EP1367191B1 - Ceiling, wall or floor panel for fire protection - Google Patents
Ceiling, wall or floor panel for fire protection Download PDFInfo
- Publication number
- EP1367191B1 EP1367191B1 EP03010652A EP03010652A EP1367191B1 EP 1367191 B1 EP1367191 B1 EP 1367191B1 EP 03010652 A EP03010652 A EP 03010652A EP 03010652 A EP03010652 A EP 03010652A EP 1367191 B1 EP1367191 B1 EP 1367191B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- panel
- moulded part
- ceiling
- opening
- fire
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21S—NON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
- F21S8/00—Lighting devices intended for fixed installation
- F21S8/02—Lighting devices intended for fixed installation of recess-mounted type, e.g. downlighters
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/001—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by provisions for heat or sound insulation
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
- E04B9/006—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation with means for hanging lighting fixtures or other appliances to the framework of the ceiling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V25/00—Safety devices structurally associated with lighting devices
Definitions
- the invention relates to a false ceiling, wall or floor plate for fire protection purposes, consisting of a single-layer or preferably multi-layered ceiling, wall or floor element of a fire and heat resistant fire protection material, in particular plasterboard, as well as an element holding support structure, wherein the element with an opening for the arrangement of installation parts or electrical components, in particular a recessed luminaire is provided, wherein in the region of the opening a pot-shaped molding (4) is arranged, which has on the inside and / or outside an insulating layer forming material which under the action of heat and / or fire puffs and / or a carbon barrier layer forms, wherein the interior of the molded part of the support structure facing away from the front of the element accessible and intended for receiving installation parts of the electrical components.
- a false ceiling is known in which the arrangement of electrical components, such as a recessed light, the ceiling element itself is provided with an opening into which a fire protection box can be inserted from below.
- This fire protection box consists of fire protection material in the area which faces the intermediate space located above the fire protection ceiling. On its underside, the box has a plate, in which the electrical insert is inserted.
- a molded part which is suitable for use in a false ceiling, a wall or floor plate, consisting of a cup-shaped molding with the inside applied to the wall, an insulating layer forming material, with immersed in the mouth of the molding and projecting beyond the mouth plate ,
- the present invention seeks to provide a false ceiling, wall or floor plate generic type, in which with simple, serially manufactured elements, the arrangement of installation parts or electrical components, such as recessed lights, is simplified.
- the invention proposes that in a two-ply trained element, the rear element has an opening for the use of the molding in which the molding is inserted and immersed in the hole reveal, the mouth of the molding behind the front plane of the rear element penetrates the mouth of the molding behind the front plane of the rear element into the molded part, which have Ein Siliconosschrägen and resiliently supported on the hole reveal of the rear element, wherein the Mounting brackets have a stop surface which rest in the mounting target position on the front of the rear element.
- the cup-shaped molding is to be introduced into a corresponding opening of the lower ceiling or plate, which provides the installation space for the arrangement of electrical components or recessed lights.
- This molding can be manufactured inexpensively serial and requires no individual preparation.
- the cup-shaped molded part is provided on the outside, on the side facing the substructure, or only on the inside, on the side facing the sub ceiling or in front of the wall or plate, or on both sides with a corresponding insulating layer.
- the mounting hole occupied by the cup-shaped molding is protected and sealed by the inflating material or the material forming a carbon barrier layer.
- the material does not have to be self-contained, but the shape of the material is ensured by the cup-shaped molding.
- Corresponding materials that can form insulating layers for example, the material which is called ROKU-Strip by Kuhn, under the name Multifoam by the company Multi Vent or under carbon fiber A77 from AIK.
- a corresponding false ceiling or panel according to fire protection class F90 see also DIN 18 180
- a corresponding resistance time as for example by the fire resistance class F 90 is required.
- feed cables or the like can be carried out by appropriate perforations in the wall of the pot-like front part, whereby these perforations are protected by the insulating layers, which inflate in the case of extreme temperature or fire and form a barrier layer, so that even in the region of these holes Air passage or the like is excluded. It is thus the necessary fire protection effect feasible.
- the molding can in principle have any shape, so be cylindrical or even polygonal.
- the gap between the molding and hole reveal is sealed with fire-resistant sealant.
- a plate made of breathable, sound-damping, flame-retardant material is used in the form of a mixture of gypsum and cellulose fibers, said Molded on the inside with the insulating layer forming material is coated or coated, the material lies behind the mouth of the molding and the plate partially engages the mouth and abuts the end face of the material, but otherwise protrudes beyond the mouth, so that in the assembly target position the front of the plate is flush with the front surface of the rear element.
- Such fibrous material panels are commercially available under the trademark "Fermacell”.
- the resilient mounting bracket has a holding surface which rests in assembly target position on the front of the plate.
- the mounting bracket forms approximately parallel to the perforation axis of the opening of the rear element extending passage regions for the sealant.
- the front element of the two-layer element covers the mounting opening together with any plate inserted in the molded part, wherein in the front element in the region of the mouth the mold part, an installation opening can be introduced, optionally also in the underlying plate, or wherein the front element and / or the plate have a preformed mounting opening.
- a preferred method for producing a false ceiling, a wall or floor slab according to one of claims 1 to 7 is specified in claim 8.
- a false ceiling for fire protection purposes is shown. It consists in the embodiment of a two-layered plate-shaped element 1 of gypsum plasterboard of fire resistance class F90. Such plates have a thickness of 20 mm each. They are usually attached by means not shown in the drawing supporting structures to building ceilings, so that between the building ceiling and the ceiling a space for laying installation cables or the like remains.
- the element 1 thus formed has an opening for the arrangement of electrical components and built-in components.
