EP1360267B1 - Lubricant concentrate based on glycerin - Google Patents
Lubricant concentrate based on glycerin Download PDFInfo
- Publication number
- EP1360267B1 EP1360267B1 EP02716728A EP02716728A EP1360267B1 EP 1360267 B1 EP1360267 B1 EP 1360267B1 EP 02716728 A EP02716728 A EP 02716728A EP 02716728 A EP02716728 A EP 02716728A EP 1360267 B1 EP1360267 B1 EP 1360267B1
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- EP
- European Patent Office
- Prior art keywords
- lubricant
- concentrate
- oder
- lubricant concentrate
- nitrogen
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
- C10M173/025—Lubricating compositions containing more than 10% water not containing mineral or fatty oils for lubricating conveyor belts
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M173/00—Lubricating compositions containing more than 10% water
- C10M173/02—Lubricating compositions containing more than 10% water not containing mineral or fatty oils
Definitions
- the present invention relates to glycerol based lubricant concentrates in combination with at least one selected nitrogen compound and / or a selected organic carboxylic acid. Additionally, the present invention encompasses the use of these lubricant concentrates, methods and system in which these lubricant concentrates are incorporated.
- the containers to be filled in the bottling plants are transported by transporters of various designs and materials, for example via plate conveyor belts or chain-like arrangements, which will generally be referred to below as transport chains.
- the transporters make the connection between the different optional treatment stages of the filling process such. B. unpacker, bottle washer, filler, capper, labeler, Einpacker and others.
- the containers may be various forms, in particular glass and plastic bottles, cans, jars, barrels, beverage containers (KEG), paper and cardboard containers.
- the transport chains In order to ensure trouble-free operation, the transport chains must be lubricated in a suitable manner, so that excessive friction is avoided to the containers.
- aqueous solutions which contain suitable friction-reducing agents.
- the transport chains are brought into contact, for example, by immersion or by spraying, which then speaks of immersion lubrication systems or automatic belt lubrication systems or central chain lubrication systems.
- the chain lubricants hitherto used as lubricants are usually based on fatty acids in the form of their water-soluble alkali or alkanolamine salts or on fatty amines, preferably in the form of their organic or inorganic salts.
- DE-A-36 31 953 describes a method for lubricating chain-like bottle conveyor belts in beverage bottling plants, especially in breweries, and for cleaning the belts by means of a liquid detergent, which is characterized in that the chain-shaped bottle conveyor belts with tape lubricants based on neutralized primary Fat amines, which preferably have 12 to 18 carbon atoms and an unsaturated content of more than 10%, lubricates.
- DE-A-39 05 548 discloses lubricants based on N-alkylated fatty amine derivatives which contain at least one secondary and / or tertiary amine.
- WO 94/03562 describes a lubricant concentrate based on fatty amines and optionally customary diluents or auxiliaries or additives, characterized in that it contains at least one polyamine derivative of a fatty amine and / or a salt of such an amine, wherein the proportion of said polyamine derivatives of Fatty amines in the total formulation 1 to 100 wt .-% is.
- Some filling companies use polytetrafluoroethylene-based lubricants. These are in the form of dispersions and are not, as commonly practiced, applied via nozzles, but brush on the chains. These means have the advantage that they bring a substantial reduction in the friction between conveyor belts and transport goods with it. In addition, the polytetrafluoroethylene adheres very strongly to the chains. A disadvantage turned out in practice that the entire hygienic condition was deteriorated in terms of contamination and contamination of the transport chains. This has even gone so far that the performance profile of the lubricant has diminished over time due to the increase in contamination.
- WO94 / 19438 A1 describes the use of alkylpolyglucosides as chain lubricants in bottling plants for thermoplastic beverage containers.
- the commonly used lubricants have the disadvantage that they form a firmly adhering film on the transport chains, which is not easy to remove by simply rinsing with water.
- the non-prepublished application DE 199 42 535.3 provides lubricants based on polyhydroxy compounds, which are hydrophilic due to their molecular structure and at the same time improve the lubricating performance compared to the amines usually used as a lubricant.
- polyhydroxy compounds which are selected from alkanediols or alkanetriols, very particularly preferably glycerol, or their polymers and their esters and ethers.
- the proportion of glycerol is particularly preferably more than 25% by weight and very particularly preferably greater than 50% by weight and in particular greater than 70% by weight.
- nitrogen-containing compound a) monoethanolamine and / or triethanolamine.
- the proportion of nitrogen-containing compound a), based on the total concentrate is 0.1 to 20% by weight, particularly preferably 0.2 to 10% by weight.
- the lubricant concentrate according to the invention contains 0.1 to 20% by weight, especially preferably 0.2 to 10% by weight, of the organic carboxylic acid b).
- the preferred organic carboxylic acid b) is acetic acid and / or caproic acid in the lubricant concentrate according to the invention.
- the lubricant concentrate according to the invention is preferably present as liquid, solution, gel, emulsion, paste, dispersion.
- At least one antimicrobial component selected from the groups of alcohols, aldehydes, antimicrobial acids, carboxylic acid esters, acid amides, phenols, phenol derivatives, diphenyls, diphenylalkanes, urea derivatives, oxygen, nitrogen in the lubricant concentrate according to the invention Acetals and formals, benzamidines, isothiazolines, phthalimide derivatives, pyridine derivatives, antimicrobial surface-active compounds, guanidines, antimicrobial amphoteric compounds, quinolines, 1,2-dibromo-2,4-dicyanobutane, iodo-2-propynyl-butyl-carbamate, iodine, iodophores, peroxides, peracids.
- the lubricant concentrates of the present invention may additionally contain components selected from fluorine and silicone compounds, wherein the fluorine compound is preferably selected from the groups of perfluorinated or partially fluorinated monomeric organic compounds, pure and mixed di- and oligomers based on at least one per- or partially fluorinated organic monomer, pure and mixed polymers based on at least one per- or partially fluorinated organic monomer.
- fluorine compound is preferably selected from the groups of perfluorinated or partially fluorinated monomeric organic compounds, pure and mixed di- and oligomers based on at least one per- or partially fluorinated organic monomer, pure and mixed polymers based on at least one per- or partially fluorinated organic monomer.
- the silicone compounds are preferably selected from the group of polysiloxanes and more preferably from the groups of the linear, branched, cyclic and crosslinked polysiloxanes.
- the lubricant concentrates according to the invention may comprise further components selected from the groups of surfactants and solubilizers, with particular preference being given to containing at least one alkylpolyglycoside as the surfactant.
- Further constituents may be fatty alkylamines having more than 10 carbon atoms and / or their alkoxylates, in particular coconut fatty amine ethoxylates and / or imidazoline compounds and / or amphoteric surfactants and / or nonionic surfactants and / or ether carboxylic acids and / or ether amine compounds having more than 10 carbon atoms.
- Another object of the present invention is the use of a lubricant concentrate according to the invention or a dilute solution of a lubricant concentrate according to the invention for the transport of Kuriststoff-, cardboard, metal or glass containers primarily in the food processing industry, which is in the plastic containers to be transported preferably those containing at least one polymer selected from the group of polyethylene terephthalates (PET), polyethylene naphthenates (PEN), polycarbonates (PC), PVC, and most preferably PET beverage bottles.
- PET polyethylene terephthalates
- PEN polyethylene naphthenates
- PC polycarbonates
- PVC polycarbonates
- additional antimicrobial agents are added during the application, which are particularly preferably selected from organic peracids, chlorine dioxide or ozone.
