer cylinder 4 is controlled by a control cylinder 5 which rotates anti-clockwise and is provided with oblique circumferential fins, like the cylinder indicated B in Figures 7 and 8 and described with reference to these figures in the aforementioned European Patent Application 1 046 731.
- This set of oblique fins has proved to be particularly effective in conveying and controlling the web of randomized fibres and in conducting the air flows produced by the cylinders 3 and 4.
- the restraining and compressing action exerted on the fibres by the cylinder 5 prevents the web from being deformed and stretched.
- the web leaving the doffer 4 is deposited on a perforated conveyor belt 6 which conveys it to a web homogenization unit, which is not shown.
- the active portion of the final perforated conveyor belt 6 has an initial section over which is arranged the adjacent active portion of a conveyor belt 13, which moves at the same speed as the belt 6.
- a support cylinder 6a upstream of the perforated belt 6 has radial fins and the doffer 4 delivers the lower randomized web between the belts 6 and 13.
- An oblique-finned cylinder 7 acts on the active portion of the conveyor belt 6 immediately downstream of the conveyor belt 13.
- This arrangement ensures the stability of the randomization of the lower web during the initial path thereof on the belt 6.
- an upper randomiser cylinder 3 takes a web of randomized fibres from the upper combing cylinder 2b and is doffed by an upper doffer cylinder 4.
- the conveying of the randomized web from the cylinder 3 to the cylinder 4 is controlled by an oblique-finned cylinder 5, driven by an independent, adjustable-speed motor.
- the upper doffer cylinder 4 delivers the upper web between the adjacent portions of two conveyor belts 8, 9 arranged the one above the other and inclined downwards.
- the advance speed of these two belts 8 and 9, which clamp the web between them throughput their length, is the same as the peripheral speed of the doffer cylinder 4.
- the upper belt 9 is airtight, while the lower belt 8 is perforated.
- the cylinder 8a which supports the perforated belt 8 upstream, that is, adjacent to the doffer cylinder 4, is provided with radial circumferential fins like the cylinder indicated A in Figures 3 and 4 of the aforementioned European Patent Application 1 046 731.
- An oblique-finned control cylinder 10 acts on the top surface of the web along the path thereof from the doffer cylinder 4 to the conveyor belts 8, 9, thereby facilitating the insertion of the web between these belts.
- the upper randomized web is conveyed by the two conveyor belts 8 and 9 without any loss of randomization, thanks to the perforation of the lower belt 8 and to the set of radial fins of the cylinder 8a, which enable discharge of the air turbulence produced by the cylinders rotating at high speed.
- the upper randomized web is deposited on the lower randomized web carried by the final conveyor belt 6 downstream of the oblique-finned cylinder 7, after which an oblique-finned cylinder 11 acts on the two webs arranged one on top of the other in order to prevent any loss of randomization of the two webs before these enter the homogenization unit.
- a carding machine having the characteristics described above enables to produce a non-woven fabric which is isotropic once it has been homogenized, that is, a fabric having a longitudinal strength (that is to say, in the direction of advance of the final conveyor 6) is equal or close to the transverse strength thereof.
- the carding machine according to the variant illustrated in Figure 2 differs from that of Figure 1 in that two randomiser cylinders 3 and 3a are arranged in series between the upper combing cylinder 2b and the upper doffer cylinder 4 instead of the single randomiser cylinder 3 shown in Figure 1.
- the randomization of the upper web is performed in two successive stages instead of in one stage only.
- an upper oblique-finned control cylinder 5a is used to control the path of the web over the cylinder 3 and a second oblique-finned control cylinder 12 is used to control the path of the web over the randomiser cylinder 3a.
- the perforated lower conveyor belt 8 has a free first active section, that is, a section which is not affected by the active portion of the belt 9, and the doffer cylinder 4 is arranged over this free section.
- the intermediate combing cylinder 2b cooperates with a randomiser cylinder 3 and the intermediate randomized web leaving the randomiser 3 is delivered by a doffer cylinder 4, with the assistance of an oblique-finned control cylinder 10, between two inclined conveyor belts 8 and 9 which deposit it on the lower randomized web carried by the final conveyor belt 6.
- the upper combing cylinder 2c cooperates with a randomiser cylinder 3 and the randomized web leaving the randomiser 3 is fed to a doffer cylinder 4.
- An oblique-finned control cylinder 5 controls the passage of the web from the cylinder 3 to the cylinder 4.
- the doffer cylinder 4 delivers the upper randomized web between two conveyor belts 14, 15 having the same characteristics as the conveyor belts 8 and 9 described above with reference to Figure 2
- the two conveyor belts 14 and 15 convey the upper randomized web to the doffer 4 associated with the intermediate web, produced by the randomiser cylinder 3 in cooperation with the intermediate combing cylinder 2b.