- a recessed light 2 and a transformer electrically connected thereto is provided.
- a pot-shaped molded part 4 is arranged, which on the inside has an insulating layer-forming material 5. This material inflates under fire and heat and / or forms a carbon barrier layer, so that in the area of the opening of the false ceiling the conditions of fire resistance class F90 can be met.
- the interior of the molded part 4 is accessible from the underside of the lower ceiling, in particular of the element 1, ago and intended for receiving electrotechnical components, as shown in the drawing vividly.
- the molded part 4 is preferably made of sheet metal, also perforated plate or expanded metal or a grid-like metal skeleton. When using this material, a good thermal conductivity is ensured, so that a good temperature distribution is achieved in the event of fire or the like. In addition, this structure forms a stable support for the foamable insulating material 5.
- the insulating layer 5 can in a suitable manner with the molding. 4 be connected or just put on this. For example, it is possible to attach the insulating layer by gluing to the molded part 4. It is also possible to immerse the molded part in corresponding material, so that the coating takes place with the insulating layer 5. It is also possible to apply the insulating layer 5 by means of potting on the molded part 4.
- the insulating layer forming material may also be constructed in the form of a form-containing body, which is merely slipped on the molding or inserted into the molding 4. If the insulating layer consists of a form-containing body, it may be possible to dispense partially or completely with the arrangement of the mold-containing molded part 4.
- the element 1 is formed in two layers.
- the rear, in the drawing upper element 1 has an opening for the use of the molded part 4 from the front, ie from below in the drawing figure on.
- the molding 4 is inserted into the opening of the rear element 1, so that it dips slightly into the hole reveal.
- the mouth of the molded part 4 is behind the front plane of the rear element 1 back.
- the spring resilient Mounting brackets 10 arranged, for example, three such brackets evenly distributed on the circumference. These mounting brackets 10 have legs 11 which form chamfers, so that when inserting the molding 4 in the corresponding opening from bottom to top in Figure 1 an insertion aid is formed.
- the legs 11 are based in the mounting target position on the hole reveal of the rear element 1 resiliently.
- the mounting brackets 10 have a stop surface 12 which abut in the desired mounting position on the front of the rear element 1.
- the gap between the molding 4 and the hole reveal is lined with preferably fire-resistant sealant 13 and sealed.
- a plate 14 made of breathable, sound-damping, flame-retardant material in the form of a mixture of gypsum and cellulose fibers used.
- the molding 4 is coated or coated on the inside with the insulating layer forming material 5, wherein the material 5 is located slightly behind the mouth of the molded part 4.
- the plate 14 which engages partially in the mouth of the molding 4 and abuts the end face of the material 5, but otherwise protrudes beyond the mouth of the molding 4, so that in the assembly target position, the front of the plate 14 with the Front surface of the rear Element 1 is aligned.
- the resilient mounting bracket 10 has an additional support surface 15, which rests in the desired mounting position on the front side of the plate 14.
- the gap between the plate 14 and the hole reveal of the rear element 1 with fire-resistant sealant 13 is sealed.
- the mounting bracket 10 is a sheet metal part from which the support surfaces 12 and 15 are cut out and angled to opposite sides, wherein the support surfaces 12,15 are not in alignment, but are offset from each other, so that a passage gap for the sealant 13 is formed.
- the spring arm 11 or the spring arms may be formed with corresponding perforations and cut surfaces, so that the passage of the sealant is ensured.
- the mounting bracket can also grab with an envelope around the mouth of the molding 4 and there plug-mounted or latched.
- the front element of the two-layered element 1 is arranged so that the installation opening together with the plate 14 inserted into the molded part 4 is covered in the assembly target position.
- Either the plate 14 and the front element of the two-layer element 1 may initially be unperforated.
- a corresponding perforation, the fitter, as soon as the structure of Figure 1 is completed, bring in order to use subsequent installation parts, such as a recessed light 2 in the opening thus created can.
- the corresponding perforation is of course to be mounted so that it opens into the cavity formed by the molding 4.
- the finished element consisting of the constituents 4,5,10,14 as a pre-assembly unit, is made available to the installer, this unit being put together ready for assembly and thus having no parts that are to be loosened or kept separate.
- the fitter then inserts into the rear plate of the element 1 a corresponding hole into which the molded part 4 can be inserted and fixed by means of the fastening clips 10.
- the sealant 13 is introduced, so that the gap between the molding 4 and hole reveal the plate 1 is filled.
- the sealing material which is adhesive is applied in a thin layer or in the form of a bead so that it over the front surface of the rear element 1 protrudes.
- the front plate of the element 1 can be applied and fixed, wherein the sealing compound is adhered in the region of the sealing gap.
- the front plate of the element 1 can be perforated for the purpose of introducing installations in the molding 4 or at the same time the plate 14 are perforated, so that then the installation of a corresponding installation part, for example a recessed luminaire 2 is possible.
- the embodiment shows the way of installation in a false ceiling
- the invention is not limited to such a manner of installation, but such installations can also be made in wall surfaces or correspondingly designed bottom surfaces.
- the shape of the molded part 4 is preferably circular in cross-section, but also polygonal designs are possible and useful.
- the cylindrical shape is preferably chosen because it is easier to introduce circular holes in corresponding elements 1.
- the invention provides a particularly cost-effective and serial to be manufactured installation option for suspended ceilings.