- the lubricant concentrates are applied to the conveyor belts via an aid, for example selected from brush, sponge, rollers, cloths, cloths, brushes, wipers, rubber, spray device , wherein preferably the Schmiemnittelkonzentrat is used in undiluted form, so with dilution factor 0 or diluted form with a dilution factor up to less than 10,000.
- an aid for example selected from brush, sponge, rollers, cloths, cloths, brushes, wipers, rubber, spray device , wherein preferably the Schmiemnittelkonzentrat is used in undiluted form, so with dilution factor 0 or diluted form with a dilution factor up to less than 10,000.
- Particularly preferred dilution factors are between 0 and 10 and very particularly preferably between 0 and 2.
- Another object of the present invention is a method for maintaining the ease of transport chains by the computer-controlled application of a lubricant concentrate according to the invention, which is preferably diluted before application, at predetermined positions of the transport chains and by periodic application of chain cleaning agent and / or rinsing or Nach Suitewasser ,
- the present invention also relates to a system for maintaining the smooth running of transport chains, comprising a lubricant concentrate according to the invention and a system for lubricating and cleaning transport chains and a chain cleaning agent, wherein in the plant for lubricating and cleaning transport chains at least one tank for receiving the lubricant associated feed pump and supply line to the one or more lubricant application elements and a tank for receiving the chain cleaning agent with associated feed pump and supply line to the detergent application elements or a the respective application cycles and the respective feed quantities controlling control device is included.
- the lubricant application element and the detergent application element are arranged as a functional unit on a common nozzle holder.
- the lubricant application element is designed as a compressed air-assisted 2-material nozzle.
- glycerol-based agent V1 of the prior art was compared with a glycerol-based agent B1 according to the invention. Both agents were tested for their lubricating effect on different beverage bottle materials.
- the lubricating effect can be determined by determining the friction coefficient.
- the coefficient of friction between beverage bottle and transport chains is defined according to the present invention as the ratio of draw weight exerted, for example, on a spring balance, when attempting to hold a drink bottle in running transport chains, to the weight of the bottle.
- the transport chains were in the present experiment made of stainless steel.
Abstract
Description
Die vorliegende Erfindung betrifft Schmiermittelkonzentrate auf Basis von Glycerin in Kombination mit mindestens einer ausgewählten Stickstoffverbindung und/oder einer ausgewählten organischen Carbonsäure. Außerdem umfaßt die vorliegende Erfindung die Verwendung dieser Schmiermittelkonzentrate, Verfahren und ein System, in dem diese Schmiermittelkonzentrate ein Bestandteil sind.The present invention relates to glycerol based lubricant concentrates in combination with at least one selected nitrogen compound and / or a selected organic carboxylic acid. Additionally, the present invention encompasses the use of these lubricant concentrates, methods and system in which these lubricant concentrates are incorporated.
In der Lebensmittelindustrie, insbesondere in Getränkebetrieben werden die in den Abfüllanlagen zu befüllenden Behälter über Transporteure verschiedenster Ausgestaltung und Materialien, beispielsweise über Plattentransportbänder oder kettenartige Anordnungen, die im folgenden allgemein als Transportketten bezeichnet werden sollen, transportiert. Die Transporteure stellen die Verbindung her zwischen den verschiedenen optionalen Behandlungsstufen des Abfüllprozesses wie z. B. Auspacker, Flaschenreinigungsmaschine, Füller, Verschließer, Etikettierer, Einpacker u.a.. Bei den Behältern kann es sich um verschiedenste Formen handeln, insbesondere Glas- und Kunststoffflaschen, Dosen, Gläser, Fässer, Getränkecontainer (KEG), Papier- und Pappbehälter. Um den störungsfreien Betrieb zu gewährleisten, müssen die Transportketten in geeigneter Weise geschmiert werden, so daß eine zu starke Reibung zu den Behältern vermieden wird. Üblicherweise werden zur Schmierung verdünnte wäßrige Lösungen verwendet, die geeignete reibungsvermindernde Wirkstoffe enthalten. Mit den wäßrigen Lösungen werden die Transportketten beispielsweise durch Eintauchen oder durch Besprühen in Kontakt gebracht, wobei man dann von Tauchschmieranlagen oder automatischen Bandschmiersystemen oder zentralen Kettenschmiersystemen spricht.In the food industry, especially in beverage companies, the containers to be filled in the bottling plants are transported by transporters of various designs and materials, for example via plate conveyor belts or chain-like arrangements, which will generally be referred to below as transport chains. The transporters make the connection between the different optional treatment stages of the filling process such. B. unpacker, bottle washer, filler, capper, labeler, Einpacker and others. The containers may be various forms, in particular glass and plastic bottles, cans, jars, barrels, beverage containers (KEG), paper and cardboard containers. In order to ensure trouble-free operation, the transport chains must be lubricated in a suitable manner, so that excessive friction is avoided to the containers. Usually, for lubrication dilute aqueous solutions are used which contain suitable friction-reducing agents. With the aqueous solutions, the transport chains are brought into contact, for example, by immersion or by spraying, which then speaks of immersion lubrication systems or automatic belt lubrication systems or central chain lubrication systems.
Die bisher als Schmiermittel eingesetzten Kettengleitmittel basieren meist auf Fettsäuren in Form ihrer wasserlöslichen Alkali- oder Alkanolaminsalze oder auf Fettaminen, vorzugsweise in Form ihrer organischen oder anorganischen Salze.The chain lubricants hitherto used as lubricants are usually based on fatty acids in the form of their water-soluble alkali or alkanolamine salts or on fatty amines, preferably in the form of their organic or inorganic salts.
Während beide Substanzklassen in der Tauchschmierung problemlos anwendbar sind, zeigen sie in den heute üblichen zentralen Kettenschmiersystemen eine Reihe von Nachteilen. So beschreibt die DE-A- 23 13 330 Schmiermittel auf Seifenbasis, die wäßrige Mischungen von C16-C18-Fettsäuresalzen und oberflächenaktiven Substanzen enthalten. Derartige Schmiermittel auf Seifenbasis weisen folgende Nachteile auf:
- 1. Es kommt zu einer Reaktion mit der Wasserhärte, also den Erdalkali-Ionen, und anderen Wasserinhaltsstoffen unter Bildung schwerlöslicher Metallseifen, den sogenannten primären Erdalkaliseifen.
- 2. Es kommt zu einer Reaktion zwischen diesen Schmiermitteln auf Seifenbasis und in Wasser oder in dem abzufüllenden Gut gelöstem Kohlendioxid.
- 3. Die so erzeugte Anwendungslösung ist stets keimfördemd.
- 4. Bei Anwendung von hartem Wasser sind lonenaustauscher zur Wasserenthärtung erforderlich, was eine zusätzliche Keimquelle bedeutet (und deshalb in der Praxis kaum anzutreffen ist), oder aber der Einsatz hoch komplexierungsmittelhaltiger Produkte, was wiederum ökologisch bedenklich ist, ist nötig.
- 5. Es kommt zu vermehrter Schaumbildung, was insbesondere Probleme am Bottle-Inspector (automatische Flaschenkontrolle) hervorrufen kann und eine stärkere Benetzung der Transportbehältnisse zur Folge hat.
- 6. Die meisten dieser Produkte sind lösungsmittelhaltig.
- 7. Die Reinigungswirkung dieser Produkte ist schlecht, so daß eine separate Reinigung notwendig ist.
- 8. Derartige Schmiermittelzubereitungen auf Seifenbasis zeigen ein pH-abhängiges Leistungsverhalten.