- the doffer cylinder 4 associated with the intermediate combing cylinder 2b therefore delivers two webs arranged one on top of the other between the conveyor belts 8 and 9, the webs being deposited by the belts on the lower randomized web conveyed by the final conveyor belt 6.
- the assembly constituted by the upper combing cylinder 2b and the elements 3, 4, 5, 10, 15 associated therewith is advantageously carried by a support structure which can be moved between the active position shown in Figure 3 and a rest position in which only the combing cylinder 2a and 2b are operational.
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Claims (10)
- Machine de cardage pour la préparation de nappes aléatoires pour tissus non-tissés, qui comprend :- un tambour final (1),- au moins deux cylindres de peignage (2a, 2b) disposés à des hauteurs différentes, chacun pouvant être actionné pour prélever à partir du tambour final (1) une nappe de fibres qui est de façon prédominante orientée dans une direction parallèle à la direction d'avance de la nappe,- un cylindre d'aléation (3) qui libère par condensation une nappe plus épaisse de fibres aléatoires prélevées à partir de chaque cylindre de peignage (2a, 2b),- un cylindre peigneur (4) qui prélève une nappe aléatoires à partir de chaque cylindre d'aléation (3),- une bande transporteuse perforée finale (6) qui alimente une unité d'homogénéisation avec les nappes provenant de chaque cylindre peigneur (4),- des moyens de transport intermédiaires (8, 9) pour acheminer vers le transporteur final (6) les nappes quittant le ou les cylindre(s) peigneur(s) (4), qui agissent sur les nappes provenant des cylindres de peignage (2a, 2b) qui sont disposés à des hauteurs supérieures au cylindre de peignage inférieur (2a),- une pluralité de cylindres à empennage (7, 10, 11) qui sont entraînés chacun par un moteur à vitesse variable et commandent la nappe le long de son trajet entre chaque cylindre peigneur (4) et la bande transporteuse finale (6),- les moyens de transport intermédiaires comprennent une paire de bandes transporteuses continues (8, 9) dont les portions actives sont disposées l'une sur l'autre et de façon contiguë,caractérisée en ce que- la bande supérieure (9) est étanche à l'air, tandis que la bande inférieure (8) est perforée,- le cylindre (8a) sur lequel est enroulée la bande perforée inférieure (8) en amont est disposé de façon contiguë au cylindre peigneur (4), la nappe aléatoire quittant ce peigneur (4) est délivrée directement entre les deux bandes transporteuses (8, 9).
- Machine de cardage selon la revendication 1, caractérisée en ce qu'elle comprend également un cylindre à empennage oblique (10) qui agit sur la surface supérieure de la nappe et qui se déplace à partir du cylindre peigneur (4) vers les deux bandes transporteuses (8, 9).
- Machine de cardage selon les revendications 1 ou 2, caractérisée en ce que le cylindre (8a) sur lequel est entourée la bande perforée inférieure (8) est un cylindre à empennage, dont les ailettes s'étendent radialement par rapport à son axe de rotation.
- Machine de cardage selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend deux cylindres de peignage (2a, 2b) et dans laquelle la paire de bandes transporteuses continues .(8, 9) prélève la nappe randomisée à partir du cylindre peigneur (4) associé au cylindre de peignage supérieur (2b) et la dépose directement sur la bande transporteuse finale (6).
- Machine de cardage selon les revendications 1 et 4, caractérisée en ce qu'un second cylindre d'aléation (3a) est disposé entre le cylindre d'aléation (3) coopérant avec le cylindre de peignage supérieur (2b) et le cylindre. peigneur (4).
- Machine de cardage selon la revendication 1,
caractérisée en ce que :- la machine de cardage comprend trois cylindres de peignage (2a, 2b, 2c),- les moyens de transport intermédiaires comprennent deux paires (14, 15 ; 8, 9) de bandes transporteuses continues,- une première paire de bandes transporteuses continues (14, 15) achemine une première nappe aléatoire quittant le cylindre peigneur (4) associé au cylindre de peignage supérieur (2c) vers le cylindre peigneur (4) associé au cylindre de peignage intermédiaire (2b), cette première nappe aléatoire étant déposée sur le dessus de la seconde nappe aléatoire provenant du cylindre de peignage intermédiaire (2b),- une seconde paire de bandes transporteuses (8, 9) achemine les nappes aléatoires précitées, disposées l'une sur l'autre en provenance du cylindre peigneur (4) associé au cylindre de peigne intermédiaire (2b), vers la bande transporteuse perforée finale (6) où ces nappes aléatoires sont déposées sur le dessus de la nappe aléatoire provenant du cylindre de peignage inférieur (2a). - Machine de cardage selon l'une quelconque des revendications précédentes, caractérisée en ce qu'un cylindre à empennage oblique (5) commande la nappe le long de son trajet à partir d'un cylindre d'aléation (3) vers un cylindre peigneur (4).