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Abstract
Description
Die Erfindung betrifft eine Unterdecke, Wand- oder Bodenplatte für Brandschutzzwecke, bestehend aus einem einlagig oder vorzugsweise mehrlagig ausgebildeten Decken-, Wand- oder Bodenelement aus einem feuer- und hitzebeständigen Brandschutzmaterial, insbesondere Gipskartonplatten, sowie einer das Element haltenden Tragkonstruktion, wobei das Element mit einer Öffnung zur Anordnung von Installationsteilen oder elektrotechnischen Bauteilen, insbesondere einer Einbauleuchte, versehen ist, wobei im Bereich der Öffnung ein topfartiges Formteil (4) angeordnet ist, welches innenseitig und/oder außenseitig ein eine Dämmschicht bildendes Material aufweist, welches unter der Einwirkung Hitze und/oder Feuer aufbläht und/oder eine Karbonsperrschicht bildet, wobei der Innenraum des Formteiles von der der Tragkonstruktion abgewandten Vorderseite des Elementes zugänglich und zur Aufnahme von Installationsteilen der elektrotechnischen Bauteile bestimmt ist.The invention relates to a false ceiling, wall or floor plate for fire protection purposes, consisting of a single-layer or preferably multi-layered ceiling, wall or floor element of a fire and heat resistant fire protection material, in particular plasterboard, as well as an element holding support structure, wherein the element with an opening for the arrangement of installation parts or electrical components, in particular a recessed luminaire is provided, wherein in the region of the opening a pot-shaped molding (4) is arranged, which has on the inside and / or outside an insulating layer forming material which under the action of heat and / or fire puffs and / or a carbon barrier layer forms, wherein the interior of the molded part of the support structure facing away from the front of the element accessible and intended for receiving installation parts of the electrical components.
Aus der
Aufgrund einer solchen Ausbildung ist es möglich, elektrische Installationen in eine Brandschutzdecke einzubauen, ohne dass der Brandschutz verloren geht. Nachteilig bei einer derartigen Anordnung ist aber, dass der Feuerschutzkasten aufwendig aus plattenförmigem Brandschutzmaterial zusammengesetzt werden muss, was den Installationsaufwand erheblich verteuert. Zusätzlich ist es erforderlich, entsprechende Spalte, die beim Einbau eines solchen Kastens in eine Unterdecke unvermeidbar sind, mit Spachtelmasse zu verfüllen, um einen Übertritt von Feuer oder Hitze durch den Spalt auszuschließen.Due to such a design, it is possible to install electrical installations in a fire blanket without the fire is lost. The disadvantage of such an arrangement, however, is that the fire protection box must be complex composed of plate-shaped fire protection material, which considerably increases the cost of installation. In addition, it is necessary to fill with fillers corresponding gaps, which are unavoidable when installing such a box in a false ceiling, to preclude passage of fire or heat through the gap.
Aus der
Aus der
Ausgehend von diesem Stand der Technik liegt der Erfindung die Aufgabe zugrunde, eine Unterdecke, Wand- oder Bodenplatte gattungsgemäßer Art zu schaffen, bei der mit einfachen, seriell gefertigten Elementen die Anordnung von Installationsteilen oder von elektrischen Einbauteilen, wie beispielsweise Einbauleuchten, vereinfacht ist.Based on this prior art, the present invention seeks to provide a false ceiling, wall or floor plate generic type, in which with simple, serially manufactured elements, the arrangement of installation parts or electrical components, such as recessed lights, is simplified.
Zur Lösung dieser Aufgabe schlägt die Erfindung vor, dass bei zweilagig ausgebildetem Element das hintere Element eine Öffnung für den Einsatz des Formteiles aufweist, in die das Formteil eingesetzt ist und in die Lochlaibung eintaucht, wobei die Mündung des Formteiles hinter der vorderen Ebene des hinteren Elementes zurückliegt, dass am Formteil mündungsnah federnde Befestigungsklammern gehalten sind, die Einführhilfsschrägen aufweisen und die sich an der Lochlaibung des hinteren Elementes federnd abstützen, wobei die Befestigungsklammern eine Anschlagfläche aufweisen, die in der Montagesolllage an der Vorderseite des hinteren Elements anliegen.To solve this problem, the invention proposes that in a two-ply trained element, the rear element has an opening for the use of the molding in which the molding is inserted and immersed in the hole reveal, the mouth of the molding behind the front plane of the rear element zurückliegt that muzzle close springy mounting brackets are held on the molded part, which have Einführhilfsschrägen and resiliently supported on the hole reveal of the rear element, wherein the Mounting brackets have a stop surface which rest in the mounting target position on the front of the rear element.
Gemäß der Erfindung ist in eine entsprechende Öffnung der Unterdecke oder Platte das topfartige Formteil einzubringen, welches den Einbauraum zur Anordnung von elektrischen Einbauteilen oder Einbauleuchten zur Verfügung stellt. Dieses Formteil kann kostengünstig seriell gefertigt werden und bedarf keiner individuellen Anfertigung.According to the invention, the cup-shaped molding is to be introduced into a corresponding opening of the lower ceiling or plate, which provides the installation space for the arrangement of electrical components or recessed lights. This molding can be manufactured inexpensively serial and requires no individual preparation.
Je nach Erfordernis ist es möglich, das topfartige Formteil lediglich außenseitig, auf der der Unterkonstruktion zugewandten Seite oder lediglich innenseitig, auf der dem unter der Unterdecke oder vor der Wand oder Platte befindlichen Raum zugewandten Seite oder auch beidseitig mit einer entsprechenden Dämmschicht zu versehen. Bei entsprechender Feuer- oder Hitzeeinwirkung wird die Einbauöffnung, die durch das topfartige Formteil belegt wird, durch das aufblähende Material oder das eine Karbonsperrschicht bildende Material geschützt und abgedichtet. Das Material muss dabei nicht selbst formhaltig sein, sondern die Formhaltung des Materials wird durch das topfartige Formteil gewährleistet.Depending on the requirement, it is possible to provide the cup-shaped molded part only on the outside, on the side facing the substructure, or only on the inside, on the side facing the sub ceiling or in front of the wall or plate, or on both sides with a corresponding insulating layer. With appropriate fire or heat exposure, the mounting hole occupied by the cup-shaped molding is protected and sealed by the inflating material or the material forming a carbon barrier layer. The material does not have to be self-contained, but the shape of the material is ensured by the cup-shaped molding.