- 9. Schmiermittelzubereitungen auf Seifenbasis zeigen weiterhin eine Wassertemperatur-Abhängigkeit.
- 10. Schmiermittel auf Seifenbasis zeigen nur eine geringe Lagerstabilität, insbesondere bei niederen Temperaturen.
- 11. Das in vielen Produkten enthaltene EDTA (Ethylendiamintetraacetat) ist bekanntermaßen nur schlecht biologisch abbaubar.
- 12. Derartige Schmiermittelzubereitungen auf Seifenbasis sind nicht für alle Transportgüter aus Kunststoff geeignet, da es bei Anwendung dieser Mittel in vielen Fällen zu Spannungsrißkorrosionen am Transportgut kommt.
- 1. It comes to a reaction with the water hardness, ie the alkaline earth ions, and other water constituents to form sparingly soluble metal soaps, the so-called primary alkaline earth metal soaps.
- 2. There is a reaction between these soap-based lubricants and carbon dioxide dissolved in water or in the product to be bottled.
- 3. The application solution thus produced is always germ-promoting.
- 4. When using hard water ion exchangers are required for water softening, which means an additional source of germ (and therefore is hardly encountered in practice), or the use of highly complexing agent-containing products, which in turn is ecologically harmful, is necessary.
- 5. It comes to increased foaming, which in particular can cause problems with the bottle inspector (automatic bottle control) and has a stronger wetting of the transport containers result.
- 6. Most of these products contain solvents.
- 7. The cleaning effect of these products is poor, so that a separate cleaning is necessary.
- 8. Such soap-based lubricant formulations exhibit pH-dependent performance.
- 9. Soap based lubricant formulations continue to exhibit water temperature dependence.
- 10. Soap-based lubricants show only a short storage stability, especially at low temperatures.
- 11. The EDTA (ethylene diamine tetraacetate) found in many products is known to be poorly biodegradable.
- 12. Such soap-based lubricant preparations are not suitable for all plastic transport goods, since in many cases, when these agents are used, stress corrosion cracking occurs on the transported goods.
Neben Schmiermitteln auf Seifenbasis werden hauptsächlich solche auf Basis von Fettaminen verwendet. So beschreibt die DE-A-36 31 953 ein Verfahren zum Schmieren von kettenförmigen Flaschentransportbändern in Getränkeabfüllbetrieben, insbesondere in Brauereien, sowie zum Reinigen der Bänder mittels eines flüssigen Reinigungsmittels, das dadurch gekennzeichnet ist, daß man die kettenförmigen Flaschentransportbänder mit Bandschmiermitteln auf Basis neutralisierter primärer Fettamine, die vorzugsweise 12 bis 18 C-Atome aufweisen und einen ungesättigten Anteil von mehr als 10 % enthalten, schmiert.In addition to soap-based lubricants, those based on fatty amines are mainly used. Thus, DE-A-36 31 953 describes a method for lubricating chain-like bottle conveyor belts in beverage bottling plants, especially in breweries, and for cleaning the belts by means of a liquid detergent, which is characterized in that the chain-shaped bottle conveyor belts with tape lubricants based on neutralized primary Fat amines, which preferably have 12 to 18 carbon atoms and an unsaturated content of more than 10%, lubricates.
Aus der EP-A-0 372 628 sind Fettaminderivate der Formeln
- R1
- eine gesättigte oder ungesättigte, verzweigte oder lineare Alkylgruppe mit 8 bis 22 C-Atomen;
- R2
- Wasserstoff, eine Alkyl- oder Hydroxyalkylgruppe mit 1 bis 4 C-Atomen oder -A-NH2;
- A
- eine lineare oder verzweigte Alkylengruppe mit 1 bis 8 C-Atomen; und
- A1
- eine lineare oder verzweigte Alkylengruppe mit 2 bis 4 C-Atomen
- R 1
- a saturated or unsaturated, branched or linear alkyl group having 8 to 22 carbon atoms;
- R 2
- Hydrogen, an alkyl or hydroxyalkyl group having 1 to 4 carbon atoms or -A-NH 2 ;
- A
- a linear or branched alkylene group having 1 to 8 carbon atoms; and
- A 1
- a linear or branched alkylene group having 2 to 4 carbon atoms
Darüber hinaus sind aus der DE-A-39 05 548 Schmiermittel auf Basis von N-alkylierten Fettaminderivaten bekannt, die mindestens ein sekundäres und/oder tertiäres Amin enthalten.Moreover, DE-A-39 05 548 discloses lubricants based on N-alkylated fatty amine derivatives which contain at least one secondary and / or tertiary amine.
Aus der DE-A-42 06 506 sind bekannt:
Seifenfreie Schmiermittel auf der Basis von amphoteren Verbindungen, primären, sekundären und/oder tertiären Aminen und/oder Salzen derartiger Amine der allgemeinen Formel (I), (IIa), (IIb), (IIIa), (IIIb), (IIIc), (IVa) und (IVb)
R4-NH-R5 (IIa)
R4-N+H2-R5 X- (IIb)
R4-NH-(CH2)3 NH2 (IIIa)
R4-NH-(CH2)3 N+H32X- (IIIb)
R4-N+H2-(CH2)3-N+H32X- (IIIc)
R4-NR7R8 (IVa)
und/oder
R4-N+HR7R8 X- (IVb)
wobei
- R
- für einen gesättigten oder einfach oder mehrfach ungesättigten, linearen oder verzweigten Alkylrest mit 6 bis 22 C-Atomen, der gegebenenfalls durch -OH, -NH2, -NH-, -CO-, -(CH2CH2O)l- oder -(CH2CH2CH2O)l- substituiert sein kann,
- R1
- für Wasserstoff, einen Alkylrest mit 1 bis 4 C-Atomen, einen Hydroxyalkylrest mit 1 bis 4 C-Atomen oder einen Rest -R3COOM
- R2
- nur für den Fall, daß M eine negative Ladung darstellt für Wasserstoff, einen Alkylrest mit 1 bis 4 C-Atomen, oder einen Hydroxyalkylrest mit 1 bis 4 C-Atomen,
- R3
- für einen gesättigten oder einfach oder mehrfach ungesättigten, linearen oder verzweigten Alkylrest mit 1 bis 12 C-Atomen, der gegebenenfalls durch -OH, -NH2, -NH-, -CO-, -(CH2CH2O)I- oder -(CH2CH2CH2O)I- substituiert sein kann,
- R4
- für einen substituierten oder unsubstituierten, linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 6 bis 22 C-Atomen, der als Substituenten mindestens einen Amin-, Imin-, Hydroxy-, Halogen- und/oder Carboxyrest aufweisen kann,
einen substituierten oder unsubstituierten Phenylrest, der als Substituenten mindestens einen Amin-, Imin-, Hydroxy-, Halogen-, Carboxy- und/oder einen linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 6 bis 22 C-Atomen aufweisen kann, - R5
- für Wasserstoff oder - unabhängig von R4 - für einen Rest R4,
- X-
- für ein Anion aus der Gruppe Amidosulfonat, Nitrat, Halogenid, Sulfat, Hydrogencarbonat, Carbonat, Phosphat oder R6-COO- steht, wobei
- R6