- Machine de cardage selon l'une quelconque des revendications précédentes, caractérisée en ce qu'un cylindre à empennage oblique (7, 11) commande chaque nappe dès que cette dernière a été déposée sur la bande transporteuse finale (6).
- Machine de cardage selon la revendication 5, caractérisée en ce que deux cylindres à empennage oblique (5a, 12) commandent la bande le long de son trajet par les cylindres d'aléation (3, 3a).
- Machine de cardage selon l'une quelconque des revendications précédentes, caractérisée en ce que :- la bande transporteuse perforée finale (6) est supportée sur l'extrémité faisant face à la machine de cardage par un cylindre (6a) avec des ailettes radiales,- une bande transporteuse continue (13) est disposée au-dessus de la section initiale de la bande transporteuse finale perforée (6), la portion active de la bande transporteuse (13) étant disposée au-dessus de la portion active de la bande transporteuse finale (6),- la nappe quittant le cylindre peigneur (4) associé au cylindre de peigne inférieur (2a) est acheminée entre les portions actives des deux bandes transporteuses (6, 13) et est commandée dès qu'elle quitte ces deux bandes par un cylindre à empennage oblique (7).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
IT2002TO000485A ITTO20020485A1 (it) | 2002-06-10 | 2002-06-10 | Carda per la preparazione di veli randomizzati per tessuti non tessuti. |
ITTO20020485 | 2002-06-10 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1371760A1 EP1371760A1 (fr) | 2003-12-17 |
EP1371760B1 true EP1371760B1 (fr) | 2006-12-27 |
Family
ID=27639147
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP03012991A Expired - Fee Related EP1371760B1 (fr) | 2002-06-10 | 2003-06-09 | Carde pour la préparation de nappes aléatoires pour tissus non-tissés |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP1371760B1 (fr) |
DE (1) | DE60310641T2 (fr) |
ES (1) | ES2275041T3 (fr) |
IT (1) | ITTO20020485A1 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106435848A (zh) * | 2016-08-31 | 2017-02-22 | 浙江兆新织造有限公司 | 防止纤维弯钩产生的梳棉机道夫机构 |
FR3064649B1 (fr) * | 2017-03-28 | 2019-06-14 | N.Schlumberger | Machine a carder des fibres pour la fabrication d'un materiau non-tisse et procede de mise en oeuvre d'une telle machine |
CN114775117A (zh) * | 2022-03-29 | 2022-07-22 | 安徽旭之杰纺织科技有限公司 | 一种纺织生产用棉纱除杂装置 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
IT1241899B (it) * | 1990-11-06 | 1994-02-01 | Ma Jersey S P A Fa | Apparecchio per la formazione di un velo a molti strati di fibre randomizzate, e velo ottenuto con detto apparecchio |
FR2732042B1 (fr) * | 1995-03-22 | 1997-06-13 | Thibeau & Cie Sa A | Cylindre aspirant permettant le transfert d'un voile fibreux entre un tapis de transport et deux cylindres de calandrage |
IT1307247B1 (it) * | 1999-04-20 | 2001-10-30 | Fonderie Officine Riunite F O | Carda, particolarmente per la preparazione di veli per tessuti nontessuti. |
ITMI991620A1 (it) * | 1999-07-22 | 2001-01-22 | Octir Ind | Dispositivo per la raccolta e l'infilaggio automatico dei veli provenienti da un doppio pettinatore di carde lana |
-
2002
- 2002-06-10 IT IT2002TO000485A patent/ITTO20020485A1/it unknown
-
2003
- 2003-06-09 DE DE60310641T patent/DE60310641T2/de not_active Expired - Lifetime
- 2003-06-09 ES ES03012991T patent/ES2275041T3/es not_active Expired - Lifetime
- 2003-06-09 EP EP03012991A patent/EP1371760B1/fr not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
ITTO20020485A1 (it) | 2003-12-10 |
ES2275041T3 (es) | 2007-06-01 |
DE60310641T2 (de) | 2007-05-03 |
EP1371760A1 (fr) | 2003-12-17 |
ITTO20020485A0 (it) | 2002-06-10 |
DE60310641D1 (de) | 2007-02-08 |
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