Entsprechende Materialien, die Dämmschichten bilden können, sind beispielsweise das Material, welches unter der Bezeichnung ROKU-Strip von der Firma Kuhn, unter der Bezeichnung Multifoam von der Firma Multi Vent oder unter der Bezeichnung Karbonschaum A77 von der Firma AIK in Verkehr gebracht werden. In Kombination mit einer entsprechenden Unterdecke oder Platte gemäß Brandschutzklasse F90 (vergleiche auch DIN 18 180) kann mit einer solchen Konstruktion trotz der Anordnung von Einbauteilen in der Unterdecke oder Platte eine entsprechende Widerstandszeit realisiert werden, wie sie zum Beispiel durch die Feuerwider-standsklasse F 90 gefordert ist. Gegebenenfalls können Zuführungskabel oder dergleichen durch entsprechende Lochungen in der Wandung des topfartigen Frontteiles durchgeführt werden, wobei auch diese Lochungen durch die Dämmschichten geschützt sind, die im Falle von extremer Temperatur oder von Feuer aufblähen und eine Sperrschicht bilden, so dass auch im Bereich dieser Lochungen ein Luftdurchzug oder dergleichen ausgeschlossen ist. Es ist somit die notwendige Feuerschutzwirkung realisierbar. Das Formteil kann im Prinzip beliebige Form aufweisen, also zylindrisch oder auch mal mehreckig ausgebildet sein.Corresponding materials that can form insulating layers, for example, the material which is called ROKU-Strip by Kuhn, under the name Multifoam by the company Multi Vent or under carbon fiber A77 from AIK. In combination with a corresponding false ceiling or panel according to fire protection class F90 (see also DIN 18 180) can be realized with such a construction, despite the arrangement of built-in parts in the ceiling or slab a corresponding resistance time, as for example by the fire resistance class F 90 is required. Optionally, feed cables or the like can be carried out by appropriate perforations in the wall of the pot-like front part, whereby these perforations are protected by the insulating layers, which inflate in the case of extreme temperature or fire and form a barrier layer, so that even in the region of these holes Air passage or the like is excluded. It is thus the necessary fire protection effect feasible. The molding can in principle have any shape, so be cylindrical or even polygonal.
Hierbei ist bevorzugt vorgesehen, dass der Spalt zwischen Formteil und Lochlaibung mit feuerbeständiger Dichtmasse abgedichtet ist.Here, it is preferably provided that the gap between the molding and hole reveal is sealed with fire-resistant sealant.
Um das Formteil als komplett fertiges Element für Einbauzwecke zur Verfügung zu stellen, ist vorgesehen, dass in die Mündung des Formteiles eine Platte aus atmungsaktivem, schalldämpfenden, schwer entflammbaren Werkstoff in Form einer Mischung aus Gips und Cellulosefasern eingesetzt ist, wobei das Formteil innenseitig mit dem die Dämmschicht bildenden Material belegt oder beschichtet ist, das Material hinter der Mündung des Formteils zurückliegt und die Platte teilweise in die Mündung eingreift und an der Stirnfläche des Materials anliegt, im Übrigen aber über die Mündung vorragt, so dass in der Montagesolllage die Vorderseite der Platte mit der Vorderfläche des hinteren Elementes fluchtet.To provide the molded part as a completely finished element for installation purposes, it is provided that in the mouth of the molded part, a plate made of breathable, sound-damping, flame-retardant material is used in the form of a mixture of gypsum and cellulose fibers, said Molded on the inside with the insulating layer forming material is coated or coated, the material lies behind the mouth of the molding and the plate partially engages the mouth and abuts the end face of the material, but otherwise protrudes beyond the mouth, so that in the assembly target position the front of the plate is flush with the front surface of the rear element.
Solche Platten aus Faserwerkstoff sind handelsüblich unter der Marke "Fermacell".Such fibrous material panels are commercially available under the trademark "Fermacell".
Bevorzugt ist zudem dabei vorgesehen, dass die federnde Befestigungsklammer eine Haltefläche aufweist, die in Montagesolllage an der Vorderseite der Platte anliegt.Preference is also provided in this case that the resilient mounting bracket has a holding surface which rests in assembly target position on the front of the plate.
Hierbei ist zusätzlich vorgesehen, dass auch der Spalt zwischen Platte und Lochlaibung des hinteren Elementes mit feuerbeständiger Dichtmasse abgedichtet ist.It is additionally provided that the gap between the plate and hole reveal the rear element is sealed with fire-resistant sealant.
Um den Durchtritt von Dichtmasse in alle Bereiche zu ermöglichen, ist vorgesehen, dass die Befestigungsklammer etwa parallel zur Lochungsachse der Öffnung des hinteren Elementes verlaufende Durchlassbereiche für die Dichtmasse bildet.In order to enable the passage of sealing compound in all areas, it is provided that the mounting bracket forms approximately parallel to the perforation axis of the opening of the rear element extending passage regions for the sealant.