- für Wasserstoff, einen substituierten oder unsubstituierten, linearen oder verzweigten Alkylrest mit 1 bis 20 C-Atomen oder Alkenylrest mit 2 bis 20 C-Atomen, die als Substituenten mindestens einen Hydroxy-, Amin- oder Iminrest aufweisen können, oder einen substituierten oder unsubstituierten Phenylrest, der als Substituenten einen Alkylrest mit 1 bis 20 C-Atomen aufweisen kann, steht, und
- R7 und R8
- jeweils unabhängig voneinander für einen substituierten oder unsubstituierten, linearen oder verzweigten Alkylrest mit 1 bis 20 C-Atomen oder Alkenylrest mit 2 bis 20 C-Atomen, die als Substituenten mindestens einen Hydroxy-, Amin- oder Iminrest aufweisen können, oder
einen substituierten oder unsubstituierten Phenylrest, der als Substituenten einen Alkylrest mit 1 bis 20 C-Atomen aufweisen kann, - M
- für Wasserstoff, Alkalimetall, Ammonium, einen Alkylrest mit 1 bis 4 C-Atomen, einen Benzylrest oder eine negative Ladung,
- n
- für eine ganze Zahl im Bereich von 1 bis 12,
- m
- für eine ganze Zahl im Bereich von 0 bis 5 und
- I
- für eine Zahl im Bereich von 0 bis 5
enthaltend Alkyldimethylaminoxide und/oder Alkyloligoglycoside als nichtionische Tenside.From DE-A-42 06 506 are known:
Soap-free lubricants based on amphoteric compounds, primary, secondary and / or tertiary amines and / or salts of such amines of the general formula (I), (IIa), (IIb), (IIIa), (IIIb), (IIIc) (IVa) and (IVb)
R 4 -NH-R 5 (IIa)
R 4 -N + H 2 -R 5 X- (IIb)
R 4 -NH- (CH 2 ) 3 NH 2 (IIIa)
R 4 -NH- (CH 2 ) 3 N + H 3 2X - (IIIb)
R 4 -N + H 2 - (CH 2 ) 3 -N + H 3 2X - (IIIc)
R 4 -NR 7 R 8 (IVa)
and or
R 4 -N + HR 7 R 8 X- (IVb)
in which
- R
- for a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 6 to 22 carbon atoms, optionally substituted by -OH, -NH 2 , -NH-, -CO-, - (CH 2 CH 2 O) l - or - (CH 2 CH 2 CH 2 O) l - may be substituted,
- R 1
- is hydrogen, an alkyl radical having 1 to 4 C atoms, a hydroxyalkyl radical having 1 to 4 C atoms or a radical -R 3 COOM
- R 2
- only in the case where M represents a negative charge for hydrogen, an alkyl radical having 1 to 4 C atoms, or a hydroxyalkyl radical having 1 to 4 C atoms,
- R 3
- for a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 1 to 12 C atoms, optionally substituted by -OH, -NH 2 , -NH-, -CO-, - (CH 2 CH 2 O) I - or - (CH 2 CH 2 CH 2 O) I - may be substituted,
- R 4
- a substituted or unsubstituted, linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 C atoms, which may have as substituents at least one amine, imine, hydroxyl, halogen and / or carboxy radical,
a substituted or unsubstituted phenyl radical which may have as substituents at least one amine, imine, hydroxyl, halogen, carboxy and / or a linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms, - R 5
- is hydrogen or, independently of R 4 , is a radical R 4 ,
- X -
- represents an anion from the group amidosulfonate, nitrate, halide, sulfate, bicarbonate, carbonate, phosphate or R 6 -COO-, wherein
- R 6
- is hydrogen, a substituted or unsubstituted, linear or branched alkyl radical having 1 to 20 C atoms or alkenyl radical having 2 to 20 C atoms, which may have as substituents at least one hydroxyl, amine or imine radical, or a substituted or unsubstituted phenyl radical . which may have as substituents an alkyl radical having 1 to 20 carbon atoms, is, and
- R 7 and R 8
- each independently of one another for a substituted or unsubstituted, linear or branched alkyl radical having 1 to 20 C atoms or alkenyl radical having 2 to 20 C atoms, which may have as substituents at least one hydroxyl, amine or imine radical, or
a substituted or unsubstituted phenyl radical which may have as substituents an alkyl radical having 1 to 20 C atoms, - M
- is hydrogen, alkali metal, ammonium, an alkyl radical having 1 to 4 C atoms, a benzyl radical or a negative charge,
- n
- for an integer in the range of 1 to 12,
- m
- for an integer in the range of 0 to 5 and
- I
- for a number in the range of 0 to 5
containing alkyldimethylamine oxides and / or alkyloligoglycosides as nonionic surfactants.
Die EP-B-629 234 offenbart eine Schmiermittelkombination, bestehend aus
- a) einer oder mehrerer Verbindungen der Formel
- R1
- für einen gesättigten oder einfach oder mehrfach ungesättigten, linearen oder verzweigten Alkylrest mit 6 bis 22 C-Atomen, der gegebenenfalls durch -OH, -NH2, -NH-, -CO-, Halogen oder einen Carboxylrest substituiert sein kann,
- R2
- für einen Carboxylrest mit 2 bis 7 C-Atomen,
- M
- für Wasserstoff, Alkalimetall, Ammonium, einen Alkylrest mit 1 bis 4 C-Atomen oder einen Benzylrest und
- n
- für eine ganze Zahl im Bereich von 1 bis 6 steht,
- b) wenigstens eine organische Carbonsäure ausgewählt aus einbasigen oder mehrbasigen, gesättigten oder einfach oder mehrfach ungesättigten Carbonsäuren mit 2 bis 22 C-Atomen,
- c) gegebenenfalls Wasser und Zusatz- und/oder Hilfsstoffe.
- a) one or more compounds of the formula
- R 1
- a saturated or mono- or polyunsaturated, linear or branched alkyl radical having 6 to 22 carbon atoms, which may optionally be substituted by -OH, -NH 2 , -NH-, -CO-, halogen or a carboxyl radical,
- R 2
- for a carboxyl radical having 2 to 7 C atoms,
- M
- for hydrogen, alkali metal, ammonium, an alkyl radical having 1 to 4 carbon atoms or a benzyl radical and
- n
- is an integer in the range of 1 to 6,
- b) at least one organic carboxylic acid selected from monobasic or polybasic, saturated or mono- or polyunsaturated carboxylic acids having 2 to 22 C atoms,
- c) optionally water and additives and / or auxiliaries.
Die WO 94/03562 beschreibt ein Schmiermittelkonzentrat auf Basis von Fettaminen und gegebenenfalls üblichen Verdünnungsmitteln oder Hilfs- bzw. Zusatzstoffen, dadurch gekennzeichnet, daß es mindestens ein Polyaminderivat eines Fettamins und/oder ein Salz eines derartigen Amins enthält, wobei der Anteil der genannten Polyaminderivate von Fettaminen an der Gesamtformulierung 1 bis 100 Gew.-% beträgt.WO 94/03562 describes a lubricant concentrate based on fatty amines and optionally customary diluents or auxiliaries or additives, characterized in that it contains at least one polyamine derivative of a fatty amine and / or a salt of such an amine, wherein the proportion of said polyamine derivatives of Fatty amines in the total formulation 1 to 100 wt .-% is.