Zudem ist bevorzugt vorgesehen, dass das vordere Element des zweilagigen Elementes die Einbauöffnung samt gegebenenfalls in das Formteil eingesetzter Platte überdeckt, wobei in das vordere Element im Bereich der Mündung des Formteiles eine Einbauöffnung einbringbar ist, gegebenenfalls auch in die dahinter liegende Platte, oder wobei das vordere Element und/oder die Platte eine vorgeformte Einbauöffnung aufweisen.In addition, it is preferably provided that the front element of the two-layer element covers the mounting opening together with any plate inserted in the molded part, wherein in the front element in the region of the mouth the mold part, an installation opening can be introduced, optionally also in the underlying plate, or wherein the front element and / or the plate have a preformed mounting opening.
Ein bevorzugtes Verfahren zur Herstellung einer Unterdecke, einer Wand- oder Bodenplatte nach einem der Ansprüche 1 bis 7 ist im Anspruch 8 angegeben.A preferred method for producing a false ceiling, a wall or floor slab according to one of claims 1 to 7 is specified in claim 8.
Ein Ausführungsbeispiel der Erfindung ist in der Zeichnung dargestellt und im Folgenden näher beschrieben.An embodiment of the invention is illustrated in the drawing and described in more detail below.
Es zeigt:
- Figur 1
- eine Unterdecke für Brandschutzzwecke mit eingebautem topfartigen Formteil und innenseitiger Beschichtung mit Dämmmaterial im Querschnitt gesehen.
- FIG. 1
- a false ceiling for fire protection purposes with built-pot-shaped molding and inside coating with insulating material seen in cross-section.
In der Zeichnungsfigur ist eine Unterdecke für Brandschutzzwecke gezeigt. Sie besteht im Ausführungsbeispiel aus einem zweilagigen plattenförmigen Element 1 aus Gipskartonplatten der Feuerwiderstandsklasse F90. Solche Platten haben eine Dicke von jeweils 20 mm. Sie sind üblicherweise mittels in der Zeichnung nicht dargestellter Tragkonstruktionen an Gebäudedecken befestigt, so dass zwischen der Gebäudedecke und der Unterdecke ein Freiraum zur Verlegung von Installationsleitungen oder dergleichen verbleibt.In the drawing figure, a false ceiling for fire protection purposes is shown. It consists in the embodiment of a two-layered plate-shaped element 1 of gypsum plasterboard of fire resistance class F90. Such plates have a thickness of 20 mm each. They are usually attached by means not shown in the drawing supporting structures to building ceilings, so that between the building ceiling and the ceiling a space for laying installation cables or the like remains.
Das so gebildete Element 1 weist eine Öffnung zur Anordnung von elektrotechnischen Bauteilen und Einbauteilen auf.The element 1 thus formed has an opening for the arrangement of electrical components and built-in components.
Im Ausführungsbeispiel ist eine Einbauleuchte 2 sowie ein mit dieser elektrisch verbundener Transformator vorgesehen.In the exemplary embodiment, a
Im Bereich der Öffnung ist ein topfartiges Formteil 4 angeordnet, welches innenseitig eine Dämmschicht bildendes Material 5 aufweist. Dieses Material bläht sich unter Feuer und Hitzeinwirkung auf und/oder bildet eine Karbonsperrschicht, so dass im Bereich der Öffnung der Unterdecke die Bedingungen der Feuerwiderstandsklasse F90 eingehalten werden können. Der Innenraum des Formteiles 4 ist von der Unterseite der Unterdecke, insbesondere des Elementes 1, her zugänglich und zur Aufnahme von elektrotechnischen Bauteilen bestimmt, wie in der Zeichnung anschaulich dargestellt.In the region of the opening, a pot-shaped molded part 4 is arranged, which on the inside has an insulating layer-forming
Das Formteil 4 besteht vorzugsweise aus Metallblech, auch Lochblech oder aus Streckmetall oder aus einem gitterartigen Metallskelett. Bei Einsatz dieses Materials ist eine gute Temperaturleitfähigkeit gewährleistet, so dass eine gute Temperaturverteilung bei auftretendem Brand oder dergleichen erreicht wird. Zudem bildet diese Struktur eine stabile Halterung für das aufschäumbare Dämmmaterial 5. Die Dämmschicht 5 kann in geeigneter Weise mit dem Formteil 4 verbunden werden oder lediglich auf dieses aufgesetzt werden. Beispielsweise ist es möglich, die Dämmschicht mittels Kleben an dem Formteil 4 zu befestigen. Auch ist es möglich, das Formteil in entsprechendes Material zu tauchen, so dass die Beschichtung mit der Dämmschicht 5 erfolgt. Auch ist es möglich, die Dämmschicht 5 im Wege des Vergusses auf das Formteil 4 aufzubringen. Schließlich kann dass die Dämmschicht bildende Material auch in Form eines formhaltigen Körpers aufgebaut sein, der lediglich auf das Formteil aufgestülpt oder in das Formteil 4 eingesteckt wird. Sofern die Dämmschicht aus einem formhaltigen Körper besteht, kann gegebenenfalls auf die Anordnung des formhaltigen Formteiles 4 teilweise oder vollständig verzichtet werden.The molded part 4 is preferably made of sheet metal, also perforated plate or expanded metal or a grid-like metal skeleton. When using this material, a good thermal conductivity is ensured, so that a good temperature distribution is achieved in the event of fire or the like. In addition, this structure forms a stable support for the foamable
In der Zeichnung ist eine besonders bevorzugte Ausführungsform dargestellt. Hierbei ist das Element 1 zweilagig ausgebildet. Das hintere, in der Zeichnung obere Element 1 weist eine Öffnung für den Einsatz des Formteiles 4 von der Vorderseite her, also von unten in der Zeichnungsfigur, auf. Beim Herstellungsvorgang, der nachfolgend noch beschrieben wird, wird das Formteil 4 in die Öffnung des hinteren Elementes 1 eingesetzt, so dass es geringfügig in die Lochlaibung eintaucht. Die Mündung des Formteiles 4 liegt dabei hinter der vorderen Ebene des hinteren Elementes 1 zurück. Am Formteil 4 sind mündungsnah federnde Befestigungsklammern 10 angeordnet, beispielsweise drei solcher Klammern gleichmäßig auf dem Umfang verteilt. Diese Befestigungsklammern 10 weisen Schenkel 11 auf, die Einführschrägen bilden, so dass beim Einführen des Formteiles 4 in die entsprechende Öffnung von unten nach oben in Figur 1 eine Einführhilfe gebildet ist. Die Schenkel 11 stützen sich in der Montagesolllage an der Lochlaibung des hinteren Elementes 1 federnd ab. Zusätzlich weisen die Befestigungsklammern 10 eine Anschlagfläche 12 auf, die in der Montagesolllage an der Vorderseite des hinteren Elementes 1 anliegen. Der Spalt zwischen dem Formteil 4 und der Lochlaibung ist mit vorzugsweise feuerbeständiger Dichtmasse 13 ausgekleidet und abgedichtet. In dieser Ausführungsform ist in die Mündung des Formteiles 4 eine Platte 14 aus atmungsaktivem, schalldämpfendem, schwer entflammbarem Werkstoff in Form einer Mischung aus Gips und Zellulosefasern eingesetzt. Das Formteil 4 ist innenseitig mit dem die Dämmschicht bildenden Material 5 belegt oder beschichtet, wobei das Material 5 hinter der Mündung des Formteiles 4 geringfügig zurückliegt. Damit ist Freiraum für die Platte 14 geschaffen, die teilweise in die Mündung des Formteiles 4 eingreift und an der Stirnfläche des Materials 5 anliegt, im Übrigen aber über die Mündung des Formteiles 4 vorragt, so dass in der Montagesolllage die Vorderseite der Platte 14 mit der Vorderfläche des hinteren Elementes 1 fluchtet. Um die Platte 14 an dem Formteil 4 schon vor dem Einbau zu fixieren, so dass eine montagefähige Einheit zur Verfügung gestellt ist, weist die federnde Befestigungsklammer 10 eine zusätzliche Haltefläche 15 auf, die in Montagesolllage an der Vorderseite der Platte 14 anliegt. Selbstverständlich ist auch der Spalt zwischen der Platte 14 und der Lochlaibung des hinteren Elementes 1 mit feuerbeständiger Dichtmasse 13 abgedichtet. Die Befestigungsklammer 10 ist ein Blechformteil, aus dem die Halteflächen 12 und 15 ausgeschnitten und nach entgegengesetzten Seiten abgewinkelt sind, wobei die Halteflächen 12,15 nicht in einer Flucht liegen, sondern zueinander versetzt sind, so dass ein Durchlassspalt für die Dichtmasse 13 gebildet ist. Ebenso können der Federarm 11 oder die Federarme (diese können auch mehrfach angeordnet sein) mit entsprechenden Lochungen und Freischnittflächen ausgebildet sein, so dass das Durchtreten der Dichtmasse gewährleistet ist. Die Befestigungsklammer kann zudem mit einem Umschlag um die Mündung des Formteiles 4 greifen und dort steckbefestigt oder rastbefestigt sein.In the drawing, a particularly preferred embodiment is shown. Here, the element 1 is formed in two layers. The rear, in the drawing upper element 1 has an opening for the use of the molded part 4 from the front, ie from below in the drawing figure on. In the manufacturing process, which will be described below, the molding 4 is inserted into the opening of the rear element 1, so that it dips slightly into the hole reveal. The mouth of the molded part 4 is behind the front plane of the rear element 1 back. On the molding 4 are close to the spring
Bei der Ausführungsform nach Figur 1 ist das vordere Element des zweilagigen Elementes 1 so angeordnet, dass in der Montagesolllage die Einbauöffnung samt in das Formteil 4 eingesetzter Platte 14 überdeckt ist. Sowohl die Platte 14 als auch das vordere Element des zweilagigen Elementes 1 kann zunächst ungelocht sein. Eine entsprechende Lochung kann der Monteur, sobald der Aufbau gemäß Figur 1 beendet ist, einbringen, um nachträgliche Installationsteile, beispielsweise einer Einbauleuchte 2 in die so geschaffene Öffnung einsetzen zu können. Es ist auch möglich, lediglich die Platte 14 vorzulochen und nachträglich das vordere Element des zweilagigen Elementes 1 mit einem entsprechenden Werkzeug zu lochen. Die entsprechende Lochung ist natürlich so anzubringen, dass sie in den Hohlraum mündet, der durch das Formteil 4 gebildet ist.In the embodiment according to FIG. 1, the front element of the two-layered element 1 is arranged so that the installation opening together with the
Bei der Montage wird dem Monteur das fertige Element, bestehend aus den Bestandteilen 4,5,10,14 als Vormontageeinheit zur Verfügung gestellt, wobei diese Einheit montagefähig zusammengefügt ist und somit keine verlierbaren oder separat zu haltenden Teile aufweist. Der Monteur bringt dann in die hintere Platte des Elementes 1 eine entsprechende Lochung ein, in die das Formteil 4 eingesetzt und mittels der Befestigungsklammern 10 fixiert werden kann. Anschließend wird die Dichtmasse 13 eingebracht, so dass der Spalt zwischen Formteil 4 und Lochlaibung der Platte 1 ausgefüllt ist. Das Dichtmaterial, welches klebfähig ist, ist in dünner Schicht oder in Form einer Raupe so aufgebracht, dass es über die vordere Fläche des hinteren Elementes 1 vorragt. Anschließend kann die vordere Platte des Elementes 1 aufgebracht werden und befestigt werden, wobei durch die Dichtmasse eine Verklebung im Bereich des Dichtspaltes erfolgt. Je nachdem, ob die Platte 14 vorgelocht ist oder nicht, kann die vordere Platte des Elementes 1 zum Zwecke des Einbringens von Installationen in das Formteil 4 gelocht werden oder auch gleichzeitig die Platte 14 gelocht werden, so dass dann der Einbau eines entsprechenden Installationsteiles, beispielsweise einer Einbauleuchte 2 ermöglicht ist.During assembly, the finished element, consisting of the
Obwohl das Ausführungsbeispiel die Einbauweise in einer Unterdecke zeigt, ist die Erfindung nicht auf eine solche Einbauweise beschränkt, sondern solche Einbauten können auch in Wandflächen oder entsprechend ausgebildete Bodenflächen erfolgen. Die Form des Formteiles 4 ist vorzugsweise im Querschnitt kreisrund, jedoch sind auch polygonale Ausbildungen möglich und brauchbar. Die zylindrische Form wird vorzugsweise deshalb gewählt, weil es einfacher ist, kreisrunde Lochungen in entsprechende Elemente 1 einzubringen.Although the embodiment shows the way of installation in a false ceiling, the invention is not limited to such a manner of installation, but such installations can also be made in wall surfaces or correspondingly designed bottom surfaces. The shape of the molded part 4 is preferably circular in cross-section, but also polygonal designs are possible and useful. The cylindrical shape is preferably chosen because it is easier to introduce circular holes in corresponding elements 1.