Gemäß einer bevorzugten Ausführungsform der WO 94/03562 enthält dieses Schmiermittelkonzentrat mindestens ein Polyaminderivat eines Fettamins der allgemeinen Formel
R-A-(CH2)k-NH-[(CH2)l-NH]y-(CH2)m-NH2 · (H+X-)n
wobei
- R
- ein substituierter oder unsubstituierter, linearer oder verzweigter, gesättigter oder einfach oder mehrfach ungesättigter Alkylrest mit 6 bis 22 C-Atomen, wobei die Substituenten ausgewählt sind aus Amino, Imino, Hydroxy, Halogen und Carboxy, oder
ein substituierter oder unsubstituierter Phenylrest, wobei die Substituenten ausgewählt sind aus Amino, Imino, Hydroxy, Halogen, Carboxy und einem linearen oder verzweigten, gesättigten oder einfach oder mehrfach ungesättigten Alkylrest mit 6 bis 22 C-Atomen, ist; - A
- entweder für -NH- oder für -O- steht,
- X-
- ein Anion einer anorganischen oder organischen Säure bedeutet,
- k, l, m
- unabhängig voneinander eine ganze Zahl im Bereich von 1 bis 6 ist;
- y
- im Falle A = -NH- 0, 1, 2 oder 3 und
im Falle A = -O- 1, 2, 3 oder 4 ist, - n
- eine ganze Zahl von 0 bis 6 ist.
RA- (CH 2 ) k -NH - [(CH 2 ) 1 -NH] y - (CH 2 ) m -NH 2. (H + X - ) n
in which
- R
- a substituted or unsubstituted, linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 C atoms, wherein the substituents are selected from amino, imino, hydroxy, halogen and carboxy, or
a substituted or unsubstituted phenyl radical wherein the substituents are selected from amino, imino, hydroxy, halogen, carboxy and a linear or branched, saturated or mono- or polyunsaturated alkyl radical having 6 to 22 carbon atoms; - A
- is either -NH- or -O-,
- X -
- an anion of an inorganic or organic acid means
- k, l, m
- independently is an integer in the range of 1 to 6;
- y
- in the case of A = -NH- 0, 1, 2 or 3 and
in case A = -O- 1, 2, 3 or 4, - n
- is an integer from 0 to 6.
In einigen Abfüllbetrieben werden Schmiermittel auf Basis von Polytetrafluorethylen eingesetzt. Diese liegen in Form von Dispersionen vor und werden nicht, wie üblicherweise praktiziert, über Düsen, sondern über Pinsel auf die Ketten aufgebracht. Diese Mittel haben den Vorteil, daß sie eine wesentliche Reduktion der Reibung zwischen Transportbändern und Transportgütern mit sich bringen. Darüber hinaus haftet das Polytetrafluorethylen sehr stark auf den Ketten.
Von Nachteil stellte sich in der Praxis heraus, daß der gesamte hygienische Zustand bezüglich Verkeimung und Verschmutzung der Transportketten verschlechtert wurde. Dies führte sogar so weit, daß das Leistungsprofil des Schmiermittels aufgrund der Zunahme der Verschmutzung mit der Zeit nachließ.Some filling companies use polytetrafluoroethylene-based lubricants. These are in the form of dispersions and are not, as commonly practiced, applied via nozzles, but brush on the chains. These means have the advantage that they bring a substantial reduction in the friction between conveyor belts and transport goods with it. In addition, the polytetrafluoroethylene adheres very strongly to the chains.
A disadvantage turned out in practice that the entire hygienic condition was deteriorated in terms of contamination and contamination of the transport chains. This has even gone so far that the performance profile of the lubricant has diminished over time due to the increase in contamination.
Als weiterer Nachteil wurde beobachtet, daß die Dispersionen von Polytetrafluorethylen nicht lagerstabil waren und mit der Zeit separierten. Dies hat zur Folge, daß über einen längeren Zeitraum beobachtet, nicht konstante Mengen an Wirkstoff auf die Transportketten kommen.As a further disadvantage, it was observed that the dispersions of polytetrafluoroethylene were not storage-stable and separated with time. This has the consequence that observed over a longer period, not constant amounts of active ingredient on the transport chains.
Bei dem Versuch der Reinigung der Transportketten stellte sich heraus, daß die Schmiermittelschicht von den Transportketten sehr schwer zu entfernen war.In the attempt to clean the transport chains, it was found that the lubricant layer from the transport chains was very difficult to remove.
Bei der Überprüfung der Verträglichkeit von Polytetrafluorethylendispersionen bezüglich ihrer Kunststoffverträglichkeit, wurde außerdem festgestellt, daß sie auf PET-Flaschen Spannungsrisse erzeugen.In testing the compatibility of polytetrafluoroethylene dispersions for their plastic compatibility, it has also been found that they create stress cracks on PET bottles.
WO94/19438 A1 beschreibt den Einsatz von Alkylpolyglukosiden als Kettengleitmittel in Flaschenabfüllanlagen für thermoplastische Getränkebehälter.WO94 / 19438 A1 describes the use of alkylpolyglucosides as chain lubricants in bottling plants for thermoplastic beverage containers.
US 5,244,589 beschreibt ein antimikrobielles Kettenschmiermittel enthaltend eine Fettsäure und eine quarternäre Ammoniumverbindung.US 5,244,589 describes an antimicrobial chain lubricant containing a fatty acid and a quaternary ammonium compound.
Die üblicherweise verwendeten Schmiermittel haben den Nachteil, daß sie einen fest anhaftenden Film auf den Transportketten bilden, der durch einfaches Spülen mit Wasser nicht einfach zu entfemen ist.The commonly used lubricants have the disadvantage that they form a firmly adhering film on the transport chains, which is not easy to remove by simply rinsing with water.
In diesem Film können sich Rückstände und Abriebstoffe sammeln und zu Hygiene- und Betriebsstörungen im Betrieb führen.In this film, residues and abrasives can accumulate and lead to hygiene and operational problems in operation.
Die nicht vorveröffentlichte Anmeldung DE 199 42 535.3 stellt Schmiermittel auf Basis von Polyhydroxyverbindungen zur Verfügung, die aufgrund ihrer Molekülstruktur hydrophil sind und gleichzeitig die Schmierleistung gegenüber den üblicherweise als Schmiermittel eingesetzten Aminen verbessern.The non-prepublished application DE 199 42 535.3 provides lubricants based on polyhydroxy compounds, which are hydrophilic due to their molecular structure and at the same time improve the lubricating performance compared to the amines usually used as a lubricant.
Dabei werden als besonders bevorzugt Polyhydroxyverbindungen genannt, die ausgewählt sind aus Alkandiolen oder Alkantriolen, ganz besonders bevorzugt Glycerin, oder deren Polymere sowie deren Ester und Ether.Particular preference is given to polyhydroxy compounds which are selected from alkanediols or alkanetriols, very particularly preferably glycerol, or their polymers and their esters and ethers.
An keiner Stelle der nicht vorveröffentlichten Anmeldung DE 199 42 535.3 wird auf Kombinationen von Alkoholen mit organischen stickstoffhaltigen Verbindungen mit weniger als 10 C-Atomen im Molekül und/oder mit organischen Carbonsäuren mit 1 bis 10 C-Atomen hingewiesen.At no point in the unpublished application DE 199 42 535.3 is pointed to combinations of alcohols with organic nitrogen-containing compounds having less than 10 carbon atoms in the molecule and / or with organic carboxylic acids having 1 to 10 carbon atoms.
Somit ist Gegenstand der vorliegenden Erfindung ein Schmiermittelkonzentrat, enthaltend mehr als 20 Gew.-% an Glycerin, bezogen auf das gesamte Konzentrat, als nichtstickstoffhaltige alkoholische Komponente in Kombination mit mindestens
- a. einer stickstoffhaltigen Verbindung der Formel I
- b. einer organischen Säure mit 1 bis 10 C-Atomen im Molekül.
- a. a nitrogen-containing compound of the formula I.
- b. an organic acid with 1 to 10 carbon atoms in the molecule.
Besonders bevorzugt ist der Anteil an Glycerin mehr als 25 Gew.% und ganz besonders bevorzugt größer als 50 Gew.% und insbesondere größer als 70 Gew.-%.The proportion of glycerol is particularly preferably more than 25% by weight and very particularly preferably greater than 50% by weight and in particular greater than 70% by weight.
Dabei ist es bevorzugt, daß als stickstoffhaltige Verbindung a) Monoethanolamin und/oder Triethanolamin vorliegen.It is preferred that present as the nitrogen-containing compound a) monoethanolamine and / or triethanolamine.
Als bevorzugte Ausführungsform des erfindungsgemäßen Schmiermittelkonzentrats ist es anzusehen, wenn der Anteil an stickstoffhaltiger Verbindung a), bezogen auf das gesamte Konzentrat, 0,1 bis 20 Gew.-% besonders bevorzugt 0,2 bis 10 Gew.-% beträgt.It is regarded as a preferred embodiment of the lubricant concentrate according to the invention if the proportion of nitrogen-containing compound a), based on the total concentrate, is 0.1 to 20% by weight, particularly preferably 0.2 to 10% by weight.
Es ist ebenfalls bevorzugt, wenn das erfindungsgemäße Schmiermittelkonzentrat, bezogen auf das gesamte Konzentrat, 0,1 bis 20 Gew.-%, besondes bevorzugt 0,2 bis 10 Gew.-% der organischen Carbonsäure b) enthält.It is likewise preferred if the lubricant concentrate according to the invention, based on the total concentrate, contains 0.1 to 20% by weight, especially preferably 0.2 to 10% by weight, of the organic carboxylic acid b).
Als bevorzugte organische Carbonsäure b) ist in dem erfindungsgemäßen Schmiermittelkonzentrat Essigsäure und/oder Capronsäure enthalten.The preferred organic carboxylic acid b) is acetic acid and / or caproic acid in the lubricant concentrate according to the invention.
Das erfindungsgemäße Schmiermittelkonzentrat liegt vorzugsweise als Flüssigkeit, Lösung, Gel, Emulsion, Paste, Dispersion vor.The lubricant concentrate according to the invention is preferably present as liquid, solution, gel, emulsion, paste, dispersion.
Je nach Anforderung bei der Anwendung ist es bevorzugt, daß in dem erfindungsgemäßen Schmiermittelkonzentrat zusätzlich mindestens eine antimikrobielle Komponente ausgewählt aus den Gruppen der Alkohole, Aldehyde, antimikrobiellen Säuren, Carbonsäureester, Säureamide, Phenole, Phenolderivate, Diphenyle, Diphenylalkane, Harnstoffderivate, Sauerstoff-, Stickstoff-Acetale sowie -Formale, Benzamidine, Isothiazoline, Phthalimidderivate, Pyridinderivate, antimikrobiellen oberflächenaktiven Verbindungen, Guanidine, antimikrobiellen amphoteren Verbindungen, Chinoline, 1,2-Dibrom-2,4-dicyanobutan, lodo-2-propynyl-butyl-carbamat, lod, lodophore, Peroxide, Persäuren enthalten ist.Depending on the requirements of the application, it is preferred that additionally at least one antimicrobial component selected from the groups of alcohols, aldehydes, antimicrobial acids, carboxylic acid esters, acid amides, phenols, phenol derivatives, diphenyls, diphenylalkanes, urea derivatives, oxygen, nitrogen in the lubricant concentrate according to the invention Acetals and formals, benzamidines, isothiazolines, phthalimide derivatives, pyridine derivatives, antimicrobial surface-active compounds, guanidines, antimicrobial amphoteric compounds, quinolines, 1,2-dibromo-2,4-dicyanobutane, iodo-2-propynyl-butyl-carbamate, iodine, iodophores, peroxides, peracids.
Abgesehen von den bisher genannten Stoffen können die Schmiermittelkonzentrate der vorliegenden Erfindung zusätzlich auch Komponenten ausgewählt aus Fluor- und Silikonverbindungen enthalten, wobei die Fluorverbindung vorzugsweise ausgewählt ist aus den Gruppen der per- oder teilfluorierten monomeren organischen Verbindungen, reinen und gemischten Di- und Oligomeren, die auf zumindest einem per- oder teilfluorierten organischen Monomer basieren, reinen und gemischten Polymeren, die auf zumindest einem per- oder teilfluorierten organischen Monomer basieren. Welche Inhaltsstoffe hier besonders zu bevorzugen sind, geht aus der nicht vorveröffentlichten Anmeldung DE 199 42 535.3 hervor.Apart from the substances mentioned so far, the lubricant concentrates of the present invention may additionally contain components selected from fluorine and silicone compounds, wherein the fluorine compound is preferably selected from the groups of perfluorinated or partially fluorinated monomeric organic compounds, pure and mixed di- and oligomers based on at least one per- or partially fluorinated organic monomer, pure and mixed polymers based on at least one per- or partially fluorinated organic monomer. Which ingredients are particularly preferred here, it is apparent from the unpublished application DE 199 42 535.3.
Die Silikonverbindungen sind vorzugsweise ausgewählt aus der Gruppe der Polysiloxane und besonders bevorzugt aus den Gruppen der linearen, verzweigten, zyklischen und vernetzten Polysiloxane.The silicone compounds are preferably selected from the group of polysiloxanes and more preferably from the groups of the linear, branched, cyclic and crosslinked polysiloxanes.
Je nach Bedarf können die erfindungsgemäßen Schmiermittelkonzentrate weitere Komponenten ausgewählt aus den Gruppen der Tenside und Lösevermittler enthalten, wobei besonders bevorzugt ist, daß als Tensid zumindest ein Alkylpolyglykosid enthalten ist. Weitere Bestandteile können Fettalkylamine mit mehr als 10 C-Atomen und/oder deren Alkoxylate, insbesondere Kokosfettaminethoxylate und/oder Imidazolinverbindungen und/oder amphotere Tenside und/oder nichtionische Tenside und/oder Ethercarbonsäuren und/oder Etheraminverbindungen mit mehr als 10 C-Atomen sein.Depending on requirements, the lubricant concentrates according to the invention may comprise further components selected from the groups of surfactants and solubilizers, with particular preference being given to containing at least one alkylpolyglycoside as the surfactant. Further constituents may be fatty alkylamines having more than 10 carbon atoms and / or their alkoxylates, in particular coconut fatty amine ethoxylates and / or imidazoline compounds and / or amphoteric surfactants and / or nonionic surfactants and / or ether carboxylic acids and / or ether amine compounds having more than 10 carbon atoms.
Ein weiterer Gegenstand der vorliegenden Erfindung ist die Verwendung eines erfindungsgemäßen Schmiermittelkonzentrats oder einer verdünnten Lösung eines erfindungsgemäßen Schmiermittelkonzentrats zum Transport von Kuriststoff-, Karton-, Metall- oder Glas-Gebinden vornehmlich in der lebensmittelverarbeitenden Industrie, wobei es sich bei den zu transportierenden Kunststoff-Gebinden vorzugsweise um solche handelt, die mindestens ein Polymer ausgewählt aus den Gruppen der Polyethylenterephthalate (PET), Polyethylennaphtenate (PEN), Polycarbonate (PC), PVC enthalten und ganz besonders bevorzugt PET-Getränke-Flaschen sind.Another object of the present invention is the use of a lubricant concentrate according to the invention or a dilute solution of a lubricant concentrate according to the invention for the transport of Kuriststoff-, cardboard, metal or glass containers primarily in the food processing industry, which is in the plastic containers to be transported preferably those containing at least one polymer selected from the group of polyethylene terephthalates (PET), polyethylene naphthenates (PEN), polycarbonates (PC), PVC, and most preferably PET beverage bottles.