Die Erfindung stellt eine besonders kostengünstige und seriell zu fertigende Installationsmöglichkeit für Unterdecken zur Verfügung.The invention provides a particularly cost-effective and serial to be manufactured installation option for suspended ceilings.
Claims (8)
- Ceiling, wall or floor panel for fire-protection purposes, comprising a multilayer wall-, floor- or ceiling element (1) of a fire protection material that is resistant to fire and heat, in particular gypsum plaster boards, as well as a supporting structure that holds the element (1), wherein the element (1) is equipped with an opening for the arrangement of installation parts or electrotechnical components, in particular of a built-in light (2), wherein arranged in the area of the opening is a pot-shaped moulded part (4), which on the inside and/or outside has a material (5) that forms an insulating layer, which swells up under the action of heat and/or fire and/or forms a carbon barrier layer, wherein the interior of the moulded part (4) of that front side of the element (1) facing away from the supporting structure is accessible and is intended for accommodating installation parts of the electrotechnical components (2),
characterised in that
in the case of a two-layer element (1), the rear element has an opening for the insertion of the moulded part (4), into which the moulded part (4) is inserted, and which is sunk into the hole soffit, wherein the mouth of the moulded part (4) lies back behind the front place of the rear element; that held close to the mouth on the moulded part (4) are sprung fastening clips (10) which have insertion-assisting slopes (11) and which rest in a sprung manner at the hole soffit of the rear element, wherein the fastening clips (10) have a stopping face (12) which in the desired installation position rest against the front of the rear element. - Ceiling, wall panel or floor panel as claimed in claim 1, characterised in that the gap between moulded part (4) and hole soffit is sealed with fire-resistant sealing compound (13).
- Ceiling, wall panel or floor panel as claimed in claim 1 or 2, characterised in that set into the mouth of the moulded part (4) is a panel (14) of breathable, soundproofing, flame-resistant material in the form of a mixture of plaster and cellulose fibres, wherein the moulded part (4) is lined or coated on the inside with the material (5) that forms the insulating layer, the material (5) lies back behind the mouth of the moulded part (4) and the panel (14) partly engages into the mouth and rests against the end face of the material (5), but for the rest projects beyond the mouth, so that in the desired installation position the front of the panel (14) is flush with the front face of the rear element.
- Ceiling, wall panel or floor panel as claimed in any of claims 1 to 3,
characterised in that the sprung fastening clip (10) has a holding surface (15), which in the desired installation position, rests against the front of the panel (14). - Ceiling, wall panel or floor panel as claimed in any of claims 1 to 3,
characterised in that the gap between the panel (14) and hole soffit of the rear element is sealed with fire-resistant sealing compound (13) also. - Ceiling, wall panel or floor panel as claimed in any of claims 1 to 5,
characterised in that the fastening clips (10) form passage areas for the sealing compound (13), running roughly parallel to the perforation axis of the opening of the rear element. - Ceiling, wall panel or floor panel as claimed in any of claims 1 to 6,
characterised in that the front element of the two-layer element (1) covers over the installation opening together with, if applicable, the panel (14) set into the moulded part (4), wherein in the front element in the area of the mouth of the moulded part (4), an installation opening can be fitted, possibly also into the panel (14) lying behind it, or wherein the front element and/or the panel (14) have a pre-moulded installation opening. - Method for manufacturing a ceiling, a wall panel or a floor panel as claimed in any of claims 1 to 7,
characterised in that in the case of a two-layer element (1), first of all the rear element is fastened to a substructure, then an installation opening is inserted in the rear element, after that the moulded part (4) together with the panel (14) and fastening clips (10) is pushed into the installation opening and positioned, then fire-resistant sealing compound (13) is introduced into the gap between the moulded part (4), panel (14) and hole soffit of the first element, after that preferably a layer or bead of additional sealing compound, projecting beyond the front face of the rear element, is applied onto the sealing compound (13), after that the front element if fitted to the rear element and fastened, and is subsequently an installation opening is inserted into the front element and possibly into the panel (14), this opening running into the hollow space encompassed by the moulded part (4).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP06014791A EP1705304A3 (en) | 2002-05-29 | 2003-05-13 | Ceiling, wall or floor panel for fire protection purposes |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE10223904A DE10223904A1 (en) | 2002-05-29 | 2002-05-29 | Suspended ceiling for fire protection purposes |