In einer bevorzugten Ausführungsform der erfindungsgemäßen Verwendung werden bei der Anwendung separat zusätzliche antimikrobielle Wirkstoffe zugesetzt, die besonders bevorzugt ausgewählt sind aus organische Persäuren, Chlordioxid oder Ozon.In a preferred embodiment of the use according to the invention separately additional antimicrobial agents are added during the application, which are particularly preferably selected from organic peracids, chlorine dioxide or ozone.
Es ist ebenfalls bevorzugt, daß bei der erfindungsgemäßen Verwendung die Schmiermittelkonzentrate, gegebenenfalls nach Verdünnen mit Wasser, über ein Hilfsmittel, das beispielsweise ausgewählt ist aus Pinsel, Schwamm, Rollen, Tücher, Lappen, Bürsten, Wischer, Gummi, Sprühvorrichtung auf die Transportbänder aufgebracht werden, wobei vorzugsweise das Schmiennittelkonzentrat in unverdünnter Form, also mit Verdünnungsfaktor 0 oder verdünnter Form mit einem Verdünnungsfaktor bis zu unter 10.000 eingesetzt wird.It is also preferred that in the use according to the invention, the lubricant concentrates, optionally after dilution with water, are applied to the conveyor belts via an aid, for example selected from brush, sponge, rollers, cloths, cloths, brushes, wipers, rubber, spray device , wherein preferably the Schmiemnittelkonzentrat is used in undiluted form, so with dilution factor 0 or diluted form with a dilution factor up to less than 10,000.
Besonders bevorzugte Verdünnungsfaktoren liegen zwischen 0 bis 10 und ganz besonders bevorzugt zwischen 0 und 2.Particularly preferred dilution factors are between 0 and 10 and very particularly preferably between 0 and 2.
Ein weiterer Gegenstand der vorliegenden Erfindung ist ein Verfahren zur Aufrechterhaltung der Leichtgängigkeit von Transportketten durch die rechnergesteuerte Aufbringung eines erfindungsgemäßen Schmiermittelkonzentrats, das vorzugsweise vor dem Aufbringen verdünnt wird, an vorbestimmten Positionen der Transportketten sowie durch periodisches Aufbringen von Kettenreinigungsmittel und/oder Spül- bzw. Nachspülwasser.Another object of the present invention is a method for maintaining the ease of transport chains by the computer-controlled application of a lubricant concentrate according to the invention, which is preferably diluted before application, at predetermined positions of the transport chains and by periodic application of chain cleaning agent and / or rinsing or Nachspülwasser ,
Dabei ist es bevorzugt, daß zur Aufbringung des erfindungsgemäßen Schmiermittels und zur Aufbringung des Kettenreinigungsmittels kombinierte Düsenstöcke eingesetzt werden.It is preferred that for applying the lubricant of the invention and for applying the chain cleaner combined nozzle sticks are used.
Ebenfalls Gegenstand der vorliegenden Erfindung ist ein System zur Aufrechterhaltung der Leichtgängigkeit von Transportketten, enthaltend ein erfindungsgemäßes Schmiermittelkonzentrat und eine Anlage zur Schmierung und Reinigung von Transportketten und ein Kettenreinigungsmittel, wobei in der Anlage zur Schmierung und Reinigung von Transportketten wenigstens ein Tank zur Aufnahme des Schmiermittels mit zugehöriger Förderpumpe und Zuführleitung zu dem oder den Schmiermittelauftrageelementen sowie ein Tank zur Aufnahme des Kettenreinigungsmittels mit zugehöriger Förderpumpe und Zuführleitung zu dem oder den Reinigungsmittelauftrageelementen sowie eine die jeweiligen Auftragezyklen und die jeweiligen Zuführmengen steuernde Regelungseinrichtung enthalten ist.The present invention also relates to a system for maintaining the smooth running of transport chains, comprising a lubricant concentrate according to the invention and a system for lubricating and cleaning transport chains and a chain cleaning agent, wherein in the plant for lubricating and cleaning transport chains at least one tank for receiving the lubricant associated feed pump and supply line to the one or more lubricant application elements and a tank for receiving the chain cleaning agent with associated feed pump and supply line to the detergent application elements or a the respective application cycles and the respective feed quantities controlling control device is included.
Dabei ist es besonders bevorzugt, daß das Schmiermittelauftrageelement sowie das Reinigungsmittelauftrageelement als Funktionseinheit an einem gemeinsamen Düsenhalter angeordnet sind.It is particularly preferred that the lubricant application element and the detergent application element are arranged as a functional unit on a common nozzle holder.
In einer ganz besonders bevorzugten Ausführungsform des erfindungsgemäßen Systems ist das Schmiermittelauftrageelement als Druckluft-unterstützte 2-Stoff-Düse ausgeführt.In a very particularly preferred embodiment of the system according to the invention, the lubricant application element is designed as a compressed air-assisted 2-material nozzle.
Bei der Verwendung von alkohol-basierten Schmiermitteln treten Probleme bezüglich der Schmierung beim Transport, insbesondere von Glasflaschen, auf.The use of alcohol-based lubricants has problems with lubrication during transport, especially of glass bottles.
Diese Probleme können durch erfindungsgemäße Formulierungen gelöst werden. Zu diesem Zweck wurde ein Glycerin-basiertes Mittel V1 aus dem Stand der Technik mit einem erfindungsgemäßen Glycerin-basierten Mittel B1 verglichen. Beide Mittel wurden hinsichtlich ihrer Schmierwirkung bei unterschiedlichen Getränkeflaschematerialien getestet.These problems can be solved by formulations according to the invention. For this purpose, a glycerol-based agent V1 of the prior art was compared with a glycerol-based agent B1 according to the invention. Both agents were tested for their lubricating effect on different beverage bottle materials.
Die Schmierwirkung läßt sich bestimmen durch Ermittlung des Reibkoeffizienten. Der Reibkoeeffizient zwischen Getränkeflasche und Transportketten wird gemäß der vorliegenden Erfindung als Verhältnis des Zuggewichts, das beispielsweise auf eine Federwaage ausgeübt wird, wenn man versucht, bei laufenden Transportketten eine Getränkeflasche festzuhalten, zu dem Gewicht der Flasche definiert. Die Transportketten waren im vorliegenden Versuch aus Edelstahl.The lubricating effect can be determined by determining the friction coefficient. The coefficient of friction between beverage bottle and transport chains is defined according to the present invention as the ratio of draw weight exerted, for example, on a spring balance, when attempting to hold a drink bottle in running transport chains, to the weight of the bottle. The transport chains were in the present experiment made of stainless steel.
In den jeweiligen Versuchen wurden 25 ml des erfindungsgemäßen Mittels B1 bzw. des Vergleichsmittels V1 mit einem Lappen auf den Transportketten verteilt. Danach wurde der Reibkoeffizient zwischen Flaschen und Transportkette über einen Zeitraum von 1 Stunde gemessen. Folgende Tabelle enthält die Ergebnisse.