DE10223904 | 2002-05-29 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06014791A Division EP1705304A3 (en) | 2002-05-29 | 2003-05-13 | Ceiling, wall or floor panel for fire protection purposes |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1367191A1 EP1367191A1 (en) | 2003-12-03 |
EP1367191B1 true EP1367191B1 (en) | 2007-06-27 |
Family
ID=29414249
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06014791A Withdrawn EP1705304A3 (en) | 2002-05-29 | 2003-05-13 | Ceiling, wall or floor panel for fire protection purposes |
EP03010652A Expired - Lifetime EP1367191B1 (en) | 2002-05-29 | 2003-05-13 | Ceiling, wall or floor panel for fire protection |
Family Applications Before (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP06014791A Withdrawn EP1705304A3 (en) | 2002-05-29 | 2003-05-13 | Ceiling, wall or floor panel for fire protection purposes |
Country Status (3)
Country | Link |
---|---|
EP (2) | EP1705304A3 (en) |
AT (1) | ATE365841T1 (en) |
DE (2) | DE10223904A1 (en) |
Families Citing this family (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102004007453B4 (en) * | 2004-02-13 | 2015-12-03 | Kaiser Gmbh & Co. Kommanditgesellschaft | molding |
DK1754935T3 (en) * | 2004-06-09 | 2010-02-01 | Liangju Wu | Built-in lamp with fire protection |
GB0510494D0 (en) * | 2005-05-23 | 2005-06-29 | Aurora Ltd | Improvements to fire related downlights |
FR2895489B1 (en) * | 2005-12-27 | 2008-05-30 | Jerome Martin | SAFETY DEVICE FOR CEILINGS AND FALSE CEILINGS |
DE202006015399U1 (en) * | 2006-10-06 | 2008-02-14 | Viessmann Kältetechnik AG | Prefabricated wall panel |
JP2010257745A (en) * | 2009-04-24 | 2010-11-11 | Panasonic Electric Works Co Ltd | Luminaire |
DE202014105845U1 (en) * | 2014-12-04 | 2016-03-07 | Kaiser Gmbh & Co Kg | Hollow ceiling with fire enclosure and fire enclosure |
CN110332485B (en) * | 2019-07-17 | 2021-03-23 | 江苏舒适照明有限公司 | Heat radiation structure of module spotlight |
CN115042912B (en) * | 2022-07-15 | 2023-09-26 | 靖江亚泰船用物资有限公司 | Fire-resistant mounting structure of B15-level composite rock wool board is built on boats and ships |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4225193A1 (en) * | 1992-07-30 | 1994-02-17 | Amf Mineralfaser Gmbh | Insulating boards for lining walls and ceilings etc. - made by a wet process from a mixt. of cellulose material, vermiculite, binder, clay, perlite, and flocculating agents |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2079801B (en) * | 1980-06-27 | 1984-03-14 | Tba Industrial Products Ltd | Weld splash resistant glass fibre fabrics |
DE9318416U1 (en) * | 1993-12-02 | 1994-03-17 | Adelmann-Lichtsysteme Gesellschaft für Licht mbH, 80799 München | Suspended ceiling for fire protection purposes |
GB9501391D0 (en) * | 1995-01-25 | 1995-03-15 | Environmental Seals Ltd | Ventilated covers for electrical fittings |
WO1997005342A1 (en) * | 1995-07-21 | 1997-02-13 | Tba Industrial Products Limited | Improvements in and relating to fire resistant assemblies |
DE69804461D1 (en) * | 1997-07-08 | 2002-05-02 | Euro Passive Fire Prot Ltd | VENTILATED PANEL FOR ELECTRICAL LIGHTING DEVICES |
US6105334A (en) * | 1997-09-16 | 2000-08-22 | Logic Construction Systems, L.L.C. | Fire resistant lighting enclosure |
EP0909919A3 (en) * | 1997-10-14 | 2000-03-22 | Carboline Europe Limited | Downlighter cover |
GB2345125B (en) * | 1998-12-23 | 2002-05-01 | Tenmat Ltd | Intumescent downlighter cover and method of manufacturing same |
DE20118692U1 (en) * | 2001-11-19 | 2002-03-21 | Trilux-Lenze Gmbh + Co Kg, 59759 Arnsberg | Profile frame for fastening a luminaire in suspended ceilings |
-
2002
- 2002-05-29 DE DE10223904A patent/DE10223904A1/en not_active Withdrawn
-
2003
- 2003-05-13 AT AT03010652T patent/ATE365841T1/en not_active IP Right Cessation
- 2003-05-13 EP EP06014791A patent/EP1705304A3/en not_active Withdrawn
- 2003-05-13 DE DE50307546T patent/DE50307546D1/en not_active Expired - Lifetime
- 2003-05-13 EP EP03010652A patent/EP1367191B1/en not_active Expired - Lifetime
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE4225193A1 (en) * | 1992-07-30 | 1994-02-17 | Amf Mineralfaser Gmbh | Insulating boards for lining walls and ceilings etc. - made by a wet process from a mixt. of cellulose material, vermiculite, binder, clay, perlite, and flocculating agents |
Also Published As
Publication number | Publication date |
---|---|
EP1367191A1 (en) | 2003-12-03 |
EP1705304A2 (en) | 2006-09-27 |
DE10223904A1 (en) | 2003-12-11 |
EP1705304A3 (en) | 2009-06-17 |
ATE365841T1 (en) | 2007-07-15 |
DE50307546D1 (en) | 2007-08-09 |
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