Es sei der Vollständigkeit halber erwähnt, daß die Mittel B1, B2 und B3 ausreichend mikrobiologisch stabil sind, so daß der Zusatz von Konservierungsmitteln zwar möglich, jedoch zu reinen Konservierung nicht unbedingt nötig ist.It should be mentioned for the sake of completeness that the means B1, B2 and B3 are sufficiently microbiologically stable, so that the addition of preservatives, although possible, but for pure preservation is not essential.
Claims (19)
- A lubricant concentrate containing more than 20 wt.-% glycerol, relative to the overall concentrate, as non-nitrogen-containing alcoholic component in combination with at leasta) one nitrogen-containing compound of formula Ib) one organic acid having 1 to 10 C atoms in its molecule.
- The lubricant concentrate according to claim 1, characterized in that the proportion of the alcoholic component, relative to the overall concentrate, is more than 50 wt.-%.
- The lubricant concentrate according to any of claims 1 to 2, characterized in that monoethanolamine and/or triethanolamine are present as nitrogen-containing compound.
- The lubricant concentrate according to any of claims 1 to 3, characterized in that the proportion of nitrogen-containing compound, relative to the overall concentrate, is from 0.1 to 20 wt.-%.
- The lubricant concentrate according to any of claims 1 to 4, characterized in that the proportion of organic acid b), relative to the overall concentrate, is from 0.1 to 20 wt.-%.
- The lubricant concentrate according to any of claims 1 to 5, characterized in that acetic acid and/or caproic acid are present as organic acid b).
- The lubricant concentrate according to any of claims 1 to 6, said concentrate being present in the form of a liquid, solution, gel, emulsion, paste, dispersion.
- The lubricant concentrate according to any of claims 1 to 7, characterized in that at least one antimicrobial component selected from the groups of alcohols, aldehydes, antimicrobial acids, carboxylic esters, amides, phenol, phenol derivatives, diphenyls, diphenylalkanes, urea derivatives, oxygen and nitrogen acetals and formals, benzamidines, isothiazolines, phthalimide derivatives, pyridine derivatives, antimicrobial surface-active compounds, guanidines, antimicrobial amphoteric compounds, quinolines, 1,2-dibromo-2,4-dicyanobutane, iodo-2-propynylbutyl carbamate, iodine, iodophors, peroxides and peracids is additionally included.
- Use of a lubricant concentrate or of a dilute solution of a lubricant concentrate according to any of claims 1 to 8 for the lubrication of conveyor chains for conveying plastic, cardboard, metal or glass containers predominantly in the food-processing industry.
- The use according to claim 9, characterized in that the plastic containers include at least one polymer selected from the groups of polyethylene terephthalates (PET), polyethylene naphthenates (PEN), polycarbonates (PC), PVC.
- The use according to any of claims 9 to 10, characterized in that additional antimicrobial agents are added separately during application.
- The use according to any of claims 9 to 11, characterized in that the lubricant concentrates, optionally following dilution with water, are applied on the conveyor belts using a means selected from e.g. brush, sponge, rollers, cloths, rags, scrub-brush, wiper, rubber, spray device.
- The use according to claim 12, characterized in that the dilution factor is below 10,000 and preferably between 0 and 10.
- A method of maintaining smooth running of conveyor chains by means of computer-controlled application of a lubricant concentrate according to any of claims 1 to 8 on predetermined positions of the conveyor chains and by means of periodic application of chain cleaning agents and/or washing or rinsing water.
- The method according to claim 14, characterized in that the lubricant concentrate is diluted with water prior to application.
- The method according to any of claims 14 or 15, characterized in that combined nozzle assemblies are used to apply the lubricant and to apply the chain cleaning agent.
- A system for maintaining smooth running of conveyor chains, including a lubricant concentrate according to any of claims 1 to 8, an installation for lubricating and cleaning conveyor chains, and a chain cleaning agent, comprising at least one tank for receiving the lubricant, with associated conveying pump and feed line to the lubricant application element(s) and one tank for receiving the chain cleaning agent, with associated conveying pump and feed line to the cleaning agent application element(s) and a control device controlling the respective application cycles and the respective amounts supplied is present in the installation for lubricating and cleaning the conveyor chains.
- The system according to claim 17, characterized in that the lubricant application element and the cleaning agent application element are arranged as a functional unit on a common nozzle holder.
- The system according to any of claims 17 or 18, characterized in that the lubricant application element is designed in the form of a compressed air-supported two-component nozzle.
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
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DE10106954A DE10106954A1 (en) | 2001-02-15 | 2001-02-15 | Alcohol-based lubricant concentrates |
DE10106954 | 2001-02-15 | ||
PCT/EP2002/001193 WO2002064713A1 (en) | 2001-02-15 | 2002-02-06 | Lubricant concentrate based on alcohols |
Publications (2)
Publication Number | Publication Date |
---|---|
EP1360267A1 EP1360267A1 (en) | 2003-11-12 |
EP1360267B1 true EP1360267B1 (en) | 2006-09-13 |
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ID=7674083
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP02716728A Expired - Lifetime EP1360267B1 (en) | 2001-02-15 | 2002-02-06 | Lubricant concentrate based on glycerin |
Country Status (9)
Country | Link |
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US (1) | US7462584B2 (en) |
EP (1) | EP1360267B1 (en) |
JP (1) | JP2004521978A (en) |
AT (1) | ATE339491T1 (en) |
BR (1) | BR0207282B1 (en) |
CA (1) | CA2443807C (en) |
DE (2) | DE10106954A1 (en) |
PL (1) | PL362386A1 (en) |
WO (1) | WO2002064713A1 (en) |
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US7745381B2 (en) | 2005-03-15 | 2010-06-29 | Ecolab Inc. | Lubricant for conveying containers |
US7741257B2 (en) | 2005-03-15 | 2010-06-22 | Ecolab Inc. | Dry lubricant for conveying containers |
JP2008106253A (en) * | 2006-09-29 | 2008-05-08 | Daisan Kogyo Kk | Lubricant for conveyer |
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-
2001
- 2001-02-15 DE DE10106954A patent/DE10106954A1/en not_active Ceased
-
2002
- 2002-02-06 JP JP2002565031A patent/JP2004521978A/en not_active Ceased
- 2002-02-06 CA CA2443807A patent/CA2443807C/en not_active Expired - Lifetime
- 2002-02-06 BR BRPI0207282-3A patent/BR0207282B1/en not_active IP Right Cessation
- 2002-02-06 WO PCT/EP2002/001193 patent/WO2002064713A1/en active IP Right Grant
- 2002-02-06 PL PL02362386A patent/PL362386A1/en unknown
- 2002-02-06 EP EP02716728A patent/EP1360267B1/en not_active Expired - Lifetime
- 2002-02-06 DE DE50208132T patent/DE50208132D1/en not_active Expired - Lifetime
- 2002-02-06 AT AT02716728T patent/ATE339491T1/en not_active IP Right Cessation
- 2002-02-06 US US10/467,702 patent/US7462584B2/en not_active Expired - Lifetime
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DE50208132D1 (en) | 2006-10-26 |
JP2004521978A (en) | 2004-07-22 |
BR0207282B1 (en) | 2012-06-12 |
US7462584B2 (en) | 2008-12-09 |
US20040097383A1 (en) | 2004-05-20 |
CA2443807C (en) | 2010-05-25 |
BR0207282A (en) | 2004-02-10 |
ATE339491T1 (en) | 2006-10-15 |
DE10106954A1 (en) | 2002-09-05 |
PL362386A1 (en) | 2004-11-02 |
CA2443807A1 (en) | 2002-08-22 |
EP1360267A1 (en) | 2003-11-12 |
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